CN110682523A - Film pressing device - Google Patents

Film pressing device Download PDF

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Publication number
CN110682523A
CN110682523A CN201910979561.3A CN201910979561A CN110682523A CN 110682523 A CN110682523 A CN 110682523A CN 201910979561 A CN201910979561 A CN 201910979561A CN 110682523 A CN110682523 A CN 110682523A
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CN
China
Prior art keywords
station
assembly
movable
film pressing
film
Prior art date
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Granted
Application number
CN201910979561.3A
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Chinese (zh)
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CN110682523B (en
Inventor
蒲好学
吴剑波
杜渊
姚峻峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Zhengya Dental Co ltd
Original Assignee
ZHEJIANG YINCHILI MEDICAL TECHNOLOGY Co Ltd
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Priority to CN201910979561.3A priority Critical patent/CN110682523B/en
Publication of CN110682523A publication Critical patent/CN110682523A/en
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Publication of CN110682523B publication Critical patent/CN110682523B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/18Thermoforming apparatus
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C7/00Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/261Handling means, e.g. transfer means, feeding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/261Handling means, e.g. transfer means, feeding means
    • B29C51/262Clamping means for the sheets, e.g. clamping frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/42Heating or cooling
    • B29C51/421Heating or cooling of preforms, specially adapted for thermoforming

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Dentistry (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention discloses a film pressing device which comprises a main workbench, a movable working assembly and a film pressing assembly, wherein the main workbench is provided with a first station and a second station; the film pressing assembly is arranged on one side of the main workbench corresponding to the first station, the movable working assembly is arranged on the other side of the main workbench and comprises a heating device and a bearing platform which are arranged towards one side of the main workbench, the movable working assembly can drive the heating device and the bearing platform to move together relative to the main workbench, and the bearing platform can move up and down towards the main workbench; the movable working assembly moves to enable the heating device to move to a first station and the bearing table to move to a second station, the heating device heats the membrane placed on the first station, and the bearing table receives a die assembly on the second station; after the diaphragm heating is completed, the movable working assembly moves to enable the bearing table bearing the die assembly to move to a first station, and the film pressing assembly presses the diaphragm on the die assembly.

Description

Film pressing device
Technical Field
The invention belongs to the technical field of tooth correction, and particularly relates to a film pressing technology in a shell-shaped tooth corrector manufacturing technology, in particular to a film pressing device.
Background
In the prior art of shell-shaped dental appliance preparation, procedures such as obtaining an intraoral digital model of a patient, 3D printing a dental model, cleaning the dental model, curing the dental model, pressing a film, manually demolding, cutting, polishing, cleaning the shell-shaped dental appliance, inspecting, and packaging are generally included. The film pressing process is an important link for preparing the shell-shaped dental appliance, the film is heated in the process, and then the film is pressed onto the dental model through positive pressure or negative pressure, so that the shell-shaped dental appliance corresponding to the dental model is formed, and the film pressing process is particularly important.
Among the prior art, the film pressing process mostly adopts manual operation, and specific for preheat the diaphragm, place the tooth jaw model on the film pressing platform again, will preheat the good diaphragm knot at last and press on the film pressing platform, implement vacuum film pressing, finally reach the effect of film pressing. The manual film pressing work efficiency is low, the productivity can not be improved on a large scale, the manual labor intensity is high, and the health of workers can be influenced by long-term high-intensity work. When a semi-automatic procedure is partially used, the dental model and the diaphragm to be processed are generally transferred to the film pressing position respectively, then the diaphragm is heated, then the diaphragm is moved to the dental model after being heated, and then the diaphragm is pressed to the dental model after being moved to the film pressing assembly, so that the whole procedure is long in time, and the processing process of the whole shell-shaped tooth appliance is influenced; and the whole film pressing system has the problems of complex structure, large occupied area, high cost and the like.
Disclosure of Invention
The invention solves the technical problem of overcoming the defects in the prior art, and provides the film pressing device which shortens the whole film pressing process and has a compact structure.
The technical scheme of the invention is as follows:
a film pressing device is used for pressing a diaphragm on a die and comprises a main workbench, a movable working assembly and a film pressing assembly, wherein the main workbench is provided with a first station and a second station; the film pressing assembly is arranged on one side of the main workbench corresponding to the first station, the movable working assembly is arranged on the other side of the main workbench and comprises a heating device and a bearing table which are arranged towards one side of the main workbench, the movable working assembly can drive the heating device and the bearing table to move together relative to the main workbench, and the bearing table can move up and down towards the main workbench;
the movable working assembly moves to enable the heating device to move to the first station and the bearing table to move to the second station, the heating device heats the membrane placed on the first station, and the bearing table receives a die assembly at the second station;
after the diaphragm heating is accomplished, the removal work subassembly removes to make and bears the weight of the plummer of mould subassembly removes to first station, the film pressing subassembly is in the diaphragm suppression on the mould subassembly.
Further preferably, the moving working assembly moves to switch the bearing table between the first station and the second station.
