CN105620024B - Colorful fitting stereoscopic localized embossing machine - Google Patents

Colorful fitting stereoscopic localized embossing machine Download PDF

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Publication number
CN105620024B
CN105620024B CN201410687710.6A CN201410687710A CN105620024B CN 105620024 B CN105620024 B CN 105620024B CN 201410687710 A CN201410687710 A CN 201410687710A CN 105620024 B CN105620024 B CN 105620024B
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China
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primary product
preheating
colorful
product
transfer
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CN201410687710.6A
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CN105620024A (en
Inventor
张伟
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Dongguan City Great Waves Machinery Co Ltd
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Dongguan City Great Waves Machinery Co Ltd
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Abstract

The invention provides a kind of colorful fitting stereoscopic localized embossing machine, the colorful fitting stereoscopic localized embossing machine includes unwinding device horizontal positioned successively, single color printing machine, transfers laminating apparatus, the unwinding device that adds lustre to, preheating device, three-dimensional embossing device, cooling device and wrap-up.Colorful fitting stereoscopic localized embossing machine provided by the invention can not only produce multiple product, and production procedure is clear, and manual operation is convenient, while can be with temperature automatically controlled, energy-conserving and environment-protective.

Description

Colorful fitting stereoscopic localized embossing machine
Technical field
The invention belongs to print field, specifically, is related to a kind of colorful fitting stereoscopic localized embossing machine.
Background technology
With the increasingly raising of living standard, people constantly pursue more perfect and artistic production in daily life Product, and the conventional tablecloth or tablecloth being commonly used in family of living now are all some very easy print products, although Some particularly preferred products, but it is required for the machine-shaping by several kinds of machine set of segmentation time to realize, further, since existing Factory's majority occur that personnel in short supply, low production efficiency, cost of labor be too high, product with machine by repeatedly manually rubbing Wiping causes the defects of percent defective is high, and product effect is general, while needs also exist for the danger of supporting high-temperature high-pressure boiler.
The content of the invention
, can less manpower, again it is an object of the invention to provide one kind in place of solving above-mentioned the deficiencies in the prior art Production efficiency can be improved and be bonded stereoscopic localized embossing machine with the colorful of colourful three-dimensional product effect, to overcome of the prior art lack Fall into.
To achieve these goals, the invention provides a kind of colorful fitting stereoscopic localized embossing machine, the colorful fitting Stereoscopic localized embossing machine include successively horizontal positioned unwinding device, single color printing machine, transfer laminating apparatus, adding lustre to unreels dress Put, preheating device, three-dimensional embossing device, cooling device and wrap-up, wherein, the unwinding device treats stamp material by what is intervolved Material is unreeled to the single color printing machine, and multiple let off roll are provided between the unwinding device and the single color printing machine Axle;The single color printing machine is arranged with plate support part and printing plate from bottom to up, in the both sides of the surface of the printing plate Two upper roll shafts are symmetrically provided with, are symmetrically provided with the horizontal plane between the plate support part and the printing plate Two middle position roll shafts, the side of the lower section of the plate support part is provided with a next roll shaft;When it is described treat printed material according to It is secondary by it is described unreel roll shaft and the middle position roll shaft to the printing plate when, the printing plate prints achromatic map on printed material is treated Case, to obtain the first primary product;Then, when first primary product pass sequentially through the upper roll shaft and the next roller During axle so that first primary product are sent to the transfer laminating apparatus;The transfer laminating apparatus is equably arranged successively Show transfer film unreeling structure, the first transfer means, two layers of preheating fit body, the second transfer means and three layers of pre- heat plying-up machine Structure, the transfer film unreeling structure provides the transfer film with ink logo to first transfer means, by ink logo Engrave in first primary product, to obtain the second primary product;Two layers of preheating fit body is primary described second One layer is bonded on product again and treats printed material, to obtain the 3rd primary product;Second transfer means are again by transfer film Ink logo engrave in the 3rd primary product, to obtain the 4th primary product;Three layers of preheating fit body is in institute State and be bonded one layer again in the 4th