CN109203433A - Full-automatic paper pulp film laminator for dinnerware structure - Google Patents
Full-automatic paper pulp film laminator for dinnerware structure Download PDFInfo
- Publication number
- CN109203433A CN109203433A CN201811286990.4A CN201811286990A CN109203433A CN 109203433 A CN109203433 A CN 109203433A CN 201811286990 A CN201811286990 A CN 201811286990A CN 109203433 A CN109203433 A CN 109203433A
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- mold
- connector
- film
- mould bases
- paper pulp
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- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 59
- 238000010438 heat treatment Methods 0.000 claims abstract description 67
- 238000003825 pressing Methods 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000012528 membrane Substances 0.000 claims abstract description 56
- 238000012546 transfer Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 52
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000012545 processing Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 10
- 230000003028 elevating effect Effects 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000739 chaotic effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 241000256135 Chironomus thummi Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000032696 parturition Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/16—Lining or labelling
- B29C51/162—Lining or labelling of deep containers or boxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/16—Lining or labelling
- B29C51/165—Lining or labelling combined with the feeding or the shaping of the lining or the labels
- B29C51/167—Lining or labelling combined with the feeding or the shaping of the lining or the labels of a continuous strip
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/261—Handling means, e.g. transfer means, feeding means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/266—Auxiliary operations after the thermoforming operation
- B29C51/268—Cutting, rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/34—Moulds for undercut articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/36—Moulds specially adapted for vacuum forming, Manufacture thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
- B29C51/425—Heating or cooling of preforms, specially adapted for thermoforming using movable heating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/28—Tools, e.g. cutlery
- B29L2031/286—Cutlery
Abstract
Full-automatic paper pulp film laminator for dinnerware structure provided by the invention, including mold, film pressing device, mould bases, transfer device, first heater and vacuum evacuation device, mold are equipped with placed cavity and evacuation passageway；Film pressing device is set to above mold, and linking has film feeder and tableware conveying device respectively；Film pressing device and mold can be relatively moved so that membrane material to be pressed on to the upside of mold, be made between membrane material and placed cavity in air-tight state；At least two molds are installed on mould bases；Tableware can be transferred to the lower section of film pressing device by transfer device from tableware conveying device；First heater is for heating and softening membrane material；Vacuum evacuation device is connect with evacuation passageway, and for vacuumizing to the placed cavity after closed, the membrane material after making softening is attached on the inside of the cavity of tableware.Full-automatic paper pulp film laminator for dinnerware structure of the invention, high degree of automation, speed of production are fast.
Description
Technical field
The present invention relates to paper pulp tableware production device fields, refer in particular to full-automatic paper pulp film laminator for dinnerware structure.
Background technique
Paper pulp tableware is a kind of pulp goods for substituted for plastic tableware, and using paper pulp as raw material, slurry is made in paper pulp
Molding die midge is recycled after liquid and hot-forming pulp goods；It remanufactures, meets existing since paper pulp tableware can recycle
The environmentally protective trend of modern society, therefore it is widely applied to catering industry.And in order to avoid tableware is when containing soup group food
The case where leaking needs to cover antiseepage film on the inside of tableware, and traditional paper pulp tableware coating technique, is to pass through manual method
Paper pulp tableware is placed on the processing stations of paper pulp tableware laminating machine, heating device and film pressing device are then placed in paper pulp meal
Tool top, heats and softens heating device to membrane material, while film pressing device moves down membrane material being pressed together on paper pulp tableware
Upper surface, and since paper pulp tableware is made of paper pulp fiber, be covered on surface can the small through-hole that passes through of supplied gas, add
Work station can make membrane material be fitted in formation antiseepage film, this processing method, producers on the inside of paper pulp tableware after generating negative pressure
Large labor intensity, safety coefficient is low, and production efficiency is low.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of full-automatic paper pulp film laminator for dinnerware structure,
High degree of automation, speed of production are fast.
In order to achieve the above object, the invention adopts the following technical scheme: full-automatic paper pulp film laminator for dinnerware structure, comprising:
Mold, equipped with the placed cavity for placing tableware, and the evacuation passageway being connected to placed cavity；Film pressing device is set to above mold,
It is connected respectively film feeder and tableware conveying device；Film pressing device and mold can be relatively moved so that membrane material is pressed on mold
Upside, make between membrane material and placed cavity in air-tight state；Mould bases is equipped at least two molds；Transfer device drives
Moving the mould bases switches mold between film pressing device and the output end of tableware conveying device, and tableware is conveyed from tableware and is filled
Set the lower section for being transferred to film pressing device；First heater, for heating and softening the membrane material for being pressed on the upside of mold；It vacuumizes
Device is connect with evacuation passageway, for vacuumizing to the placed cavity after closed, so that the membrane material after softening is attached to meal
On the inside of the cavity of tool.
