CN109533461B - A mechanically controlled integrated processing, bagging and packaging device - Google Patents
A mechanically controlled integrated processing, bagging and packaging device Download PDFInfo
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- CN109533461B CN109533461B CN201811590683.5A CN201811590683A CN109533461B CN 109533461 B CN109533461 B CN 109533461B CN 201811590683 A CN201811590683 A CN 201811590683A CN 109533461 B CN109533461 B CN 109533461B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/06—Applying adhesive tape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Package Closures (AREA)
Abstract
The invention discloses a mechanically controlled integrated device for processing, bagging and packaging, which is characterized by comprising: a food production machine, a spacing adjusting machine, a shearing conveyor, a bagging machine and a packing machine; the food production machine is fixedly arranged on the ground of a factory building, the interval adjusting machine is connected with the food production machine through a conveying belt, the shearing conveyor is connected with the interval adjusting machine through a conveying belt, and the bagging machine is connected with the tail end of the shearing conveyor; the shearing knife rest in the shearing conveyor rapidly processes sheared food into a cross shape, then the sheared food is conveyed to the bagging machine, the bagging machine is used for bagging after finishing the sheared food, and the bagged food is packaged in boxes by the packer; the invention realizes one-time shearing of sheared food, is high-efficient and quick, simultaneously comprises a bagging machine and a packing machine, realizes full-mechanized control of a production line, has stable and reliable work and long service life, realizes integrated processing, bagging and packing, saves labor and improves working efficiency.
Description
Technical Field
The invention relates to the field of quick shearing processing and packaging of foods, in particular to a mechanically controlled integrated device for processing, bagging and packaging.
Background
At present, the food production line mainly adopts pneumatic control to realize the processing and packaging of products, and the pneumatic control is unstable and the reliability is not enough; meanwhile, in the shearing processing process of the food, manpower is adopted to finish the processing, for example, the food processed into the cross flower needs to be finished by a worker under the shearing condition of scissors, and the working mode is time-consuming and labor-consuming and has low efficiency; in order to improve the efficiency, facilitate and realize the cross flowering mass production of foods, the invention provides a mechanical control type processing device which is particularly important, and the invention designs a mechanical control type bagging machine and a packing machine while realizing mechanical control of cross processing, realizes the full mechanical control of a production line, has stable and reliable work and long service life, realizes the integrated integration of processing, bagging and packing, saves labor and improves the working efficiency.
Disclosure of Invention
The invention relates to a mechanical control type integrated device for processing, bagging and packaging, which has the advantages of simple structure, convenient operation, time saving and labor saving; the shearing conveyor synthesizes one sword with the second sword that cuts out and third sword, adapts to assembly line production, realizes once shearing by shearing food and becomes, still contains sack filling machine and baling press simultaneously high-efficient quick, realizes the full mechanized control of production line, and job stabilization is reliable, and equipment life is long, realizes processing, bagging-off, integrative integration of baling, uses manpower sparingly, improves work efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the invention discloses a mechanically controlled integrated device for processing, bagging and packaging, which is characterized by comprising the following components: a food production machine, a spacing adjusting machine, a shearing conveyor, a bagging machine and a packing machine; the food production machine is fixedly arranged on the ground of a factory building, the interval adjusting machine is connected with the food production machine through a conveying belt, the shearing conveyor is connected with the interval adjusting machine through the conveying belt, and the bagging machine is connected with the tail end of the shearing conveyor; the food production machine produces sheared food, then the sheared food is conveyed to the interval adjusting machine through a conveying belt, the interval adjusting machine adjusts the sheared food into equal intervals, then the sheared food is conveyed to the shearing conveyor, the shearing rack in the shearing conveyor rapidly processes the sheared food into a cross shape, then the sheared food is conveyed to the bagging machine, the bagging machine carries out bagging after finishing the sheared food, and the bagged food is packaged in boxes by the packaging machine.
Further, the pitch adjusting machine includes: the device comprises a supporting frame, a supporting cover, a motor, a grooved pulley mechanism, a belt pulley and a guide frame; the support frame is formed by welding square pipes, and the bottom of the support frame is provided with adjusting support legs, so that the height of the support frame can be adjusted conveniently; the supporting cover is arranged above the supporting frame, the guide frame is arranged above the supporting cover, rollers are respectively arranged at the front end and the rear end of the supporting cover, the motor is arranged on a bracket outside the supporting cover, and a driving plate of the grooved wheel mechanism is connected with the motor; the belt wheel is arranged inside the supporting cover and connected with a sheave of the sheave mechanism; the belt wheels and the rollers of the supporting cover are provided with conveying belts, the conveying belts drive sheared food to move in the guide frames, and the guide frames ensure that all sheared food cannot deviate from the conveying belts; the motor drives the belt wheel to intermittently move through the driving plate of the grooved pulley mechanism and the grooved pulley, so that sheared food is tidied into equal intervals.
