Cooked food retail packaging equipment
Technical Field
The invention relates to the technical field of packaging equipment, in particular to cooked food retail packaging equipment.
Background
Cooked food in daily life is very popular with people, and in order to achieve the purposes of prolonging the shelf life of the food and facilitating retail sale, cooked food products need to be packaged.
However, the following disadvantages are found in the packaging method in a long-term use process: firstly, food is manually filled into a packaging bag, the weighing and filling amount is very unstable, the weighing and filling amount needs to be controlled according to the experience judgment of an operator, and certain errors exist; secondly, need manually open vacuum packaging equipment, press from both sides the packing bag and put in vacuum packaging equipment, open vacuum packaging equipment again after accomplishing sealed process, take out sealed good product, the vacuum packaging equipment complex operation that opens and shuts repeatedly, very waste time, work efficiency is low.
Disclosure of Invention
The invention aims to provide a cooked food retail packaging device, which solves the defects caused by the prior art.
A cooked food retail packaging device comprises a base frame, a feeding mechanism, a blanking mechanism, a material blocking mechanism, a film feeding mechanism and a vacuum heat sealing mechanism, wherein a driving belt and a PLC (programmable logic controller) are installed inside the base frame, and a plurality of uniformly distributed accommodating grooves are fixed on the driving belt;
the feeding mechanism is arranged at the upper end of the base frame and is used for feeding food to be packaged;
the blanking mechanism is arranged on the output end of the feeding mechanism and is used for realizing the uniform output of the food;
the material blocking mechanism is arranged right below the blanking mechanism and is used for collecting the fallen food so as to enter the packaging box in an even amount;
the film feeding mechanism is arranged on the inner side wall of the base frame and is used for feeding the packaging film in a stepping manner;
the vacuum heat sealing mechanism is arranged on the feeding mechanism and is used for carrying out vacuum heat sealing on a packaging box containing food and a packaging film and cutting the packaged products at the position where the packaged products are connected together; .
Preferably, the feeding mechanism comprises a first supporting plate, a second supporting plate, a first driving motor, a spiral conveying roller and a shell, the lower end of the first supporting plate is installed on the base frame, the first driving motor is installed on the side end of the first supporting plate, the spiral conveying roller is axially connected to the output end of the first driving motor, the shell is cylindrical, one end of the shell is fixed on the side end of the first supporting plate, a feeding hole is formed in the upper end of the shell, a first fixing plate is installed at the outlet of the shell, the side end of the first fixing plate is rotatably connected with the end portion of the spiral conveying roller, and the second supporting plate is fixedly connected to the shell and.
Preferably, blanking mechanism includes driving motor two, mounting panel one and baffle one, the lower extreme of mounting panel one is fixed in on the shell, driving motor two is installed on mounting panel one and the output is connected with the connecting rod, the other end sliding connection of connecting rod has the spacing ring, the lower extreme of spacing ring passes through the fixed block and links to each other with baffle one, set up the slide rail that two symmetries set up on the side of mounting panel one, sliding connection has slider one in the slide rail, the side of slider one is fixed mutually with baffle one, the lower extreme of baffle one is seted up with a fixed plate matched with bar opening.
Preferably, stock stop includes dead lever, funnel and the second baffle that two symmetries set up, the upper end of dead lever can be dismantled through the bolt and connect on the side of first baffle, and the lower tip of dead lever is fixed with even board and spliced pole, the side of funnel is fixed in on the backup pad two, the one end of second baffle articulates in the lower extreme opening part of funnel, and the other end of second baffle articulates there is first slide bar, be fixedly connected with fixing base between even board and the spliced pole, a slide bar sliding connection is on the fixing base, and the cover is equipped with the spring between the tip that is close to second baffle and the fixing base on the first slide bar, the one end of keeping away from the fixing base on the spring is fixed mutually with the.
