CN105620024A - Colorful laminated three-dimensional positioning embossing machine - Google Patents

Colorful laminated three-dimensional positioning embossing machine Download PDF

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Publication number
CN105620024A
CN105620024A CN201410687710.6A CN201410687710A CN105620024A CN 105620024 A CN105620024 A CN 105620024A CN 201410687710 A CN201410687710 A CN 201410687710A CN 105620024 A CN105620024 A CN 105620024A
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primary product
preheating
laminating
transfer
roll shaft
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CN201410687710.6A
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CN105620024B (en
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张伟
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Dongguan City Great Waves Machinery Co Ltd
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Dongguan City Great Waves Machinery Co Ltd
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Abstract

The invention provides a colorful laminated three-dimensional positioning embossing machine comprising an unreeling device, a single color printing device, a transfer laminating device, an intensified unreeling device, a preheating device, a three-dimensional embossing device, a cooling device and a reeling device which are horizontally arranged in sequence. According to the colorful laminated three-dimensional positioning embossing machine provided by the invention, various products can be produced; in addition, a production flow is clear, and the convenience in manual operation is realized; and meanwhile, automatic temperature control, energy conservation and environmental protection are realized.

Description

Colorful laminating stereoscopic localized embossing machine
Technical field
The invention belongs to print field, specifically, relate to a kind of colorful laminating stereoscopic localized embossing machine.
Background technology
Raising day by day along with living standard, people constantly pursue more perfect with artistic product in daily life, and the conventional tablecloth commonly used in family of living now or tablecloth are all some print products very easily, although some particularly preferred product, but it is required for the machine-shaping through well several machine set of segmentation time to realize, in addition, owing to existing factory majority occurs in that personnel are in short supply, production efficiency is low, cost of labor is too high, product is causing percent defective high through repeatedly artificial and machine friction, the defect that product effect is general, need also exist for the danger of supporting high-temperature high-pressure boiler simultaneously.
Summary of the invention
In order to solve above-mentioned the deficiencies in the prior art part, it is an object of the invention to provide a kind of can less manpower, the colorful laminating stereoscopic localized embossing machine of production efficiency and colourful three-dimensional product effect can be improved again, to overcome defect of the prior art.
To achieve these goals, the invention provides a kind of colorful laminating stereoscopic localized embossing machine, described colorful laminating stereoscopic localized embossing machine includes the unwinding device of horizontal positioned, single color printing machine, transfer laminating apparatus, the unwinding device that adds lustre to, preheating device, three-dimensional embossing device, chiller and wrap-up successively, wherein, by what intervolve, described unwinding device treats that printed material unreels to described single color printing machine, be provided with and multiple unreel roll shaft between described unwinding device and described single color printing machine; Described single color printing machine is arranged with plate support part and forme from bottom to up, lateral symmetry in the surface of described forme it is provided with two upper roll shafts, horizontal plane between described plate support part and described forme is symmetrically provided with in two position roll shaft, is provided with a next roll shaft in the side of the lower section of described plate support part; When described in time unreeling roll shaft and described middle position roll shaft described in printed material passes sequentially through to described forme, described forme is treating the monochromatic pattern of printing on printed material, to obtain the first primary product; Subsequently, when passing sequentially through described upper roll shaft and described the next roll shaft when described first primary product so that described first primary product are sent to described transfer laminating apparatus; Described transfer laminating apparatus be arranged with equably successively transfer film unreeling structure, the first transfer means, two layers preheating fit body, the second transfer means and three layers preheating fit body, described transfer film unreeling structure provides the transfer film with ink logo to described first transfer means, ink logo is engraved in described first primary product, to obtain the second primary product; Described two layers of preheating fit body are fitted one layer in described second primary product again and are treated printed material, to obtain the 3rd primary product; Ink logo on transfer film is engraved in described 3rd primary product by described second transfer means again, to obtain the 4th primary product; Described three layers preheating fit body is fitted one layer in described 4th primary product again and is treated printed material, to obtain the 5th primary product, and described 5th primary