Further, the shearing conveyor comprises a frame, a shearing tool rest, a workbench, a conveyor belt, a chain transmission, a shifting fork, pneumatic scissors I and pneumatic scissors II; the frame is fixed on the ground, and the scissors frame is arranged on a supporting rod on the rear wall of the frame; the workbench is in a concave shape seen from the end face, the bottom of the concave shape of the workbench is fixedly arranged on a supporting rod in the middle of the rack, a synchronous pulley is arranged in the middle of the concave shape of the workbench in front of and behind, the conveying belt is arranged on the synchronous pulley, the front and the rear of the planes on two sides of the workbench are provided with four chain wheels, and two chain strips are respectively wound on the front chain wheel and the rear chain wheel to form the chain transmission; the two chain drives are symmetrically arranged on the workbench; the frame is of a cuboid frame structure and is formed by welding square tubes, adjusting support legs are arranged at the bottom of the frame, so that the height of the frame can be conveniently adjusted, the front side and the rear side of the frame are provided with protective glass doors, viewing and maintenance are convenient, and meanwhile, the left side and the right side of the frame are provided with protective glass; the scissors frame consists of two mechanical sliding tables and a clamp, one mechanical sliding table is horizontally arranged on a supporting rod of the rear wall of the frame, the other mechanical sliding table is vertically arranged on the horizontal mechanical sliding table, and the mechanical sliding tables are driven by a motor; the clamp is arranged on the vertical mechanical sliding table, is in a cuboid structure, penetrates through the middle, is provided with six through holes drilled at the bottom, is used for respectively arranging three pneumatic scissors I and three pneumatic scissors II, and is welded with a mounting frame at the back for being arranged on the vertical mechanical sliding table; the pneumatic scissors I and the pneumatic scissors II are respectively provided with three handles and are arranged at the bottom of the clamp in parallel; the conveyor belt is a motor-driven synchronous belt pulley, and the synchronous belt pulley drives the conveyor belt to move through meshing transmission; the shifting forks are fixedly arranged on the chain guard plate shell of the chain transmission at equal intervals, the power of the four chain wheels is driven by one motor, the motor is arranged in the middle of the workbench, the motor is connected with a V belt wheel, the V belt wheel is provided with a plurality of belt wheel grooves, the V belt wheel is respectively connected with the belt wheels connected with the four chain wheels through the V belt, the power source is reduced, the synchronization of the shifting fork transmission is ensured while the speed reduction is realized, and the accuracy of the butt joint of the shifting forks is realized; the chain transmission is operated, the sheared food is synchronously fixed when the shifting forks pass through the conveyor belt, dislocation of the sheared food and the scissor frame is avoided, and shearing processing of the scissor frame is facilitated.
Further, the pneumatic scissors I are single-blade pneumatic scissors, the pneumatic scissors II are double-blade pneumatic scissors, the pneumatic scissors I are composed of an air cylinder body and scissors forks, the air cylinder body is connected with an air source, the connection point of the scissors forks is connected with a mounting hole below the air cylinder body, the upper part of the scissors forks is arranged in the air cylinder body, and the lower part of the scissors forks is arranged outside the air cylinder body, and one side of the scissors forks are edged for shearing food; the pneumatic scissors II comprise a base, a cylinder body and a scissors head; the base is arranged at a through hole at the bottom of the scissors frame clamp, the cylinder body is in seamless connection with the base, the scissors head consists of two movable blades and a fixed blade, the movable blades are arranged above and below the fixed blade, one side of each movable blade is edged, two sides of each fixed blade are edged, the centers of each movable blade and each fixed blade are drilled with through holes, and the scissors head is connected with a mounting hole at the bottom of the cylinder body through the through holes; the machine seat is cylindrical, the center of the cylinder is provided with an air inlet, the air inlet is connected with an air pipe, and two threaded holes are drilled in the periphery and used for fixing the pneumatic scissors II; the cylinder body is of a cuboid structure, a through hole and a square groove are formed in the bottom of the cylinder body, the inside of the cylinder body is hollow, a sliding block is arranged above the cylinder body, a return spring is arranged below the cylinder body, the sliding block is of a round table shell structure, and the sliding block and the return spring jointly regulate the separation and the closing of the scissor heads; the top of the movable blade is provided with a handle, the middle is provided with a cylinder, the center is provided with a through hole, and the bottom is provided with a blade; the top of the fixed blade is a cylinder, the center of the fixed blade is provided with a through hole, the bottom of the fixed blade is a blade, the two sides of the blade are welded with fixing bodies, and the fixing bodies are cuboid; the handle of the movable blade is tangent to the inner wall of the sliding block in the cylinder body, the fixed body of the fixed blade is embedded in the square groove of the cylinder body, and the fixed blade and the movable blade are processed and manufactured by adopting stainless steel materials.
