CN109808156A - Pressed film equipment, pressing film method and one-stop facing production system - Google Patents
Pressed film equipment, pressing film method and one-stop facing production system Download PDFInfo
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- CN109808156A CN109808156A CN201910214255.0A CN201910214255A CN109808156A CN 109808156 A CN109808156 A CN 109808156A CN 201910214255 A CN201910214255 A CN 201910214255A CN 109808156 A CN109808156 A CN 109808156A
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- dentognathic model
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- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A kind of pressed film equipment, including control device match film device and heating device respectively with the first driving transmitting device of control device electrical connection, the second driving transmitting device, diaphragm grabbing device and film pressing device;The diaphragm grabbing device, film pressing device are separately mounted on the first, second driving transmitting device;Control device control the first driving transmitting device driving diaphragm grabbing device is moved to at film device and controlling diaphragm grabbing device and carrying out diaphragm grasping movement, and control device control the first driving transmitting device drives the diaphragm grabbing device to move at the heating device and diaphragm is placed on heating device and heats;Control device control the second driving transmitting device driving film pressing device moves at the heating device, and the control device control film pressing device picks up diaphragm, and moves to progress press mold at the dentognathic model for being ready for press mold under control of the control means.The invention also discloses a kind of pressing film method and a kind of one-stop facing production systems.
Description
Technical field
The invention belongs to the field of medical instrument technology, are more precisely related to orthodontic technology more particularly to a kind of pressure
Film device, pressing film method and one-stop facing production system.
Background technique
It is prepared in the prior art in facing, production method more typical at present is artificial or semi-automatic.Entire production
Process includes obtaining mathematical model in patient mouthful, 3D printing dentognathic model, dentognathic model cleaning, dentognathic model solidification, press mold, people
The processes such as work demoulding, cutting, polishing, facing cleaning, inspection, packaging.And semi-automatic production is that some of which process is real
Mechanization production is showed, described two production methods are required to manually participate in completing.
Existing dentognathic model cleaning, the method for use is manually the organic solvents such as alcohol to be used to be surpassed as cleaning solution
Sound wave cleaning, for that cannot need manually to carry out using solvent by the tackifying resin material that ultrasonic cleaning method cleans up
Scrub, then dries up.Firstly, residual 3D printing resin, volatile organic solvent peculiar smell are larger, directly or indirectly contact described residual
Resin and solvent are stayed, personnel health is damaged.Secondly, artificial washing and cleaning operation low efficiency, cannot improve productivity on a large scale.Again,
Cleaning solution usage amount is big, in line to lead to severe environmental pollution, therefore is also urgently to be resolved to the recycling and reusing of the cleaning solution
The problem of.
During press mold, there is also the artificial participations of higher degree.Operator chooses diaphragm, then sets diaphragm
Enter warm table to be heated, then dentognathic model is placed on press mold platform, finally the diaphragm heated is withheld and is put down in press mold
Implement vacuum film pressing on platform, is finally reached the effect of press mold.But the operation is there are some problems, firstly, since facing
There are many types, is also different for diaphragm type selected by different types of facing, the film as required for attachment template
For piece with a thickness of 0.5mm, diaphragm thickness required for appliance is 0.75mm, and diaphragm thickness required for retainer is 1mm;Separately
Outside, the material of diaphragm is high molecular material, and currently used diaphragm is PETG or TPU etc., manually during being chosen,
Since the type of diaphragm is more, existing human factor is larger, is easy to appear operating mistake, selects wrong diaphragm, directly results in facing
It is unqualified.Secondly, artificial press mold working efficiency is low, productivity cannot be improved on a large scale.Again, the diaphragm high temperature during press mold
Preheating requires height to operator's proficiency, is easier to scald hidden danger occur.
In de-filming process, currently used method is also manual operation, first by the tooth jaw mould with facing after press mold
Type is under its edge scissor, then carries out demoulding.Since facing is to be compressed on the rough tooth of surface shape by the way of hot pressing
On gnathode, generally it is difficult to remove facing from dentognathic model.To make facing, deformation occurs in de-filming process, needs pair
Operator carries out a large amount of pre-job trainings and grasps the dynamics and operation skill of demoulding to identify demoulding point.The operation of employed personnel
Qualification, in stable condition degree can all influence demoulding operation quality and facing quality.Manual operation can bring facing to pollute,
Increase subsequent cleaning operation burden and corresponding cost.During facing automated production, facing is taken off from dentognathic model
Except the step for be the stage the most difficult in entire production process, automated job is also not implemented at present.
In cutting process, current method is manual operation or automatic cutting, and the usual way of automatic cutting has laser
Cutting or machine cuts.Finally, manually the facing after cutting is cleaned and packed, labor intensity is larger, and produces effect
Rate is lower.
At present in the production process of facing, used operating method is mostly manual operation or semiautomation operation, whole
The production space that a assembly line occupies is larger, and participant is numerous, and efficiency is lower during large-scale production, waste money
Source.
The mode that conventional contact is rescued is generally doctor and diagnoses, after conceptual design, and the scheme of rescuing is sent to production
Quotient carries out facing manufacture.Manufacturer receives order, scheduled production, production, by after a certain period of time, facing finished product is sent to doctor or
Corresponding clinic.Then it notifies patient to get facing by doctor again, finally reaches and start to wear treatment in patient's hand.Above-mentioned tradition
Process may be summarized to be customized-delivery mode for manufacture-send-getting, and centre undergoes multiple data transmission, material object to send
Process, there is deviation in one of link, and facing is easily caused to mismatch or be not consistent with patient.Meanwhile during material object sends
Packing cost, logistics cost, time cost are higher.This delivery mode can not achieve paying down after Medical treatment, suffer from
Person's experience is poor.Meanwhile there is many uncertain influence factors, such as tooth in medical rear longer waiting time in status of patient
Arrangement changes again, dental health changes, or occurs rescuing deviation during wearing, wears process dens in dente
Set damage etc. is required to make facing adjustment in time or even remakes, this is the insoluble skill of current production model
Art problem.
To sum up, artificial/semi-automatic production, production occupied space are big, at high cost;Traditional delivery mode period length, cost
Height does not adapt to doctors and patients' demand.Therefore, a kind of one-stop facing production system is designed, for realizing whole teeth in small space
Production procedure is covered, chair side burr is made and delivered at once, has great importance.
Summary of the invention
The technical problem to be solved by the present invention is to overcome defects of the existing technology, and providing one kind can automatically complete
The pressed film equipment and pressing film method of press mold and a kind of one-stop facing production system that chair side burr may be implemented and make and deliver at once
System.
To solve the technical problem, the technical solution used in the present invention is:
The present invention provides a kind of pressed film equipment, including control device, the first driving transmitting device, the second driving transmission dress
It sets, diaphragm grabbing device, match film device, heating device and film pressing device, wherein the film pressing device is equipped with the pressure for press mold
Film end, the first driving transmitting device, the second driving transmitting device, diaphragm grabbing device and film pressing device respectively with it is described
Control device electrical connection, the diaphragm grabbing device are mounted on the first driving transmitting device, the film pressing device peace
On the second driving transmitting device;Control device control the first driving transmitting device drives the diaphragm to grab
Device is taken to move to described at film device and controlling diaphragm grabbing device and carry out diaphragm grasping movement, the control device control
The first driving transmitting device drives the diaphragm grabbing device to move at the heating device and be placed in diaphragm described
On heating device;The heating device heats the diaphragm;Control device control the second driving transmission dress
It sets the driving film pressing device to move at the heating device, the control device controls the film pressing device and picks up the film
Piece, and progress press mold at the dentognathic model for being ready for press mold is moved under control of the control means.
Further, the first driving transmitting device includes first driving device and transmission rail, second driving
Transmitting device includes the second driving device and the transmission rail, and the diaphragm grabbing device and the film pressing device are installed in
On the transmission rail, the diaphragm grabbing device and the film pressing device can be slided along the transmission rail.
Further, the control device is electrically connected respectively with the first driving device and the second driving device, institute
First driving device driving diaphragm grabbing device is stated, second driving device drives the film pressing device.
Further, the first driving device includes driving motor, driving screw rod and the first driving cylinder, the driving
Screw rod is connect with the driving motor, and the diaphragm grabbing device is connect with the first driving cylinder, the diaphragm crawl dress
It sets and is connect with the driving screw rod, drive screw turns and then drive the diaphragm grabbing device described in the driving motor driving
It is slided along the transmission rail, the diaphragm grabbing device is equipped with absorption end, and the first driving cylinder can drive the film
The absorption end of piece grabbing device is to the movement of film device direction.
Further, second driving device includes drive that the film pressing device is moved along transmission rail direction second
Driving cylinder and the third driving cylinder for driving the press mold end of film pressing device mobile to the dentognathic model direction for being ready for press mold.
It further, further include one for placing the press mold plummer of dentognathic model, when the film pressing device press mold, press mold
The press mold end of device is moved to press mold plummer direction until press mold is completed.
Further, dentognathic model locating convex block is provided on the press mold plummer.
Further, chassis and bracket are also wrapped, it is described to be fixedly mounted on institute with film device, heating device and press mold plummer
It states on chassis, the bracket is arranged on the chassis, and the first driving transmitting device, the second driving transmitting device are supported on
On the bracket.
Further, described to be successively set under the transmission rail with film device, heating device and press mold plummer
The motion profile direction of diaphragm grabbing device, film pressing device described in Fang Bingyu is consistent.
Further, the chassis is rectangle tabular, and the bracket includes support rod and connecting rod, the support rod
It is set up by the chassis and is fixed on the chassis both ends, the support rod other end is connected and fixed by connecting rod respectively.
Further, the lower section of the connecting rod, the biography are arranged in along the chassis length direction for the transmission rail
Defeated track is in long strip, and the cross section of the transmission rail is substantially in the shape of an " I ".
Further, the transmission rail is two, is arranged in parallel along chassis length direction.
Further, the diaphragm grabbing device, which is connected by tracheae with gas source, generates negative pressure, the diaphragm grabbing device
Absorption end be equipped with several suction nozzles towards the side with film device, the suction nozzle is connected to the gas source, and the diaphragm grabs
Device grabs diaphragm by the suction nozzle.
Further, the heating device includes a heating member and the load-bearing part for carrying the diaphragm, the carrying
Part is located at the top of the heating member.
Further, the heating temperature of the heating device is 100~220 DEG C, and heating time is 5~40s;The press mold
The dwell time of device is 5~60s, and the pressure of pressure maintaining is 0.2~0.8MPa.
Further, the film pressing device is hollow structure, is additionally provided with positive airway pressure pipeline, institute on the film pressing device
Hollow structure is stated to be connected by the positive airway pressure pipeline with gas source.
Further, the press mold end margin of the film pressing device is provided with vacuum suction slot, and the vacuum suction slot passes through
Negative pressure ventilation pipeline is connected with gas source.
The present invention also provides a kind of method for carrying out press mold using the pressed film equipment, the pressing film methods are as follows:
Diaphragm is obtained, diaphragm grabbing device is driven by the first driving transmitting device to film under the action of control device
At device, diaphragm needed for obtaining;
Heating membrane, diaphragm grabbing device move at heating device, under the driving of the first driving transmitting device by film
Piece is placed on the heating device, and the heating device heats the diaphragm;
Press mold, film pressing device are driven to heating device by the second driving transmitting device, are picked up under the action of control device
The diaphragm is taken, and moves to progress press mold at the dentognathic model for being ready for press mold under control of the control means.