Compared with prior art, full-automatic paper pulp film laminator for dinnerware structure of the invention, has the advantage that
(1) membrane material of the invention and paper pulp tableware pass through the film feeder and tableware conveying device of film pressing device side respectively
It independently enters on processing stations, needs first paper pulp tableware to place press mold again compared to existing paper pulp tableware film covering device
Device is placed on processing stations the production method that overlay film is carried out to paper pulp tableware, can be reduced the operating procedure of producers, improves
Powder feeding efficiency；
It (2) can will wherein one by the way that at least two molds are arranged on the mould bases, after so that mould bases is rotated by a certain angle
A mold is moved to below film pressing device, another mold is for placing paper pulp tableware, to improve making for each section components
With rate, and then effectively improve production efficiency of the invention；
(3) output that the present invention drives the mould bases to make mold in film pressing device and tableware conveying device by transfer device
Switch between end, realize the Full automatic feed of paper pulp tableware, compared to existing paper pulp tableware film covering device, save it is artificial into
The trouble of material to reduce the labor intensity of producers, while improving the safety of production operation, reduces producers'
Because operation error leads to injured risk.
Preferably, the mould bases is strip, and both ends are separately installed with the mold；The transfer device is that rotation is driven
Dynamic device, connect with the center driving of mould bases.This setup structure is simple, convenient for operation control, can effectively avoid giving birth to
Production personnel are close to processing stations, to reduce the probability of producers' injury.
Preferably, the mold lower part is equipped with the first connector, and first connector is connected to the evacuation passageway；
The mould bases corresponds to first connector equipped with the first empty avoiding area；The vacuum evacuation device includes vacuum generator, first liter
Falling unit and connector；The connector is set to below film pressing device, is equipped with and is connected with the second of the sealing cooperation of the first connector
Interface, the vacuum generator are connect with the connector；First lifting device is used for the vertically movable connector, with
It moves up the second connector to connect with the first connector, be detached from or, moving down the second connector with the first connector.
By the way that the vacuum evacuation device is arranged to be detachably connected with mold, make vacuum evacuation device alternative with it is described
Mold on mould bases in either end is attached, and is carried out so that a vacuum evacuation device need to only be arranged and can be completed to any mold
It vacuumizes, simplifies internal structure of the invention, production and maintenance cost of the invention is effectively reduced.
Preferably, it is detachably connected between the mold and mould bases by the first positioning mechanism；First positioning mechanism includes
The first positioning protrusion on the upside of mould bases is set, and the first positioning seat on the downside of mold is set；Or, the first positioning mechanism packet
The first positioning seat being arranged on the upside of mould bases is included, and the first positioning protrusion on the downside of the mold is set；Described first liter
The vertically movable connector of falling unit simultaneously keeps mold vertically movable with respect to film pressing device.
By the way that the first positioning mechanism is arranged between the mould bases and mold, on the one hand ensure that the firm setting of the mold exists
On the mould bases, when the mould bases being avoided to rotate, sliding, which occurs, for the mold leads to not connect with other components accurate contrapositions
It connects, on the other hand, after this setup may insure that the paper pulp tableware on mold completes processing, mold can accurately decline reset
To mould bases, it is ensured that the smoothness of subsequent handling.
Preferably, the second positioning mechanism is equipped between mold on the upside of the connector；Second positioning mechanism includes being set to
The second positioning protrusion on the upside of connector, and the second positioning seat on the downside of mold is set；Or, the second positioning mechanism includes setting
The second positioning seat on the upside of connector, and the second positioning protrusion on the downside of the mold is set；The connector is vertical
When moving and connecting with mold, the second positioning protrusion and the second positioning seat cooperate.
By the way that the second positioning mechanism is arranged between the connector and mold, on the one hand ensure the connector and mold
Accurate contraposition connection, makes vacuum generator and mold Dock With Precision Position, guarantees the effect that vacuum generator vacuumizes, on the other hand,
When this setup may insure the work of the first lifting device, lifting mold can be consolidated and to rise to mold accurately default
Position, to promote the overlay film effect to paper pulp tableware.
It preferably, further include alignment sensor, the alignment sensor is arranged below the film pressing device, is used to examine
Survey the rotation position of mould bases.By the way that alignment sensor is arranged, it is ensured that the mould bases is precisely rotated to the position of corresponding film pressing device
On, it avoids causing subsequent handling to occur chaotic since mould bases rotation is not in place, so that other components are damaged, and
It results in waste of resources.