product is sent to described preheating device place; Described bright enhancement film unwinding device is arranged between described three layers preheating fit body and described preheating device, the oblique upper of described bright enhancement film unwinding device is provided with two expansion deflector rolls, while described 5th primary product are transmitted to described preheating device, bright enhancement film is synchronously sent to described preheating device place with described 5th primary product by two described expansion deflector rolls by described bright enhancement film unwinding device, so that bright enhancement film is attached to equably in described 5th primary product and forms the 6th primary product; Described preheating device is closely aligned the adjustable high temperature preheating small roller of adjustable high temperature laminating ripening roller and four tight arrangements successively, when described 6th primary product are by described preheating device, described 6th primary product are circumferentially passed through for described adjustable high temperature laminating ripening roller and described adjustable high temperature preheating small roller and described in high temperature preheating, the 6th primary product are to soft state, to form the 7th primary product; Described three-dimensional embossing device is provided with two opposed vertical, compact arranged figure roller, and when described 7th primary product are by described three-dimensional embossing device, said two figure roller makes described 7th primary product cold pressing flower, to form the 8th primary product;Described chiller is staggered by about six, the cooling roller of uniform intervals arrangement forms, when described 8th primary product are by described chiller, described six cooling rollers make described 8th primary product cooling and shaping rapidly, form the finished product with stereoscopic printing, and described finished product is sent to described wrap-up place; Described wrap-up be arranged in sequence with the force application rod comprised for pulling described finished product and for sense the pressure transducer of the rolling speed of described finished product constant-tension swing arm control system and described in rolling the mantle friction winder of finished product.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, it is preferable that two described upper roll shafts and two described middle position roll shafts are symmetrical.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, it is preferable that described unwinding device is mechanical constant tension magnetic powder brake unwinding device.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, it is preferable that described bright enhancement film is by polyethylene terephthalate, and namely PET material is made.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, it is preferable that described expansion deflector roll is made of aluminum.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, preferably, described figure roller is connected to servomotor, described servomotor electrically connects with computer and electric eye tracker and communicates to connect respectively, colds pressing colored speed with the rotary speed monitoring controlling described figure roller.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, preferably, described first transfer means be arranged below the first transfer roll shaft, be arranged below the second transfer roll shaft, described first transfer roll shaft and the described second transfer roll shaft of described second transfer means are silica gel roller.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, preferably, described two layers preheating fit bodies be arranged below two layers of pre-hot-rolling, the be arranged below pre-hot-rolling of three layers, described two layers of pre-hot-rolling and the pre-hot-rolling of described three layers of described three layers preheating fit body are steel rider.
As further illustrating of the described colorful laminating stereoscopic localized embossing machine to the present invention, it is preferable that described in treat that printed material is polrvinyl chloride, i.e. PVC material, or be the copolymer of ethylene-vinyl acetate, i.e. EVA material.
As can be seen here, colorful laminating stereoscopic localized embossing machine provided by the invention is possible not only to produce multiple product, and production procedure is clear, manual operation is convenient, simultaneously can be temperature automatically controlled, decorative pattern containing ink is folded in the centre of multilayer material, it is to avoid in use direct body contact's ink decorative pattern, it is achieved that real energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the complete machine structure schematic diagram of the colorful laminating stereoscopic localized embossing machine of the present invention;
Fig. 2 is the structural representation of the unwinding device of the present invention and single color printing machine;
Fig. 3 is the structural representation of the transfer laminating apparatus of the present invention;
Fig. 4 is the partial enlargement structural representation of the transfer laminating apparatus of the present invention;
Fig. 5 be transfer laminating apparatus prepare goods batch schematic diagram.
Fig. 6 is the warm schematic diagram of the present invention;
Fig. 7 is the structural representation of add lustre to unwinding device and the preheating device of the present invention;
Fig. 8 is the structural representation of the three-dimensional embossing device of the present invention, chiller and wrap-up.