In addition, the facing production system includes tooth jaw mould invention also discloses a kind of one-stop facing production system
Type preparation facilities, device for removing scum, cutter device and the pressed film equipment, the control device control the dentognathic model preparation
Device carries out the preparation of dentognathic model, and the dentognathic model is transported to press mold and set by the control device control automatic transferring
Standby to carry out press mold, the dentognathic model with facing is transported to cutter device by the control device control automatic transferring
The cutting of facing is carried out, the dentognathic model for preparing demoulding is transported to the demoulding by the control device control automatic transferring
Under device prizes facing from dentognathic model;Wherein, the dentognathic model preparation facilities includes dentognathic model printing equipment, tooth jaw
Model clearing and drying device and dentognathic model solidification equipment, the control device control dentognathic model printing equipment print tooth jaw mould
Type, the automatic transferring are transported the dentognathic model to dentognathic model clearing and drying device and are cleaned and dried, it is described from
Turn shipping unit is transported the dentognathic model to solidification equipment and is solidified.
Further, the device for removing scum includes shell, the automatic transferring being arranged is connect with the control device, is set
Set the conveying tray and demoulding mould group in the automatic transferring free end, the shell includes bottom plate and side plate, described de-
Film mould group is equipped with sled membrane, and automatic transferring is located on the bottom plate, and the sled membrane is located on the side plate, the sled film
Part is equipped with sled film end, and the dentognathic model with facing for preparing demoulding can be loaded on the conveying tray, and the facing, which has, to be opened
End is put, the control device, which controls the automatic transferring movement, makes the open end of the facing loaded thereon and the sled
Film end in contact, the control device controls the automatic transferring and sled membrane relative motion generates sled membrane forces for the facing
Under being prized from dentognathic model.
Further, the sled membrane is fixed on the side plate, and control device controls the automatic transferring movement
Under generation sled membrane forces prize the facing from dentognathic model.
Further, the demoulding mould group further includes sled membrane driving device, and the control device passes through sled membrane driving
Under device drives the sled membrane movement generation sled membrane forces to prize the facing from dentognathic model.
Further, the control device controls the automatic transferring and sled membrane movement, makes described automatic
The open end of the facing loaded on transfer device and the sled film end in contact, the control device control the automatic transhipment
Under device and sled membrane associated movement generation sled membrane forces prize the facing from dentognathic model.
Further, form setting of the shape at the sled film end to be easy to contact with the open end.
Further, the free end of the sled membrane is arranged in the sled film end, and the open end of the facing is along the tooth
Cover the position setting of gum line.
Further, the one-stop facing production system is additionally provided with dentognathic model removal mould group, and the dentognathic model is gone
Except mould is mounted on the bottom plate, the dentognathic model removal mould group is equipped with telescopic device, and the control device control is described certainly
Turn shipping unit moves to the position that the dentognathic model for making to load on conveying tray can collide with the telescopic device, described
Control device, which controls telescopic device movement and generates with dentognathic model collision, goes mould power by the dentognathic model from transmission
It is removed on pallet.
Further, the dentognathic model removal mould group further includes removal mould group plummer, which encloses
Conjunction has a removal mould group plummer accommodating space, is equipped with bearing holes at the top of the removal mould group plummer, the bearing holes with go
Except mould group plummer accommodating space is connected to, the control device controls the automatic transferring movement and carries tooth jaw for described
The conveying tray of model is transported to the removal mould group plummer, and the conveying tray is supported and fixed on the removal mould group carrying
At the top of platform, the dentognathic model is contained in removal mould group plummer accommodating space by the bearing holes, the telescopic device
Can move back and forth to generate with dentognathic model collision in the removal mould group plummer accommodating space goes mould power by the tooth
Gnathode is removed from conveying tray.
Further, the dentognathic model clearing and drying device includes cleaning device and drying device, the cleaning device
Spray equipment is shared with drying device;In the process of cleaning, the control device control spray equipment carries out the spray of liquid,
In drying process, the blowout of gas is dried in the control device control spray equipment.
Further, the dentognathic model clearing and drying device includes that dentognathic model is cleaned and dried mould group, the cleaning dress
It sets and shares the dentognathic model cleaning-drying mould group with drying device, the spray equipment is cleaned and dried set on the dentognathic model
In mould group;The drying device further includes the air delivery device and emission-control equipment being connected to respectively with the drying device;It is described clear
Cleaning device further includes the infusion device and liquid waste treating apparatus being connected to respectively with the cleaning device.
Further, the air delivery device and dentognathic model are cleaned and dried the pipeline between mould group and are equipped with the first electromagnetism
Valve;The infusion device and dentognathic model are cleaned and dried the pipeline between mould group and are equipped with second solenoid valve;The exhaust-gas treatment
Device and dentognathic model are cleaned and dried the pipeline between mould group and are equipped with the 4th solenoid valve, and the control device passes through control instruction
The switch of first solenoid valve, the second solenoid valve and the 4th solenoid valve is controlled respectively.
Further, first is additionally provided on the pipeline between first solenoid valve and dentognathic model cleaning-drying mould group to stop
Inverse valve;The second solenoid valve and dentognathic model are cleaned and dried on the pipeline between mould group and are additionally provided with the second check (non-return) valve;It is described useless
Liquid processing device and dentognathic model are cleaned and dried on the pipeline between mould group and are additionally provided with third check (non-return) valve.
Further, the air delivery device and infusion device pass through common pall and spray by pipeline connection again after collecting
Shower device connection;The emission-control equipment and liquid waste treating apparatus passes through common pall by pipeline connection again after collecting
It is connected to spray equipment.
Further, the dentognathic model clearing and drying device includes cleaning device and drying device, the cleaning device
Spray equipment is shared with drying device;In the process of cleaning, the control device control spray equipment carries out the spray of liquid,
In drying process, the blowout of gas is dried in the control device control spray equipment.
Compared with prior art, the present invention acquired beneficial effect is:
Pressed film equipment of the present invention drives diaphragm grabbing device to move to by control device control the first driving transmitting device
With at film device and control diaphragm grabbing device carry out diaphragm grasping movement, control device control first driving transmitting device driving
The diaphragm grabbing device moves at the heating device and diaphragm is placed on heating device and heats, control device control
System the second driving transmitting device driving film pressing device moves at the heating device, and the control device control film pressing device picks up
Diaphragm is taken, and moves to progress press mold at the dentognathic model for being ready for press mold under control of the control means, realizes facing
The full-automation of press mold technique in preparation process, the diaphragm during this is chosen, heating and press mold are to be automatically brought into operation, and is not necessarily to people
Work intervention, improves production efficiency, reduces operating error, while improving the safety in production process, and improve production
The stability of moral character energy.The one-stop facing production system of the present invention, is designed by special modularity, is realized in the confined space
Interior integrated layout, entire one-stop facing production system full-automation operation, occupied area are small, meet chair side burr and make i.e.
The current demand delivered is carved, the generation of this one-stop facing production system will change the consulting services of current invisalign industry
Mode significantly improves the diagnosis and treatment experience of patient.
The present invention is described in further detail below in conjunction with Figure of description and specific embodiment.
Detailed description of the invention
Fig. 1 is the functional block diagram of one-stop facing production system of the present invention.
Fig. 2 is the structural schematic diagram of pressed film equipment of the present invention.
Fig. 3 is the schematic diagram of another angle of Fig. 2.
Fig. 4 is the diagrammatic cross-section in Fig. 3 along the direction A-A.
Fig. 5 is that dentognathic model locating convex block shows with conveying tray cooperation on press mold plummer in pressed film equipment of the present invention
It is intended to.
Fig. 6 (a~i) is the various structures schematic diagram at press mold end in film pressing device of the present invention.
Fig. 7 is a kind of schematic diagram of structure at film pressing device press mold of the present invention end.
Fig. 8 is the flow chart that pressed film equipment of the present invention carries out press mold.
Fig. 9 is the structural schematic diagram of device for removing scum of the present invention.
Figure 10 is partial enlarged view at M in Fig. 9.
Figure 11 is another structural schematic diagram of device for removing scum of the present invention.
Figure 12 (j~m) is the structural schematic diagram that membrane is prized in device for removing scum of the present invention.
Figure 13 is the schematic diagram that film end and facing open end contact position are prized in device for removing scum of the present invention.
Figure 14 is the structural schematic diagram being equipped with when dentognathic model removes mould group in device for removing scum of the present invention.
Figure 15 is the structural schematic diagram for being equipped with dentognathic model another kind in device for removing scum of the present invention and removing mould group.
Figure 16 is that dentognathic model removes mould group working state schematic representation in device for removing scum of the present invention.
Figure 17 (n~q) is that dentognathic model removes mould group plummer schematic diagram in device for removing scum of the present invention.
Figure 18 is that dentognathic model removes mould group plummer internal work schematic diagram in device for removing scum of the present invention.
Figure 19 is the functional block diagram of dentognathic model clearing and drying device of the present invention.
Figure 20 is the structural schematic block diagram of dentognathic model clearing and drying device of the present invention.
Figure 21 is the structural schematic diagram of spray equipment in dentognathic model clearing and drying device of the present invention.
Figure 22 is the sectional schematic view that dentognathic model of the present invention is cleaned and dried mould group.
Figure 23 is the sectional schematic view that dentognathic model of the present invention is cleaned and dried mould group and conveying tray cooperation.
Figure 24 is dentognathic model clearing and drying device use state sectional schematic view of the present invention.
Figure 25 is the schematic illustration of dentognathic model clearing and drying device of the present invention.
Figure 26 is the flow chart of one-stop facing production system of the present invention.
Figure 27 is the structural schematic diagram of one-stop facing production system of the present invention.
Figure 28 is the structural schematic diagram of dentognathic model printing equipment of the present invention.
Figure 29 is the structural schematic diagram of dentognathic model solidification equipment of the present invention.
Figure 30 is the top view of Figure 29.
Figure 31 is the sectional schematic view in Figure 30 along the direction B-B.
Figure 32 is the sectional schematic view of dentognathic model solidification equipment use state of the present invention.
Figure 33 is the structural schematic diagram of cutter device of the present invention.
In figure: 1-control device, 2-dentognathic model printing equipments, 21-printing pools, 3-dentognathic models are cleaned and dried dress
It sets, 31-dentognathic models are cleaned and dried mould group, 311-nozzles, 312-spray equipments, 313-collection devices, 314-discharges
Mouthful, 315-cleaning chambers, 318-holes, 319-feed inlets, 32-air delivery devices, the 321-the first solenoid valve, 322-the first stops
Inverse valve, 33-infusion devices, 331-second solenoid valves, the 332-the second check (non-return) valve, 34-emission-control equipments, 341-the four
Solenoid valve, 35-liquid waste treating apparatus, 351-third check (non-return) valves, 352-third solenoid valves, 36-exhaust blowers, 37-circulations
Pump, 38-cleaning devices, 39-drying devices, 4-dentognathic model solidification equipments, 41-loading hole, 42-ultraviolet lamp tubes, 43-
Solidification equipment shell, 5-pressed film equipments, 5111-driving motors, 5112-driving screw rods, the 5113-the first driving cylinder,
5211-the second driving cylinder, 5222-thirds drive cylinder, 512-transmission rails;53-diaphragm grabbing devices, 531-inhale
Attached end, 54-match film device, 541-standby membrane cavities, 55-heating devices, 551-carrier rings, 552-heating members, 56-press molds dress
It sets, 561-press mold ends, 5611-vacuum suction slots, 562-hollow structures, 563-positive airway pressure pipelines, 5641-negative pressure are logical
Stomata, 57-press mold plummers, 571-dentognathic model locating convex blocks, 58-chassis, 591-support rods, 592-connecting rods,
6-cutter devices, 61-laser cutting heads, 7-device for removing scum, 710-demoulding mould groups, 711-sled membrane, 7111-sled films
End, 712-sled membrane driving devices, 730-facing cleaning modules, 720-dentognathic models removal mould group, 721-telescopic devices,
7211-telescopic blocks, 7212-retractable driving devices, 722-removal mould group plummers, 7221-bearing holes, 7222-plummers
Accommodating space, 8-facing cleaning devices, 9-facings sorting packing device, 10-automatic transferrings, 100-shells, 200-
Display interface, 111-conveying trays, 1111- location hole, 222-dentognathic models, 333-facings, 3331-facing open ends.