It preferably, further include rack, the rack opposite sides is connected film feeder and tableware trimming device respectively, described
Central rack is connected tableware conveying device；The first heater is arranged on the rack portion；Machine is movably arranged in the mould bases
Frame lower part；The film pressing device is arranged between first heater and the mould bases.
Preferably, the film pressing device includes mounting bracket and press mold frame, and the mounting bracket is arranged on the rack portion；Institute
It states and is connected between mounting bracket and the press mold frame by the second lifting device, second lifting device is for driving the pressure
Film frame is vertically movable；First heater is corresponded on the press mold frame equipped with press mold empty avoiding area.By the way that the second lifting device is arranged
Driving press mold frame moves downward, on the one hand, so that press mold frame is applied pressure to membrane material, make membrane material is in tensioning state, it is ensured that
Effective fitting area of membrane material and paper pulp tableware, on the other hand, press mold frame is moved down to be fitted closely with mold, can ensure that placement
Confined space is formed under the sealing of membrane material above chamber, so that it is guaranteed that the air-tightness in placed cavity, improves overlay film effect.
Preferably, the first heater includes the first heating plate, and first heating plate passes through the first regulating mechanism
Setting is in the upper rack, and first regulating mechanism is for adjusting between first heating plate and the film pressing device
Vertical distance.
The vertical distance between the first heating plate and film pressing device is adjusted by the first regulating mechanism of setting, on the one hand, can
It is excessive to avoid the space between the first heating plate and film pressing device, lead to heat losses, waste of resource on the other hand can be with
Ensure that the first heating plate reaches most preferably effective heated perimeter of film pressing device, guarantees heating and softening of first heating plate to membrane material
Effect.
It preferably, further include secondary heating mechanism, the secondary heating mechanism is arranged on the rack horizontally moveablely, institute
Stating secondary heating mechanism can be in the horizontal direction close to or far from the side of rack linking film feeder, the second heating dress
It sets for being heated to membrane material.By the way that secondary heating mechanism is arranged, moves membrane material in rack and enter to processing stations
Before have begun it is heated, to increase the heated duration of membrane material, it is ensured that membrane material is sufficiently heated, and membrane material is made to move to processing stations
When sufficiently soften, effectively improve overlay film effect.
Detailed description of the invention
Fig. 1 is overhead view of the invention；
Fig. 2 is positive angle schematic diagram of the invention；
Fig. 3 is vacuum evacuation device, mould bases and mold assembling schematic diagram；
Fig. 4 is the cross-sectional view after vacuum evacuation device, mould bases and mold assembling；
Fig. 5 is the depression angle explosive view of vacuum evacuation device, mould bases and mold；
Fig. 6 is that vacuum evacuation device, mould bases and mold look up angle explosive view；
Fig. 7 is the schematic diagram of film pressing device；
Fig. 8 is the schematic diagram of first heater；
Fig. 9 is the schematic diagram of secondary heating mechanism；
Figure 10 is the schematic diagram using paper pulp tableware equipment for coating film of the invention.
Label declaration:
1 rack, 11 film feeders, 12 tableware trimming devices, 13 tableware conveying devices, 2 first heaters, 21 first add
Hot plate, 22 first regulating mechanisms, 23 mounting plates, 24 guide rods, 25 guide holders, 26 elevating levers, 27 mounting bases, 28 handwheels, 3 second add
Thermal, 31 second heating plates, 32 second regulating mechanisms, 33 horizontal drive apparatus, 34 slide plates, 35 guide parts, 35 sliding blocks, 4 pressures
Film device, 41 mounting brackets, 42 thirds evacuation area, 43 attachment bases, 44 press mold frames, 45 press mold empty avoiding areas, 46 linking arms, 47 second
Lifting device, 51 vacuum generators, 52 silencers, 53 first lifting devices, 54 connectors, 56 second connectors, 57 second is fixed
Position protrusion, 58 guide rods, 6 molds, 60 placed cavities, 61 evacuation passageways, 62 first connectors, 63 positioning plates, 64 second empty avoidings
Area, 65 second positioning seats, 66 first positioning seats, 7 mould bases, 70 first empty avoiding areas, 71 first positioning protrusion, 72 transmission components, 73
Transfer device, 74 alignment sensors.
Specific embodiment
Below in conjunction with Detailed description of the invention embodiments of the present invention:
Referring to Fig. 1 to Figure 10, the full-automatic paper pulp film laminator for dinnerware structure of the present embodiment, including rack 1, mold 6, press mold dress
Set 4, mould bases 7, transfer device 73, first heater 2, secondary heating mechanism 3 and vacuum evacuation device.