Further preferably, the device further comprises a driving assembly, the movable working assembly is movably mounted on the main working table through the driving assembly, the driving assembly comprises a first guide structure and a first driving device, and the first driving device can drive the movable working assembly to reciprocate along the first guide structure.
Preferably, the movable working assembly further comprises a movable working table, the movable working table is provided with a connecting piece matched with the first guide structure, the movable working table is connected with the first driving device, and the first driving device drives the movable working table to move along the first guide structure through the connecting piece.
Preferably, the device further comprises a first lifting mechanism and a second lifting mechanism which correspond to the first station and the second station and can be quickly assembled and disassembled with the bearing table;
when the bearing table moves to the second station, the second lifting mechanism is connected with the bearing table and lifts the bearing table to bear the die assembly;
when the plummer removed to first station, first lifting mechanism with the plummer is connected to the lifting plummer is in order to carry out the film pressing operation.
Preferably, the movable working assembly further comprises a movable working table and a lifting mechanism, and the lifting mechanism drives the bearing table to perform lifting motion relative to the movable working table.
Preferably, one end of the lifting mechanism is fixedly connected with the bearing table, and the other end of the lifting mechanism is provided with a connecting part which can be quickly disassembled and assembled with the first lifting mechanism or the second lifting mechanism.
Preferably, the lifting mechanism comprises a limiting structure, the limiting structure comprises a fixed limiting block and a movable limiting block, and the maximum moving distance of the movable limiting block relative to the fixed limiting block along the lifting direction at the first station or the second station is not less than the corresponding working distance of the plummer at the corresponding first station or the second station; the working distance is the distance moved by the plummer from the initial position to the corresponding working position when the plummer is at the first station or the second station.
Further preferably, the lifting mechanism further comprises a connecting rod, one end of the connecting rod is fixedly connected with the bearing table, the other end of the connecting rod sequentially penetrates through the movable workbench and the fixed limiting block and is connected with the movable limiting block, and the length of the connecting rod is greater than the sum of the heights of the fixed limiting block and the movable limiting block in the lifting direction of the connecting rod.
Preferably, the fixed limiting block is arranged on one side of the movable workbench, which is back to the main workbench; one end of the movable limiting block is fixedly connected with the connecting rod, and the connecting part is arranged at the other end of the movable limiting block.
Further preferably, the first lifting mechanism and the second lifting mechanism are both provided with a quick-release part matched with the connecting part, and the connecting part and the quick-release part are of a male-female matching structure convenient for quick assembly and disassembly.
Preferably, the connecting portion is a slot structure, the bottom of the slot structure is a plane, the quick-release portion is an insert block structure, one side of the insert block structure, which faces the bottom of the slot structure, is an arc surface, and the arc surface is arranged in a manner that a contact point of the arc surface and the bottom of the slot structure is coaxial with the connecting rod.
Further preferably, the lifting mechanism comprises a second guide structure, one end of the second guide structure is fixedly connected with the bearing table, the other end of the second guide structure sequentially penetrates through the movable workbench and the fixed limiting block and is connected with the movable limiting block, and the length of the second guide structure is greater than the sum of the heights of the fixed limiting block and the movable limiting block in the lifting direction of the second guide structure.
Further preferably, the second guide structure comprises a plurality of guide posts, and the guide posts are arranged in a manner that the bearing table can move up and down according to a preset direction.
Further preferably, the guide posts are uniformly distributed and arranged by taking the connecting rod as a center.
Further preferably, the heating device comprises a heating base and a heating element arranged on the heating base, the heating base is mounted on a moving workbench of the moving working assembly, and an isolation net is arranged above the heating element.
Preferably, the first station and the second station are provided with a first through hole and a second through hole which penetrate through the main workbench;
the size of the first through hole is smaller than that of the membrane, and when the membrane is placed on the first station, the membrane covers the first through hole; the size of the first through hole is larger than that of the bearing table, and the bearing table can move in the first through hole in a lifting mode; the size of the second through hole is larger than that of the bearing table, and the die assembly is placed on the bearing table through the second through hole.
Further preferably, the first through hole faces one side of the film pressing assembly, a film guide piece is arranged on one side of the film pressing assembly, the film guide piece is provided with a film accommodating cavity for accommodating the film, and the film accommodating cavity covers the first through hole.
Further preferably, the film pressing assembly comprises a film pressing head and a second driving device, and the second driving device can drive the film pressing head to move towards the die assembly on the first station and press the film.
Further preferably, a first picking assembly is further included for picking up the film, the mold assembly and moving them to the first station and the second station.
Further preferably, the mold assembly comprises a bearing plate and a jaw model arranged on the bearing plate.
The invention provides a film pressing device, which has the following advantages and positive effects compared with the prior art:
according to the film pressing device, the movable working assembly is matched with the first station and the second station on the main working table, the bearing table bears the die and the diaphragm is heated at the same time, after heating is completed, the movable working assembly drives the heating device and the bearing table to move simultaneously, the die is carried to the first station, and the heated diaphragm is directly pressed on the die through the film pressing assembly, so that the film pressing time is shortened, the processing efficiency is improved and the processing efficiency of the shell-shaped tooth appliance is improved compared with a film pressing scheme in the prior art; moreover, the film pressing device provided by the invention is ingenious in design, compact in structure, small in size and low in cost.