primary product and treat printed material, to obtain the 5th primary product, and by the 5th primary product It is sent at the preheating device;The bright enhancement film unwinding device is arranged at three layers of preheating fit body and the pre- hot charging Between putting, the oblique upper of the bright enhancement film unwinding device is provided with two expansion deflector rolls, by the 5th primary product to institute While stating preheating device transmission, the bright enhancement film unwinding device is by two expansion deflector rolls by bright enhancement film with the described 5th Primary product are synchronously sent at the preheating device together, so that bright enhancement film is equably attached to the 5th primary product Go up and form the 6th primary product;The preheating device has been closely aligned adjustable high temperature fitting curing roller successively and four tight The adjustable high temperature preheating small roller of solid matter cloth, when the 6th primary product are by the preheating device, the adjustable high temperature Fitting curing roller and the adjustable high temperature preheating small roller cause the 6th primary product circumferentially by simultaneously high temperature preheating 6th primary product are to soft state, to form the 7th primary product;The three-dimensional embossing device is provided with two relatively Vertically, compact arranged figure roller, when the 7th primary product are by the three-dimensional embossing device, described two decorative patterns Roller causes the 7th primary product cold pressing flower, to form the 8th primary product;The cooling device interlocks by about six, The cooling roller composition of uniform intervals arrangement, when the 8th primary product are by the cooling device, six coolings Roller causes the 8th primary product rapidly cooling and shaping, forms the finished product with stereoscopic printing, and by the finished product It is sent at the wrap-up;The wrap-up is arranged in sequence with comprising the force application rod and use for being used to pull the finished product In the constant-tension swing arm control system of the pressure sensor for the rolling speed for sensing the finished product and described for winding The mantle friction winder of finished product.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described in two Upper roll shaft and two middle position roll shafts are symmetrical.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described to unreel Device is mechanical constant tension magnetic powder brake unwinding device.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described to add lustre to Film is made up of polyethylene terephthalate, i.e. PET material.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that the expansion Deflector roll is made of aluminum.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that the decorative pattern Roller is connected with servomotor, and the servomotor is electrically connected and communicated to connect with computer and electric eye tracker respectively, with control The rotary speed of the figure roller and the speed for monitoring cold pressing flower.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described first The first transfer roll shaft is provided with below transfer means, the second transfer roll shaft, institute are provided with below second transfer means It is silica gel roller to state the first transfer roll shaft and the second transfer roll shaft.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described two layers Two layers of pre- hot-rolling are provided with below preheating fit body, three layers of preheating are provided with below three layers of preheating fit body Roller, two layers of pre- hot-rolling and three layers of pre- hot-rolling are steel rider.
Further explanation as the colorful fitting stereoscopic localized embossing machine to the present invention, it is preferable that described to be printed Floral material is polyvinyl chloride, i.e. PVC material, or the copolymer for ethylene-vinyl acetate, i.e. EVA material.
As can be seen here, colorful fitting stereoscopic localized embossing machine provided by the invention can not only produce multiple product, and Production procedure is clear, and manual operation is convenient, while can be with temperature automatically controlled, and the decorative pattern containing ink is folded in multilayer material Between, direct body contact's ink decorative pattern in use is avoided, realizes real energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is the complete machine structure schematic diagram of the colorful fitting stereoscopic localized embossing machine of the present invention;
Fig. 2 is the unwinding device of the present invention and the structural representation of single color printing machine;
Fig. 3 is the structural representation of the transfer laminating apparatus of the present invention;
Fig. 4 is the partial enlargement structural representation of the transfer laminating apparatus of the present invention;
Fig. 5 prepares goods batch schematic diagram for transfer laminating apparatus.
Fig. 6 is the warm schematic diagram of the present invention;
Fig. 7 is the structural representation of add lustre to unwinding device and the preheating device of the present invention;
Fig. 8 is the structural representation of three-dimensional embossing device of the invention, cooling device and wrap-up.