Preferably, the film conveying mechanism comprises a third driving motor, a mounting seat and a rotating roller, the third driving motor is mounted on the mounting seat, the side end of the mounting seat is fixed on the inner side wall of the base frame, the rotating roller is connected with the output end of the third driving motor, an arc-shaped chute is formed in the end surface of the rotating roller, a second sliding block is arranged in the chute in a sliding manner, the upper end of the second sliding block is connected with a sector gear through a fixed column, the side end of the sector gear is rotatably connected to the inner side wall of the base frame, a rack is meshed with the sector gear, a through hole is transversely formed in the rack, a Contraband-shaped second fixing plate is arranged in the through hole in a sliding manner, the end of the second fixing plate is fixed with the inner side wall of the base frame, a first air cylinder is mounted at the upper end of the rack, second sliding rods, the lifting plate is connected to the second sliding rod in a sliding mode, an upper clamping jaw is fixed to the lower end of the lifting plate, and a lower clamping jaw is fixed to the upper end of the rack at the position, matched with the upper clamping jaw, of the upper end of the rack.
Preferably, the vacuum heat sealing mechanism comprises a second air cylinder, a second mounting plate, a heat sealing groove, a knife rest and a blade, the second air cylinder is mounted on the first support plate, the second mounting plate is fixed at the output end of the second air cylinder, the heat sealing groove and the knife rest are respectively mounted at the lower end of the second mounting plate and located on two sides of the second air cylinder, and the blade is mounted at the lower end of the knife rest.
Preferably, the mounting parts are symmetrically arranged on the second supporting plate, and the material tray of the packaging film is rotatably connected to the mounting parts.
Preferably, the upper clamping jaw and the lower clamping jaw are made of rubber materials.
The invention has the advantages that: the feeding mechanism is arranged to feed food in the shell quantitatively, after a rated input amount is reached, the discharging port of the shell is blocked by the arranged blanking mechanism to prevent the food from falling into the hopper, so that the quantitative operation step is further ensured, the quantitative food is put into the packaging box by the arranged material blocking mechanism, and the baffle plate II arranged at the discharging port can prevent edible oil stuck in the hopper from falling below, so that the neatness of the working environment is ensured; and secondly, by arranging the film feeding mechanism and the vacuum heat sealing mechanism, after food is automatically put into the packaging box, vacuum sealing can be synchronously carried out by using the packaging film, and cutting is synchronously carried out at the next stage, so that the processing efficiency is high.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of the present invention.
FIG. 4 is a schematic view showing the internal structure of the feeding mechanism of the present invention.
Fig. 5 is a schematic structural view of the blanking mechanism in the present invention.
Fig. 6 is a schematic structural view of the stock stop mechanism of the invention.
Fig. 7 is a hair growth diagram at a in fig. 6.
FIG. 8 is a schematic view of the film feeding mechanism of the present invention.
FIG. 9 is a schematic view showing the structure of a vacuum heat sealing mechanism according to the present invention.
FIG. 10 is a schematic view of the assembly of the accommodating groove and the packing box of the present invention.
Wherein, 1-base frame, 2-feeding mechanism, 3-blanking mechanism, 4-material stopping mechanism, 5-film feeding mechanism, 6-vacuum heat sealing mechanism, 7-driving belt, 8-holding tank, 201-first supporting plate, 202-second supporting plate, 203-first driving motor, 204-spiral conveying roller, 205-shell, 206-feeding port, 207-first fixing plate, 208-mounting part, 301-second driving motor, 302-first mounting plate, 303-first baffle, 304-connecting rod, 305-spacing ring, 306-fixing block, 307-sliding rail, 308-first sliding block, 309-strip opening, 401-fixing rod, 402-funnel, 403-second baffle, 404-connecting plate, 405-connecting column, 406-first sliding rod, 407, a fixed seat, 408, a spring, 501, a driving motor III, 502, a mounting seat, 503, a rotating roller, 504, a sliding groove, 505, a sliding block II, 506, a sector gear, 507, a rack, 508, a through hole, 509, a fixed plate II, 510, a cylinder I, 511, a sliding rod II, 512, a lifting plate, 513, an upper clamping jaw, 514, a lower clamping jaw, 515, a fixed column, 601, a cylinder II, 602, a mounting plate II, 603, a heat-seal groove, 604, a tool rest and 605, a blade.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 10, a retail packaging device for cooked food comprises a base frame 1, a feeding mechanism 2, a blanking mechanism 3, a material blocking mechanism 4, a film feeding mechanism 5 and a vacuum heat sealing mechanism 6, wherein a driving belt 7 and a PLC controller are installed inside the base frame 1, and a plurality of uniformly distributed accommodating grooves 8 are fixed on the driving belt 7;
the feeding mechanism 2 is arranged at the upper end of the base frame 1 and is used for feeding food to be packaged;
the blanking mechanism 3 is arranged at the output end of the feeding mechanism 2 and is used for realizing the uniform output of the food;
the material blocking mechanism 4 is arranged right below the blanking mechanism 3 and is used for collecting fallen foods and then uniformly entering the packaging box;
the film feeding mechanism 5 is arranged on the inner side wall of the base frame 1 and is used for feeding packaging films in a stepping manner;
the vacuum heat sealing mechanism 6 is arranged on the feeding mechanism 2 and is used for carrying out vacuum heat sealing on a packaging box containing food and a packaging film and cutting the packaged products at the connected positions; .