Drawings
Fig. 1 is a schematic perspective view of a film pressing device according to the present invention;
fig. 2 is a front view of a film laminating apparatus provided in the present invention;
fig. 3 is a top view of a film laminating apparatus provided in the present invention;
FIG. 4 is a schematic perspective view of a main table according to the present invention;
FIG. 5 is a front view of the main table with the movable work module moved to the carrier table at the first station;
FIG. 6 is a cross-sectional view taken along line A-A of FIG. 5;
FIG. 7 is a front view of the table with the mobile work module moved to the carrier at the second station;
FIG. 8 is a cross-sectional view taken along line B-B of FIG. 7;
FIG. 9 is a schematic perspective view of a movable table according to the present invention;
FIG. 10 is a schematic perspective view of the plummer being mounted to the movable table by the elevating mechanism;
FIG. 11 is a front view of the carrier mounted to the movable table by the lift mechanism of the present invention;
fig. 12 is a C-C sectional view of the carrier table mounted to the moving table by the elevating mechanism.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will be made with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort.
For the sake of simplicity, the drawings only schematically show the parts relevant to the present invention, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
Referring to fig. 1 to 12, the present embodiment provides a film pressing apparatus for pressing a film onto a mold, including a main table 1, a movable working assembly and a film pressing assembly 4, wherein the main table 1 is provided with a first station 2 and a second station 3; the film pressing assembly 4 is arranged on one side of the main workbench 1 corresponding to the first station 2, the movable working assembly is arranged on the other side of the main workbench 1 and comprises a heating device 19 and a bearing table 18 which are arranged towards one side of the main workbench 1, the movable working assembly can drive the heating device 19 and the bearing table 18 to move together relative to the main workbench 1, and the bearing table 18 can move up and down towards the main workbench 1; the movable working assembly moves to enable the heating device 19 to move to the first station 2 and the bearing table 18 to move to the second station 3, the heating device 19 heats the membrane placed on the first station 2, and the bearing table 18 receives a die assembly at the second station 3; after the diaphragm heating is completed, the movable working assembly moves to enable the bearing table bearing the die assembly to move to the first station, and the film pressing assembly 4 presses the diaphragm on the die assembly.
According to the film pressing device provided by the invention, through the matching work of the movable working assembly and the first station 2 and the second station 3 on the main working table 1, the bearing table 18 carries a mold and a diaphragm to be heated simultaneously, after the heating is finished, the movable working assembly drives the heating device 19 and the bearing table 18 to move simultaneously, the mold is carried to the first station 2, and the heated diaphragm is directly pressed on the mold through the film pressing assembly 4, so that the film pressing time is shortened, the processing efficiency is improved and the processing efficiency of the shell-shaped tooth appliance is further improved compared with a film pressing scheme in the prior art; moreover, the film pressing device provided by the invention is ingenious in design, compact in structure, small in size and low in cost.
In this embodiment, the mold assembly comprises a dental model carrying tray and a dental model disposed on the dental model carrying tray, and the film pressing device is used for pressing a film onto the dental model to make a shell-shaped dental appliance; of course, the module assembly is not limited to the above in other embodiments, the invention is not limited to the film pressing of the shell-shaped dental appliance, and the film pressing device provided by the invention is suitable for the film pressing of any mold and has a wide application range.
In the present embodiment, the schematic diagrams 1-8 are shown as multiple sets of lamination devices, wherein a single set of lamination devices can accomplish the lamination operation. In order to realize large-scale generation or adjust the production capacity of the production line, the film pressing equipment of the present invention may be arranged in multiple single/multiple modes, and the arrangement form may be in multiple modes, and may be selected and adjusted according to specific situations, and is not limited to the illustrated embodiment.
In the present embodiment, referring to fig. 4 to 6, the first station 2 and the second station 3 are disposed on the main table 1, and the bottom of the main table 1 is supported by a support. In this embodiment, two groups of first stations 2 and second stations 3 are arranged on the main workbench 1, and each group is provided with an independent movable working assembly and a film pressing assembly, so that two film pressing processes can be performed simultaneously, and the film pressing efficiency is further improved; of course, in other embodiments, only one set of first station 2 and second station 3 may be provided, or more than two sets of first station 2 and second station 3 may be provided, which may be selected according to specific situations, and is not limited herein.
In the embodiment, a first through hole and a second through hole penetrating through the main workbench 1 are arranged at the first station 2 and the second station 3; the shape of the first through hole and the second through hole may be circular as shown in fig. 4, however, in other embodiments, the shape of the first through hole and the second through hole is not limited to the above, and the shape of the first through hole and the second through hole may be adjusted according to the shape of the diaphragm and the shape of the mold assembly, respectively, and is not limited herein.