1 opposite sides of rack is connected respectively film feeder 11 and tableware trimming device 12, holds in the mouth in the middle part of the rack 1
Connect tableware conveying device 13；The setting of first heater 2 is movably arranged under rack 1 in 1 top of rack, the mould bases 7
Portion is equipped at least two molds 6 on the mould bases 7；The film pressing device 4 setting first heater 2 with it is described
Between mould bases 7.
The mold 6 is equipped with the placed cavity 60 for placing tableware, and the evacuation passageway 61 being connected to placed cavity 60.It is described
Film pressing device 4 is set to 6 top of mold, is connected film feeder 11 and tableware conveying device 13 respectively；Film pressing device 4 and mold 6
It can relatively move so that membrane material to be pressed on to the upside of mold 6, make between membrane material and placed cavity 60 in air-tight state.Transfer device
73, drive the mould bases 7 to switch mold 6 between film pressing device 4 and the output end of tableware conveying device 13, by tableware from
Tableware conveying device 13 is transferred to the lower section of film pressing device 4；First heater 2 is pressed on mold 6 for heating and softening
The membrane material of side；Vacuum evacuation device is connect with evacuation passageway 61, for vacuumizing to the placed cavity 60 after closed, so that soft
Membrane material after change is attached on the inside of the cavity of tableware.
Referring to Fig. 3 to Fig. 5, the mold 6 be hollow template, the placed cavity 60 be equipped with several, it is described vacuumize it is logical
Road 61 is arranged inside the mold 6, uniformly distributed on the placed cavity 60 to have what is be connected to the evacuation passageway 61 to breathe freely
Hole (not shown).
The mould bases 7 is strip, and both ends are separately installed with the mold 6；The transfer device 73 is rotation driving
Device is connect with the center driving of mould bases 7.This setup structure is simple, convenient for operation control, can effectively avoid producing
Personnel are close to processing stations, to reduce the probability of producers' injury.
A kind of improvement project of the mould bases 7, the mould bases 7 are " Y " font, the folder of the 7 any two end of mould bases
Angle is 120 °, and the mould bases is each provided with the mold 6 on 7 three ends.
Another improvement project of the mould bases 7, the mould bases 7 are " ten " font, the 7 any two end of mould bases
Angle is 90 °, and the mould bases is each provided with the mold 6 on 7 four ends.
Specifically, the transfer device 73 passes through the transmission connection of transmission component 72 and mould bases 7, as transmission component 72
A kind of set-up mode, the transmission component 72 are the gear being arranged in 7 lower central of mould bases, the transfer device 73 with it is described
Gear engagement；As a kind of set-up mode of transmission component 72, the transmission component 72 is to be arranged in 7 lower central of mould bases
Synchronizing wheel, the transfer device 73 drive the synchronizing wheel to rotate by synchronizing wheel.
6 lower part of mold is equipped with the first connector 62, and first connector 62 is connected to the evacuation passageway 61；
Corresponding first connector 62 of the mould bases 7 is equipped with the first empty avoiding area 70；The vacuum evacuation device include vacuum generator 51,
First lifting device 53 and connector 54；The connector 54 is set to 4 lower section of film pressing device, is equipped with close with the first connector 62
The second connector 56 of cooperation is sealed, the vacuum generator 51 is connect with the connector 54；First lifting device 53 is used
It in the vertically movable connector 54, is connect so that the second connector 56 is moved up with the first connector 62, or, making the second connector
56 move down and the disengaging of the first connector 62.
By the way that the vacuum evacuation device and mold 6 to be arranged to be detachably connected, keep vacuum evacuation device alternative and institute
It states the mold 6 on mould bases 7 in either end to be attached, so that a vacuum evacuation device, which need to only be arranged, can be completed to any mold
6 are vacuumized, and simplify internal structure of the invention, production and maintenance cost of the invention is effectively reduced.
Specifically, the setting of the first lifting device 53 is at 54 middle part of connector；It further include guide rod 58, guide rod
58 set there are four, be fixed at the lower section of connector 54,58 lower end of guide rod and the rack 1 in quadrangle distribution respectively
It is flexibly connected；This setup can ensure that mold 6 is stablized and rise, while guarantee that mold 6 is fitted closely with film pressing device 4.
Specifically, the silencer 52 that the vacuum generator 51 is equipped with for reducing operating noise, thus described in reducing
The noise that vacuum generator 51 generates, protects the hearing of producers.
Specifically, first connector 62 is round table-like, 56 inner wall of the second connector and first connector
62 outer walls are adapted, and the first connector 62 can be caught in second connector 56.