Further, the two mechanical sliding tables of the shear rest commonly control the positions of the pneumatic scissors I and the pneumatic scissors II; the scissors frame is used for carrying out two-knife cutting on sheared food, six pneumatic scissors are arranged on the scissors frame, the right three are the pneumatic scissors I, and the left three are the pneumatic scissors II; the drawing of the specification only takes one pneumatic scissors I as an example for explanation, and the movement modes of the rest pneumatic scissors are the same as those of the pneumatic scissors I; as shown in figure 2 of the drawings of the specification, the movement direction of the sheared food is from right to left, I, II, III and IV are the positions of the sheared food, the arrow represents the movement direction, and the number represents the movement time; cutting a first cutter at positions I, II and III, and cutting a second cutter at the later position IV; a. b and c are the positions of the pneumatic scissors I; when the sheared food moves from the position I to the position II, the pneumatic scissors I move from the position a to the position b and reach the shearing position of the sheared food, and the pneumatic scissors I begin to shear for 0.25 seconds; the pneumatic scissors I move from the position b to the position c when the sheared food moves from the position II to the position III; when the sheared food moves from the III position to the IV position, the pneumatic scissors I move from the c position to the a position, and the shearing action of the next sheared food is waited; the food sheared in the whole process moves for three times, so three identical pneumatic shears are arranged to finish one shearing action; the working mode of the pneumatic scissors II is as follows: the non-working scissor heads are opened, when the sheared food moves to the lower part of the pneumatic scissor II, the scissor frame control clamp moves downwards, the fixed blade of the scissor head is inserted into the sheared opening of the sheared food, the base is connected with an air source to push the sliding block in the cylinder body to move downwards, the return spring is compressed, the handles of the movable blades of the scissor head move inwards, the blades further move inwards, the blades are closed with the blades of the fixed blade of the scissor head, the sheared food is sheared into another opening, the two openings are vertical, and the sheared food is sheared into a cross shape. Compared with the prior three times of cutting by using one pneumatic scissors, the cutting time is short by using six pneumatic scissors, and three cut foods are cut at the same time, so that the efficiency is improved.
Further, the bagging machine includes: a multi-layer frame, a packaging bag, a clamping mechanism I, a transmission mechanism, a shearing mechanism and a sealing mechanism; the multi-layer rack is provided with an upper layer, a middle layer and a lower layer, the packaging bag is arranged on the upper layer, the clamping mechanism I is arranged in the middle of the middle layer, the transmission mechanism is arranged on the lower layer, the shearing mechanism is arranged on the right side of the middle layer, and the sealing mechanism is arranged on the left side of the middle layer; the multi-layer rack is of a cuboid frame structure and is integrally manufactured by adopting stainless steel materials; the packaging bag is a point-breaking type packaging bag, one end of the point-breaking type packaging bag is a seal, and the other end of the point-breaking type packaging bag is an opening; the motor drives the roller to enable the packaging bag to fall down; the conveying mechanism is a conveyor belt and conveys the sealed food to a boxing position; the shearing mechanism consists of a mounting frame, four ball screws, a bidirectional ball screw and a scissor fork, wherein the mounting frame is a right-angle steel plate and is fixedly arranged on the right side of a middle layer of the frame; the scissors fork is hinged at the hinge post, the cutting edge at one end of the scissors fork cuts off the packaging bag, and the other end of the scissors fork is connected with the load of the bidirectional ball screw; the four ball screws jointly control the forward and backward movement of the scissors fork, and one bidirectional ball screw controls the opening and closing of the cutting edge of the scissors fork; the motion mode of the sealing mechanism is the same as that of the shearing mechanism, and the difference is that the sealing mechanism is arranged on the left side of the middle layer of the frame, the bidirectional ball screw controls the opening and closing of the heating plate of the sealing machine, and the sealing machine seals the packaging bag.
Further, the fixture I includes: ball screw I, push plate, support, upright post, rotating plate, rotating flange, connecting rod, clip, bidirectional screw column; the clamping mechanism I is symmetrical, the ball screw I is arranged in the middle of a middle layer of the multi-layer rack, the pushing plate is connected with a load of the ball screw I, guide shafts are arranged on two sides of the pushing plate for guiding, the pushing plate is a rectangular steel plate, and symmetrical grooves are formed in the front end of the pushing plate; the support is a Z-shaped steel plate and is arranged on two sides of the pushing plate, the upright posts are arranged in the support, cylindrical pins at the bottoms of the upright posts move in grooves of the pushing plate, one end of the rotating plate is arranged at the top of the upright posts, the rotating flange is arranged on the rotating plate and is concentric with the upright posts, the clip is arranged at the other end of the rotating plate, and the rotating flange is connected with the clip through the connecting rod; the bidirectional screw columns are arranged at the bottoms of the rotating plates, the loads of the bidirectional screw columns are connected with the two rotating plates, the bidirectional screw columns control the approaching and the separating of the rotating plates, when the rotating plates approach, the rotating plates open the packaging bags, and when the rotating plates separate, the packaging bags are closed; the forward and backward movement of the pushing plate controls the opening and closing of the clip.