Furthermore, the size of the first through hole is smaller than that of the membrane, and the membrane covers the first through hole when being placed on the first station 2 through the limitation of the size, so that the membrane is prevented from falling off from the first through hole; meanwhile, the size of the first through hole is larger than that of the bearing table 18, so that the bearing table can move in the first through hole in a lifting mode, a mold on the bearing table can be conveniently sent into the first through hole, and a membrane is attached to a mold assembly to perform subsequent film pressing operation; the second through-hole has a size larger than that of the carrier 18 so as to facilitate the placement of the mold assembly on the carrier 18 through the second through-hole.
In the embodiment, the diaphragm guide part 14 is arranged on one side of the first through hole, which faces the film pressing assembly 4, the diaphragm guide part 14 is provided with a diaphragm accommodating cavity for accommodating the diaphragm, and the diaphragm accommodating cavity covers the first through hole.
Further, in the present embodiment, the diaphragm guide 14 is a limiting ring structure disposed coaxially with the first through hole, as shown in fig. 4, an inner ring of the limiting ring matches with the diaphragm; of course, the specific structure of the diaphragm guide 14 in other embodiments is not limited to the above, for example, the diaphragm guide 14 may also be a discontinuous stopper ring, and the like, which is not limited herein.
In this embodiment, the movement of the movable working assembly can switch the carrier 18 between the first station 2 and the second station 3.
Specifically, the movable working assembly comprises a movable working table 8, and a bearing table 18 and a heating device 19 are both arranged on the movable working table 8; of course, the specific structure of the movable working assembly in other embodiments is not limited to the above, and may be a movable frame structure on which the carrier 18 and the heating device 19 are mounted, which is not limited herein.
Further, the movable working unit is movably mounted on the main table 1 by a driving unit, and in this embodiment, the movable working unit 8 is movably mounted on the lower surface of the main table 1 by a driving unit. With reference to fig. 1 and 9, the driving assembly includes a first guiding structure and a first driving device, the first driving device can drive the movable table to reciprocate along the first guiding structure; the movable workbench 8 is provided with a connecting piece matched with the first guide structure, the movable workbench 8 is connected with a first driving device, and the first driving device drives the movable workbench to move along the first guide structure through the connecting piece.
Further, in the present embodiment, the first guide structure is two guide rails 1701 arranged in parallel, and the guide rails 1701 are fixedly installed on the lower surface of the main table 1; the attachment is a slide 1702 that mates with a guide 1701, the slide 1702 being fixed to the moving table 8 and the slide 1702 being slidable along the guide 1701; the first driving means is implemented using a translation cylinder 1703. Of course, in other embodiments, the implementation manner of the connecting element is not limited to the above, and the connecting element may also be a fixed connection structure with an end fixedly connected to the first driving device translation cylinder 1703 and the guide rail 1701, and is not limited herein.
The driving assembly provided by the embodiment is simple in structure and convenient to operate; of course, in other embodiments, the specific structural form of the driving assembly is not limited to the above, and may be adjusted according to specific situations, and is not limited herein.
In this embodiment, the carrying platform 18 is installed on the moving table 8, and the moving table 8 moves along the guide rail 1701, so as to drive the carrying platform 18 to reciprocate between the first station 2 and the second station 3; referring to fig. 4 to 8, the film pressing apparatus of this embodiment further includes a first lifting mechanism 9 and a second lifting mechanism 13 corresponding to the first station 2 and the second station 3 and capable of being quickly detached from and mounted on the carrier 18.
When the bearing table 18 moves to the second station 3, the second lifting mechanism 13 is connected with the bearing table 18, and lifts the bearing table 18 to extend into the second through hole at the second station 3 so as to receive the die assembly; when the carrier 18 moves to the first station 2, the first lifting mechanism 9 is connected to the carrier 18 and lifts the carrier 18 to perform the film pressing operation.
Further, the second lifting mechanism 13 is implemented by using a second cylinder 1302, the first lifting mechanism 9 is also implemented by using a first cylinder 902, and in this embodiment, the power of the first cylinder 902 is greater than that of the second cylinder 1302; because the second cylinder 1302 only needs to lift the bearing table 18, and the first cylinder 902 not only needs to lift the bearing table 18, but also needs to lift the film pressing assembly upwards when the film pressing assembly presses downwards to complete the film pressing operation, the power of the first cylinder 902 needs to be adapted and adjusted along with the film pressing cylinder in the film pressing assembly, so as to achieve the purpose of completing the film pressing operation by matching with the film pressing assembly; the second cylinder 1302 is selected to complete the lifting of the carrier table immediately, and a small cylinder is selected to reduce energy consumption.
In this embodiment, the movable working assembly further includes a lifting mechanism 16, and the lifting mechanism 16 drives the bearing platform 18 to perform lifting motion relative to the movable working platform 8. One end of the lifting mechanism 16 is fixedly connected with the bearing table 18, and the other end of the lifting mechanism 16 is provided with a connecting part 15 which can be quickly assembled and disassembled with the first lifting mechanism 9 or the second lifting mechanism 13.