In this embodiment, the feeding mechanism includes a first supporting plate 201, a second supporting plate 202, a first driving motor 203, a spiral conveying roller 204 and a housing 205, the lower end of the first supporting plate 201 is mounted on the base frame 1, the first driving motor 203 is mounted on the side end of the first supporting plate 201, the spiral conveying roller 204 is axially connected to the output end of the first driving motor 203, the housing 205 is cylindrical, one end of the housing 205 is fixed to the side end of the first supporting plate 201, a feeding port 206 is formed in the upper end of the housing 205, a first fixing plate 207 is mounted at an outlet of the housing 205, the side end of the first fixing plate 207 is rotatably connected to the end of the spiral conveying roller 204, and the second supporting plate 202 is fixedly connected to the lower end.
It should be noted that a detection mechanism is further installed at the outlet of the housing 205, and a weight sensor in the detection mechanism is used for detecting the weight of the food passing through.
In this embodiment, the blanking mechanism 3 includes two driving motors 301, a first mounting plate 302 and a first baffle 303, the lower end of the first mounting plate 302 is fixed on the housing 205, the two driving motors 301 are installed on the first mounting plate 302 and the output end is connected with the connecting rod 304, the other end of the connecting rod 304 is connected with the limit ring 305 in a sliding manner, the lower end of the limit ring 305 is connected with the first baffle 303 through the fixed block 306, two symmetrical slide rails 307 are arranged on the side end of the first mounting plate 302, a first slide block 308 is connected in the slide rails 307 in a sliding manner, the side end of the first slide block 308 is fixed with the first baffle 303, and a bar-shaped opening 309 matched with the first fixed plate 207 is arranged at the lower end of.
In this embodiment, the material blocking mechanism 4 includes two fixing rods 401, a funnel 402 and a second baffle 403 which are symmetrically arranged, the upper end of each fixing rod 401 is detachably connected to the side end of the first baffle 303 through a bolt, the lower end of each fixing rod 401 is fixed with a connecting plate 404 and a connecting column 405, the side end of the funnel 402 is fixed on the second support plate 202, one end of the second baffle 403 is hinged to the opening at the lower end of the funnel 402, the other end of the second baffle 403 is hinged with a first sliding rod 406, a fixing seat 407 is fixedly connected between the connecting plate 404 and the connecting column 405, the first sliding rod 406 is slidably connected to the fixing seat 407, a spring 408 is sleeved between the end of the first sliding rod 406 close to the second baffle 403 and the fixing seat 407, and one end of the spring, which is far away from the.
In this embodiment, the film feeding mechanism 5 includes a third driving motor 501, a mounting seat 502 and a rotating roller 503, the third driving motor 501 is mounted on the mounting seat 502, a side end of the mounting seat 502 is fixed on an inner side wall of the base frame 1, the rotating roller 503 is connected to an output end of the third driving motor 501, an arc-shaped sliding slot 504 is formed in an end surface of the rotating roller 503, a second sliding block 505 is slidably disposed in the sliding slot 504, a sector gear 506 is connected to an upper end of the second sliding block 505 through a fixing column 515, a side end of the sector gear 506 is rotatably connected to the inner side wall of the base frame 1, a rack 507 is engaged with the sector gear 506, a through hole 508 is formed in the rack 507 in the transverse direction, a second fixing plate 509 in a shape of "Contraband" is slidably disposed in the through hole 508, an end of the second fixing plate 509 is fixed to the inner side, and the two sides of the first cylinder 510 are symmetrically provided with a second sliding rod 511, the output end of the first cylinder 510 is fixed with a lifting plate 512, the lifting plate 512 is connected to the second sliding rod 511 in a sliding manner, the lower end of the lifting plate 512 is fixed with an upper clamping jaw 513, and the upper end of the rack 507 is fixed with a lower clamping jaw 514 at the position matched with the upper clamping jaw 513.