Specific embodiment
Specific embodiments of the present invention are described in detail with reference to the accompanying drawing.
Specific embodiment
As shown in Figure 1, the one-stop facing production system of the present invention, including control device 1, dentognathic model preparation facilities 11,
Pressed film equipment 5, cutter device 6, device for removing scum 7, automatic transferring 10, facing cleaning device 8 and facing sort packing device
9;The dentognathic model preparation facilities 11 includes dentognathic model printing equipment 2, dentognathic model clearing and drying device 3, dentognathic model
Solidification equipment 4.In the present embodiment, above equipment or device share the control device 1, and the quantity of certain control device is not
Core of the invention can be substituted using feasible program.The control device 1 respectively with the dentognathic model printing equipment
2, dentognathic model clearing and drying device 3, dentognathic model solidification equipment 4, pressed film equipment 5, cutter device 6, device for removing scum 7, facing
Cleaning device 8 and automatic transferring 10 are electrically connected, and realize the control to the respective mode group.The one-stop facing is raw
Production system controls automatic transferring 10 by control device 1 and operates, and realizes to circulate between other described devices or equipment and make
Industry.The dentognathic model that dentognathic model printing equipment 2 prints is transported to dentognathic model cleaning by the automatic transferring 10
Drying device 3 is cleaned, and then dentognathic model is transported to dentognathic model solidification equipment 4 and carried out by the automatic transferring 10
Photocuring, then dentognathic model is transported to pressed film equipment 5 and carries out press mold operation by the automatic transferring 10, then it is described from
Dentognathic model with facing is transported to cutter device 6 and cut by turn shipping unit 10, then the automatic transferring
Dentognathic model with facing is transported to device for removing scum 7 by 10 strips down facing from dentognathic model, and then facing enters
Facing cleaning device 8 is cleaned, is disinfected, and makes final facing that can realize the sanitary standard of entrance, and last facing enters tooth
Set sorting packing device 9 is packed.The one-stop facing production system integration is in shell 100.
Referring to Figure 2 together shown in-Fig. 4, the pressed film equipment 5, including control device 1, first drive transmitting device (not
Label), second driving transmitting device (not labeled), diaphragm grabbing device 53, match film device 54, heating device 55 and film pressing device
56, wherein the film pressing device 56 is equipped with the press mold end 561 for press mold, the first driving transmitting device, the second driving transmission dress
It sets, diaphragm grabbing device 53 and film pressing device 56 are electrically connected with the control device 1 respectively, the installation of diaphragm grabbing device 53
On the first driving transmitting device, film pressing device 56 is mounted on the second driving transmitting device;Control device 1 controls described
It is described at film device 54 and controlling diaphragm crawl dress that first driving transmitting device drives the diaphragm grabbing device 53 to move to
53 carry out diaphragm grasping movements are set, control device 1 controls the first driving transmitting device and drives the diaphragm grabbing device 53
It moves at the heating device 55 and diaphragm is placed on the heating device 55;The heating device 55 to the diaphragm into
Row heating;Control device 1 controls the second driving transmitting device and the film pressing device 56 is driven to move to the heating device
At 55, control device 1 controls the film pressing device 56 and picks up the diaphragm, and preparation is moved under the control of control device 1
It carries out carrying out press mold at the dentognathic model of press mold.
The pressed film equipment 5 further includes chassis 58 and bracket (not labeled), and chassis 58 is rectangle tabular, the bracket
Including support rod 591 and connecting rod 592, the support rod 591 is set up by chassis 58 is fixed on 58 both ends of chassis, the branch
591 other end of strut passes through connecting rod 592 respectively and is connected and fixed.It is described to match film device 54, heating device 55 and press mold plummer
57 are fixedly mounted on the chassis 58, and the bracket is arranged on the chassis 58, the first driving transmitting device, second
Drive transmitting device support on the bracket.Transmission rail 512 is arranged under connecting rod 592 along 58 length direction of chassis
Side, the transmission rail 512 is in long strip, and the cross section of transmission rail 512 is substantially in the shape of an " I ", and transmission rail 512 is two
Root, along chassis, 58 length direction is arranged in parallel.Wherein, described to match film device 54, heating device 55 and press mold plummer 57 successively
The lower section of transmission rail 512 is set and fills the motion profile direction that 56 set with diaphragm grabbing device 56, press mold and is consistent.Match
Film device 54, heating device 55 and press mold plummer 57 are successively set on the lower section of transmission rail 512 in straight line, or according to
This arrangement mode is in a curve setting.It should be noted that the cross section of transmission rail 512 may be " u "-shaped, it is "T"-shaped,
" I " shape etc..
The pressed film equipment 5 further includes one for placing the press mold plummer 57 of dentognathic model 222,56 press mold of film pressing device
When, the press mold end 561 of film pressing device 56 is moved to 57 direction of press mold plummer, until press mold is completed, on press mold plummer 57 also
It is provided with dentognathic model locating convex block 571, as shown in figure 5, there are three dentognathic model locating convex blocks for tool on press mold plummer 57
571, when in use, dentognathic model locating convex block 571 can realize precise positioning with conveying tray 111, enhance press mold mistake
The stability of dentognathic model in journey is prepared for the operation of subsequent press mold.
The first driving transmitting device includes first driving device (not labeled) and transmission rail 512, the first driving dress
It sets including driving motor 5111, driving screw rod 5112 and the first driving cylinder 5113, driving screw rod 5112 and driving motor 5111
Connection, diaphragm grabbing device 53 are connect with the first driving cylinder 5113, and diaphragm grabbing device 53 is connect with driving screw rod 5112, is driven
Dynamic motor 5111 drives the driving screw rod 5112 to rotate and then drives the diaphragm grabbing device 53 sliding along the transmission rail 512
Dynamic, the diaphragm grabbing device 53 is equipped with absorption end 531, and the first driving cylinder 5113 can drive the diaphragm grabbing device 53
Absorption end 531 to mobile with 54 direction of film device.
The second driving transmitting device includes the second driving device and the transmission rail 512, the second driving dress
It sets the second driving cylinder 5211 including moving along 512 direction of transmission rail driving film pressing device 56 and drives film pressing device 56
Press mold end 561 drives cylinder 5222, diaphragm grabbing device 53 to the mobile third in 222 direction of dentognathic model for being ready for press mold
And film pressing device 56 is installed on transmission rail 512, diaphragm grabbing device 53 and film pressing device 56 can be along the transmission rails
It slides in road 512.
The control device 1 is electrically connected respectively with first driving device and the second driving device, and first driving device is driven
Dynamic diaphragm grabbing device 53, the second driving device drive the film pressing device 56.
The diaphragm grabbing device 53, which is connected by tracheae (not shown) with gas source (not shown), generates negative pressure, diaphragm crawl
The absorption end 531 of device 53 is equipped with several suction nozzle (not shown) towards the side with film device 54, and suction nozzle is connected to gas source, film
Piece grabbing device 53 grabs diaphragm by suction nozzle.Diaphragm grabbing device 53 carries out the crawl of diaphragm by the way of negative-pressure adsorption.
Suction nozzle may be provided at any position of diaphragm grabbing device 53, can effectively adsorb diaphragm, avoid sending out in transportational process
Raw to fall phenomenon, the quantity of suction nozzle can be one or more.Suction nozzle can be on the absorption end 531 of diaphragm grabbing device 53
Uniformly arrangement, so that adsorption capacity suffered by diaphragm is uniform, reduces the deformation of diaphragm, enhances the stability of absorption.It needs to illustrate
It is that middle diaphragm grabbing device 53 is inhaled using absorption end 531 is equipped on diaphragm grabbing device 53 using vacuum in this implementation
The attached absorption for carrying out diaphragm, but not limited to this kind obtains the structure and mode of diaphragm, can also be grabbed using hydraulic clamp, is pneumatic
Clamp crawl, electromagnet crawl etc..
It is described with multiple standby membrane cavities 541 are provided in film device 54, for placing the diaphragm of different model, the selection of diaphragm
It is operated and is completed by control device 1.It is described to match there are three standby membrane cavities 541 set by mold device 54, it can be used to place respectively
The diaphragm of different model, the diaphragm that can according to actual needs, choose different model carry out the preparation of facing, such as make attachment mould
The diaphragm with a thickness of 0.5mm that plate uses, makes the diaphragm with a thickness of 0.75mm that recessive appliance uses, and production retainer makes
With a thickness of the diaphragm of 1.0mm, or when preparing multilayer facing, the diaphragm for drawing multiple and different types is combined.
In addition, due to the facing of different size, the specification and model of diaphragm are also different, according to not in the preparation process of facing
Need the diaphragm using different size when rescuing step with the different cases or same patient difference of patient, setting it is multiple standby
Membrane cavity 541 can be convenient during practical press mold, select diaphragm according to demand, and different rule can be carried out by realizing same device
The manufacture of lattice facing improves working efficiency.
The heating device 55 includes a heating member 552 and the load-bearing part (not labeled) for carrying the diaphragm, described
Load-bearing part is located at the top of the heating member.Heating member used in the present embodiment can be heating coil, heating rod, heating
Pipe, heating sheet etc., load-bearing part used in the present embodiment is specially carrier ring 551, and the carrier ring is generally circular, carrying
The diameter of circle 551 is less than the diameter of film to be added, avoids the offset that diaphragm occurs or falls, and the setting of carrier ring 551 exists
It on heating device 55, i.e., is heated in the lower end of carrier ring 551, carrier ring 551 does not produce heating while carrying diaphragm
Raw to influence, such mode homogeneous heating will not be because of uneven heating to subsequent press mold, and it is different to generate different zones thickness
Phenomenon.Gripping mechanism (not shown) is also provided on carrier ring 551, diaphragm can be stuck on carrier ring 551 by gripping mechanism,
It prevents diaphragm from the offset of position occurring during heating, avoids heating inhomogenous phenomenon generation.Wherein, heating device 55
Heating temperature be 100~220 DEG C, heating time be 5~40s;If temperature is lower than 100 DEG C or heating time is less than 5s,
Diaphragm cannot be completely heated up, so that final facing generates the effect not being bonded on dentognathic model;If temperature is higher than 220 DEG C
Or heating time big 40s, then diaphragm excessively heats, and diaphragm is due to heating too soft too long, the deformation occurred during transportation
Too greatly, then when carrying out press mold the phenomenon that then generating too thin facing or uneven thickness one.
The film pressing device 56 is hollow structure, is additionally provided with positive airway pressure pipeline 563 on the film pressing device 56, hollow
Structure 562 is connected by positive airway pressure pipeline 563 with gas source (not shown);561 edge of press mold end of film pressing device 56 is provided with
Vacuum suction slot 5611, vacuum suction slot 5611 are connected by negative pressure ventilation pipeline (not shown) with gas source (not shown).Press mold
Device 56 is hollow structure, the dentognathic model after capable of effectively accommodating dentognathic model 222 and press mold.It should be noted that pressure
The hollow structure of the inside of film device 56 can be for cylindrical body, cuboid, triangular prism etc., and the outer shape of film pressing device 56 can be with
For cylindrical, cuboid or triangular prism shaped etc., the various structures schematic diagram at the press mold end 561 of film pressing device 56 is specifically shown in Fig. 6
(a~i).Slit can be set in the vacuum suction slot 5611 of 561 edge of the press mold end setting of film pressing device 56 to be connected with gas source,
Also some ventholes can be set to be connected with gas source.Since present more commonly used diaphragm is circle, hollow structure can be cylinder
The outer shape of body, film pressing device 56 can be cylinder.As shown in fig. 7, being provided with negative pressure ventilation hole in vacuum suction slot 5611
5641, the diaphragm after 56 pairs of film pressing device heating is when adsorbing, negative pressure ventilation hole 5641 on vacuum suction slot 5611 and negative
It presses ventilation pipe to be connected, forms negative pressure, realize the absorption to diaphragm;Then, when film pressing device 56 carries out press mold, film pressing device 56
The positive airway pressure pipeline 563 being connected with hollow structure 562 is connected with gas source, forms positive pressure, realizes press mold operation.In the mistake of press mold
The air pressure of press mold is set in journey and is kept for the time of pressure, and the diaphragm after guaranteeing press mold is bonded completely with dentognathic model.Press mold dress
The vacuum suction slot 5611 for setting 56 is disposed therein the edge of hollow structure 562, will not have an impact in this way to the diaphragm in center, also
It is capable of increasing adsorption area, the diaphragm after guaranteeing heating is not fallen during transhipment.