Specifically, with reference to fig. 9-12, the lifting mechanism 16 includes a limiting structure, which includes a fixed limiting block 1603 and a movable limiting block 1604; the maximum moving distance of the movable limiting block 1604 relative to the fixed limiting block 1603 in the lifting direction at the first station 2 or the second station 3 is not less than the corresponding working distance of the plummer 18 at the corresponding first station 2 or the second station 3; the working distance is a distance moved by the bearing table 18 from the initial position to the corresponding working position when the first station 2 or the second station 3 is performed, that is, when the first station 2 is performed, the bearing table 18 is moved from the initial position to a distance moved in the first through hole (the upper surface of the bearing plate bearing the dental jaw model extends out of the upper surface of the main station or is flush with the upper surface of the main station) of the first station 2, that is, when the second station 3 is performed, the bearing table 18 is moved from the initial position to the second through hole of the second station 3, so that the bearing table 18 can be moved in a specified distance, and the corresponding process can be realized.
Further, the lifting mechanism 16 further includes a connecting rod 1602, one end of the connecting rod 1602 is coaxially and fixedly connected with the plummer 18, the plummer 18 is disposed on one side of the movable workbench 8 facing the main workbench 1, the fixed limiting block 1603 and the movable limiting block 1604 are disposed on one side of the movable workbench 8 facing away from the main workbench 1, and the fixed limiting block 1603 is fixed on the lower surface of the movable workbench 8; the other end of the connecting rod 1602 passes through the mobile workbench 8, the fixed limiting block 1603 in sequence and is connected with the movable limiting block 1604, the length of the connecting rod 1602 is greater than the sum of the heights of the fixed limiting block 1603 and the movable limiting block 1604 in the lifting direction of the connecting rod 1602, so that when the movable limiting block 1604 is pushed and pulled, the connecting rod 1602 can push the bearing platform 18 to move up and down, and the moving distance meets the working requirement.
Further, a connecting portion 15 is disposed at the other end of the movable limiting block 1604, the first lifting mechanism 9 and the second lifting mechanism 13 are both provided with quick-release portions matched with the connecting portion 15, and the connecting portion 15 and the quick-release portions are male and female matching structures capable of facilitating quick assembly and disassembly.
Referring to fig. 7-8, a schematic diagram of the connection between the connection portion 15 on the movable limiting block 1604 and the second quick release portion 1301 on the second lifting mechanism when the plummer 8 is located at the second station 3 is shown; referring to fig. 5 to 6, a schematic diagram of the connection portion 15 on the movable limiting block 1604 and the first quick release portion 901 on the first lifting mechanism when the plummer 8 is located at the first station 2 is shown.
Further, as shown in fig. 7-8, initially, the carrier 8 is located at the second station 3, and the second lifting mechanism pushes the carrier 8 to rise and extend into the second through hole at the second station 3, and obtain the mold at the second station; then the second lifting mechanism 13 descends and releases the connection with the lifting structure on the bearing platform, the bearing platform bearing the mold and the lifting mechanism fixedly connected with the bearing platform descend to the initial position, further, after the heating is completed, the movable working platform is driven by the first driving device to make the bearing platform 8 and the heating device move together, the bearing platform and the lifting mechanism fixedly connected with the bearing platform move to the first working position 2, at this time, the quick-dismounting connecting part on the lifting mechanism at the initial position is connected with the first quick-dismounting part 901 correspondingly arranged on the first lifting mechanism, then the first lifting mechanism 9 is started, the bearing platform is lifted into the first through hole at the first working position through the lifting mechanism, as shown in fig. 5-6, so as to conveniently perform film pressing operation.
The connection and disconnection of the connection portion and the quick release portion will be described in detail below:
referring to fig. 5-6, the connecting portion 15 is a slot structure, the first quick release portion 901 of the first lifting mechanism is configured as an insert block structure, and when the movable working assembly is translated to the first station 2, the first quick release portion 901 is directly inserted into the connecting portion 15 from the open side of the slot to achieve quick connection; furthermore, when the film pressing operation is performed, a local negative pressure condition or a magnetic adsorption condition can be generated between the bearing platform and the mold bearing disc or between the diaphragms, the bearing platform cannot be automatically separated from the mold bearing disc, corresponding limit stops can be arranged on the opposite sides of the slots connected with the lifting mechanism, the first lifting mechanism moves downwards through the cooperation of the limit stops and the insertion blocks, and the bearing platform 8 is pulled to move downwards; that is, the first quick release portion 901 in this embodiment is a structure with a vertical cross section in a "T" shape. Further, slot structure's tank bottom is the plane, the one side of inserted block structure orientation slot structure tank bottom is the cambered surface, the cambered surface is so that the cambered surface sets up with the mode coaxial with connecting rod 1602 with the contact point of slot structure's tank bottom, it does benefit to the axial that guarantees that first lifting mechanism 9 can be accurate along plummer 18 to promote plummer 18 like this, thereby make plummer 18 accurate enter into in the first through-hole of first station 2 department, and in the press mold in-process more match with the cooperation application of force of press mold subassembly, in order to avoid the press mold failure that the slope dislocation leads to.
Referring to fig. 7 to 8, the second quick release portion 1301 of the second lifting mechanism 13 may be configured as a cylinder having a diameter smaller than the distance between the limit stops, so that the cylinder enters the slot through the open space between the limit stops to achieve quick connection. Of course, the quick detaching manner of the second lifting mechanism 13 and the connecting portion on the moving component may also be the same as the quick detaching manner of the first lifting mechanism 9 and the connecting portion on the moving component, and reference may be made to the above description, and details are not described herein again.