Description of reference numerals is as follows:
Unwinding device 1, unreel roll shaft 11, single color printing machine 2, upper roll shaft 21, middle position roll shaft 22, the next roll shaft 23, Transfer laminating apparatus 3, transfer film unreeling structure 31, the first transfer means 32, first transfer 321, two layers of pre- heat plying-up machine of roll shaft 33, two layers of pre- hot-rolling 331 of structure, 341, three layers of preheating fit body, 35, the three layers of preheating of the second transfer means 34, second transfer roll shaft Roller 351, the unwinding device 4 that adds lustre to, expansion deflector roll 41, preheating device 5, adjustable high temperature fitting curing roller 51, adjustable high temperature preheating Small roller 52, three-dimensional embossing device 6, cooling device 7, wrap-up 8, constant-tension swing arm control system 81, mantle friction are received Volume machine 82.
Embodiment
In order that auditor can further appreciate that structure, feature and the other purposes of the present invention, in conjunction with appended preferable Embodiment be accompanied by accompanying drawing describe in detail it is as follows, this accompanying drawing embodiment described is merely to illustrate technical scheme, and The non-limiting present invention.
First, Fig. 1 is refer to, Fig. 1 is the complete machine structure schematic diagram of the colorful fitting stereoscopic localized embossing machine of the present invention.Such as Shown in Fig. 1, colorful fitting stereoscopic localized embossing machine of the invention includes unwinding device 1 horizontal positioned successively, single color printing dress Put 2, transfer laminating apparatus 3, the unwinding device 4 that adds lustre to, preheating device 5, three-dimensional embossing device 6, cooling device 7 and wrap-up 8.
In the present invention, for treating that the material of stamp can be polyvinyl chloride, i.e. PVC material or ethyl vinyl acetate The copolymer of vinyl acetate, i.e. EVA material, but be not limited thereto, the present invention will be described in detail by taking PVC material as an example in the present invention Colorful fitting stereoscopic localized embossing machine to the stereoscopic printing process of PVC material.
First, should as shown in Fig. 2 the unwinding device 1 of the present invention is a kind of mechanical constant tension magnetic powder brake unwinding device Unwinding device 1 unreels the PVC material intervolved to single color printing machine 2, is set between unwinding device 1 and single color printing machine 2 Have and multiple unreel roll shaft 11.Single color printing machine 2 is arranged with plate support part and printing plate from bottom to up, in the surface of printing plate Both sides be symmetrically provided with two upper roll shafts 21, be symmetrically provided with the horizontal plane between plate support part and printing plate Two middle position roll shafts 22, a next roll shaft 23 is provided with the side of the lower section of plate support part.In order to realize more preferable conduction PVC material, two upper roll shafts 21 and two middle position roll shafts 22 are symmetrical.So as to unreel roll shaft when PVC material passes sequentially through 11 and during middle position roll shaft 22 to printing plate, printing plate prints required monochromatic pattern in PVC material, primary so as to obtain first Product, then, using upper roll shaft 21 and the next roll shaft 23, figuratum first primary product that will be printed on one side are sent to transfer Laminating apparatus 3.
Then, as shown in Figure 3 and Figure 4, transfer laminating apparatus 3 is equably arranged with transfer film unreeling structure 31, the successively One 32, two layers of transfer means preheating fit body 33, the second transfer means 34 and three layers of preheating fit body 35.Specifically, The transfer film with ink logo is provided to the first transfer means 32 incorporated by reference to reference to figure 4 and Fig. 5, transfer film unreeling structure 31, So that ink logo is engraved in the first primary product, so as to obtain the second primary product.Two layers of preheating fit body 33 are second One layer of PVC material is bonded in primary product again, has obtained the 3rd primary product.Second transfer means 34 are again by transfer film Ink logo is engraved in the 3rd primary product, has obtained the 4th primary product.Three layers of preheating fit body 35 are in the 4th primary production One layer of PVC material is bonded on product again, so as to obtain the 5th primary product, finally, the 5th primary product are sent to preheating device 5 Place, prepares to be preheated before embossing.In the present invention, the first transfer means 32 and the second transfer means 34 are all by hydraulic pressure Stand and oil cylinder controls, so that it is guaranteed that the brightness of the ink logo of transfer, while ensure that the ink logo of transfer becomes apparent from.
