CN112356413A - Floor production line - Google Patents
Floor production line Download PDFInfo
- Publication number
- CN112356413A CN112356413A CN202011139544.8A CN202011139544A CN112356413A CN 112356413 A CN112356413 A CN 112356413A CN 202011139544 A CN202011139544 A CN 202011139544A CN 112356413 A CN112356413 A CN 112356413A
- Authority
- CN
- China
- Prior art keywords
- glass fiber
- roller
- printing
- film
- pasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000003365 glass fiber Substances 0.000 claims abstract description 85
- 238000001816 cooling Methods 0.000 claims abstract description 49
- 238000010030 laminating Methods 0.000 claims abstract description 34
- 238000004049 embossing Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims abstract description 7
- 239000004033 plastic Substances 0.000 claims abstract description 5
- 229920003023 plastic Polymers 0.000 claims abstract description 5
- 239000000976 ink Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 238000001459 lithography Methods 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000007605 air drying Methods 0.000 abstract description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 5
- 239000004800 polyvinyl chloride Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003490 calendering Methods 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0023—Combinations of extrusion moulding with other shaping operations combined with printing or marking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
- B29C59/046—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts for layered or coated substantially flat surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a floor production line which comprises a frame body, a glass fiber film laminating device, a printing film laminating device, a transparent film laminating device, a heating device, an embossing device, a cooling device, a UV printing device, an edge cutting device and a winding device, wherein the frame body is provided with an air drying device which is arranged above the UV printing device; the glass fiber film laminating device comprises a glass fiber film sending platform, a glass fiber pasting device, a glass fiber plasticizing device and a plate laminating device, wherein a plastic extruder is arranged at the front end of the plate laminating device; the printing film pasting device comprises a printing film sending platform, a printer and a printing film preheating device, wherein the printing film preheating device is arranged above the heating device; the transparent film pasting device comprises a transparent film sending table and a transparent film preheating device, and the transparent film preheating device is arranged above the heating device. The floor production line adopting the structure can simultaneously carry out printing and film covering, has simple structure, saves the manufacturing time and reduces the cost.
Description
Technical Field
The invention relates to the technical field of floor production, in particular to a floor production line.
Background
At present, a PVC floor is a light floor decoration material, which refers to a floor produced by adopting a polyvinyl chloride material, and specifically refers to a floor produced by taking polyvinyl chloride and copolymer resin thereof as main raw materials, adding auxiliary ingredients such as a filler, a plasticizer, a stabilizer, a coloring agent and the like, and carrying out basic or extrusion production on a sheet-shaped continuous base material by using a calendaring or coating process. The PVC floor has the characteristics of bright and beautiful appearance, good wear resistance, dirt resistance and good anti-skid performance. And the PVC floor has wide raw material sources, can be repeatedly utilized and is a floor with practicability and economy. However, the conventional floor has high manufacturing cost, the materials can be finished in several times, the manufacturing time of the floor is increased, and the cost is increased.
Disclosure of Invention
The invention aims to provide a floor production line, which can finish floors at one time, simultaneously perform printing and film coating, has a simple structure, saves the manufacturing time and reduces the cost.
In order to achieve the purpose, the invention provides a floor production line, which comprises a frame body, a glass fiber film laminating device, a printing film laminating device, a transparent film laminating device, a heating device, an embossing device, a cooling device, a UV printing device, an edge cutting device and a winding device, wherein the winding device, the edge cutting device, the UV printing device, the cooling device, the embossing device, the heating device, the transparent film laminating device, the printing film laminating device and the glass fiber film laminating device are sequentially fixed on the frame body from back to front;
the glass fiber film laminating device comprises a glass fiber film sending platform, a glass fiber pasting device arranged at the rear end of the glass fiber film sending platform, a glass fiber plasticizing device arranged at the rear end of the glass fiber pasting device and a plate laminating device arranged at the rear end of the glass fiber plasticizing device, wherein a plastic extruder is arranged at the front end of the plate laminating device;
the printing film pasting device comprises a printing film sending table arranged on the frame body, a printer arranged at the rear end of the printing film sending table and a printing film preheating device arranged at the rear end of the printer, and the printing film preheating device is arranged above the heating device;
the transparent film pasting device comprises a transparent film sending table fixed on the frame body and a transparent film preheating device arranged at the front end of the transparent film sending table, and the transparent film preheating device is arranged above the heating device.
