Ultra-thin RFID smart card packaging method
Technical Field
The invention relates to the technical field of RFID card packaging, in particular to an ultrathin RFID intelligent card packaging method.
Background
As RFID card users require thinner and thinner, existing RFID card packages can only be fabricated by etching antennas on a substrate. However, due to the accuracy problem of the etched antenna, the transmission line electrical performance of the etched antenna, such as the parasitic inductance parameter accuracy, is insufficient, which affects the antenna performance, and the etched antenna cannot be stacked when the signal transmission distance needs to be increased to manufacture a longer antenna. The antenna manufactured by adopting the enameled wire winding mode has high electrical performance and high precision, but the connection point is required to be welded with the bonding pad, and meanwhile, the RFID chip is required to be bonded with the bonding pad, so that the position of the RFID chip is thicker, the thickness of the RFID card is increased, and meanwhile, the working procedure is also required to be increased.
Disclosure of Invention
The invention mainly solves the technical problem of providing an ultrathin RFID smart card packaging method, which avoids the precision when an antenna is etched, improves the antenna precision, reduces the thickness of the RFID, reduces packaging procedures and improves the packaging efficiency.
In order to solve the above problems, the present invention provides an ultra-thin RFID smart card packaging method, including,
the method comprises the steps of manufacturing an antenna, winding wires on a first base material by using enameled wires according to a set shape to form the antenna, removing insulating layers on the surfaces of two leads on the antenna, or winding the antenna in a set shape by using enameled wires and then fixing the antenna on the first base material, and removing the insulating layers on the surfaces of the two leads on the antenna;
the mounting step, namely placing two welding spots on the inverted packaging bonding pad of the RFID chip above the two leads of the antenna with the insulation layer removed, or placing the two leads of the antenna with the insulation layer removed above the two welding spots on the bonding pad;
and a lamination forming step, wherein a second substrate is covered on a bonding pad on one surface with the welding spots in the mounting step, and the first substrate and the second substrate are laminated to be melted and self-adhered, so that two welding spots on the bonding pad are respectively in close contact with two leads of the antenna to form electric connection, namely one welding spot is electrically conducted with one lead of the antenna.
Further, the substrate comprises PVC.
Further, the RFID chip packaging step comprises the steps of manufacturing an etching circuit on one surface of a bonding pad by etching, and etching a welding spot on the other surface, wherein the welding spot is communicated with the etching circuit. And a bonding pad on one surface with the etching circuit is coated with conductive adhesive, and the RFID chip is fixed with the conductive adhesive after being reversely buckled.
Further, the lamination forming step is followed by a skin lamination step, which includes placing an RFID card back cover and a front cover on the surfaces of the first substrate and the second substrate, respectively, to laminate the back cover and the front cover with the first substrate and the second substrate, thereby forming an RFID card.
The invention relates to an ultrathin RFID smart card packaging method, which comprises the steps of forming an antenna by winding wires on a first base material according to a set shape by using enameled wires, removing insulating layers on the surfaces of two leads on the antenna, or fixing the antenna in a set state by using the enameled wires on the first base material after winding the antenna in a set state, and removing the insulating layers on the surfaces of the two leads on the antenna; the mounting step, namely placing two welding spots on the inverted packaging bonding pad of the RFID chip above the two leads of the antenna with the insulation layer removed, or placing the two leads of the antenna with the insulation layer removed above the two welding spots on the bonding pad; and a lamination forming step, wherein a second substrate is covered on the bonding pad on one surface with the welding spots in the mounting step, and the welding spots on the bonding pad are respectively in close contact with the two leads of the antenna to form electric connection, namely one welding spot is electrically conducted with one antenna lead through lamination of the first substrate and the second substrate. Because hard connection is not needed between the two leads of the antenna and the bonding pad through welding, on one hand, the packaging procedure can be reduced, and the packaging efficiency is improved. On the other hand, the thickness of the RFID card can be reduced without welding. Meanwhile, the antenna is formed by adopting enameled wires, so that the precision is high.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it is apparent that the drawings in the description are some embodiments of the invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of an embodiment of a method for packaging an ultra-thin RFID smart card.