The invention also discloses a kind of methods for carrying out press mold using the pressed film equipment, as shown in figure 8, including following step
It is rapid:
S1: diaphragm obtaining step, diaphragm grabbing device 53 is under the action of control device 1, by the first driving transmitting device
Driving obtains required diaphragm to matching at film device 54.
In the present embodiment, the control device 1 is according to the type of dentognathic model 222, or design instruction, control driving
Motor 5111 moves, and driving motor 5111 drives the rotation of driving screw rod 5112 and then with dynamic diaphragm grabbing device 53 along two
I-shaped transmission rail 512 moves to the top with film device 54, at this point, control device 1 can according to demand, control first is driven
Cylinder 5113 of taking offence drives the absorption end 531 of diaphragm grabbing device 53 to suction mobile with 54 direction of film device, on absorption end 531
When mouth touches the diaphragm in standby membrane cavity 541, under the action of gas source, diaphragm grabbing device 53 adsorbs the suction nozzle on end 531 and produces
Raw negative pressure can grab diaphragm in turn, at this point, diaphragm grabbing device 53 draws diaphragm from standby membrane cavity 541, pass in the first driving
It under the driving of defeated device, moves at heating device 55, diaphragm is drawn to the carrier ring 551 of heating device 55, at this point, film
The deflation of piece grabbing device 53 desorbs, and runs and the diaphragm of next time is waited to draw to the top for matching film device 54.
S2: diaphragm heating stepses, diaphragm grabbing device 53 move to heating dress under the driving of the first driving transmitting device
It sets at 55, diaphragm is placed on heating device 55, heating device 55 heats the diaphragm.
In the present embodiment, second driving of the control of control device 1 cylinder 5211 drives film pressing device 56 along two
I-shaped transmission rail 512 moves to the top of heating device 55, at this point, control device 1, which controls third, drives cylinder 5222
The press mold end 561 of driving film pressing device 56 moves at heating device 55, and the press mold end 561 on film pressing device 56 is held with being placed on
The film contact on circle 551 is carried, the vacuum suction slot 5611 on press mold end 561 passes through the negative pressure ventilation hole that is connected with gas source at this time
5641 generate negative pressure, adsorb diaphragm, and control device 1 starts to export heating instructions at this time, and heating temperature is 100~220 DEG C, heating
5~40s of time;The diaphragm for completing heating is transported again by film pressing device 56 to 111 top of conveying tray on press mold plummer 57.
S3: press mold step, film pressing device 56 are driven by the second driving transmitting device to adding under the action of control device 1
At thermal 55, the diaphragm is picked up, and moves to the dentognathic model 222 for being ready for press mold under the control of control device 1
Place carries out press mold.
In the present embodiment, the film pressing device 56 moves to the tooth for being ready for press mold under the action of control device 1
At gnathode 222, press mold operation is carried out downwards, and the hollow structure 562 in film pressing device 56 is logical by the positive pressure being connected with gas source
Feed channel 563 generates positive pressure, and under the control of control device 1, film pressing device 56 reaches the air pressure of setting, the guarantor of film pressing device 56
The pressure time is 5~60s, and the pressure of pressure maintaining is 0.2~0.8MPa, so that the fitting dentognathic model completely of the facing 333 after press mold
222, film pressing device 56 is deflated later, and film pressing device 56 moves upwards, and waits diaphragm absorption, heating and press mold next time
Operation, there is the dentognathic model 222 for pressing film on conveying tray 111 at this time, subsequent by automatic transferring or artificial to turn
Cutting work station is moved to, the operations such as cutting, sled film, inspection, cleaning, the packaging of facing are carried out, until wearable tooth is finally made
Set.Using the method, the effect that press mold operation is fully automated is realized, whole process is intervened without personnel, ensure that pressure
The precision and efficiency operated in membrane process.
The acquisition, heating of diaphragm and press mold in the pressing film method, are completed under the action of control device 1, first into
The selection of row diaphragm, then the diaphragm of selection is heated, finally the diaphragm heated is compressed on dentognathic model 222, it is whole
It is completed during a by automation driving transmitting device.
When carrying out press mold operation using the pressed film equipment 5, control system 1 can be exported according to the type of dentognathic model
The diaphragm of transmission instruction, specification needed for carrying out from different standby membrane cavities 541 is chosen, and diaphragm grabbing device 53 drives first at this time
The crawl that diaphragm is carried out at standby membrane cavity 541 is moved under the driving of dynamic transmitting device, later, the first driving transmitting device drive membrane
Piece grabbing device 53 moves at heating device 55 heating for carrying out diaphragm, and diaphragm is placed on by diaphragm grabbing device 53 at this time holds
It carries on circle 551, the second driving transmitting device driving film pressing device 56 draws diaphragm, and heating device 55 below is to diaphragm
Carry out heating operation.After heating is completed, the diaphragm heated is carried out press mold operation again by film pressing device 56, at this time vacuum suction
Negative pressure ventilation hole 5641 on slot 5611 is connected with negative pressure ventilation pipeline, forms negative pressure, realizes the absorption to diaphragm;Then, it presses
When film device 56 carries out press mold, the positive airway pressure pipeline 563 that film pressing device 56 is connected with hollow structure 562 is connected with gas source, shape
At positive pressure, press mold operation is realized.There is the dentognathic model for pressing film on conveying tray 111 after press mold is completed, it is subsequent by automatic
Transfer device is transferred to cutting work station and carries out subsequent operation.Using the method, realize what press mold operation was fully automated
Effect, whole process are intervened without personnel, ensure that the precision operated during press mold and efficiency.
The pressed film equipment and pressing film method realize the effect that press mold operation is fully automated, during ensure that press mold
The precision and efficiency of operation have established the basis of one-stop facing production system.And the pressed film equipment and pressing film method, and
Not only limit is used in one-stop facing production system, can be used into any facing production process, to assist to make technique stream
Process automation, high efficiency, safe.
Also referring to Fig. 9-Figure 11, the device for removing scum 7 includes the automatic transferring that setting is connect with control device 1
10, the conveying tray 111 and demoulding mould group 710 of 10 free end of automatic transferring are set, and shell 100 includes bottom plate and side
Plate, wherein automatic transferring 10 is located on the bottom plate of the shell 100, is additionally provided in demoulding mould group 710 and has sled film end
7111 sled membrane 711, sled membrane 711 are located on the side plate of shell 100, and the band for preparing demoulding can be loaded on conveying tray 111
There is the dentognathic model 222 of facing 333, the control device 1 controls the automatic transferring 10 and moves the institute for making to load thereon
The open end 3331 for stating facing 333 is contacted with sled film end 7111, and control device 1 controls automatic transferring 10 and sled membrane 711
Under relative motion generation sled membrane forces prize the facing 333 from dentognathic model 222.The automatic transferring 10 and sled membrane
711 relative motion, can be there are many mode: a kind of mode is fixed for sled membrane 711, and automatic transferring 10 moves, described
It is fixed on the side plate to prize membrane 711, control device 1 controls the movement of automatic transferring 10 and generates sled membrane forces for facing
Under 333 prize from dentognathic model 222.Another way is that sled membrane 711 moves, and automatic transferring 10 is opposing stationary, described
Demoulding mould group 710 further includes sled membrane driving device 712, and the control device 1, which controls automatic transferring 10, keeps its static, is prized
Under the driving sled movement generation sled membrane forces of membrane 711 of membrane driving device 712 prize facing 333 from dentognathic model 222;There are also one
Kind mode is sled membrane 711 and automatic transferring 10 cooperative movement together, and the control device 1 controls automatic transferring 10
It is moved with sled membrane 711, connects the facing open end 3331 of the facing loaded on automatic transferring 10 333 with sled film end 7111
Touching, and associated movement generate sled membrane forces the facing is prized from dentognathic model under.The relative motion mode, can produce
Raw sled membrane forces, facing 333 is stripped down from dentognathic model 222.
Wherein, the control device 1 can be any applicable computing device, for example personal computer, server, can compile
Range controller, single-chip microcontroller etc. are also possible to the integrated of computer installation.Programmable controller employed in the present invention is west gate
Sub- programmable controller S7-1200, can also be using the programmable controller of the brands such as Honeywell, Rockwell.From turn
Shipping unit 10 is that crawl, movement, the multiaxis automatic transferring for pinpointing holding function arbitrarily may be implemented, and specifically can be machine
Tool arm more specifically can be four shaft mechanical arms, five shaft mechanical arms or six shaft mechanical arms.Conveying tray 111 is connected to from turn
The free end of shipping unit 10, can be used metal or nonmetallic pallet, a variety of sides such as one side can paste, 3D printing or interlocking
Formula loads dentognathic model 222.Hinged, threaded connection, riveting, welding or logical can be used in one end that sled membrane 711 is connected to side plate
It is relatively fixed to cross sled membrane driving device 712, wherein one or more can be arranged in the sled membrane 711 as desired.Institute
It states sled membrane driving device 712 to move along rail linearity where it, driving sled membrane 711 moves along a straight line.But prize membrane
Driving device 712 is not limited to the motion mode that embodiment is shown, other also have a variety of tracks such as arc, similar round,
Sled membrane 711 can be driven to carry out the movement in a variety of directions such as upper and lower, left and right, cooperated with realization with automatic transferring 10
Relative motion generates for the purpose of prizing membrane forces.The control device 1, which controls automatic transferring 10 and sled membrane 711, to be made to move to
Sled film end 7111 is in contact with the facing open end 3331 on facing 333, and generates sled membrane forces in contact position, makes facing 333
It removes in dentognathic model 222;It is mainly contact force that it, which prizes membrane forces, can be presented as the facing open end for being applied to facing 333
3331 power, torque etc..
As shown in Figure 12 (j~m), the shape at sled film end 7111 is set in the form for being easy to contact with the open end 3331
It sets.The sled film end 7111 as shown in Figure 12 (j~l) can be set to cone-shaped, multi-panel pyramid-shaped, the cone or pointed end
Top be prize 711 free end of membrane distalmost end, top as the force and stress of interaction force at.Prize membrane
711 can also be in the form of sheets, and as shown in Figure 12 (m), one end is connected to side plate, and the other end is free end, i.e. sled film end 7111, can
Be wedge shape, it is trapezoidal, when being contacted with the facing open end 3331 of facing 333, more conducively power concentration apply.It is prized using sheet
Membrane 711, in conjunction with the specific situation of dentognathic model 222, along the side of the facing open end 3331 of facing 333 or the part of side
It exerts a force, optimizes 333 edge stress of facing, reduce single-point degree of injury.The membrane 711 of sticking up can be in the shape of a rod, one end
Be connected to shell side plate, the other end is free end, i.e., sled film end 7111, wherein sled film end 7111 can be it is acicular, can will
Power, which is concentrated, to be applied at the open end contact position at sled film end 7111 and facing 333, and specific aim efficiently exerts a force, and realizes quickly sled
Film.In addition, the structure of sled membrane can will not enumerate there are many kinds of alternative solution.Sled membrane 711 may be arranged as more
A, a variety of different shapes can be set in sled film end 7111 thereon.According to the complexity of dentognathic model 222, by control
The sled film task of differing complexity is distributed to different sled membrane 711 by the control of device 1.