In this embodiment, referring to fig. 10-12 again, the lifting mechanism package 16 includes a second guiding structure 1601, one end of the second guiding structure 1601 is fixedly connected to the plummer 18, the other end of the second guiding structure 1601 sequentially moves the workbench 8 and the fixed stopper 1603 and is connected to the movable stopper 1604, and the length of the second guiding structure 1601 is greater than the sum of the heights of the fixed stopper 1603 and the movable stopper 1604 in the lifting direction of the second guiding structure 1601.
Further, the second guiding structure 1601 in this embodiment includes a plurality of guiding pillars, and the guiding pillars are arranged in a manner that the plummer moves up and down according to a predetermined direction; further, a plurality of second guiding structures 1601 are uniformly distributed and arranged with the connecting rod 1602 as a center; further, the second guide structure 1601, the link 1602, etc. are provided with a bearing, etc. on the fixed stopper 1603 and/or the movable stopper 1604.
This embodiment is through the setting of second guide structure 1601, and further assurance can be accurate promote plummer 18 along the axial of plummer 18 to make plummer 18 accurate entering into bear the mould subassembly in the second hole of second station 3 department, also make simultaneously that plummer 18 is accurate to carry out the film pressing operation in the first hole that enters into first station 2 department. Of course, the specific structure and arrangement of the second guiding structure in other embodiments are not limited to the above, and can be adjusted according to specific situations.
In the present embodiment, referring to fig. 9, the heating device 19 includes a heating base 1901, and a heating member 1902 disposed in the heating base 1901, and the heating base 1901 is mounted on the moving table 8 of the moving work module. The heating element 1902 may be implemented by a heating coil, etc., and is not limited herein.
Further, an isolation net for isolating the heating element 1902 from the object to be heated may be additionally provided at the upper end of the heating base 1901; the heated membrane can be softened and deformed, the central area of the membrane can drool downwards compared with the peripheral area, and the isolation net has a supporting effect on the drooping membrane and is used for preventing the membrane from contacting with the heating element 1902 in the heating process, so that the membrane is damaged; on the other hand, the heating element can prevent the membrane from polluting or damaging the heating element.
Further, an inner radiation-enhancing structure layer 1903 may be added to the heating device 19 to guide the heat of the heating element to the membrane above the heating element; the heating device base can also be provided with a plurality of heat dissipation holes, so that residual heat on the heating device can be dissipated in time, and the equipment is prevented from being overheated to cause shutdown or failure.
In this embodiment, referring to fig. 1-2, the lamination assembly 4 includes a lamination head 402 and a second driving device 401, and the second driving device 401 can drive the lamination head 402 to move toward the mold assembly at the first station 2 for lamination. The second driving device 401 is implemented by a cylinder or the like, and is not limited herein.
In this embodiment, referring to fig. 1-3, the film pressing device further includes a first picking assembly for picking up the film and the mold assembly and moving them to the first station 2 and the second station 3.
Specifically, the first picking assembly comprises a guide rail 5 arranged on the main workbench, and a film picking part 6 and a mold picking part 7 which are arranged on the guide rail 5 and can move along the guide rail 5, wherein the film picking part 6 and the mold picking part 7 move along the guide rail 5 to pick up the film and place the mold assembly at the first station 2 and the second station 3. The film pick-up portion 6 and the die pick-up portion 7 are implemented by using a magnetic chuck or a pneumatic chuck, which is not limited herein.
In this embodiment, referring to fig. 1-3, the lamination device further includes a second picking assembly for picking up the die assembly pressed with the film at the first station 2 and moving it to the transfer line for further processing.
Specifically, the second picking assembly comprises a guide rail 12 arranged on the main workbench and a product picking part 11 which is arranged on the guide rail 12 and can move along the guide rail 12, and the product picking part 11 moves along the guide rail 12 to move and place the picked die assembly pressed with the film outside the film pressing device on a transmission line. Wherein the product pick-up part 11 is implemented by a magnetic chuck or a pneumatic chuck, which is not limited herein.
The whole working process is further explained by taking the film pressing device provided by the invention as an example in the process of manufacturing the shell-shaped tooth appliance:
the first picking assembly picks up the carrier plate and the film carrying the dental model, which are placed in pairs, from the transmission line, and then moves to the second station 3 and the first station 2 under the driving of a driving mechanism (not shown in the figure) of the first picking assembly. When the first picking assembly carries out picking action, the movable workbench 8 is driven by the first driving device to move to a position where the bearing platform 18 is opposite to the second station 3, at the moment, the connecting part 15 at the lower end of the bearing platform is rapidly connected with the second lifting mechanism 13, and when the first picking assembly moves to the main workbench to prepare for placing a dental jaw model bearing disc and a diaphragm, the second lifting mechanism 13 pushes the bearing platform 18 through the matching action of the connecting part 15, the movable limit block 1604, the fixed limit block 1603, the connecting rod 1602 and the like, and pushes the bearing platform 18 to a position where the top plane of the bearing platform 18 is basically level with the upper surface of the main workbench 1. At this time, the first picking assembly receives the placing command, and places the film into the film accommodating cavity on the film guide 14 at the first station 2; the dental model carrier plate is placed at the second station 3 and is placed directly on the carrier table 18 through the second through hole.