Further, the baler includes: a packer frame, a roller transportation, a corrugated paper box fixing mechanism, a corrugated paper box merging mechanism, a tape box sealing mechanism and a corrugated paper box; the packaging machine frame is fixedly arranged on the ground of a factory building, the roller transportation is arranged above the packaging machine frame, and the fixed corrugated box mechanism, the combined corrugated box mechanism and the adhesive tape box sealing mechanism are all arranged above the roller transportation; the roller transportation drives the corrugated case to move forwards, when the corrugated case passes through the fixed corrugated case mechanism, the fixed corrugated case mechanism prevents the paper wings of the corrugated case from being closed, and meanwhile, the transmission mechanism in the bagging machine sends packaged sheared food into the corrugated case; when the corrugated case passes through the combined corrugated case mechanism, the combined corrugated case mechanism closes the paper wings of the corrugated case; when the corrugated case passes through the adhesive tape case sealing mechanism, the adhesive tape case sealing mechanism is used for adhering an adhesive tape to the combined corrugated case, and the corrugated case is continuously transported for subsequent treatment; the baling press frame is of a cuboid frame structure, and two steel plates for installing a motor are welded at the bottom of the baling press frame; the roller transportation is characterized in that a motor drives a roller to operate through chain transmission, the roller transportation is divided into two parts, the two parts are respectively controlled by two motors, one motor continuously operates, the other motor adopts stepping control, and the motor is arranged on a steel plate at the bottom of a frame of the packer.
Further, the fixed corrugated box mechanism includes: the device comprises a supporting upright post, a swing shaft, a swing blade, a bevel gear, a gear rack mechanism and a clamping plate; the four supporting columns are arranged on four corner points of the roller transportation; the four pendulum shafts are supported by bearing supports at two ends, the bearing supports are arranged on the supporting upright posts, the four pendulum shafts form a rectangular frame, the two ends of the four pendulum shafts are respectively provided with bevel gears, the bevel gears are meshed with each other, the four pendulum blades are fixedly connected with the four pendulum shafts and are arranged in the middle of the pendulum shafts, one pendulum shaft is driven by a motor through a belt wheel, and the motor is arranged on one supporting upright post; the bottoms of two sides of the corrugated case fixing mechanism are provided with the gear rack mechanisms, the clamping plates are connected with racks of the gear rack mechanisms, and the gear rack mechanisms push the clamping plates to move towards the middle, so that the corrugated case is fixed.
Further, the combined corrugated box mechanism comprises: the device comprises a stand column support, a gear rack mechanism I, a support column, a compression bar I, a ball screw II, a compression bar II and a guide piece; the vertical column support is arranged on four corner points of roller transportation, the rack and pinion mechanism I is arranged in the middle of the vertical column support, the support column is arranged on the rear side of the vertical column support, the pressure rod I is hinged with the support column, and the rack and pinion mechanism I pushes the pressure rod I to swing back and forth; the two ball screws II are symmetrically arranged on two sides of the gear rack mechanism I, and the compression bar II is connected with the load of the ball screws II; the guide piece is welded in the middle of the inside of the upright post bracket; the upright post support is of a frame structure, and symmetrical grooves are formed in the top of the upright post support; the ball screw II drives the compression bar II to move back and forth in the groove; the bottoms of the compression bar I and the compression bar II are right-angle steel plates, a cuboid upright post is welded above the right-angle steel plates, a threaded hole is formed in the upper part of the cuboid upright post, the compression bar I flattens paper wings on the rear side of the corrugated carton, and the compression bar II flattens paper wings on the left side and the right side of the corrugated carton; the guide piece is a steel plate with the front end being arc-shaped, and the paper wings on the front side of the corrugated case are flattened.