It is detachably connected between the mold 6 and mould bases 7 by the first positioning mechanism；First positioning mechanism includes that setting exists
First positioning protrusion 71 of 7 upside of mould bases, and the first positioning seat 66 of 6 downside of mold is set；Or, the first positioning mechanism packet
The first positioning seat 66 that 7 upside of mould bases is set is included, and the first positioning protrusion 71 of 6 downside of mold is set；It is described
The vertically movable connector 54 of first lifting device 53 simultaneously keeps mold 6 vertically movable with respect to film pressing device 4.
By the way that the first positioning mechanism is arranged between the mould bases 7 and mold 6, on the one hand ensures that the mold 6 is firm and set
It sets on the mould bases 7, when the mould bases 7 being avoided to rotate, it is accurate with other components that the generation of mold 6 sliding leads to not
Contraposition connection, on the other hand, after this setup may insure that the paper pulp tableware on mold 6 completes processing, mold 6 can be accurate
Decline is reset on mould bases 7, it is ensured that the smoothness of subsequent handling.
The second positioning mechanism is equipped between 54 upside of connector and mold 6；Second positioning mechanism includes being set to connection
Second positioning protrusion 57 of 54 upside of part, and the second positioning seat 65 of 6 downside of mold is set；Or, the second positioning mechanism packet
The second positioning seat 65 for being set to 54 upside of connector is included, and the second positioning protrusion 57 of 6 downside of mold is set；It is described
Connector 54 is vertically movable and when connecting with mold 6, and the second positioning protrusion 57 and the second positioning seat 65 cooperate.
By the way that the second positioning mechanism is arranged between the connector 54 and mold 6, on the one hand ensure the connector 54
It is connect with 6 accurate contraposition of mold, makes vacuum generator 51 and 6 Dock With Precision Position of mold, guarantee the effect that vacuum generator 51 vacuumizes
On the other hand fruit when this setup may insure the work of the first lifting device 53, can consolidate lifting mold 6 and make mould
Tool 6 accurately rises to predeterminated position, to promote the overlay film effect to paper pulp tableware.
Specifically, 6 lower part of mold is equipped with positioning plate 63, and first positioning seat 65 and the setting of the second positioning seat 66 exist
63 lower part of positioning plate, corresponding first connector 62 of the positioning plate 63 are equipped with the second empty avoiding area 64.
It further include alignment sensor 74, the alignment sensor 74 is arranged below the film pressing device 4, is used to detect
The rotation position of mould bases 7.
Specifically, the alignment sensor 74 is infrared sensor, when the rotation of mould bases 7 makes mold 6 be located at film pressing device 4
When underface, the light that the mould bases 7 stops the alignment sensor 74 to project, to trigger the output positioning of alignment sensor 74
Data.
Specifically, the alignment sensor 74 is equipped at least two, is separately positioned on immediately below the film pressing device 4,
And the rack 1 is set on the position of tableware conveying device 13.
By the way that alignment sensor 74 is arranged, it is ensured that the mould bases 7 precisely in rotation to the position of corresponding film pressing device 4, is kept away
Exempt to rotate due to mould bases 7 not in place, causes subsequent handling to occur chaotic, to be damaged to other components, and cause
The wasting of resources.
The film pressing device 4 includes mounting bracket 41 and press mold frame 44, and the mounting bracket 41 is arranged on 1 top of rack；
It is connected between the mounting bracket 41 and the press mold frame 44 by the second lifting device 47, second lifting device 47 is used for
Drive the press mold frame 44 vertically movable；First heater 2 is corresponded on the press mold frame 44 equipped with press mold empty avoiding area 45.Pass through
The second lifting device 47 driving press mold frame 44 is arranged to move downward, on the one hand, make press mold frame 44 apply pressure to membrane material, make membrane material
Be in tensioning state, it is ensured that effective fitting area of membrane material and paper pulp tableware, on the other hand, press mold frame 44 move down with
Mold 6 fits closely, and can ensure that 60 top of placed cavity forms confined space under the sealing of membrane material, so that it is guaranteed that in placed cavity 60
Air-tightness, improve overlay film effect.
Specifically, 41 lower part of mounting bracket is equipped with attachment base 43, and the corresponding attachment base 43 of the press mold frame 44 is set
There is linking arm 46, second lifting device 47 is arranged between attachment base 43 and linking arm 46.
Specifically, the mounting bracket 41 is arranged below the first heater 2, and the mounting bracket 41 is rectangle
Framework, middle part are equipped with third and avoid area 42, and this set can make the setting of components more compact, to improve rack 1
Internal space utilization rate reduces the volume of rack 1, reduces manufacturing cost.
Specifically, second lifting device 47 is the lifting cylinder being arranged on attachment base 43, the second lifting dress
47 telescopic end is set to connect with the linking arm 46.