As shown in figure 13, when carrying out sled film movement, control device 1, which controls automatic transferring 10, to be made to prize film end 7111 and tooth
Set open end 3331 is in contact, and generates sled membrane forces by the movement of automatic transferring 10.The facing open end 3331 of facing 333
Setting, specifically can be on 333 gum line edge of facing, dentognathic model 222 and 333 gum line of facing along gum line position
Contact position.Preferably, facing open end 3331 is hole, groove or the breakpoint line being arranged along gum line position.The hole,
Introducing when groove or breakpoint line can be the design of 222 mathematical model of dentognathic model, by 3D printing, then through hot press molding, by institute
Structure is stated to be transferred on facing 333;It is also possible to introducing when the design of gum line cutting track, in preamble cutting action, in tooth
Corresponding position is via the modes such as machine cuts, laser cutting providing holes, groove or breakpoint line on set 333.The structure is set
Setting can make to prize the more specific aim of film end 7111 contacts with 333 open end 3331 of facing, it is easier to the application of active force, and in tooth
The structure of gum line position design, will not impact facing ontology and aesthetics.
The device for removing scum 7 is additionally provided with facing cleaning module 730, and the facing cleaning module 730 is set to shell 100
On bottom plate.Wherein facing cleaning module 730 can be ultrasonic cleaning mould group, can be disinfection by ultraviolet light mould group, to prizing
Facing 333 carry out cleaning and sterilizing, allow to reach the neatness standard of medical instrument.
The facing cleaning module 730 may also be disposed on it is described stick up the lower section of film end 7111, facing cleaning module 730 is in face of sled
The open setting in the side at film end 7111 saves so that the facing 333 under sled is voluntarily fallen into cleaning module 730 by gravity
Slightly intermediate 333 transport process of facing, which saves space, energy saving, so that total system more simplification.
As shown in figure 14, the device for removing scum 7 is additionally provided with dentognathic model removal mould group 720, and dentognathic model removes mould group 720
On the bottom plate of shell 100, dentognathic model removal mould group 720 is additionally provided with telescopic device 721, and control device 1 is controlled from turn
Shipping unit 10 moves to the position for making the dentognathic model loaded on conveying tray 111 222 that can collide with telescopic device 721,
Control device 1, which controls the movement of telescopic device 721 and generates with the dentognathic model 222 collision, goes mould power by dentognathic model 222 from biography
It is removed on defeated pallet 111.Wherein, telescopic device 721 according to spatial position can design squarely, arc there are many form
Deng.As a kind of mode, the telescopic device 721 be designed as it is rod-shaped, can pass through it is hinged, be threadedly coupled, riveting or weldering
It the modes such as connects to be connected on the bottom plate or side plate of shell 100, and can wrap containing telescopic block 7211 and driving telescopic block movement
Driving device 7212.Control device 1 controls automatic transferring 10 and transports the dentognathic model 333 loaded on conveying tray 111
It send to the position being in contact with telescopic block 7211, control device 1 controls retractable driving device 7212 and telescopic block 7211 is driven to carry out
It moves back and forth, is generated with the collision of dentognathic model 222 and go mould power, dentognathic model 222 removed from conveying tray 111, tooth jaw mould
Type 222 can be used as process part and be collected preservation or centralized processing, and new working cycles can be then added in conveying tray 111 again.
As shown in figure 15, the dentognathic model removal mould group 720 of the device for removing scum 7 can also design removal mould group carrying
Platform 722, the removal mould group plummer 722 are enclosed with a plummer accommodating space 7222,722 top of removal mould group plummer
Equipped with bearing holes 7221, the bearing holes 7221 are connected to plummer accommodating space 7222, the control device 1 control it is described from
The conveying tray 111 for carrying dentognathic model 222 is transported to the removal mould group plummer by the movement of turn shipping unit 10
722, the conveying tray 111 is supported and fixed on 722 top of removal mould group plummer, and the dentognathic model 222 passes through institute
It states bearing holes 7221 to be contained in plummer accommodating space 7222, the telescopic device 721 can be in the plummer accommodating space
Moving back and forth to generate with the dentognathic model 222 collision in 7222 goes mould power by the dentognathic model 222 from conveying tray 111
Removal.
As shown in figure 16, under the control of the control device 1, automatic transferring 10 is inverted, and will be mounted with tooth jaw mould
The conveying tray 111 of type 222 is transported and is put as removing on mould group plummer 722, so that conveying tray 111 is supported and fixed on
Except 722 top of mould group plummer, then telescopic device 721 and dentognathic model 222 are collided, and go mould to act for what is generated based on collision
Control is completed in plummer accommodating space 7222.
As shown in Figure 17 (n~q), the removal mould group plummer 722 can be designed as quadrangle, circle, polygon;Its
The design of top bearing holes 7221 can opening shape also relatively flexibly, can be round, rectangular, polygon, such as Figure 17 (o, q) institute
Show that the top for closing on side with the telescopic device 721 can open setting, the telescopic device 721 as shown in Figure 17 (n, o) is far from one
Side can open setting, and as shown in Figure 17 (q), telescopic device 721 can close setting far from side, as shown in Figure 17 (p), increase by half
It is closed to block block.Its setting form is not limited in the example enumerated, any to support constant transmissions pallet 111 simultaneously
Dentognathic model 222 is allowed to can be used by the setting that the bearing holes 7221 are placed in bearing holes accommodating space 7222.
Sexuality can be fixed or can be limited to the removal mould group plummer 722 in a manner of hinged, threaded connection, riveting or welding etc.
Be connected on bottom plate.The design of the removal mould group plummer 722 and the release automatic transferring of the introducing property of can choose
10 are engaged in other operations, improve efficiency;And effect is supported and fixed by removal mould group plummer 722, it can be further
Protect automatic transferring 10 from the influence of impulsive contact force.Wherein the structure of the removal mould group plummer 722 can also have more
Kind alternative solution, will not enumerate.
As shown in figure 18, under the control of control device 1, the telescopic block 7211 carries out in plummer accommodating space 7222
It moves back and forth, contacts and collide with the dentognathic model 222 loaded on conveying tray 111 during the motion, then will
Dentognathic model 222 is removed from conveying tray 111.The movement is completed in the plummer accommodating space 7222 of relative closure,
It can effectively prevent the uncontrolled motion after dentognathic model 222 is detached from.
The present embodiment also discloses a kind of method for carrying out demoulding using the device for removing scum, the specific steps are as follows:
Control device 1 controls automatic transferring 10 and moves, and makes the conveying tray on 10 free end of automatic transferring
111 movements, until making the facing open end 3331 of the facing 333 loaded on the conveying tray 111 and the sled film end of sled membrane 711
The position of 7111 contacts;The control device 1 controls the automatic transferring 10 and generates sled film with sled 711 relative motion of membrane
Under power prizes facing 333 from dentognathic model 222.
It can also include facing cleaning step in the method, specific as follows:
The facing 333 prized using 730 Duis of facing cleaning module is cleaned, and it comprises ultrasonic cleaning, solvent are clear
Ultraviolet disinfection operation is washed or even may include, so that facing 333, which reaches, directly can pack or wear in patient mouthful
Clean level.
It can also include dentognathic model removal step in the method, specific as follows:
The control device 1 controls the automatic transferring 10 and moves to the tooth jaw mould for making to load on conveying tray 111
The position that type 222 can collide with the telescopic device 721, the control device 1 control the telescopic device 721 movement with
The collision of dentognathic model 222, which generates, goes mould power to remove the dentognathic model 222 from conveying tray.The method both can be with
While realizing automation demoulding, and the dentognathic model 222 loaded on conveying tray 111 can be removed, the tooth jaw being removed
Model 222 collect it is unified save or processing, and conveying tray 111 can repeated recycling utilize again, greatly save and be produced into
This.
Plummer can also be used to carry out dentognathic model removal in dentognathic model removal step, specific as follows:
Control device 1 controls the movement of automatic transferring 10 for the conveying tray for carrying dentognathic model 222
111 are transported to the removal mould group plummer 722, and the conveying tray 111 is supported and fixed on the removal mould group plummer 722
Top, the dentognathic model 222 are contained in plummer accommodating space 7222 by the bearing holes 7221, the telescopic device
721 can move back and forth to generate with the dentognathic model 222 collision in the plummer accommodating space 7222 and go mould power described
Dentognathic model 222 is removed from conveying tray 111.In the step, using the support of removal mould group plummer 722 and constant transmissions
The method of pallet 10 has the effect that the release automatic transferring 10 of 1. property of can choose is engaged in other operations, improves effect
Rate;2. support and fix effect by removal mould group plummer 722, can with further protection automatic transferring 10 from
The influence of impulsive contact force;3. the space limit of mould group plummer 722 is removed, it is possible to prevente effectively from dentognathic model 222 is detached from transmission support
Uncontrolled motion after disk 111.
The device for removing scum and method for demoulding realize automatically stripping for facing and dentognathic model in facing production process.It is de-
Film operation no longer needs manual operation, while saving human cost, improves work efficiency, has ensured facing quality;Simultaneously
Facing contact stain is also avoided, the cost of subsequent cleaning operation is reduced;The basis of one-stop facing production system is established.
And the device for removing scum and method for demoulding, be not limited in using in one-stop facing production system, can also use take office
In what facing production process, to assist to realize the automation of process flow.
As shown in figs. 19-21, the dentognathic model clearing and drying device 3 is used for the one-stop production of facing, specifically includes
Dentognathic model is cleaned and dried mould group 31, air delivery device 32, infusion device 33, emission-control equipment 34 and liquid waste treating apparatus 35,
Wherein, control device 1 is cleaned and dried mould group 31, air delivery device 32, infusion device 33, emission-control equipment with dentognathic model respectively
34 and liquid waste treating apparatus 35 control connection.It includes a spray equipment 312, tooth jaw mould that the dentognathic model, which is cleaned and dried mould group 31,
Type is cleaned and dried mould group 31 and is equipped with the feed inlet 319 being connected to spray equipment 312;When cleaning, control device 1 is referred to by control
Order is connected to feed inlet 319 with infusion device 33;When dry, control device 1 fills feed inlet 319 and gas transmission by control instruction
Set 32 connections;The dentognathic model, which is cleaned and dried in mould group, is additionally provided with a discharge gate 314, and when cleaning, control device 1 passes through control
Instruction is connected to discharge gate 314 with liquid waste treating apparatus 35;When dry, control device 1 by control instruction make discharge gate 314 and
Emission-control equipment 34 is connected to.
As shown in figs. 22-24, it further includes cleaning chamber 315 and collection device 313 that the dentognathic model, which is cleaned and dried mould group 31,;
Wherein, the feed inlet 319 is set on cleaning chamber 315 and the spray equipment 312 internal with it is set to is connect, in cleaning chamber
Collection device 313 is additionally provided between 315 and spray equipment 312, discharge gate 314, which is arranged in the bottom of cleaning chamber 315 and collects, to be filled
Set 313 connections.The top of cleaning chamber 315 is additionally provided with hole 318, and dentognathic model passes through hole 318 and carries out clearly in cleaning chamber 315
It washes and dries.Wherein, the bottom end of cleaning chamber 315, spray equipment is arranged in the feed inlet 319 that dentognathic model is cleaned and dried mould group 31
312 are similarly disposed at the lower part of cleaning chamber 315, and spray mode is to spray from the bottom up, realize comprehensive cleaning and drying
Effect, the cleaning solution after cleaning are collected in the collection device 313 of cleaning chamber 315, are discharged by discharge gate 314, and mode is discharged
It can be and extracted by vacuum pump, can also be flowed into liquid waste treating apparatus 35 by the gravity of cleaning solution itself.It is described
Spray equipment 312 on further include multiple nozzles 311, the spray equipment 312 is umbrella frame shape, and nozzle 311 is arranged in umbrella frame shape
End, can be sprayed in each orientation, realize comprehensive cleaning and drying effect, wherein nozzle 311 can spray
Cone structure is sprayed out, and spraying spray flow and flow rate is larger, can either clean up the resin on dentognathic model,
It can also keep the precision of dentognathic model.The spray equipment can also be other shapes, such as concentric circles or " returning " font
Equal various shapes, to realize maximum spraying effect.In addition, the nozzle 311 can be ejected when spraying cleaning solution
Spraying or water column, to realize that cleaning effect maximizes.