In order to prevent decorative pattern and PVC material from stretching again, the 5th primary product transferred are in preheating device 5 is entered Before roller bottom, need to attach one layer has bright enhancement film made of PET.Particularly, as shown in fig. 6, in three layers of pre- thermal-adhering A bright enhancement film unwinding device 4 is provided between mechanism 35 and preheating device 5, the oblique upper of bright enhancement film unwinding device 4 is provided with two Individual expansion deflector roll 41 made of aluminum, while the 5th primary product are transmitted to preheating device 5, bright enhancement film unwinding device 4 Bright enhancement film is synchronously sent at preheating device 5 with the 5th primary product by two expansion deflector rolls 41, so that Bright enhancement film is equably attached in the 5th primary product and forms the 6th primary product, not only effectively prevents PVC material from passing through The defects of material stretching occurred in pyroprocess during preheating device 5 and floral designs deform, while high temperature can also be made up Material through embossing rubber coated pressure bowl after surface without light the defects of.
In order to more firmly be positioned at pattern in PVC material in warm, as shown in fig. 7, the present invention's is pre- Thermal 5 is closely aligned adjustable high temperature fitting curing roller 51 and four adjustable high temperature preheating pony rolls closely arranged successively Cylinder 52, when the 6th primary product are by preheating device 5, as shown in fig. 6, the adjustable high temperature fitting of high temperature cures roller 51 and can Adjust high temperature preheating small roller 52 cause the 6th primary product circumferentially by and the primary product of high temperature preheating the 6th to soft state, So as to form the 7th primary product.
Then, Fig. 8 is refer to, after preheating, is just carrying out three-dimensional cold pressing flower processing.The three-dimensional embossing dress of the present invention Put 6 and be provided with two opposed verticals, compact arranged figure roller, when the 7th primary product are by three-dimensional embossing device 6, two Individual figure roller is cold-pressed in the 7th primary product and spent, and forms the 8th primary product.
Because three-dimensional embossing device 6 is after embossing, the 8th primary product be heat, it is necessary to quick cooling, so as to prevent 8th primary product rebound deformation.In the present invention, cooling device 7 is interlocked by about six, the cooling roller of uniform intervals arrangement Composition, when the 8th primary product are by cooling device 7, six cooling rollers cause the 8th primary product rapidly cooling and shaping, The finished product with stereoscopic printing is formed, and finished product is sent at wrap-up 8.
When winding finished product, wrap-up 8 is arranged in sequence with comprising for pulling the force application rod of finished product and for feeling Answer the constant-tension swing arm control system 81 of the pressure sensor of the rolling speed of finished product and the table for winding finished product Face friction winder 82.When pressure inductor senses that rolling speed is slow, rolling speed can be accelerated, and speed is wound when sensing When spending fast, force application rod will tense finished product, reduce rolling speed.
In order to ensure the degree of accuracy of positioning embossing, figure roller is provided with servomotor (not shown), servomotor difference Electrically connect and communicate to connect with computer (not shown) and electric eye tracker (not shown), so as to control the rotation of figure roller Speed and the speed for monitoring cold pressing flower.
In addition, in order to ensure the quality of transfer pattern, and ensure to adapt to the temperature of pre- thermal-adhering, as shown in figure 4, of the invention The lower sections of the first transfer means 32 be provided with the first transfer roll shaft 321, the lower section of the second transfer means 34 is provided with second turn Roll shaft 341 is printed, it is silica gel roller that the first transfer roll shaft 321 and second, which transfers roll shaft 341, and has toughness and ensure transfer flower Line will not produce the defects of dislocation.And the lower section of two layers of preheating fit body 33 is provided with two layers of pre- hot-rolling 331, three layers of pre- heat posted The lower section for closing mechanism 35 is provided with three layers of pre- hot-rolling 351, and two layers of pre- hot-rolling 331 and three layers of pre- hot-rolling 351 are steel rider, and it is not only Heat-resisting and frictional force is small.