The first heater 2 includes the first heating plate 21, and first heating plate 21 passes through the first regulating mechanism 22
Setting is on 1 top of rack, and first regulating mechanism 22 is for adjusting first heating plate 21 and the film pressing device 4
Between vertical distance.
The vertical distance between the first heating plate 21 and film pressing device 4, a side are adjusted by the first regulating mechanism 22 of setting
Face, can be excessive to avoid the space between the first heating plate 21 and film pressing device 4, leads to heat losses, waste of resource, another party
Face, it can be ensured that the first heating plate 21 reaches most preferably effective heated perimeter of film pressing device 4, guarantees the first heating plate 21 to film
The heating and softening effect of material.
Specifically, first regulating mechanism 22 includes mounting plate 23, guide rod 24, guide holder 25, elevating lever 26, mounting base
27 and handwheel 28；Corresponding first heating plate 21 of the mounting plate 23 is installed in 1 top of rack, and the guide holder 25 is set
It sets in 23 downside of mounting plate, the setting of mounting base 27 is in 23 upside of mounting plate；The elevating lever 26, guide rod 24 are separately positioned on
First heating plate, 21 top；The guide rod 24 is slidably connected with guide holder 25 and is pierced by the mounting plate 23, the elevating lever 26
It is movably connect across the mounting plate 23 and with the mounting base 27, the handwheel 28 is pierced by institute for adjusting the elevating lever 26
The length of mounting plate 23 is stated, to adjust the distance between the first heating plate 21 and film pressing device 4, the guide rod 24, guide holder
25 cooperate, on the other hand stability when on the one hand improving the first 21 vertical motion of heating plate plays the first heating plate 21
To position-limiting action, it is always positioned at the first heating plate 21 right above film pressing device 4.
Specifically, first heating plate 21 is equipped with the first temperature sensor (not shown), first temperature
Sensor is arranged below first heating plate 21, and first temperature sensor is used to detect the heating of the first heating plate 21
Temperature；This setup may insure that first temperature sensor accurately measures heating of first heating plate 21 to membrane material
Temperature.
It further include secondary heating mechanism 3, the secondary heating mechanism 3 is arranged in horizontally moveablely in rack 1, and described
Two heating devices 3 can be in the horizontal direction close to or far from the side of the rack 1 linking film feeder 11, the second heating dress
3 are set for heating to membrane material.By the way that secondary heating mechanism 3 is arranged, moves membrane material in rack 1 and enter to processing work
Had begun before position it is heated, to increase the heated duration of membrane material, it is ensured that membrane material is sufficiently heated, and membrane material is made to move to processing work
Sufficiently soften when position, effectively improves overlay film effect.
Specifically, the secondary heating mechanism 3 includes the second heating plate 31 and second temperature sensor (not shown),
1 top of rack is movably arranged in by horicontal motion mechanism in second heating plate 31, and the second temperature sensor is set
It sets below second heating plate 31, the second temperature sensor is used to detect the heating temperature of the second heating plate 31.
Specifically, on 1 top of rack, the horicontal motion mechanism is arranged described for the horicontal motion mechanism setting
First heater 2 close on the position at film end 11, the horicontal motion mechanism include horizontal drive apparatus 33, slide plate 34,
Guide part 35 and sliding block 35.There are two the guide part 35 is set, two guide parts 35 be parallel to each other and Relative vertical described in into film
End 11 is arranged in the rack 1 with 13 place plane of discharge end, and the setting of sliding block 35 is in 34 downside of slide plate, the cunning
Plate 34 is slidably connected by the sliding block 35 with the guide part 35, and the horizontal drive apparatus 33 is for driving the slide plate 34
Extending direction along the guide part 35 moves back and forth.
Specifically, the second regulating mechanism 32 is equipped between the secondary heating mechanism 3 and the slide plate 34, described second adjusts
Saving mechanism 32 includes guide rod 24, guide holder 25, elevating lever 26, mounting base 27 and handwheel 28；The guide holder 25 is arranged in slide plate
34 downsides, the setting of mounting base 27 is in 34 upside of slide plate；The elevating lever 26, guide rod 24 are separately positioned on the first heating plate 21
Top；The guide rod 24 is slidably connected with guide rod 24 and is pierced by the slide plate 34, and the elevating lever 26 passes through the slide plate 34 simultaneously
It movably being connect with the mounting base 27, the handwheel 28 is used to adjust the length that the elevating lever 26 is pierced by the slide plate 34, from
And the distance between the first heating plate 21 and film pressing device 4 are adjusted, the guide rod 24, guide holder 25 cooperate, and on the one hand mention
On the other hand stability when high first heating plate, 21 vertical motion plays position-limiting action to the first heating plate 21, make first to add
Hot plate 21 is always positioned at right above film pressing device 4.