In summary, the driving motors are all servo motors.
In this embodiment, the vacuum heat sealing mechanism 6 includes a second cylinder 601, a second mounting plate 602, a heat sealing groove 603, a knife rest 604 and a blade 605, the second cylinder 601 is mounted on the first support plate 201, the second mounting plate 602 is fixed on the output end of the second cylinder 601, the heat sealing groove 603 and the knife rest 604 are respectively mounted at the lower end of the second mounting plate 602 and located at two sides of the second cylinder 601, and the blade 605 is mounted at the lower end of the knife rest 604.
In this embodiment, the second support plate 202 is symmetrically provided with mounting portions 208, and a tray of the packaging film is rotatably connected thereto.
In addition, the upper clamping jaw 513 and the lower clamping jaw 514 are made of rubber.
The working process and principle are as follows: when the invention is used, firstly, the first driving motor 203 is started to drive the spiral conveying roller 204 to rotate, then, food is put into the shell 205 through the feed inlet 206, the food is pushed into the funnel 402, the passed food is detected by the detection mechanism to pass through the weight, and the detection signal data is transmitted to the PLC controller, the PLC controller controls the opening and closing of each servo motor according to the detection signal data, when the required weighing capacity is reached, the first driving motor 203 is closed to stop the rotation of the spiral conveying roller 204, then, the second driving motor 301 is started to drive the connecting rod 304 to rotate, the first baffle 303 descends under the drive of the spacing ring 305 to block the discharge outlet of the shell 205, at the moment, the second baffle 403 is in an open state under the drive of the fixing rod 401, the spring 408 is in a compressed state, and the food can be put into the packaging box below the small-caliber discharge outlet through the lower end of, then the packaging box is driven to move forward to the horizontal discharging direction under the action of a transmission belt 7;
a first operator places the packaging box into the containing groove 8, meanwhile, the second sliding block 505 slides in the arc-shaped sliding groove 504 under the driving of the third driving motor 501, the sector gear 506 is driven to swing around the rotating joint, the rack 507 is driven to slide back and forth on the second fixing plate 509, when the packaging box moves forwards in the horizontal discharging direction, the first air cylinder 510 is in a contraction state, the first upper clamping jaw 513 is driven to move downwards, the clamping process of the upper clamping jaw 513 and the lower clamping jaw 514 is realized, when the packaging box moves backwards in the horizontal direction, the first air cylinder 510 is in an extension state, the upper clamping jaw 513 and the lower clamping jaw 514 are separated, the stepping feeding of the packaging film is further realized, the feeding speed is synchronous with the advancing speed of the containing groove 8 which is provided with the packaging box and is arranged on the driving belt 7, then the second air cylinder 601 is started, the output end of the second air cylinder moves downwards to drive the heat sealing groove 603 and the, the product which is sealed and packaged is cut at the blade 605, and the second operator collects the product into a corresponding collecting device, so that the labor intensity is greatly reduced.
Based on the above, the feeding mechanism 2 is arranged to feed food in the shell quantitatively, after the rated input amount is reached, the discharging port of the shell is blocked by the arranged blanking mechanism 3 to prevent the food from falling into the hopper, so that the quantitative operation step is further ensured, the quantitative food is put into the packaging box by the arranged blocking mechanism 4, and the second baffle 403 arranged at the discharging port can prevent edible oil adhered in the hopper 402 from falling to the lower part, so that the cleanness of the working environment is ensured; by arranging the film feeding mechanism 5 and the vacuum heat sealing mechanism 6, after food is automatically put into the packaging box, vacuum sealing can be synchronously carried out by using the packaging film, and cutting can be synchronously carried out at the next stage, so that the processing efficiency is high.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.