The control device 1 is cleaned and dried mould group 31, air delivery device 32, infusion device 33, exhaust gas with dentognathic model respectively
Processing unit 34 and the control connection of liquid waste treating apparatus 35, control connection type therein can directly control for control device 1
Electromagnetic switch on each device carries out connection (not shown), can also pass through the electricity being arranged on connecting line as shown in figure 20
Magnetic switch is connected to.Air delivery device 32, infusion device 33, exhaust-gas treatment when on each device is arranged in the electromagnetic switch
Electromagnetic switch is respectively set on device 34 and liquid waste treating apparatus 35, control device 1 is clear by control instruction control dentognathic model
Wash the electromagnetic switch on drying mould group 31, air delivery device 32, infusion device 33, emission-control equipment 34 and liquid waste treating apparatus 35
Opening and closing, make dentognathic model be cleaned and dried mould group 31 respectively with air delivery device 32, infusion device 33, emission-control equipment
34 and liquid waste treating apparatus 35 control connection.When needing to carry out cleaning operation, control device 1 by the output of control instruction,
The electromagnetic switch for being cleaned and dried dentognathic model on mould group 31, infusion device 33 and liquid waste treating apparatus 35 is opened, and access is formed,
At the same time, the electromagnetic switch on air delivery device 32 and emission-control equipment 34 is closed;When operation is dried, control device
1, by the output of control instruction, makes dentognathic model be cleaned and dried the electricity on mould group 31, air delivery device 32 and emission-control equipment 34
Magnetic switch is opened, and access is formed, and at the same time, the electromagnetic switch on infusion device 33 and liquid waste treating apparatus 35 is closed;When into
When row waste liquid circulation utilizes, control device 1 is made on liquid waste treating apparatus 35 and infusion device 33 by the output of control instruction
Electromagnetic switch is opened, and forms access, cleaning solution is reentered in infusion device 33 and recycled so that treated.It is described
Electromagnetic switch is arranged when on each connecting line, is cleaned and dried between mould group 31 and air delivery device 32 and is additionally provided in dentognathic model
First solenoid valve 321 and the first check (non-return) valve 322, dentognathic model are cleaned and dried between mould group 31 and infusion device 33 and are additionally provided with second
Solenoid valve 331 and the second check (non-return) valve 332, dentognathic model are cleaned and dried between mould group 31 and emission-control equipment 34 and are additionally provided with air draft
It is non-return to be additionally provided with third between dentognathic model cleaning-drying mould group 31 and liquid waste treating apparatus 35 for machine 36 and the 4th solenoid valve 341
Valve 351, liquid waste treating apparatus 35 are also connected to infusion device 33, and are additionally provided with third solenoid valve 352 and circulating pump between the two
37;Wherein, the first check (non-return) valve 322 is set to the first solenoid valve 321 and dentognathic model is cleaned and dried between mould group 31, the first solenoid valve
321 connect with air delivery device 32, wherein control device 1 controls the first solenoid valve 321 and the first check (non-return) valve by control instruction
322, it is connected to feed inlet 319 with the air delivery device 32, carries out the input of gas, gas exhaust piping is openable at this time or closes,
Remaining pipeline is the state closed;Second solenoid valve 331 is set between the second check (non-return) valve 332 and infusion device 33, and second is non-return
Valve 332 is cleaned and dried mould group 31 with dentognathic model and connect, wherein control device 1 controls second solenoid valve 331 by control instruction
With the second check (non-return) valve 332, it is connected to feed inlet 319 with the infusion device 33, carries out the input of liquid, drain line can at this time
It opens or closes, remaining pipeline is the state closed;4th solenoid valve 341 is set to dentognathic model and is cleaned and dried mould group 31 and air draft
Between machine 36, exhaust blower 36 is connect with emission-control equipment, and wherein control device 1 controls the 4th solenoid valve by control instruction
341, it is connected to discharge gate 314 with emission-control equipment 34, carries out the output of gas, air delivering pipeline is openable at this time or closes,
Remaining pipeline is the state closed;Control device 1 controls third check (non-return) valve 351 by control instruction, makes discharge gate 314 and waste liquid
Processing unit 35 is connected to, and carries out the output of cleaning solution, and infusion pipeline is openable at this time or closes, remaining pipeline is the shape closed
State;Third solenoid valve 352 is set between liquid waste treating apparatus 35 and circulating pump 37, and circulating pump 37 is connected to infusion device 33,
Middle control device 1 controls the third solenoid valve 352 by control instruction, connects liquid waste treating apparatus 35 and infusion device 33
It is logical, recycling for cleaning solution is carried out, remaining pipeline is the state closed at this time.
Wherein, air delivery device 32 and infusion device 33 can be with common sparing pipelines, and wherein air delivery device 32 and infusion fill
33 are set by pipeline connection, the feed inlet 119 in mould group 31 is cleaned and dried by common pall and dentognathic model again after collecting and is connected
It is logical;The emission-control equipment 34 and liquid waste treating apparatus 35 passes through common pall and tooth by pipeline connection again after collecting
Gnathode is cleaned and dried the discharge gate 314 in mould group 31 and is connected to.Wherein, air delivery device 32 and infusion device 33 pass through piping connection
Mould group 31 is connect common pall, emission-control equipment 34 and liquid waste treating apparatus 35 pass through pipeline with dentognathic model cleaning-drying afterwards
Common pall is cleaned and dried mould group 31 with dentognathic model and connect after connection, in integrated production equipment, reduces the total of pipeline
Body is laid with, and saves occupied space, and entire process is controlled by control device 1 and outputs and inputs, cleans and dry, will
The process efficiently separates, and the pipeline of different device connection will not be shared setting there is a phenomenon where mixed, can be effective
The laying of pipeline is reduced, whole occupied space is reduced.
When infusion device 3 is opened, air delivery device 32 is closed;When air delivery device 32 is opened, infusion device 3 is closed.When
When emission-control equipment 34 is opened, liquid waste treating apparatus 35 is closed;When liquid waste treating apparatus 35 is opened, emission-control equipment 34 is closed
It closes.The emission-control equipment 34 and the liquid waste treating apparatus 35 include device itself be connected thereto pipeline summation,
Or only device itself.The control mode wherein used is controlled by control device 1, and control device 1 includes operation control
System, display system and storage system, wherein the computing control system is for the control to each device, the display
For system for showing to ongoing operation, storage system is used to be cleaned and dried the storage of data and operating process.
Also include adsorbent in emission-control equipment 34 described in the present embodiment, cleaning solution and printing tree can be adsorbed
The pernicious gas evaporated in rouge, wherein adsorbent is porous substance or active carbon etc..The liquid waste treating apparatus
It also may include having settler, filter device, distilling apparatus etc. that can separate the cleaning solution in waste liquid with printing resin in 35
Device, by liquid waste treating apparatus, treated that cleaning solution can reach the standard being recycled.Cleaning solution can be can
The co-melting organic solvent with printing resin, such as the mixture of alcohol, alcohol and water.The gas of input be cold air, hot-air,
Nitrogen or inert gas etc..
The cleaning method carried out using the dentognathic model clearing and drying device, comprising the following steps:
1) cleaning of dentognathic model:
Cleaning device 38 is sprayed liquid by spray equipment 312, is cleaned to dentognathic model;Infusion device 33 passes through
Cleaning solution input dentognathic model is cleaned and dried in mould group 31 by the control instruction that control device 1 exports, then makes cleaning solution from charging
Mouth 319 enters in dentognathic model cleaning-drying mould group 31 to be sprayed by spray equipment 312, is cleaned to dentognathic model;Cleaning
In the process, waste liquid is discharged the control instruction that control device 1 exports from discharge gate 314;
2) drying of dentognathic model
Drying device 39 is sprayed dry gas by spray equipment 312, and dentognathic model is dried;Air delivery device 32
Air is inputted dentognathic model and is cleaned and dried in mould group 31 by the control instruction exported by control device 1, then makes air from charging
Mouth 319 enters in dentognathic model cleaning-drying mould group 31 to be sprayed by spray equipment 312, and dentognathic model is dried;It is dry
In the process, exhaust gas is discharged the control instruction that control device 1 exports from discharge gate 314.
The method of the automatic cleaning dentognathic model, to clean and drying two steps, i.e. cleaning step and drying steps is point
It opens, cleaning and devil liquor recovery access, drying and waste gas recovery access, shares dentognathic model between the two and be cleaned and dried mould group 31
With part pipeline, the cleaning and drying of realization, and its process is first to be cleaned to be dried afterwards.
In the present embodiment, dentognathic model 222 passes through 3D printing on conveying tray 111, can on the conveying tray 111
The printing of same patient's list gnathode is carried out, the cleaning operation of the upper lower jaw of same patient while printing, transmission support can also be carried out
Disk 111 passes through hole 318 and enters in cleaning chamber 315, and the dentognathic model 317 on surface carries out cleaning operation in cleaning chamber 315.
Cleaning solution is transmitted to dentognathic model and is cleaned and dried in mould group 31 by infusion device 33, and cleaning solution enters spray along feed inlet 319
It sprays out from nozzle 311 at shower device 312, the mode of spray is to spray from lower to upper, realizes comprehensive cleaning and does
Dry effect, the resin washed down and cleaning waste liquid fall into collection device 313 along the side wall of cleaning chamber 315, pass through discharge
Mouth 314 excludes, and discharge mode can be to be extracted by vacuum pump, can also flow into useless by the gravity of cleaning solution itself
In liquid processing device 35.When carrying out waste liquid discharging operation, third check (non-return) valve 351 and third solenoid valve 352 are opened, cleaning solution into
Enter at liquid waste treating apparatus 35, carry out the recycling of cleaning solution, by the separation of cleaning solution and resin.Dentognathic model cleaning is completed at this time
Second solenoid valve 331 is closed in operation later, opens the first solenoid valve 321 and the first check (non-return) valve 322, and air delivery device 32 is by gas
It is cleaned and dried in mould group 31 into dentognathic model, is connect with feed inlet 319, the exhaust gas of generation is discharged by discharge gate 314, is discharged
Gas under the action of exhaust blower 36 enter waste gas recovering device 34 in.For the exhaust gas and waste liquid generated in the process,
It can be good at handling, reduce the pollution to environment, additionally it is possible to recycle, save resource using the cleaning process energy of automation
It is enough effectively to improve efficiency, instead of manual operation, moreover it is possible to thoroughly clean up the liquid resin on dentognathic model, avoid
Remain influence of the numerical value to dentognathic model precision;For the dentognathic model cleaning of one-stop facing production provided in the present invention
Drying device, it is compact-sized, and cleaning solution can be recycled, under the premise of use space is lesser, complete tooth jaw mould
The cleaning operation of type.The equipment can also be applied in combination with the other process in facing preparation process.Tooth jaw after cleaning-drying
Model can may finally be made facing, can be used for rescuing for patient teeth by processes such as press mold, cutting, sled films.This hair
The dentognathic model clearing and drying device of dentognathic model provided by bright, realizes full-automatic operation, saves manpower, improve
Working efficiency.It is prepared for facing and realizes that full-automation is laid a good foundation.