Membrane material pipeline (not shown), the membrane material conveying are equipped between film feeder 11 and tableware trimming device 12
Line is used to convey membrane material to full-automatic paper pulp film laminator for dinnerware structure；The membrane material pipeline includes two conveyings moved synchronously
Band, two conveyer belts are parallel to each other from film feeder 11 to 12 direction of tableware trimming device across film pressing device 4 and mold 6
Between region, two it is used for conveyer belt in respectively clamp membrane material opposite sides.
The working principle of the invention:
Film feeder 11 inputs membrane material to membrane material pipeline, and membrane material pipeline is from film feeder 11 to tableware trimming device 12
Direction movement, membrane material is sent in full-automatic paper pulp film laminator for dinnerware structure；Tableware conveying device 13 launches paper into mold 6
Tableware is starched, is placed in paper pulp tableware in the placed cavity 60 of mold 6；Transfer device running drives the mould bases 7 to make mold 6 in press mold
Switch between device 4 and the output end of tableware conveying device 13, tableware is transferred to film pressing device 4 from tableware conveying device 13
Lower section；After alignment sensor 74 detects that mold 6 enters to processing stations, the first lifting device 53 lifts the connector
54, it connect the second connector 56 on connector 54 with the first connector 62 of mold 6, the work of vacuum generator 51 makes to place
Negative pressure is generated in chamber 60；First lifting device 53 continues to lift connector 54, and connector 54 is made to push the mold 6 upwards
It moves so that membrane material to be pressed on to the upside of mold 6；Second lifting device 47 driving press mold frame 44 moves downward, and keeps press mold frame 44 right
Membrane material applies downward pressure will cover 6 upper end of mold；6 top of mold forms confined space under the sealing of membrane material,
Meanwhile first heater 2 heats and softens membrane material, and membrane material is enable to conform to the cavity of paper pulp tableware under subnormal ambient
Inside；After the completion of overlay film, paper pulp tableware is mobile to 12 direction of tableware trimming device with membrane material.
Compared with prior art, full-automatic paper pulp film laminator for dinnerware structure of the invention, has the advantage that
(1) membrane material of the invention and paper pulp tableware pass through film feeder 11 and the tableware conveying of 4 side of film pressing device respectively
Device 13 independently enters on processing stations, needs first paper pulp tableware to place again compared to existing paper pulp tableware film covering device
Film pressing device is placed on processing stations to the production method for carrying out overlay film to paper pulp tableware, can be reduced the operation step of producers
Suddenly, powder feeding efficiency is improved；
It (2) can will wherein by the way that at least two molds 6 are arranged on the mould bases 7, after so that mould bases 7 is rotated by a certain angle
One mold 6 is moved to 4 lower section of film pressing device, another mold 6 is for placing paper pulp tableware, to improve each section components
Utilization rate, and then effectively improve production efficiency of the invention；
(3) present invention drives the mould bases 7 to make mold 6 in film pressing device 4 and tableware conveying device by transfer device 73
Switch between 13 output end, realize the Full automatic feed of paper pulp tableware, compared to existing paper pulp tableware film covering device, saves
Hand feed trouble, to reduce the labor intensity of producers, while improving the safety of production operation, reduce life
Production personnel's leads to injured risk because of operation error.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to of the invention
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.
Claims (10)
1. full-automatic paper pulp film laminator for dinnerware structure, it is characterised in that: include:
Mold, equipped with the placed cavity for placing tableware, and the evacuation passageway being connected to placed cavity；
Film pressing device is set to above mold, and linking has film feeder and tableware conveying device respectively；Film pressing device and mold can
It relatively moves so that membrane material to be pressed on to the upside of mold, makes between membrane material and placed cavity in air-tight state；
Mould bases is equipped at least two molds；
Transfer device drives the mould bases to switch mold between film pressing device and the output end of tableware conveying device, will
Tableware is transferred to the lower section of film pressing device from tableware conveying device；
First heater, for heating and softening the membrane material for being pressed on the upside of mold；
Vacuum evacuation device is connect with evacuation passageway, for vacuumizing to the placed cavity after closed, so that the film after softening
Material is attached on the inside of the cavity of tableware.
2. full-automatic paper pulp film laminator for dinnerware structure according to claim 1, it is characterised in that: the mould bases is strip,
Its both ends is separately installed with the mold；
The transfer device is rotation drive device, is connect with the center driving of mould bases.