After the membrane and the dental model bearing plate are placed, the second lifting mechanism 13 moves to restore to the initial position, the bearing table 18 also moves downwards to the initial position, and the connection relationship between the lifting mechanism fixedly connected to the bearing table and the second lifting mechanism 13 is released. Meanwhile, the film pressing head 402 in the film pressing assembly 4 is driven by the second driving device 401 to move to the first station 2, and is pressed down to press and fix the film in the film accommodating cavity, at this time, the heating device 19 in the movable working assembly is located at the first station 2, the heating element 1902 in the heating device is started, and the film in the accommodating cavity is heated.
After the membrane is heated, the heating device stops working, and the whole movable working assembly moves along the first guide structure guide rail 1701 through the first driving device translation cylinder 1703, so that the bearing table 18 moves to the first station 2; in the process, the connecting part 15 on the lifting mechanism 16 connected below the bearing table 18 is quickly connected with the first lifting mechanism 9, the first lifting mechanism 9 jacks up the bearing table 18, the bearing table moves into the second through hole at the first station 2, the top surface of the bearing table 18 is flush with the upper surface of the main workbench, and the dental jaw model bearing plate loaded on the bearing table is higher than the upper plane of the main workbench. Furthermore, the first lifting mechanism 9 continues to apply pressure to the bearing platform 18 towards one side of the film pressing assembly 4, and the film is tightly pressed on the dental model bearing plate and the dental model under the common pressure of the film pressing assembly 4 and the first lifting mechanism 9; the first lifting mechanism 9 and the film pressing component 4 can simultaneously apply film pressing pressure to the diaphragm, the dental model bearing plate and the dental model, or the first lifting mechanism 9 slightly lags behind the film pressing component 4; then above-mentioned press mold pressure effect need maintain a period to make the press mold operation more abundant, reduce shell form tooth and rectify bubble on the ware and make shell form tooth and rectify the ware and laminate more with the tooth jaw model, improve shell form tooth and rectify the press mold success rate of ware.
After pressure maintaining is completed, the first lifting mechanism 9 enables the plummer 18 to move towards the direction far away from the main workbench 1 along with the first lifting mechanism 9 through the matching of a limit stop structure of a first quick-release part 901 arranged on the first lifting mechanism and a slot structure of a connecting part 15 arranged on a lifting mechanism 16, and enables the plummer 18 to return to the initial position of the plummer at a first station; meanwhile, the second driving device 401 drives the film pressing head 402 to move upwards and away from the first station, the second picking assembly moves to the first station 2, the dental model with the shell-shaped tooth appliance and the dental model bearing plate are grabbed, and then the dental model and the dental model bearing plate are moved to a transmission line, so that the whole film pressing operation is completed.
Furthermore, when the second picking assembly picks up and transports the dental model and the dental model bearing plate with the shell-shaped tooth appliance, the first picking assembly can open the grabbing work of the next group of diaphragms and the dental model and dental model bearing plate, the actions are circulated again, and the film pressing operation is carried out on the transmission line upper dental model.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, it is still within the scope of the present invention if they fall within the scope of the claims of the present invention and their equivalents.

Claims (21)

1. A film pressing device is used for pressing a film on a die and is characterized by comprising a main workbench, a movable working assembly and a film pressing assembly, wherein the main workbench is provided with a first station and a second station; the film pressing assembly is arranged on one side of the main workbench corresponding to the first station, the movable working assembly is arranged on the other side of the main workbench and comprises a heating device and a bearing table which are arranged towards one side of the main workbench, the movable working assembly can drive the heating device and the bearing table to move together relative to the main workbench, and the bearing table can move up and down towards the main workbench;
the movable working assembly moves to enable the heating device to move to the first station and the bearing table to move to the second station, the heating device heats the membrane placed on the first station, and the bearing table receives a die assembly at the second station;
after the diaphragm heating is accomplished, the removal work subassembly removes to make and bears the weight of the plummer of mould subassembly removes to first station, the film pressing subassembly is in the diaphragm suppression on the mould subassembly.
2. A lamination device according to claim 1, wherein the movement of the movable work assembly switches the stage between the first station and the second station.
3. A lamination device according to claim 1, further comprising a drive assembly, wherein the movable working assembly is movably mounted on the main stage by the drive assembly, the drive assembly includes a first guide structure and a first drive device, and the first drive device drives the movable working assembly to reciprocate along the first guide structure.
4. A film laminating device according to claim 3, wherein the movable work assembly further comprises a movable table, the movable table is provided with a connecting member which is engaged with the first guide structure, the movable table is connected with the first driving device, and the first driving device drives the movable table to move along the first guide structure through the connecting member.