Preferably, glass fiber goes up to paste the device and includes that glass fiber goes up to paste the drive roll and glass fiber and go up to paste the driven roll, glass fiber go up to paste the driven roll with glass fiber goes up to paste the drive roll level and sets up side by side on the support body, and the top between the two is provided with the scraper blade, glass fiber goes up to paste and is connected with glass fiber on the drive roll and pastes the motor, glass fiber goes up to paste the bottom of driving roll and is provided with the steeping vat.
Preferably, the glass fiber plasticizing device and the glass fiber pasting driving roller are provided with a pulling roller, the pulling roller is in contact with the glass fiber plasticizing device, and the pulling roller is connected with a pulling motor.
Preferably, the embossing device comprises an embossing upper roller and an embossing lower roller, the embossing lower roller and the embossing upper roller are both fixed on the frame body, and the embossing upper roller is connected with an embossing motor.
Preferably, the cooling device comprises a first cooling roller, a second cooling roller, a third cooling roller and a fourth cooling roller, the fourth cooling roller is fixed to the lower end of the frame body, the first cooling roller is fixed to the upper end of the frame body, the second cooling roller is fixed to the upper end of the frame body, the third cooling roller is arranged between the first cooling roller and the second cooling roller, and the first cooling roller and the second cooling roller are arranged in a mutually crossed mode.
Preferably, the UV printing device is including fixing soak the china ink groove on the support body, set up and be in soak the printing lower roll of china ink groove top and set up and be in the printing of printing lower roll top is gone up the roller, it is connected with printing motor on the printing, printing motor fixes on the support body, be provided with lithography apparatus on the support body, lithography apparatus sets up the rear end of printing lower roll and with the printing lower roll contacts. Therefore, the floor production line adopting the structure can simultaneously carry out printing and film covering, has simple structure, saves the manufacturing time and reduces the cost.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
FIG. 1 is a schematic structural diagram of a floor production line according to an embodiment of the present invention.
Detailed Description
The technical solution of the present invention is further illustrated by the accompanying drawings and examples.
Examples
Fig. 1 is a schematic structural diagram of an embodiment of a floor production line, as shown in the figure, the invention provides a floor production line, which comprises a frame body 1, a glass fiber film laminating device, a printing film laminating device, a transparent film laminating device, a heating device 2, an embossing device 3, a cooling device 4, a UV printing device 5, an edge cutting device 6 and a winding device 7, wherein the winding device 7, the edge cutting device 6, the UV printing device 5, the cooling device 4, the embossing device 3, the heating device 2, the transparent film laminating device, the printing film laminating device and the glass fiber film laminating device are sequentially fixed on the frame body 1 from back to front, an air drying device 8 is arranged on the frame body 1, and the air drying device 8 is arranged above the UV printing device 5; the glass fiber film laminating device comprises a glass fiber film sending platform 9, a glass fiber pasting device 10 arranged at the rear end of the glass fiber film sending platform 9, a glass fiber plasticizing device 11 arranged at the rear end of the glass fiber pasting device 10 and a plate laminating device 12 arranged at the rear end of the glass fiber plasticizing device 11, wherein a plastic extruder 13 is arranged at the front end of the plate laminating device 12; the printing film pasting device comprises a printing film sending table 14 arranged on the frame body 1, a printer 15 arranged at the rear end of the printing film sending table 14 and a printing film preheating device 16 arranged at the rear end of the printer 15, wherein the printing film preheating device 16 is arranged above the heating device 2; the transparent film pasting device comprises a transparent film sending table 17 fixed on the frame body 1 and a transparent film preheating device 18 arranged at the front end of the transparent film sending table 17, and the transparent film preheating device 18 is arranged above the heating device 2. The invention finishes the operation of film covering by a glass fiber film, a printing film and a transparent film on a production line, can finish the film covering of a plate at one time, firstly, the glass fiber film is pasted by a glass fiber pasting device, a glass fiber pasting motor drives a glass fiber pasting driving roller to rotate, the glass fiber pasting driving roller is driven to glue the glass fiber film, the glued glass fiber film enters a glass fiber plasticizing device to be plasticized and then is compounded with the plate extruded from a plastic extruder, the glass fiber film is covered on the plate, then, the printing film is preheated after being printed by a printer, the transparent film is simultaneously preheated at the same time, the preheated transparent film and the printing film simultaneously enter a heating device to be compounded with the plate covered with the glass fiber film, simultaneously, two films are covered on the plate, the plate covered with the three films is embossed, cooled, UV printed, air dried and then trimmed and rolled, and finishing the production of the floor.