Description of reference numerals is as follows:
Unwinding device 1, unreel roll shaft 11, single color printing machine 2, upper roll shaft 21, middle position roll shaft 22, the next roll shaft 23, transfer laminating apparatus 3, transfer film unreeling structure 31, first transfer means 32, first transfer roll shaft 321, two layers of preheating fit body 33, two layers of pre-hot-rolling 331, second transfer means 34, second transfer roll shaft 341, three layers preheating fit body 35, the pre-hot-rolling 351 of three layers, add lustre to unwinding device 4, launch deflector roll 41, preheating device 5, adjustable high temperature laminating ripening roller 51, adjustable high temperature preheating small roller 52, three-dimensional embossing device 6, chiller 7, wrap-up 8, constant-tension swing arm controls system 81, mantle friction winder 82.
Detailed description of the invention
In order to enable auditor to further appreciate that the structure of the present invention, feature and other purposes, being accompanied by accompanying drawing in conjunction with appended preferred embodiment and describe in detail as follows, this accompanying drawing embodiment described is merely to illustrate technical scheme the non-limiting present invention.
First, refer to the complete machine structure schematic diagram of the colorful laminating stereoscopic localized embossing machine that Fig. 1, Fig. 1 are the present invention. As it is shown in figure 1, the colorful laminating stereoscopic localized embossing machine of the present invention includes the unwinding device 1 of horizontal positioned successively, single color printing machine 2, transfer laminating apparatus 3, the unwinding device 4 that adds lustre to, preheating device 5, three-dimensional embossing device 6, chiller 7 and wrap-up 8.
In the present invention, for treating that the material of stamp can be polrvinyl chloride, i.e. PVC material, it can also be the copolymer of ethylene-vinyl acetate, i.e. EVA material, but being not limited thereto, the present invention for PVC material, will be described in detail the colorful laminating stereoscopic localized embossing machine of the present invention stereoscopic printing process to PVC material.
First, as shown in Figure 2, the unwinding device 1 of the present invention is a kind of mechanical constant tension magnetic powder brake unwinding device, and the PVC material intervolved is unreeled to single color printing machine 2 by this unwinding device 1, is provided with and multiple unreels roll shaft 11 between unwinding device 1 and single color printing machine 2. Single color printing machine 2 is arranged with plate support part and forme from bottom to up, lateral symmetry in the surface of forme it is provided with two upper roll shafts 21, horizontal plane between plate support part and forme is symmetrically provided with in two position roll shaft 22, is provided with a next roll shaft 23 in the side of the lower section of plate support part. In order to realize better conducting PVC material, two upper roll shafts 21 and in two position roll shaft 22 symmetrical. Thus, when PVC material passes sequentially through and unreels roll shaft 11 and middle position roll shaft 22 to forme, required monochromatic pattern printed by forme in PVC material, thus obtaining the first primary product, subsequently, utilizing upper roll shaft 21 and the next roll shaft 23, figuratum first primary product that will be printed on one side are sent to transfer laminating apparatus 3.
Then, as shown in Figure 3 and Figure 4, transfer laminating apparatus 3 is arranged with transfer film unreeling structure the 31, first transfer means 32, two layers preheating fit body the 33, second transfer means 34 and three layers preheating fit body 35 successively equably. Specifically, incorporated by reference to reference Fig. 4 and Fig. 5, transfer film unreeling structure 31 provides the transfer film with ink logo to the first transfer means 32, to be engraved in the first primary product by ink logo, thus obtaining the second primary product. Two layers of preheating fit body 33 are fitted one layer of PVC material in the second primary product again, obtain the 3rd primary product. Ink logo on transfer film is engraved in the 3rd primary product by the second transfer means 34 again, obtains the 4th primary product. Three layers preheating fit body 35 is fitted one layer of PVC material in the 4th primary product again, thus obtaining the 5th primary product, finally, the 5th primary product are sent to preheating device 5 place, prepares to preheat before embossing. In the present invention, the first transfer means 32 and the second transfer means 34 are all controlled by Hydraulic Station and oil cylinder, so that it is guaranteed that the brightness of the ink logo of transfer, guarantee that the ink logo of transfer becomes apparent from simultaneously.