5. A film pressing device according to any one of claims 1-3, further comprising a first lifting mechanism and a second lifting mechanism corresponding to the first station and the second station and capable of being rapidly detached from and installed on the carrier;
when the bearing table moves to the second station, the second lifting mechanism is connected with the bearing table and lifts the bearing table to bear the die assembly;
when the plummer removed to first station, first lifting mechanism with the plummer is connected to the lifting plummer is in order to carry out the film pressing operation.
6. A film pressing device according to claim 5, wherein the movable working assembly further comprises a movable working table and a lifting mechanism, and the lifting mechanism drives the bearing table to perform lifting motion relative to the movable working table.
7. A film pressing device according to claim 6, wherein one end of the lifting mechanism is fixedly connected with the bearing table, and the other end of the lifting mechanism is provided with a connecting part which can be quickly detached from the first lifting mechanism or the second lifting mechanism.
8. A film laminating device according to claim 7, wherein the lifting mechanism includes a limiting structure, the limiting structure includes a fixed limiting block and a movable limiting block, and the maximum moving distance of the movable limiting block relative to the fixed limiting block along the lifting direction at the first station or the second station is not less than the corresponding working distance of the carrier table at the corresponding first station or the second station; the working distance is the distance moved by the plummer from the initial position to the corresponding working position when the plummer is at the first station or the second station.
9. A film pressing device according to claim 8, wherein the lifting mechanism further comprises a connecting rod, one end of the connecting rod is fixedly connected with the bearing table, the other end of the connecting rod sequentially penetrates through the movable workbench and the fixed limiting block and is connected with the movable limiting block, and the length of the connecting rod is greater than the sum of the heights of the fixed limiting block and the movable limiting block in the lifting direction of the connecting rod.
10. A film laminating device according to claim 9, wherein the fixed limiting block is mounted on a side of the movable table opposite to the main table; one end of the movable limiting block is fixedly connected with the connecting rod, and the connecting part is arranged at the other end of the movable limiting block.
11. A film pressing device according to claim 10, wherein the first lifting mechanism and the second lifting mechanism are both provided with quick release portions which are engaged with the connecting portions, and the connecting portions and the quick release portions are male and female engaging structures which can be easily and quickly detached.
12. A film pressing device according to claim 11, wherein the connecting portion is a slot structure, a bottom of the slot structure is a plane, the quick release portion is an insert structure, a side of the insert structure facing the bottom of the slot structure is an arc surface, and the arc surface is arranged in such a manner that a contact point of the arc surface and the bottom of the slot structure is coaxial with the connecting rod.
13. A film pressing device according to claim 8, wherein the lifting mechanism comprises a second guide structure, one end of the second guide structure is fixedly connected with the bearing table, the other end of the second guide structure sequentially passes through the movable workbench and the fixed limiting block and is connected with the movable limiting block, and the length of the second guide structure is greater than the sum of the heights of the fixed limiting block and the movable limiting block in the lifting direction of the second guide structure.
14. A lamination device according to claim 13, wherein the second guide structure includes guide posts arranged to provide the stage with an elevating motion in a predetermined direction.
15. A lamination device according to claim 14, wherein the guide posts are evenly distributed about the tie rod.
16. A film pressing device according to any one of claims 1-4, wherein the heating device comprises a heating base and a heating element arranged on the heating base, the heating base is mounted on a moving table of the moving working assembly, and an isolation net is arranged above the heating element.
17. A film pressing device according to any one of claims 1-4, wherein the first station and the second station are provided with a first through hole and a second through hole which penetrate through the main workbench;
the size of the first through hole is smaller than that of the membrane, and when the membrane is placed on the first station, the membrane covers the first through hole; the size of the first through hole is larger than that of the bearing table, and the bearing table can move in the first through hole in a lifting mode;
the size of the second through hole is larger than that of the bearing table, and the die assembly is placed on the bearing table through the second through hole.
18. A film laminating device according to claim 17, wherein the first through hole is provided with a film guide towards a side of the film laminating assembly, the film guide being provided with a film accommodating chamber for accommodating the film, the film accommodating chamber covering the first through hole.
19. A film pressing device according to any one of claims 1-4, wherein the film pressing assembly comprises a film pressing head and a second driving device, and the second driving device can drive the film pressing head to move towards the die assembly on the first station and press films.
20. A film pressing device according to any one of claims 1-4, further comprising a first picking assembly for picking up the film sheet, the die assembly and moving them to the first and second stations.
21. A film pressing device according to any one of claims 1-4, wherein the mold assembly comprises a carrier plate and a dental model disposed on the carrier plate.
CN201910979561.3A 2019-10-15 2019-10-15 Film pressing device Active CN110682523B (en)

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Address after: 314006 Building 2, 3556 Linggongtang Road, Daqiao Town, Nanhu District, Jiaxing City, Zhejiang Province

Patentee after: Zhejiang Zhengya Dental Co.,Ltd.

Address before: 314006 4th floor, North District, building 1, 239, Asia Pacific Road, Daqiao Town, Nanhu District, Jiaxing City, Zhejiang Province

Patentee before: ZHEJIANG YINCHILI MEDICAL TECHNOLOGY Co.,Ltd.

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