Further, the tape box sealing mechanism includes: the device comprises an adhesive tape rack, adhesive tapes, a pressing plate, a clamping mechanism II, a blade cutting mechanism and a pressing device; the adhesive tape rack is arranged above the roller transportation, the adhesive tape is placed above a cross rod at the rear side of the adhesive tape rack, the pressing plate is welded below the cross rod at the rear side of the adhesive tape rack, and the clamping mechanism II is of a symmetrical structure and is arranged on upright posts of the cross rods at the left side and the right side of the adhesive tape rack; the blade cutting mechanism is of a symmetrical structure and is arranged on the upright posts of the transverse rods at the left side and the right side of the adhesive tape rack, and the blade cutting mechanism is arranged in front of the clamping mechanism II; the pressing device is arranged on a cross rod at the front side of the adhesive tape rack; the adhesive tape rack is of a cuboid frame structure, the rack and pinion structure is respectively arranged on four frames of the adhesive tape rack, the height difference between the transverse rods on the front side and the rear side of the adhesive tape rack and the corrugated case is adjusted, the adhesive tape rack is suitable for sealing the corrugated case with different specifications, and four upright posts are welded on the transverse rods on the left side and the right side of the adhesive tape rack and used for installing the clamping mechanism II and the blade cutting mechanism; the pressing plate is made of two steel plates with 150 degrees, so that the corrugated case is always kept in a closed state; the clamping mechanism II consists of a screw rod and a clamp which are mutually perpendicular, the screw rods which are mutually perpendicular are arranged on upright posts of transverse rods at the left side and the right side of the adhesive tape rack, the clamp is connected with a load of a horizontal screw rod, and the clamp adheres the adhesive tape head after the blade cutting mechanism is cut off; the blade cutting mechanism consists of a gear rack mechanism II, a cutter bar and a blade, wherein the gear rack mechanism II is arranged on the upright posts of the transverse bars at the left side and the right side of the adhesive tape rack; the compressing device is composed of a ball screw III, a roller frame and rollers, wherein the ball screw III is vertically arranged on a mounting plate welded on a cross rod at the front side of the adhesive tape rack, the roller frame is connected with the load of the ball screw III, the rollers are connected with the roller frame, the roller frame is enabled to move up and down by the ball screw III, the rollers compress the adhesive tape which is well pasted, and the adhesive tape is prevented from being deviated.
The implementation of the mechanical control type integrated device for processing, bagging and packing has the beneficial effects that:
(1) The mechanical control type integrated device for processing, bagging and packing has the advantages of simple structure, convenient operation, time saving and labor saving; the shearing conveyor combines the second cutter and the third cutter into one cutter, is suitable for production line production, and realizes one-time shearing of sheared food, and the shearing conveyor is efficient and quick.
(2) The mechanical control type integrated device for processing, bagging and packaging, disclosed by the invention, further comprises a bagging machine and a packaging machine, realizes full-mechanized control of a production line, is stable and reliable in work, has long equipment service life, realizes integrated processing, bagging and packaging, saves manpower and improves working efficiency.
Drawings
Fig. 1: the invention relates to a general assembly drawing of a mechanically controlled integrated device for processing, bagging and packing;
fig. 2: the invention relates to a motion schematic diagram of a mechanically controlled processing, bagging and packaging integrated device shear rest;
Fig. 3: the invention relates to a spacing adjusting machine structure diagram of a mechanical control type integrated device for processing, bagging and packaging;
fig. 4: the invention relates to a structure diagram of a shearing conveyor of a mechanically controlled integrated device for processing, bagging and packaging;
Fig. 5: the invention relates to a shifting fork structure diagram of a mechanical control type integrated device for processing, bagging and packing;
fig. 6: the invention relates to a scissor frame structure diagram of a mechanically controlled integrated device for processing, bagging and packaging;
fig. 7: the invention relates to a pneumatic scissor structure diagram of a mechanical control type integrated processing, bagging and packaging device;
fig. 8: the invention relates to a movable blade and fixed blade structure diagram of a mechanically controlled integrated device for processing, bagging and packaging;
fig. 9: the invention relates to a bagging machine structure diagram of a mechanically controlled integrated device for processing, bagging and packaging;
Fig. 10: the invention relates to a clamping mechanism I structure diagram of a mechanical control type integrated device for processing, bagging and packaging;
Fig. 11: the invention relates to a structure diagram of a shearing mechanism of a mechanically controlled integrated device for processing, bagging and packaging;
fig. 12: the invention relates to a sealing mechanism structure diagram of a mechanical control type integrated device for processing, bagging and packaging;
fig. 13: the invention relates to a packer structure diagram of a mechanical control type integrated device for processing, bagging and packing;
fig. 14: the invention relates to a structure diagram of a fixed corrugated paper box mechanism of a mechanically controlled integrated device for processing, bagging and packing;
Fig. 15: the invention relates to a combined corrugated paper box mechanism structure diagram of a mechanical control type integrated device for processing, bagging and packing;
Fig. 16: the invention relates to a structure diagram of an adhesive tape box sealing mechanism of a mechanical control type integrated device for processing, bagging and packaging;
In the figure: 1-food production machine, 2-gap adjusting machine, 3-shearing conveyor, 4-bagging machine, 5-packer, 21-support frame, 22-support cover, 23-motor, 24-sheave mechanism, 25-pulley, 26-guide frame, 31-frame, 32-scissor holder, 33-table, 34-conveyor belt, 35-chain transmission, 36-fork, 37-pneumatic scissor I, 38-pneumatic scissor II, 381-frame, 382-cylinder, 383-scissor head, 41-multi-layer frame, 42-packing bag, 43-clamping mechanism I, 44-transmission mechanism, 45-shearing mechanism, 46-sealing mechanism, 431-ball screw I, 432-pushing plate, 433-support, 434-column, 435-rotating plate, 436-rotating flange, 437-connecting rod, 438-clip, 439-bidirectional screw column, 51-packer frame, 52-drum transport, 53-fixed corrugated box mechanism, 54-combined corrugated box mechanism, 55-adhesive tape box closing mechanism, 56-corrugated box, 531-supporting column, 532-swing shaft, 533-swing blade, 534-bevel gear, 535-rack gear, 536-clamping plate, 541-column bracket, 542-rack gear I, 543-supporting column, 544-pressing rod I, 545-ball screw II, 546-pressing rod II, 547-guide piece, 551-adhesive tape frame, 552-adhesive tape, 553-pressing plate, 554-clamping mechanism II, 555-blade cutting mechanism, 556-hold-down device.