In order to prevent decorative pattern and PVC material from again stretching, before bottom the 5th primary product transferred roller in entering preheating device 5, one layer of bright enhancement film having PET to make need to be attached. particularly, as shown in Figure 6, preheat in three layers and be provided with a bright enhancement film unwinding device 4 between fit body 35 and preheating device 5, the oblique upper of bright enhancement film unwinding device 4 is provided with two expansion deflector rolls 41 made of aluminum, while the 5th primary product are transmitted to preheating device 5, bright enhancement film is synchronously sent to preheating device 5 place with the 5th primary product by two expansion deflector rolls 41 by bright enhancement film unwinding device 4, so that bright enhancement film is attached to equably in the 5th primary product and forms the 6th primary product, not only effectively prevent the defect that material stretches and floral designs deform occurred in PVC material pyroprocess when through preheating device 5, high-temperature material can also be made up in bright defect unglazed through the rear surface of embossing rubber coated pressure bowl simultaneously.
In order to pattern being more firmly positioned in PVC material in warm, as shown in Figure 7, the preheating device 5 of the present invention is closely aligned the adjustable high temperature preheating small roller 52 of adjustable high temperature laminating ripening roller 51 and four tight arrangements successively, when the 6th primary product are by preheating device 5, as shown in Figure 6, the adjustable high temperature laminating ripening roller 51 of high temperature and adjustable high temperature preheating small roller 52 make the 6th primary product circumferentially by also high temperature preheating the 6th primary product are to soft state, thus forming the 7th primary product.
Then, refer to Fig. 8, through preheating after, just carry out solid cold pressing flower process. The three-dimensional embossing device 6 of the present invention is provided with two opposed vertical, compact arranged figure roller, and when the 7th primary product are by three-dimensional embossing device 6, two figure rollers are colded pressing flower in the 7th primary product, define the 8th primary product.
Owing to three-dimensional embossing device 6 is after embossing, the 8th primary product are hot, it is necessary to quickly cool down, thus preventing the 8th primary product rebound deformation. In the present invention, chiller 7 is staggered by about six, the cooling roller of uniform intervals arrangement forms, when the 8th primary product are by chiller 7, six cooling rollers make the 8th primary product cooling and shaping rapidly, form the finished product with stereoscopic printing, and finished product is sent to wrap-up 8 place.
When rolling finished product, wrap-up 8 is arranged in sequence with the force application rod comprised for pulling finished product and the constant-tension swing arm for sensing the pressure transducer of the rolling speed of finished product controls system 81 and the mantle friction winder 82 for rolling finished product. When pressure inductor senses that rolling speed is slow, rolling speed can be accelerated, and when sensing that rolling speed is fast, force application rod will strain finished product, reduces rolling speed.
Accuracy in order to ensure location embossing, figure roller is provided with servomotor (not shown), servomotor electrically connects with computer (not shown) and electric eye tracker (not shown) and communicates to connect respectively such that it is able to controls the rotary speed of figure roller and monitors colored speed of colding pressing.
Additionally, quality in order to ensure transfer pattern, and ensure to adapt to the temperature of pre-thermal-adhering, as shown in Figure 4, first transfer means 32 of the present invention be arranged below the first transfer roll shaft 321, second transfer means 34 be arranged below the second transfer roll shaft 341, the first transfer roll shaft 321 and the second transfer roll shaft 341 are silica gel roller, and have toughness and ensure that transfer pattern will not produce the defect of dislocation. And two layers preheating fit bodies 33 be arranged below two layers of pre-hot-rolling 331, three layers preheating fit body 35 be arranged below the pre-hot-rolling 351 of three layers, two layers of pre-hot-rolling 331 and the pre-hot-rolling 351 of three layers are steel rider, and it is not only heat-resisting but also frictional force is little.