The glass fiber pasting device 10 comprises a glass fiber pasting driving roller 100 and a glass fiber pasting driven roller 101, the glass fiber pasting driven roller 101 and the glass fiber pasting driving roller 100 are horizontally arranged on the frame body 1 in parallel, a scraper blade 102 is arranged above the glass fiber pasting driven roller 101 and the glass fiber pasting driving roller 100, a glass fiber pasting motor 103 is connected to the glass fiber pasting driving roller 100, a glue dipping groove 104 is arranged at the bottom end of the glass fiber pasting driving roller 100, the glass fiber pasting motor drives the glass fiber pasting driving roller to rotate after being started, so that a glass fiber film is driven to complete pasting, and redundant glue is scraped off through the scraper blade in the pasting process.
A pulling roller 19 is arranged between the glass fiber plasticizing device 11 and the glass fiber pasting driving roller 100, the pulling roller 19 is in contact with the glass fiber plasticizing device 11, a pulling motor 20 is connected to the pulling roller 19, and the plate coated with the glass fiber film is driven to enter the heating device to be compounded with the transparent film and the printing film.
The embossing device 3 comprises an embossing upper roller 31 and an embossing lower roller 32, the embossing lower roller 32 and the embossing upper roller 31 are both fixed on the frame body 1, and the embossing upper roller 31 is connected with an embossing motor 33.
The cooling device 4 includes a first cooling roller 41, a second cooling roller 42, a third cooling roller 43 and a fourth cooling roller 44, the fourth cooling roller 44 and the third cooling roller 43 are fixed at the lower end of the frame body 1, the first cooling roller 41 and the second cooling roller 42 are fixed at the upper end of the frame body 1, the third cooling roller 43 is disposed between the first cooling roller 41 and the second cooling roller 42, and the first cooling roller 41 and the second cooling roller 42 and the third cooling roller 43 and the fourth cooling roller 44 are disposed to cross each other.
The UV printing device 5 comprises an ink immersion tank 51 fixed on the frame body 1, a lower printing roller 52 arranged above the ink immersion tank 51 and an upper printing roller 53 arranged above the lower printing roller 52, wherein the upper printing roller 53 is connected with a printing motor 54, the printing motor 54 is fixed on the frame body 1, a printing device 55 is arranged on the frame body 1, and the printing device 55 is arranged at the rear end of the lower printing roller 52 and is in contact with the lower printing roller 51.
Therefore, the floor production line adopting the structure can simultaneously carry out printing and film covering, has simple structure, saves the manufacturing time and reduces the cost.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the invention without departing from the spirit and scope of the invention.
Claims (6)
1. A floor production line which is characterized in that:
the glass fiber film laminating machine comprises a frame body, a glass fiber film laminating device, a printing film laminating device, a transparent film laminating device, a heating device, an embossing device, a cooling device, a UV printing device, an edge cutting device and a winding device, wherein the winding device, the edge cutting device, the UV printing device, the cooling device, the embossing device, the heating device, the transparent film laminating device, the printing film laminating device and the glass fiber film laminating device are sequentially fixed on the frame body from back to front;
the glass fiber film laminating device comprises a glass fiber film sending platform, a glass fiber pasting device arranged at the rear end of the glass fiber film sending platform, a glass fiber plasticizing device arranged at the rear end of the glass fiber pasting device and a plate laminating device arranged at the rear end of the glass fiber plasticizing device, wherein a plastic extruder is arranged at the front end of the plate laminating device;
the printing film pasting device comprises a printing film sending table arranged on the frame body, a printer arranged at the rear end of the printing film sending table and a printing film preheating device arranged at the rear end of the printer, and the printing film preheating device is arranged above the heating device;
the transparent film pasting device comprises a transparent film sending table fixed on the frame body and a transparent film preheating device arranged at the front end of the transparent film sending table, and the transparent film preheating device is arranged above the heating device.