Detailed Description
The invention relates to a mechanical control type integrated device for processing, bagging and packaging, which is further described below with reference to the accompanying drawings.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, a mechanically controlled integrated processing, bagging and packaging device, comprising: a food production machine 1, a spacing adjusting machine 2, a shearing conveyor 3, a bagging machine 4 and a packing machine 5; the food production machine 1 is fixedly arranged on the ground of a factory building, the interval adjusting machine 2 is connected with the food production machine 1 through a conveying belt, the shearing conveyor 3 is connected with the interval adjusting machine 2 through the conveying belt, and the bagging machine 4 is connected with the tail end of the shearing conveyor 3; the food production machine 1 produces sheared food, then the sheared food is conveyed to the interval adjustment machine 2 through a conveying belt, the interval adjustment machine 2 adjusts the sheared food into equal intervals, then the sheared food is conveyed to the shearing conveyor 3, the shearing rack 32 in the shearing conveyor 3 shears the sheared food into a cross shape, then the sheared food is conveyed to the bagging machine 4, and the bagging machine 4 sorts the sheared food and packages the sheared food by the packing machine 5; the pitch adjustment machine 2 includes: the support frame 21, the support cover 22, the motor 23, the sheave mechanism 24, the belt pulley 25 and the guide frame 26; the shearing conveyor 3 comprises a frame 31, a shear frame 32, a workbench 33, a conveyor belt 34, a chain transmission 35, a shifting fork 36, pneumatic shears I37 and pneumatic shears II 38; the bagging machine 4 includes: a multi-layer frame 41, a packaging bag 42, a clamping mechanism I43, a transmission mechanism 44, a shearing mechanism 45 and a sealing mechanism 46; the clamping mechanism I43 comprises: ball screw I431, pushing plate 432, support 433, upright 434, rotating plate 435, rotating flange 436, connecting rod 437, clip 438, bidirectional screw column 439; the baler 5 comprises: a packer frame 51, a roller transportation 52, a fixed corrugated box mechanism 53, a combined corrugated box mechanism 54, an adhesive tape box sealing mechanism 55 and a corrugated box 56; the fixed corrugated box mechanism 53 includes: support post 531, pendulum shaft 532, pendulum blade 533, bevel gear 534, rack and pinion mechanism 535, and clamping plate 536; the combined corrugated box structure 54 includes: the device comprises a column bracket 541, a gear rack mechanism I542, a support column 543, a compression bar I544, a ball screw II 545, a compression bar II 546 and a guide plate 547; the tape sealing mechanism 55 includes: the adhesive tape machine frame 551, the adhesive tape 552, the pressing plate 553, the clamping mechanism II 554, the blade cutting mechanism 555 and the pressing device 556.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 and 16, the working method of the mechanically controlled integrated device for processing, bagging and packaging comprises the following specific steps: mounting the food production machine 1, the interval adjusting machine 2, the shearing conveyor 3, the bagging machine 4 and the packing machine 5 according to relative positions; the food production machine 1 starts to work, and the produced sheared food is conveyed to the front end of the interval adjustment machine 2 through a conveying belt; the motor 23 drives the belt wheel 25 in the supporting cover 22 to intermittently move through the grooved wheel mechanism 24, the belt wheel 25 drives the conveying belt of the interval adjusting machine 2 to operate, the conveying belt drives the sheared food to move in the guide frame 26, the guide frame 26 ensures that the sheared food cannot deviate from the conveying belt, and the grooved wheel 24 adjusts the sheared food to be equidistant; the sheared food product is fed by the gap adjuster 2 onto the conveyor 34; simultaneously, the chain transmission 35 drives the shifting forks 36 on both sides of the workbench 33 to operate, and simultaneously fixes the sheared food on the conveyor belt 34 synchronously, so as to prevent the sheared food and the conveyor belt 34 from relative displacement; the conveyor 34 feeds the sheared food product under the scissors 32, and the scissors 32 start to work; the scissors frame 32 is used for carrying out two-knife cutting on sheared food, six pneumatic scissors are arranged on the scissors frame 32, the right three are the pneumatic scissors I37, and the left three are the pneumatic scissors II 38; the drawing of the specification only takes one pneumatic scissors I37 as an example, and the movement modes of the rest pneumatic scissors are the same as those of the pneumatic scissors I37; as shown in figure 1 of the drawings of the specification, the movement direction of the sheared food is from right to left, I, II, III and IV are the positions of the sheared food, the arrow represents the movement direction, and the number represents the movement time; the first knife is sheared at the positions