As can be seen here, the colorful laminating solid embossing machine of the present invention can produce the product of multiple kind, such as, when making folder flower stand cloth product in the middle of double-deck PVC, transparent PVC material is by going out, again through single press printing, the pattern oneself needed after preheating, transfer then through first time decorative pattern after pattern is completed for printing, after transfer completes, PVC semifinished material (laminated material of surface PVC is through preheating) is through first time pressurized aerofluxus laminating, complete after laminating through large roller ripening, make the product of laminating more firmly rely and use. And when making monolayer (PVC/EVA) and transferring gold stamping location embossing tablecloth product, PVC material is after the lamination coating thermal transfer such as two layers or three layers is gold stamping, again through preheating large and small cylinders, PVC material is preheating to soft state, servomotor and computer program and electric eye are followed the tracks of the rotary speed tracking pattern controlling figure roller and are positioned flower of colding pressing, cold pressing after spending again through six cooling roller cooling and shapings rapidly, make floral designs have more the stereoeffect of 2D or 3D true to nature. Additionally, the complete machine unit of the present invention changes original printing plate cylinder, after installing online article gluing roller, the PVC gluing multiple cloth cotton product of patch, simple operation, features simple and practical process can be made.
It is to be understood that, foregoing invention content and detailed description of the invention are intended to prove the practical application of technical scheme provided by the present invention to should not be construed as limiting the scope of the present invention. Those skilled in the art are in the spirit and principle of the present invention, when doing various amendment, equivalent replacement or improve. Protection scope of the present invention is as the criterion with appended claims.

Claims (9)

1. a colorful laminating stereoscopic localized embossing machine, it is characterized in that, described colorful laminating stereoscopic localized embossing machine includes the unwinding device (1) of horizontal positioned successively, single color printing machine (2), transfer laminating apparatus (3), the unwinding device that adds lustre to (4), preheating device (5), three-dimensional embossing device (6), chiller (7) and wrap-up (8), wherein:
By what intervolve, unwinding device (1) treats that printed material unreels to single color printing machine (2), be provided with and multiple unreel roll shaft (11) between unwinding device (1) and single color printing machine (2);
Single color printing machine (2) is arranged with plate support part and forme from bottom to up, lateral symmetry in the surface of described forme it is provided with two upper roll shafts (21), horizontal plane between described plate support part and described forme is symmetrically provided with in two position roll shaft (22), is provided with a next roll shaft (23) in the side of the lower section of described plate support part; When passing sequentially through unreel roll shaft (11) and middle position roll shaft (22) to described forme until printed material, described forme is treating the monochromatic pattern of printing on printed material, to obtain the first primary product; Subsequently, when passing sequentially through upper roll shaft (21) and the next roll shaft (23) when described first primary product so that described first primary product are sent to transfer laminating apparatus (3);
Transfer laminating apparatus (3) is arranged with transfer film unreeling structure (31) successively equably, the first transfer means (32), two layers of preheating fit body (33), the second transfer means (34) and three layers preheat fit body (35)
Transfer film unreeling structure (31) provides the transfer film with ink logo to the first transfer means (32), to be engraved on by ink logo in described first primary product, to obtain the second primary product;
Two layers of preheating fit body (33) are fitted one layer in described second primary product again and are treated printed material, to obtain the 3rd primary product;
Ink logo on transfer film is engraved in described 3rd primary product by the second transfer means (34) again, to obtain the 4th primary product;
Three layers preheating fit body (35) is fitted one layer in described 4th primary product again and is treated printed material, to obtain the 5th primary product, and described 5th primary product is sent to preheating device (5) place;