2. The floor production line of claim 1, wherein: the glass fiber pasting device comprises a glass fiber pasting driving roller and a glass fiber pasting driven roller, the glass fiber pasting driven roller and the glass fiber pasting driving roller are horizontally arranged on the frame body in parallel, a scraper is arranged above the frame body and between the glass fiber pasting driven roller and the glass fiber pasting driving roller, a glass fiber pasting motor is connected to the glass fiber pasting driving roller, and a glue dipping groove is formed in the bottom end of the glass fiber pasting driving roller.
3. The floor production line of claim 2, wherein: the glass fiber plasticizing device and the glass fiber pasting driving roller are provided with a pulling roller, the pulling roller is in contact with the glass fiber plasticizing device, and the pulling roller is connected with a pulling motor.
4. The floor production line of claim 3, wherein: the embossing device comprises an embossing upper roller and an embossing lower roller, the embossing lower roller and the embossing upper roller are fixed on the frame body, and the embossing upper roller is connected with an embossing motor.
5. The floor production line of claim 4, wherein: the cooling device comprises a first cooling roller, a second cooling roller, a third cooling roller and a fourth cooling roller, the fourth cooling roller is fixed to the third cooling roller at the lower end of the frame body, the first cooling roller is fixed to the upper end of the frame body, the third cooling roller is arranged between the first cooling roller and the second cooling roller, and the first cooling roller and the second cooling roller are arranged in a mutually crossed mode.
6. The floor production line of claim 5, wherein: UV printing device is including fixing soak the china ink groove on the support body, set up soak the printing lower roll of china ink groove top and set up the roller is gone up in the printing of printing lower roll top, it is connected with printing motor on the roller to print, printing motor fixes on the support body, be provided with lithography apparatus on the support body, lithography apparatus sets up the rear end of printing lower roll and with the printing lower roll contacts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011139544.8A CN112356413A (en) | 2020-10-22 | 2020-10-22 | Floor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011139544.8A CN112356413A (en) | 2020-10-22 | 2020-10-22 | Floor production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112356413A true CN112356413A (en) | 2021-02-12 |
Family
ID=74511601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011139544.8A Pending CN112356413A (en) | 2020-10-22 | 2020-10-22 | Floor production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112356413A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113561254A (en) * | 2021-07-29 | 2021-10-29 | 洁玛新材料股份有限公司 | Production and assembly equipment for TST-PVC (polyvinyl chloride-polyvinyl chloride) floor |
| CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107250469A (en) * | 2015-03-12 | 2017-10-13 | 乐金华奥斯株式会社 | Antiflaming floor ornament materials and preparation method thereof |
| CN110700012A (en) * | 2019-11-12 | 2020-01-17 | 新乡市鼎鑫机械有限公司 | Multifunctional PVC floor production equipment and method by coating method |
-
2020
- 2020-10-22 CN CN202011139544.8A patent/CN112356413A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107250469A (en) * | 2015-03-12 | 2017-10-13 | 乐金华奥斯株式会社 | Antiflaming floor ornament materials and preparation method thereof |
| CN110700012A (en) * | 2019-11-12 | 2020-01-17 | 新乡市鼎鑫机械有限公司 | Multifunctional PVC floor production equipment and method by coating method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113561254A (en) * | 2021-07-29 | 2021-10-29 | 洁玛新材料股份有限公司 | Production and assembly equipment for TST-PVC (polyvinyl chloride-polyvinyl chloride) floor |
| CN115416278A (en) * | 2022-04-29 | 2022-12-02 | 惠州伟康新型建材有限公司 | Manufacturing equipment and method of PVC (polyvinyl chloride) floor |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210212 |