The achievement, functional features and advantages of the object of the present invention will be further described below with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in FIG. 1, the invention provides an embodiment of an ultra-thin RFID smart card packaging method.
An ultra-thin RFID smart card packaging method, comprising,
s11, namely an antenna manufacturing step, winding wires on a first base material by using enameled wires according to a set shape to form an antenna, removing insulating layers on the surfaces of two leads on the antenna, or winding the antenna in a set state by using enameled wires, fixing the antenna on the first base material, and removing the insulating layers on the surfaces of the two leads on the antenna.
S12, namely a mounting step, wherein two welding spots on the inverted packaging bonding pad of the RFID chip are respectively placed or attached above the two leads of the antenna with the insulation layer removed, or the two leads of the antenna with the insulation layer removed are placed above the two welding spots on the bonding pad.
And S13, namely, a lamination forming step, wherein a second substrate is covered on a bonding pad on one surface with the welding spots in the mounting step, and the welding spots on the bonding pad are respectively in close contact with two leads of the antenna to form electric connection, namely, one welding spot is electrically conducted with one antenna lead through the fusion self-adhesion of the lamination of the first substrate and the second substrate. The lamination temperature is set according to the properties of the first substrate and the second substrate, and is only required to be such that the first substrate and the second substrate melt to form self-adhesion at the lamination temperature, for example, when PVC is used as the first substrate and the second substrate, the lamination temperature is about 170 degrees.
S14, namely a surface layer lamination step, respectively placing an RFID card back cover and a front cover on the surfaces of the first substrate and the second substrate for lamination, so that the back cover and the front cover are integrated with the first substrate and the second substrate to form the RFID card.
Specifically, the antenna manufacturing step adopts the prior art, the enameled wire is wound into a set shape on a die to form the antenna, and insulating layers at two ends of the enameled wire, namely the surface of a lead part of the antenna, are removed, so that the conductive copper wires are exposed. And then the RFID chip is reversely packaged, namely, the RFID chip gluing process is to fix the RFID chip reversely with the conductive adhesive, and the packaged RFID chip tray, namely, the reversely packaged bonding pad is adhered to the two leads of the antenna of the insulating layer, so that the reversely packaged bonding pad and the two leads of the antenna can form electric connection after being pressed. And coating a second substrate on the substrate with the bonding pad side in the mounting step, and locally melting the first substrate and the second substrate through lamination to enable the bonding pad and the two leads of the antenna to form close contact to form electric connection.
The RFID chip reverse package specifically comprises an etching circuit manufactured by etching one surface of a bonding pad, and a welding spot etched on the other surface, wherein the welding spot is communicated with the etching circuit. And a bonding pad on one side of the etched circuit is coated with conductive adhesive, the RFID chip is fixed with the conductive adhesive after being reversely buckled, and then the bonding pad on one side of the bonding pad is placed at the position of an antenna lead, so that two bonding pads on each bonding pad are respectively above the two leads, and the two leads are respectively contacted with the two bonding pads during lamination. The RFID chip back-packaging comprises etching a circuit on one surface of a bonding pad by etching, and etching a welding spot on the other surface, wherein the welding spot is communicated with the etching circuit. And a bonding pad on one surface with the etching circuit is coated with conductive adhesive, and the RFID chip is fixed with the conductive adhesive after being reversely buckled. The etched pads, which correspond to RFID chip (wafer) pins, may also be provided on the same side of the etched circuit, as desired. The welding spot and the two leads on the antenna are matched and arranged the same as the above, and the description is omitted.
Because hard connection is not needed between the two leads of the antenna and the bonding pad through welding, on one hand, the welding procedure during packaging can be reduced, and the packaging efficiency is improved. On the other hand, the thickness of the RFID card can be reduced without welding. Meanwhile, the antenna is formed by winding an enamelled wire, so that the electrical performance accuracy is high, the wound antennas can be stacked, the length of the wound antennas is not limited by area, and the wound antennas can be widely used for products with low frequency and high stability requirements.
In this embodiment, the first substrate and the second substrate may be made of PVC, as required. The antenna may be fabricated by winding wire around a mold, molding, and then fixing to the first substrate, as desired.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified, and some technical features may be replaced by those described in the foregoing embodiments, which may not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.