Bright enhancement film unwinding device (4) is arranged between three layers preheating fit body (35) and preheating device (5), the oblique upper of bright enhancement film unwinding device (4) is provided with two expansion deflector rolls (41), while described 5th primary product are transmitted to preheating device (5), bright enhancement film is synchronously sent to preheating device (5) place with described 5th primary product by two expansion deflector rolls (41) by bright enhancement film unwinding device (4), so that bright enhancement film is attached to equably in described 5th primary product and forms the 6th primary product;
Preheating device (5) is closely aligned the adjustable high temperature preheating small roller (52) of adjustable high temperature laminating ripening roller (51) and four tight arrangements successively, when described 6th primary product are by preheating device (5), described 6th primary product are circumferentially passed through for adjustable high temperature laminating ripening roller (51) and adjustable high temperature preheating small roller (52) and described in high temperature preheating, the 6th primary product are to soft state, to form the 7th primary product;
Three-dimensional embossing device (6) is provided with two opposed vertical, compact arranged figure roller, when described 7th primary product are by three-dimensional embossing device (6), said two figure roller makes described 7th primary product cold pressing flower, to form the 8th primary product;
Chiller (7) is staggered by about six, the cooling roller of uniform intervals arrangement forms, when described 8th primary product are by chiller (7), described six cooling rollers make described 8th primary product cooling and shaping rapidly, form the finished product with stereoscopic printing, and described finished product is sent to wrap-up (8) place;
Wrap-up (8) is arranged in sequence with the force application rod comprised for pulling described finished product and the constant-tension swing arm for sensing the pressure transducer of the rolling speed of described finished product controls system (81) and is used for the mantle friction winder (82) of finished product described in rolling.
2. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that two upper roll shafts (21) and in two position roll shaft (22) symmetrical.
3. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that unwinding device (1) is mechanical constant tension magnetic powder brake unwinding device.
4. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that bright enhancement film is made up of polyethylene terephthalate.
5. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterised in that launch deflector roll (41) made of aluminum.
6. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterized in that, described figure roller is connected to servomotor, and described servomotor electrically connects with computer and electric eye tracker and communicates to connect respectively, colds pressing colored speed with the rotary speed monitoring controlling described figure roller.
7. colorful laminating stereoscopic localized embossing machine as claimed in claim 1, it is characterized in that, first transfer means (32) be arranged below the first transfer roll shaft (321), second transfer means (34) be arranged below the second transfer roll shaft (341), first transfer roll shaft (321) and second transfer roll shaft (341) be silica gel roller.
8. colorful laminating stereoscopic localized embossing machine as claimed in claim 7, it is characterized in that, two layers preheating fit body (33) be arranged below two layers of pre-hot-rolling (331), three layers preheating fit body (35) be arranged below the pre-hot-rolling of three layers (351), two layers of pre-hot-rolling (331) and the pre-hot-rolling of three layers (351) are steel rider.
9. the colorful laminating stereoscopic localized embossing machine as described in as arbitrary in claim 1��8, it is characterised in that described in treat the copolymer that printed material is polrvinyl chloride or ethylene-vinyl acetate.
CN201410687710.6A 2014-11-25 2014-11-25 Colorful fitting stereoscopic localized embossing machine Active CN105620024B (en)

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CN106739603A (en) * 2016-11-29 2017-05-31 安徽紫荆花壁纸股份有限公司 A wall cloth processing technology using transfer film printing
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CN108928146B (en) * 2016-11-29 2022-05-06 安徽紫荆花壁纸股份有限公司 Method for processing wall cloth with various patterns and rich colors
CN108859082A (en) * 2018-06-27 2018-11-23 北新弹性地板有限公司江阴分公司 PVC roll material floor transfer embossing production line with equal constant temperature control
CN112497896A (en) * 2020-11-24 2021-03-16 佛山市高明基业冷轧钢板有限公司 Steel sheet heat-transfer seal production system
CN119659157A (en) * 2025-02-21 2025-03-21 深圳市锦瑞新材料股份有限公司 2.5D external texture transfer device for plate
CN119659157B (en) * 2025-02-21 2025-04-11 深圳市锦瑞新材料股份有限公司 2.5D external texture transfer device for plate

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