As shown in figure 25, the dentognathic model clearing and drying device includes cleaning device 38, drying device 39, cleaning device
38 and the shared spray equipment 312 of drying device 39, in different moments, the cleaning device 38 and drying device 39 carry out respectively
The spray of liquid and the blowout of dry gas.Wherein, the dentognathic model clearing and drying device further includes control device 1 and tooth jaw
Model is cleaned and dried mould group 31, and the cleaning device 38 and drying device 39 share dentognathic model and be cleaned and dried mould group 31, institute
The spray equipment 312 stated is set to dentognathic model and is cleaned and dried in mould group 31;Wherein, the control device 1 passes through control instruction control
Dentognathic model processed is cleaned and dried mould group 31 and is cleaned and dried;The drying device 39 further include respectively with the drying device 39
The air delivery device 32 and emission-control equipment 34 of connection;The cleaning device 38 further includes being connected to respectively with the cleaning device 38
Infusion device 33 and liquid waste treating apparatus 35;
The dentognathic model is cleaned and dried in mould group 31 and is additionally provided with feed inlet 319 and discharge gate 314, the feed inlet
319 connect with the spray equipment 312, wherein the air delivery device 32 and infusion device 33 is defeated by control device 1 respectively
Control instruction out makes feed inlet 319 and dentognathic model be cleaned and dried mould group 31 connect, the emission-control equipment 34 and gives up
Liquid processing device 35 makes discharge gate 314 and dentognathic model be cleaned and dried mould group by the control instruction that control device 1 exports respectively
31 connections.The liquid waste treating apparatus 35 is also connected to infusion device 33, carries out recycling for cleaning solution.
The spray equipment 312 that wherein shared dentognathic model is cleaned and dried in mould group 31 had both been able to achieve the clear of dentognathic model
It washes, moreover it is possible to which the drying for realizing dentognathic model realizes the operation for completing two processes in the same apparatus, passes through same feed inlet
Outputting and inputting for cleaning solution and air, process that no replacement is required and mobile dentognathic model are carried out with discharge gate, reduces intermediate shifting
Rotating ring section saves the operating time of whole process, improves work efficiency.In addition the cleaning-drying mode of the device is effective
Reduce resin and cleaning solution is attached to influence on dentognathic model to dentognathic model precision.Wherein, cleaning solution can be by returning
The mode of receipts is utilized again, saves resource, and cleaning solution and resin after the recovery can also be re-used.The present embodiment institute
The dentognathic model clearing and drying device of offer not only dentognathic model be cleaned and dried mould group realize it is shared, go back partial common transmission
Pipeline, reduces the occupied space of whole device in integral type facing production system or preparation method, and reduces cleaning
Dentognathic model afterwards is moved to process and the time of drying device again, improves the efficiency of entire cleaning process.
Dentognathic model clearing and drying device disclosed in the present embodiment is used for the production of integrated form facing, tooth therein
The spray equipment that gnathode is cleaned and dried in mould group had both been able to achieve the cleaning of dentognathic model, moreover it is possible to realize the drying of dentognathic model,
The operation for completing two processes in the same apparatus is realized, cleaning solution and air are carried out by same feed inlet and discharge gate
It outputs and inputs, process that no replacement is required and mobile dentognathic model reduce intermediate mobile link, save the operation of whole process
Time improves work efficiency.In addition the cleaning-drying mode of the device is effectively reduced resin and cleaning solution is attached to tooth
To the influence of dentognathic model precision on gnathode.Wherein, cleaning solution can be utilized again by way of recycling, save money
Source, resin after the recovery can also be re-used.The not only tooth jaw of dentognathic model clearing and drying device provided by the present embodiment
Model, which is cleaned and dried mould group, to be realized shared, partial common transfer conduit is gone back, in integrated form facing production equipment or preparation side
Reduce the occupied space of whole device in method, and reduces the process that the dentognathic model after cleaning is moved to drying device again
And the time, improve the efficiency of entire cleaning process.
The dentognathic model clearing and drying device, pressed film equipment and device for removing scum, can also be jointly used in one-stop tooth
It covers in production system, can also be combined according to the actual situation with other devices, carry out the preparation of facing.
In the present embodiment, control device 1 of the present invention is using Siemens S7-1200 series of PLC to described one-stop
Facing production system is controlled, and certain control device used in the present invention can also be produced using other series of similar functions
The similar products such as product, such as Honeywell, Rockwell.The dentognathic model printing equipment uses 3D printer, in this implementation
Using safe 3D printer is joined in example, certain dentognathic model printing equipment used in the present invention can also use its of similar functions
Companies' similar products such as his series of products, such as shake denier machinery, Stratasys.
6 and Figure 27 referring to Figure 2 together, in use, a kind of one-stop facing production system of the present invention, workflow is such as
Under:
Step1: dentognathic model printing;The control device 1 controls the dentognathic model printing equipment 2 in conveying tray
Dentognathic model 222 is carried out on 111 to print.As shown in figure 28, the dentognathic model printing equipment 2 is equipped with printing pool 21, one end
For open setting, cooperates with conveying tray 111 and carry out the printing of dentognathic model 222.
Step2: dentognathic model is cleaned and dried;It prints and completes to the dentognathic model 222, control device 1 is controlled from turn
The conveying tray 111 for being mounted with dentognathic model 222 is transported at dentognathic model clearing and drying device 3 by shipping unit 10, is carried out clear
Drying process is washed, to remove the residual resin on 222 surface of dentognathic model.
Step3: dentognathic model solidification;Cleaning-drying operation to be done, control device 1 control automatic transferring 10 and will fill
The conveying tray 111 for being loaded with dentognathic model 222 is transported to dentognathic model solidification equipment 4.As shown in Figure 29-32, the tooth jaw mould
Type solidification equipment 4 includes printing shell 43, loading hole 41 and ultraviolet lamp tube 42, and wherein loading hole 41 is set to the top of printing shell 43
Portion, ultraviolet lamp tube 42 are fixedly arranged on the inside for solidifying shell 43.The conveying tray 111 is supported and fixed on the top of shell 43, institute
It states dentognathic model 222 to enter in printing shell 43 by loading hole 41, control device 1 controls ultraviolet lamp tube 42 and opens, to tooth jaw
Model 222 carries out ultraviolet light solidification, to reinforce the stability of dentognathic model, during avoiding solidification from not exclusively leading to subsequent press mold
It collapses or deformation.
Step4: press mold;After 222 curing operation of dentognathic model to be done, control device 1 controls automatic transferring 10 will
The conveying tray 111 for being mounted with dentognathic model 222 is transported at pressed film equipment 5, carries out press mold work using the pressed film equipment 5
Industry.
Step5: cutting;After the completion of press mold operation, control device 1 controls the band that automatic transferring 10 completes press mold
There is the conveying tray 111 of dentognathic model 222 to be transported to progress cutting operation at cutter device 6.As shown in figure 33, the present invention uses
The mode of laser cutting, 6 free end of cutter device are equipped with laser cutting head 61, the laser cutting head 61 with it is described automatic
Transfer device 10, using gum line as cutting movement track, cuts facing 333 under the control of control device 1, obtains
333 open end 3331 of facing.The mode that high pressure waterjet or machine cuts can also be used in specific implementation carries out.
Step6: demoulding;Operation to be cut is completed, and control device 1, which controls automatic transferring 10, to have tooth to demoulding
The conveying tray 111 of gnathode 222 is transported to progress demoulding operation at device for removing scum 7, certainly with dentognathic model 222 by facing 333
Dynamic removing, obtains facing 333;Further, dentognathic model 222 can also be removed from conveying tray 111, conveying tray
111 are again introduced into working cycles.
Step7: facing cleaning;The facing 333 stripped down from the dentognathic model 222 of conveying tray 111 can be by
Gravity enters facing cleaning device 8, and control device 1 controls the facing cleaning device and carries out cleaning and sterilizing to facing 333.
The facing cleaning device 8 can be also possible to other dresses that can realize identical function with facing cleaning module 730 in the present embodiment
It sets, may be implemented to include ultrasonic cleaning, solvent cleaning even ultraviolet disinfection operation, so that facing 333, which reaches, directly to be wrapped
Fill or wear the clean level in patient mouthful.
Step8: sorting packaging;After completing washing and cleaning operation, control device 1 controls automatic transferring 10 for 333 turns of facing
It is transported to facing sorting packing device 9, is put into packaging bag, encapsulation is packaged.
In the above process, display interface 200 can show the production process and operating parameter of facing, and dentognathic model cleaning is dry
Dry, press mold and demoulding operation can be found in the detailed of dentognathic model clearing and drying device of the present invention, pressed film equipment and device for removing scum
It states, details are not described herein again.
The one-stop facing production system of the present invention, is designed by special modularity, realizes collection in a limited space
It is laid out at changing, entire one-stop facing production system full-automation operation, occupied area are small, meet chair side burr and make and deliver at once
Current demand, the generation of this one-stop facing production system will change the consulting services mode of current invisalign industry,
Significantly improve the diagnosis and treatment experience of patient.
The above described is only a preferred embodiment of the present invention, being not the restriction for making other forms to the present invention, appoint
What those skilled in the art is changed or is modified as equivalent variations as enlightenment possibly also with the technology contents
Equivalent embodiment.But it is all without departing from the technology of the present invention design, above embodiments are made according to the technical essence of the invention
Simple modification out, equivalent variations and remodeling, still fall within the protection scope of the claims in the present invention.
Claims (37)
1. a kind of pressed film equipment, it is characterised in that: including control device, first driving transmitting device, second driving transmitting device,
Diaphragm grabbing device matches film device, heating device and film pressing device, wherein the film pressing device is equipped with the press mold for press mold
End, the first driving transmitting device, the second driving transmitting device, diaphragm grabbing device and film pressing device respectively with the control
Device electrical connection processed, the diaphragm grabbing device are mounted on the first driving transmitting device, the film pressing device installation
On the second driving transmitting device;Control device control the first driving transmitting device drives the diaphragm crawl
Diaphragm grabbing device progress diaphragm grasping movement, control device control institute are matched at film device and controlled to device described in moving to
The first driving transmitting device is stated to drive the diaphragm grabbing device to move at the heating device and diaphragm is placed in described add
In thermal;The heating device heats the diaphragm;Control device control the second driving transmitting device
The film pressing device is driven to move at the heating device, the control device controls the film pressing device and picks up the film
Piece, and progress press mold at the dentognathic model for being ready for press mold is moved under control of the control means.
2. pressed film equipment according to claim 1, it is characterised in that: the first driving transmitting device includes the first driving
Device and transmission rail, the second driving transmitting device includes the second driving device and the transmission rail, and the diaphragm is grabbed
Device and the film pressing device is taken to be installed on the transmission rail, the diaphragm grabbing device and the film pressing device
It is slided along the transmission rail.
3. pressed film equipment according to claim 2, it is characterised in that: the control device and the first driving device and
Second driving device is electrically connected respectively, and the first driving device drives diaphragm grabbing device, and second driving device is driven
Move the film pressing device.
4. pressed film equipment according to claim 3, it is characterised in that: the first driving device includes driving motor, drives
Dynamic screw rod and the first driving cylinder, the driving screw rod are connect with the driving motor, the diaphragm grabbing device and described the
One driving cylinder connection, the diaphragm grabbing device are connect with the driving screw rod, and the driving motor drives the driving spiral shell
Bar rotates and then the diaphragm grabbing device is driven to slide along the transmission rail, and the diaphragm grabbing device is equipped with absorption
End, the first driving cylinder can drive the absorption end of the diaphragm grabbing device to the movement of film device direction.
5. pressed film equipment according to claim 3, it is characterised in that: second driving device includes along transmission rail side
To the second driving cylinder for driving the film pressing device to move and drive the press mold end of film pressing device to the tooth for being ready for press mold
The mobile third in gnathode direction drives cylinder.