I, II and III, the second knife is sheared at the position IV, and a, b and c are the positions of the pneumatic scissors I37; when the sheared food moves from the position I to the position II, the pneumatic scissors I37 move from the position a to the position b and reach the shearing position of the sheared food, and the pneumatic scissors I37 begin shearing, so that the shearing time is 0.25 seconds; the pneumatic scissors I37 move from the position b to the position c when the sheared food moves from the position II to the position III; when the sheared food moves from the III position to the IV position, the pneumatic scissors I37 move from the c position to the a position and wait for the shearing action of the next sheared food, and the sheared food moves three times in the whole process, so that three identical pneumatic scissors are arranged to finish the shearing action once; compared with the prior three-time cutting by using one pneumatic scissors, the cutting time is short by using six pneumatic scissors, and three cut foods are cut at the same time, so that the efficiency is improved; during cutting, the pneumatic scissors I37 and the pneumatic scissors II 38 are connected with an air source, the cylinder body of the pneumatic scissors I37 pushes the scissors fork to be closed, the cut food is cut for the first time, the cut food is cut out of an opening, then the pneumatic scissors II 38 cuts the cut food for the second time, and the pneumatic scissors II 38 work in the following mode: the lower end of the fixed blade of the scissor head 383 is inserted into the opening of the sheared food, the air pressure pushes the sliding block in the cylinder 382 to move downwards, the return spring is compressed, the handle of the movable blade of the scissor head 383 moves inwards, and the blade moves inwards, closing the knife edge of the fixed blade of the shear head 383, shearing the sheared food into another opening, wherein the two openings are vertical to each other, shearing the sheared food into a cross shape, withdrawing the air source, moving the slider upwards under the elastic force of the return spring, moving the handle of the movable blade of the shear head 383 outwards, separating the movable blade of the shear head 383 from the knife edge of the fixed blade, and then driving the clamp to move upwards by the shear frame 32 to finish cutting; the bagging machine 4 starts to work, a motor drives a roller to run through a belt wheel so that the packaging bag 42 falls down, and when the distance between the bottom end of the packaging bag 42 and the clamp 438 is the distance between the bottom end of the packaging bag 42 and the clamp 438, the roller stops running, the packaging bag 42 is a point-off type packaging bag, one end of the point-off type packaging bag is a seal, and the other end of the point-off type packaging bag is an opening; the clamping mechanism I43 starts to work, and the ball screw I431 starts to operate to drive the pushing plate 432 to retract, so that the cylindrical pin of the upright post 434 slides in the groove of the pushing plate 432, and the upright post 434 rotates to drive the rotating flange 436 to rotate, and then drive the connecting rod 437 to move, and then drive the clip 438 to close; simultaneously, the cutting mechanism 45 starts to work, four ball screws simultaneously operate to enable the scissors and the fork to advance, after the blades of the scissors and the fork pass through the packaging bag 42, the four ball screws stop operating, one bidirectional ball screw starts to operate to enable the blades of the scissors and the fork to be closed, the packaging bag 42 is cut, one bidirectional ball screw rotates anticlockwise to enable the blades of the scissors and the fork to be separated, and the four ball screws operate anticlockwise to enable the scissors and the fork to retreat until the blades leave the packaging bag 42; the bidirectional screw column 439 of the clamping mechanism i43 starts to operate, so that the rotating plate 435 is close to open the packaging bag 42, the conveyor 34 feeds the sheared food into the packaging bag 42, and the bidirectional screw column 439 of the clamping mechanism i43 operates counterclockwise, so that the rotating plate 435 is far away to close the packaging bag 42; the sealing mechanism 46 starts to work, four ball screws simultaneously run to enable the sealing machine to advance, after the heating plate of the sealing machine passes through the packaging bag 42, the four ball screws stop running, one bidirectional ball screw starts to run to enable the heating plate of the sealing machine to be closed, the packaging bag 42 is sealed, one bidirectional ball screw rotates anticlockwise to enable the heating plate of the sealing machine to be separated, the four ball screws rotate anticlockwise to enable the sealing machine to retreat until the sealing heating plate leaves the packaging bag 42; the clamping mechanism I43 starts to work, and the ball screw I431 starts to operate to drive the pushing plate 432 to advance, so that the cylindrical pin of the upright post 434 slides in the groove of the pushing plate 432, and the