As can be seen here, colorful fitting solid embossing machine of the invention can produce the product of multiple species, such as, it is double making Among layer PVC during folder flower stand cloth product, transparent PVC material by single press printing by going out oneself needs again after preheating Pattern, treat to transfer by first time decorative pattern again after the completion of pattern printing, after the completion of transfer PVC semifinished materials (surface PVC's Laminated material is by preheating) by the exhaust fitting that is pressurized for the first time, cured after completing fitting by large roller, make the product of fitting More firmly rely and use.And in the gold stamping positioning embossing tablecloth product of making individual layer (PVC/EVA) transfer, PVC material is by two Layer or the lamination coating thermal transfers such as three layers are gold stamping and then PVC material is preheating to soft state by preheating large and small cylinders, Servomotor is tracked with computer program and electric eye to control the rotary speed of figure roller tracking pattern positioning cold pressing flower, cold Floral designs are made to have more 2D or 3D true to nature stereoeffect by six cooling rollers rapidly cooling and shaping again after embossing. In addition, the complete machine unit of the present invention changes original printing plate cylinder, after installing online article gluing roller, you can make PVC The multiple cloth patch cotton product of gluing, simple operation, features simple and practical process.
It is to be understood that foregoing invention content and embodiment are intended to prove technical scheme provided by the present invention Practical application, it should not be construed as limiting the scope of the present invention.Those skilled in the art are in spirit and principles of the present invention It is interior, when can various modifications may be made, equivalent substitution or improvement.Protection scope of the present invention is defined by appended claims.

Claims (9)

  1. A kind of 1. colorful fitting stereoscopic localized embossing machine, it is characterised in that the colorful fitting stereoscopic localized embossing machine include according to The unwinding device (1) of sub-level placement, single color printing machine (2), transfer laminating apparatus (3), the unwinding device that adds lustre to (4), preheating Device (5), three-dimensional embossing device (6), cooling device (7) and wrap-up (8), wherein:
    Unwinding device (1) treats that printed material is unreeled to single color printing machine (2), unwinding device (1) and single color printing by what is intervolved It is provided between device (2) and multiple unreels roll shaft (11);
    Single color printing machine (2) is arranged with plate support part and printing plate from bottom to up, in the both sides of the surface of the printing plate Two upper roll shafts (21) are symmetrically provided with, are symmetrically set on the horizontal plane between the plate support part and the printing plate Two middle position roll shafts (22) are equipped with, a next roll shaft (23) is provided with the side of the lower section of the plate support part;When to be printed Floral material passes sequentially through when unreeling roll shaft (11) and middle position roll shaft (22) to the printing plate, and the printing plate prints on printed material is treated Monochromatic pattern is made, to obtain the first primary product;Then, when first primary product pass sequentially through upper roll shaft (21) and under During roll shaft (23) of position so that first primary product are sent to transfer laminating apparatus (3);
    Transfer laminating apparatus (3) be equably arranged with successively transfer film unreeling structure (31), the first transfer means (32), two layers it is pre- Thermal-adhering mechanism (33), the second transfer means (34) and three layers of preheating fit body (35),
    Transfer film unreeling structure (31) provides the transfer film with ink logo to the first transfer means (32), by ink logo Engrave in first primary product, to obtain the second primary product;
    Two layers of preheating fit body (33) are bonded one layer in second primary product and treat printed material again, to obtain at the beginning of the 3rd Level product;
    Second transfer means (34) again engrave on the ink logo on transfer film in the 3rd primary product, to obtain the 4th Primary product;
    Three layers of preheating fit body (35) are bonded one layer in the 4th primary product and treat printed material again, to obtain at the beginning of the 5th Level product, and the 5th primary product are sent to preheating device (5) place;