3. full-automatic paper pulp film laminator for dinnerware structure according to claim 2, it is characterised in that: the mold lower part is equipped with the
One connector, first connector are connected to the evacuation passageway；
The mould bases corresponds to first connector equipped with the first empty avoiding area；
The vacuum evacuation device includes vacuum generator, the first lifting device and connector；
The connector is set to below film pressing device, is equipped with the second connector with the sealing cooperation of the first connector, described true
Empty generator is connect with the connector；
First lifting device is used for the vertically movable connector, connects so that the second connector is moved up with the first connector
It connects, is detached from or, moving down the second connector with the first connector.
4. full-automatic paper pulp film laminator for dinnerware structure according to claim 3, it is characterised in that: between the mold and mould bases
It is detachably connected by the first positioning mechanism；
First positioning mechanism includes the first positioning protrusion being arranged on the upside of mould bases, and the first positioning on the downside of mold is arranged in
Seat；Or, the first positioning mechanism includes the first positioning seat being arranged on the upside of mould bases, and it is arranged in first on the downside of the mold
Positioning protrusion；
The vertically movable connector of first lifting device simultaneously keeps mold vertically movable with respect to film pressing device.
5. full-automatic paper pulp film laminator for dinnerware structure according to claim 3 or 4, it is characterised in that: on the upside of the connector
The second positioning mechanism is equipped between mold；
Second positioning mechanism includes the second positioning protrusion on the upside of connector, and the second positioning on the downside of mold is arranged in
Seat；Or, the second positioning mechanism includes the second positioning seat on the upside of connector, and it is arranged in second on the downside of the mold
Positioning protrusion；
The connector is vertically movable and when connecting with mold, and the second positioning protrusion and the second positioning seat cooperate.
6. full-automatic paper pulp film laminator for dinnerware structure according to claim 1, it is characterised in that: it further include alignment sensor,
The alignment sensor is arranged below the film pressing device, is used to detect the rotation position of mould bases.
7. full-automatic paper pulp film laminator for dinnerware structure according to claim 1, it is characterised in that: it further include rack, the machine
Frame opposite sides is connected film feeder and tableware trimming device respectively, and the central rack is connected tableware conveying device；
The first heater is arranged on the rack portion；
Frame lower is movably arranged in the mould bases；
The film pressing device is arranged between first heater and the mould bases.
8. full-automatic paper pulp film laminator for dinnerware structure according to claim 7, it is characterised in that: the film pressing device includes peace
Dress bracket and press mold frame, the mounting bracket are arranged on the rack portion；
It is connected between the mounting bracket and the press mold frame by the second lifting device, second lifting device is for driving
The press mold frame is vertically movable；First heater is corresponded on the press mold frame equipped with press mold empty avoiding area.
9. full-automatic paper pulp film laminator for dinnerware structure according to claim 7, it is characterised in that: the first heater packet
The first heating plate is included, first heating plate is arranged by the first regulating mechanism adjusts machine in the upper rack, described first
Structure is used to adjust the vertical distance between first heating plate and the film pressing device.
10. full-automatic paper pulp film laminator for dinnerware structure according to claim 7, it is characterised in that: further include the second heating dress
It sets, the secondary heating mechanism is arranged on the rack horizontally moveablely, and the secondary heating mechanism can be close in the horizontal direction
Or the side far from rack linking film feeder, the secondary heating mechanism is for heating membrane material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811286990.4A CN109203433A (en) | 2018-10-31 | 2018-10-31 | Full-automatic paper pulp film laminator for dinnerware structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811286990.4A CN109203433A (en) | 2018-10-31 | 2018-10-31 | Full-automatic paper pulp film laminator for dinnerware structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109203433A true CN109203433A (en) | 2019-01-15 |
Family
ID=64998310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811286990.4A Pending CN109203433A (en) | 2018-10-31 | 2018-10-31 | Full-automatic paper pulp film laminator for dinnerware structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109203433A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110239065A (en) * | 2019-06-19 | 2019-09-17 | 上海骏精赛自动化机械有限公司 | A kind of full-automatic laminating machine |
| CN110682523A (en) * | 2019-10-15 | 2020-01-14 | 浙江隐齿丽医学技术有限公司 | Film pressing device |
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| CN209022435U (en) * | 2018-10-31 | 2019-06-25 | 佛山市必硕机电科技有限公司 | Full-automatic paper pulp film laminator for dinnerware structure |
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| KR20020068805A (en) * | 2001-02-22 | 2002-08-28 | (주)세제 | A apparatus and method for laminating a film on a paper containor |
| JP2007314246A (en) * | 2006-04-25 | 2007-12-06 | Oji Paper Co Ltd | Base paper for molded container, and paper-made molded container |
| CN203842768U (en) * | 2014-02-19 | 2014-09-24 | 湖南腾远智能设备有限公司 | Rotating disc type UV (Ultraviolet) film sticking machine |
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