upright post 434 rotates to drive the rotating flange 436 to rotate, and then drive the connecting rod 437 to move, and further drive the clip 438 to separate; the package 42 is dropped onto the transport mechanism 44, and the transport mechanism 44 transports the package 42 to a boxing location; the bagging machine 4 continuously works to package sheared food; the packer 5 starts to work, a stepping motor on the packer frame 51 starts to operate, so that the roller transportation 52 transports the corrugated cartons 56 to the position below the fixed corrugated carton mechanism 53, the stepping motor stops working, the fixed corrugated carton mechanism 53 starts to work, and the rack-and-pinion mechanism 535 pushes the clamping plate 536 to move towards the middle, so that the corrugated cartons 56 are fixed below the conveying mechanism 44 of the bagging machine 4; the motor on the supporting upright post 531 starts to work, one pendulum shaft 532 is driven to rotate through belt transmission, then the bevel gears 534 on two sides of the pendulum shaft 532 drive the other three pendulum shafts 532 to rotate, and then the pendulum blades 533 move downwards to contact with the paper wings of the corrugated paper box 56 to prevent the paper wings of the corrugated paper box 56 from being closed, meanwhile, the transmission mechanism 44 of the bagging machine 4 conveys packaged sheared food into the corrugated paper box 56, then the motor on the supporting upright post 531 rotates reversely to drive the four pendulum shafts 532 to rotate reversely, and then drive the four pendulum blades 533 to move upwards, the stepping motor at the bottom of the packer frame 51 starts to work to drive the corrugated case 56 to leave the fixed corrugated case mechanism 53; the other motor at the bottom of the packer frame 51 starts to work, so that the corrugated case 56 passes through the combined corrugated case mechanism 54 and the adhesive tape case sealing mechanism; the combined corrugated case mechanism 56 starts to work, the guide piece 547 combines paper wings on the front side of the corrugated case 56, the rack and pinion mechanism i 542 moves forward, the compression bar i 544 moves downward to close the paper wings on the rear side of the corrugated case 56, and meanwhile, the ball screw ii 545 on two sides of the rack and pinion mechanism i 542 drives the compression bar ii 546 to move inward to close the paper wings on the left and right sides of the corrugated case 56; the adhesive tape box sealing mechanism 55 starts to work, and a rack and pinion mechanism II on the adhesive tape rack 551 drives a front cross bar and a rear cross bar of the adhesive tape rack 551 to move downwards until the pressing plate 553 presses the corrugated paper box 56 to prevent paper wings on the left side and the right side of the corrugated paper box 56 from being opened; the adhesive tape head of the adhesive tape 552 is stuck on the clip of the clamping mechanism II 554, the clamping mechanism II 554 starts to work, the vertical screw rod drives the horizontal screw rod and the clip to move downwards until the adhesive tape head on the clip is stuck on the front side of the corrugated box 56, the horizontal screw rod drives the clip to move outwards, the clip is separated from the adhesive tape 552, and the vertical screw rod drives the horizontal screw rod to move upwards; the corrugated case 56 continues to move forwards, the pressing device 556 starts to work, the ball screw iii of the pressing device 556 drives the roller frame to move downwards, so that the roller presses the adhesive tape 552 to reinforce the adhesive tape 552 on the corrugated case 56, when the rear side of the corrugated case 56 passes through the blade cutting mechanism 555, the blade cutting mechanism 555 starts to work, the rack and pinion mechanism iii drives the cutter bar to move downwards, so that the blade cuts off the adhesive tape 552, the horizontal screw of the clamping mechanism ii 554 drives the clip to move inwards, the clip sticks the adhesive tape head of the adhesive tape 552, preparing a next seal of the corrugated box 56; the corrugated box 56 continues to be transported forward for subsequent operations.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (8)
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| CN109883964B (en) * | 2019-04-24 | 2021-06-01 | 宁夏金世纪包装印刷有限公司 | Reverse detection device for carton mold |
| CN112429339B (en) * | 2020-11-21 | 2022-03-29 | 沅陵县土家王食品有限责任公司 | Automatic food subpackaging equipment |
| CN112744508A (en) * | 2020-12-29 | 2021-05-04 | 吕炳 | Food processing is with assembly line production packing carton packing turning device |
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Effective date of registration: 20260114 Address after: 610000 Sichuan Province Chengdu City Wuhou District Jinhuajiao Street Wanshou Second Road 135 No. Appendix 99 Patentee after: Chengdu Quanyi Network Technology Co.,Ltd. Country or region after: China Address before: 266000 Shandong Province, Qingdao city Laoshan District Songling Road No. 99 Patentee before: QINGDAO University OF SCIENCE AND TECHNOLOGY Country or region before: China |