6. pressed film equipment according to claim 1, it is characterised in that: further include that a press mold for being used to place dentognathic model is held
Microscope carrier, when the film pressing device press mold, the press mold end of film pressing device is moved to press mold plummer direction until press mold is completed.
7. pressed film equipment according to claim 6, it is characterised in that: it is fixed to be provided with dentognathic model on the press mold plummer
Position convex block.
8. pressed film equipment according to claim 6, it is characterised in that: also packet chassis and bracket, it is described with film device, heating
Device and press mold plummer are fixedly mounted on the chassis, and the bracket is arranged on the chassis, and first driving passes
Defeated device, the second driving transmitting device support are on the bracket.
9. pressed film equipment according to claim 8, it is characterised in that: described with film device, heating device and press mold carrying
Platform is successively set on the lower section of the transmission rail and keeps with the motion profile direction of the diaphragm grabbing device, film pressing device
Unanimously.
10. pressed film equipment according to claim 8, it is characterised in that: the chassis is rectangle tabular, the bracket
Including support rod and connecting rod, the support rod is set up by the chassis is fixed on the chassis both ends, the support rod
The other end is connected and fixed by connecting rod respectively.
11. pressed film equipment according to claim 10, it is characterised in that: the transmission rail is along the chassis length direction
The lower section of the connecting rod is set, and the transmission rail is in long strip, and the cross section of the transmission rail is substantially in " work " word
Shape.
12. pressed film equipment according to claim 11, it is characterised in that: the transmission rail is two, along chassis length
Direction is arranged in parallel.
13. pressed film equipment according to claim 4, it is characterised in that: the diaphragm grabbing device passes through tracheae and gas source
It is connected and generates negative pressure, the absorption end of the diaphragm grabbing device is equipped with several suction nozzles, the suction towards the side with film device
Mouth is connected to the gas source, and the diaphragm grabbing device grabs diaphragm by the suction nozzle.
14. pressed film equipment according to claim 1, it is characterised in that: the heating device includes a heating member and is used for
The load-bearing part of the diaphragm is carried, the load-bearing part is located at the top of the heating member.
15. pressed film equipment according to claim 1, it is characterised in that: the heating temperature of the heating device be 100~
220 DEG C, heating time is 5~40s;The dwell time of the film pressing device is 5~60s, the pressure of pressure maintaining is 0.2~
0.8MPa。
16. pressed film equipment according to claim 1, it is characterised in that: the film pressing device is hollow structure, the press mold
Positive airway pressure pipeline is additionally provided on device, the hollow structure is connected by the positive airway pressure pipeline with gas source.
17. pressed film equipment according to claim 1, it is characterised in that: the press mold end margin of the film pressing device is provided with
Vacuum suction slot, the vacuum suction slot are connected by negative pressure ventilation pipeline with gas source.
18. a kind of method for carrying out press mold using pressed film equipment described in any one of claim 1~17, it is characterised in that:
Diaphragm is obtained, diaphragm grabbing device is driven by the first driving transmitting device to film device under the action of control device
Place, diaphragm needed for obtaining;
Heating membrane, diaphragm grabbing device move at heating device under the driving of the first driving transmitting device, diaphragm are set
In on the heating device, the heating device heats the diaphragm;
Press mold, film pressing device are driven to heating device by the second driving transmitting device under the action of control device, pick up institute
Diaphragm is stated, and moves to progress press mold at the dentognathic model for being ready for press mold under control of the control means.
19. a kind of one-stop facing production system, it is characterised in that: including dentognathic model preparation facilities, device for removing scum, cutting dress
It sets and the pressed film equipment as described in any one of claim 1-17, the control device controls the dentognathic model preparation facilities
Carry out the preparation of dentognathic model, control device control automatic transferring by the dentognathic model be transported to pressed film equipment into
The dentognathic model with facing is transported to cutter device and carried out by row press mold, the control device control automatic transferring
The dentognathic model for preparing demoulding is transported to the device for removing scum by the cutting of facing, the control device control automatic transferring
Under facing is prized from dentognathic model;Wherein, the dentognathic model preparation facilities includes dentognathic model printing equipment, dentognathic model
Clearing and drying device and dentognathic model solidification equipment, the control device control dentognathic model printing equipment print dentognathic model,
The automatic transferring is transported the dentognathic model to dentognathic model clearing and drying device and is cleaned and dried, described from turn
Shipping unit is transported the dentognathic model to solidification equipment and is solidified.
20. one-stop facing production system according to claim 19, it is characterised in that: the device for removing scum includes shell
Body, the automatic transferring that setting is connect with the control device, the transmission support that the automatic transferring free end is set
Disk and demoulding mould group, the shell include bottom plate and side plate, and the demoulding mould group is equipped with sled membrane, and automatic transferring is located at institute
It states on bottom plate, the sled membrane is located on the side plate, and the sled membrane is equipped with sled film end, can load standard on the conveying tray
The dentognathic model with facing of standby demoulding, the facing have open end, the control device control automatic transhipment dress
Setting movement keeps the open end of the facing loaded thereon and the sled film end in contact, the control device control described from turn
Under shipping unit and sled membrane relative motion generation sled membrane forces prize the facing from dentognathic model.
21. one-stop facing production system according to claim 20, it is characterised in that: the sled membrane is fixed on described
On side plate, under the control device control automatic transferring movement generation sled membrane forces prize the facing from dentognathic model.
22. one-stop facing production system according to claim 20, it is characterised in that: the demoulding mould group further includes sled
Membrane driving device, the control device control sled membrane driving device drives the sled membrane movement to generate sled membrane forces will be described
Under facing is prized from dentognathic model.
23. one-stop facing production system according to claim 22, it is characterised in that: described in the control device control
Under automatic transferring and sled membrane associated movement generation sled membrane forces prize the facing from dentognathic model.
24. one-stop facing production system according to claim 20, it is characterised in that: it is described sled film end shape with
The form setting that the open end is easy to contact.
25. one-stop facing production system according to claim 24, it is characterised in that: the open end of the facing is along institute
State the position setting of facing gum line.
26. one-stop facing production system according to claim 20, it is characterised in that: the device for removing scum is additionally provided with tooth
Gnathode removes mould group, and the dentognathic model removal mould is mounted on the bottom plate, and the dentognathic model removal mould group, which is equipped with, stretches
Compression apparatus, the control device control the automatic transferring move to the dentognathic model for making to load on conveying tray can be with institute
The position that telescopic device collides is stated, the control device controls the telescopic device movement and produces with dentognathic model collision
Life goes mould power to remove the dentognathic model from conveying tray.
27. one-stop facing production system according to claim 26, it is characterised in that: the dentognathic model removes mould group
It further include removal mould group plummer, which is enclosed with a removal mould group plummer accommodating space, the removal
Mould group loading floor is equipped with bearing holes, the bearing holes and removal mould group plummer accommodating space to the side of the conveying tray
Connection, the control device control the automatic transferring movement and are transported to the conveying tray for carrying dentognathic model
The removal mould group plummer, the conveying tray are supported and fixed on the removal mould group loading floor to the conveying tray
Side, the dentognathic model are contained in removal mould group plummer accommodating space by the bearing holes, and the telescopic device can
Moving back and forth to generate with dentognathic model collision in the removal mould group plummer accommodating space goes mould power by the tooth jaw
Model is removed from conveying tray.
28. one-stop facing production system according to claim 19, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
29. one-stop facing production system according to claim 28, it is characterised in that: the dentognathic model is cleaned and dried
Device includes that dentognathic model is cleaned and dried mould group, and the cleaning device and drying device share the dentognathic model and be cleaned and dried mould
Group, the spray equipment are set to the dentognathic model and are cleaned and dried in mould group;The drying device further include respectively with the drying
The air delivery device and emission-control equipment of device connection;The cleaning device further includes the infusion being connected to respectively with the cleaning device
Device and liquid waste treating apparatus.
30. one-stop facing production system according to claim 29, it is characterised in that: the air delivery device and tooth jaw mould
Type is cleaned and dried the pipeline between mould group and is equipped with the first solenoid valve;The infusion device and dentognathic model be cleaned and dried mould group it
Between pipeline be equipped with second solenoid valve;The emission-control equipment and dentognathic model are cleaned and dried on the pipeline between mould group and set
Have the 4th solenoid valve, the control device by control instruction control respectively first solenoid valve, the second solenoid valve and
The switch of 4th solenoid valve.
31. one-stop facing production system according to claim 30, it is characterised in that: first solenoid valve and tooth jaw
Model is cleaned and dried on the pipeline between mould group and is additionally provided with the first check (non-return) valve;The second solenoid valve and dentognathic model are cleaned and dried
The second check (non-return) valve is additionally provided on pipeline between mould group;The liquid waste treating apparatus and dentognathic model are cleaned and dried between mould group
Third check (non-return) valve is additionally provided on pipeline.
32. one-stop facing production system according to claim 29, it is characterised in that: the air delivery device and infusion
Device is connected to by common pall with spray equipment again after passing through pipeline connection;The emission-control equipment and liquid waste processing dress
It sets by being connected to again by common pall with spray equipment after pipeline connection.
33. one-stop facing production system according to claim 20, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
34. one-stop facing production system according to claim 21, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
35. one-stop facing production system according to claim 22, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
36. one-stop facing production system according to claim 23, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
37. one-stop facing production system according to claim 26, it is characterised in that: the dentognathic model is cleaned and dried
Device includes cleaning device and drying device, and the cleaning device and drying device share spray equipment;In the process of cleaning, institute
State the spray that control device control spray equipment carries out liquid, in the drying process, the control device control spray equipment into
The blowout of row dry gas.
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CN110712358A (en) * | 2019-10-15 | 2020-01-21 | 浙江隐齿丽医学技术有限公司 | Film pressing equipment for producing shell-shaped tooth appliance |
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CN110664498A (en) * | 2019-10-15 | 2020-01-10 | 浙江隐齿丽医学技术有限公司 | Production method and system of shell-shaped tooth appliance and terminal equipment |
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CN110696333B (en) * | 2019-10-15 | 2021-09-17 | 浙江隐齿丽医学技术有限公司 | Film pressing system and method for producing shell-shaped tooth appliance |
CN110664498B (en) * | 2019-10-15 | 2023-05-12 | 浙江正雅齿科股份有限公司 | Shell-shaped tooth appliance production method and system and terminal equipment |
CN110712358B (en) * | 2019-10-15 | 2021-10-22 | 浙江隐齿丽医学技术有限公司 | Film pressing equipment for producing shell-shaped tooth appliance |
CN110693618B (en) * | 2019-10-15 | 2021-11-16 | 浙江隐齿丽医学技术有限公司 | Method and device for determining cutting direction of shell-shaped tooth appliance and electronic equipment |
CN112823761B (en) * | 2019-11-21 | 2022-03-01 | 西安博恩生物科技有限公司 | Orthodontic appliance forming process based on positive and negative pressure control |
CN112823761A (en) * | 2019-11-21 | 2021-05-21 | 西安博恩生物科技有限公司 | Orthodontic appliance forming process based on positive and negative pressure control |
CN113305092A (en) * | 2021-07-29 | 2021-08-27 | 四川航天职业技术学院(四川航天高级技工学校) | Clamping device suitable for clear stifled of car fuel sprayer |
CN113305092B (en) * | 2021-07-29 | 2021-10-01 | 四川航天职业技术学院(四川航天高级技工学校) | Clamping device suitable for clear stifled of car fuel sprayer |
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Address after: 314006 Building 2, 3556 Linggongtang Road, Daqiao Town, Nanhu District, Jiaxing City, Zhejiang Province Applicant after: Zhejiang Zhengya Dental Co.,Ltd. Address before: 314006 north area, 4th floor, 239 Asia Pacific Road, Nanhu District, Jiaxing City, Zhejiang Province Applicant before: ZHEJIANG YINCHILI MEDICAL TECHNOLOGY Co.,Ltd. |
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