    Bright enhancement film unwinding device (4) is arranged between three layers of preheating fit body (35) and preheating device (5), and bright enhancement film unreels dress The oblique upper for putting (4) is provided with two expansion deflector rolls (41), same the 5th primary product are transmitted to preheating device (5) When, bright enhancement film unwinding device (4) by two expansion deflector rolls (41) by bright enhancement film with the 5th primary product synchronously Preheating device (5) place is sent to, so that bright enhancement film is equably attached in the 5th primary product and forms the 6th primary production Product;
    Preheating device (5) is closely aligned adjustable high temperature fitting curing roller (51) and four adjustable heights closely arranged successively Temperature preheating small roller (52), when the 6th primary product are by preheating device (5), adjustable high temperature fitting curing roller (51) With adjustable high temperature preheating small roller (52) such that the 6th primary product are primary circumferentially by the described in simultaneously high temperature preheating the 6th Product is to soft state, to form the 7th primary product;
    Three-dimensional embossing device (6) is provided with two opposed verticals, compact arranged figure roller, when the 7th primary product are led to When crossing three-dimensional embossing device (6), described two figure rollers cause the 7th primary product cold pressing flower, primary to form the 8th Product;
    Cooling device (7) is interlocked by about six, the cooling roller of uniform intervals arrangement forms, when the 8th primary product are led to During apparatus for supercooling (7), six cooling rollers cause the 8th primary product rapidly cooling and shaping, are formed with solid The finished product of stamp, and the finished product is sent to wrap-up (8) place;
    Wrap-up (8) is arranged in sequence with comprising for pulling the force application rod of the finished product and for sensing the finished product The constant-tension swing arm control system (81) of the pressure sensor of rolling speed and the surface for winding the finished product are rubbed Wipe winder (82).
  2. 2. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that two upper roll shafts (21) and two Individual middle position roll shaft (22) is symmetrical.
  3. 3. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that unwinding device (1) is mechanical Identical tension magnetic powder brake unwinding device.
  4. 4. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that bright enhancement film is by poly terephthalic acid Glycol ester is made.
  5. 5. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that expansion deflector roll (41) is by aluminum Into.
  6. 6. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that the figure roller, which is connected with, to be watched Motor is taken, the servomotor is electrically connected and communicated to connect with computer and electric eye tracker respectively, to control the figure roller Rotary speed and monitor cold pressing flower speed.
  7. 7. colorful fitting stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that under the first transfer means (32) Side is provided with the first transfer roll shaft (321), is provided with the second transfer roll shaft (341) below the second transfer means (34), and first It is silica gel roller to transfer roll shaft (321) and the second transfer roll shaft (341).
  8. 8. colorful fitting stereoscopic localized embossing machine as claimed in claim 7, it is characterised in that two layers of preheating fit body (33) Lower section be provided with two layers of pre- hot-rolling (331), be provided with three layers of pre- hot-rolling (351) below three layers of preheating fit body (35), Two layers of pre- hot-rolling (331) and three layers of pre- hot-rolling (351) are steel rider.
  9. 9. the colorful fitting stereoscopic localized embossing machine as described in claim 1~8 is any, it is characterised in that described to treat stamp material Expect the copolymer for polyvinyl chloride or ethylene-vinyl acetate.
CN201410687710.6A 2014-11-25 2014-11-25 Colorful fitting stereoscopic localized embossing machine Active CN105620024B (en)

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CN108891124B (en) * 2016-11-29 2020-02-07 安徽紫荆花壁纸股份有限公司 Wall paper system of processing of high accuracy
CN106739603B (en) * 2016-11-29 2018-09-21 安徽紫荆花壁纸股份有限公司 A kind of wall paper processing technology printed using transfer film
CN106739452B (en) * 2016-11-29 2018-09-21 安徽紫荆花壁纸股份有限公司 A kind of transfer of wall paper, Embossing processing system
CN108859082A (en) * 2018-06-27 2018-11-23 北新弹性地板有限公司江阴分公司 PVC roll material floor transfer embossing production line with equal constant temperature control

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CN101642977B (en) * 2009-09-03 2011-09-21 吴小华 Seamless laser molding press
CN102907999B (en) * 2012-11-19 2014-04-30 天津鸿威塑胶制品有限公司 Production method for novel crystal tablecloth
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