CN206325877U - Axletree cleaning device - Google Patents
Axletree cleaning device Download PDFInfo
- Publication number
- CN206325877U CN206325877U CN201621319694.6U CN201621319694U CN206325877U CN 206325877 U CN206325877 U CN 206325877U CN 201621319694 U CN201621319694 U CN 201621319694U CN 206325877 U CN206325877 U CN 206325877U
- Authority
- CN
- China
- Prior art keywords
- axletree
- power transmission
- rotating shaft
- rinse bath
- parallel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 210000005056 cell body Anatomy 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 210000004027 cell Anatomy 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
Axletree cleaning device belongs to technical field of surface, and the existing motor train unit bogie axletree cleaning efficiency in cleaning process of solution is low and operator's operating environment is poor, the problem of body to operator brings certain potential safety hazard.The utility model includes：Cell body, cell body includes the rinse bath and the reservoir positioned at lower floor positioned at upper strata, and rinse bath bottom is connected by pipeline and reservoir, and Pneumatic butterfly valve is provided with pipeline；Axletree automatic rotation device on cell body, the support rotary unit of axletree automatic rotation device includes the rotating shaft be arrangeding in parallel, rotating shaft is supported in rinse bath by bearing and bearing block, axletree outer surface to be cleaned and rotating shaft is tangent be arranged in parallel, motor drives support rotary unit to rotate by power transmission unit, and then drives axletree to be cleaned around own axis；And spray equipment corresponding with axletree to be cleaned above rinse bath is uniformly arranged on, spray equipment is connected by pipeline and reservoir.
Description
Technical field
The utility model belongs to technical field of surface, and in particular to a kind of axletree cleaning device.
Background technology
Motor train unit bogie axletree is after the completion of production and processing, and axletree surface can be provided with protection wax, to axletree surface matter
Amount is protected., it is necessary to which axletree surface is cleaned before motor train unit bogie axletree press-fits, surfacecti proteon wax is removed, often
Rule cleaning method have scrub, embathe, cleaning showers or high-pressure spray wash etc., the cleaning to axletree is manual using manpower at present
Scouring mode removes surfacecti proteon wax, and complete cleaning process can be realized without corresponding device, manually cleans each car
The time of axle is generally 60min, low production efficiency, and operator's operating environment is poor, to the long-term people for carrying out axletree cleaning
The body of member brings certain injury.
Utility model content
In order to solve, existing motor train unit bogie axletree cleaning efficiency in cleaning process is low and operator's operating environment
Difference, the problem of body to operator brings certain potential safety hazard, the utility model provides a kind of axletree cleaning device.
The utility model technical solution adopted for solving the technical problem is as follows：
Axletree cleaning device includes：
Cell body, the cell body includes the rinse bath and the reservoir positioned at lower floor positioned at upper strata, and the rinse bath bottom leads to
Cross on pipeline and reservoir connection, the pipeline and be provided with Pneumatic butterfly valve；
Axletree automatic rotation device on cell body, the axletree automatic rotation device includes motor, power transmission list
Member and support rotary unit, the support rotary unit include the rotating shaft be arrangeding in parallel, and the rotating shaft passes through bearing and bearing block
It is supported in the rinse bath, axletree outer surface to be cleaned and rotating shaft is tangent be arranged in parallel, motor passes through power transmission unit
Drive support rotary unit to rotate, and then drive axletree to be cleaned around own axis；
And spray equipment corresponding with axletree to be cleaned above rinse bath is uniformly arranged on, the spray equipment leads to
Cross pipeline and reservoir connection.
The support rotary unit includes the rotating shaft that be arranged in parallel and is specially：The support rotary unit is identical including four
Rotating shaft, each two is coaxially disposed for one group, and is connected by shaft coupling, and two groups be arranged in parallel.
Be provided with a drag ring in four identical rotating shafts, the outer surface of the drag ring respectively with it is to be cleaned
Axletree outer surface contact.
The power transmission unit includes the power transmission shaft A and power transmission shaft for setting and being connected by gear drive with shaft parallel
B, the power transmission shaft A and motor are connected by Chain conveyer, two of the one end for the rotating shaft that the power transmission shaft B and two groups be arranged in parallel
Rotating shaft is connected by Chain conveyer, drives two groups of rotating shafts be arrangeding in parallel synchronously to rotate in same direction.
The axletree automatic rotation device also includes manual unit, and the manual unit includes handwheel and power transmission shaft C, described
Handwheel is fixedly connected with power transmission shaft C one end, and two rotating shafts of the one end for the rotating shaft that power transmission shaft C and two groups be arranged in parallel pass through chain
Drive connection, manual unit and power transmission unit are located at the two ends of rotating shaft.
The spray equipment includes Sprayer Circulation pump, shower group and upset lid；The Sprayer Circulation pump is located at the storage
In liquid bath, and connected by pipeline and shower group, shower group is uniformly arranged on upset and covered, one end of the upset lid and
One side wall rotatable connection of rinse bath, when upset lid is covered above rinse bath completely, shower group is located at axletree to be cleaned
Surface.
Tank liquor heater is provided with the reservoir.
The tank liquor heater is vapor heat exchanger.
The cell body is stainless steel cell body.
The beneficial effects of the utility model are：Axletree cleaning device of the present utility model is treated by the rotating shaft be arrangeding in parallel
The axletree of cleaning is supported, and drives axletree to rotate automatically by the rotation friction of rotating shaft, and cell body is divided into the cleaning on upper strata
Groove and the reservoir of lower floor, rotating shaft are integrally located in rinse bath, and cleaning fluid is transported into spray from reservoir by Sprayer Circulation pump
Shower pipe group, is cleaned by shower group to the axletree of rotation, removes surfacecti proteon wax, and the cleaning fluid fallen into rinse bath leads to
Cross pipeline to flow back into the reservoir of lower floor, realize recycling for cleaning fluid, save the energy.Axletree is carried out using the device
During cleaning, the time of each axletree cleaning is 10min, shortens scavenging period, improves production efficiency, people is replaced by machine
Work, it is to avoid operator is chronically in washing and cleaning operation environment, it is to avoid the problem of bringing harm to body.
Brief description of the drawings
Fig. 1 is axletree cleaning device overall structure front view；
Fig. 2 is axletree cleaning device overall structure top view；
Fig. 3 is Fig. 2 partial enlarged drawing；
Fig. 4 is axletree cleaning device overall structure right view；
Wherein：1st, rinse bath, 2, reservoir, 3, Pneumatic butterfly valve, 4, rotating shaft, 5, drag ring, 6, power transmission shaft A, 7, power transmission shaft
B, 8, motor, 9, power transmission shaft C, 10, handwheel, 11, vapor heat exchanger, 12, Sprayer Circulation pump, 13, shower group, 14, upset lid,
15th, handling apparatus, 16, handling controlling switch.
Embodiment
The utility model is described in further details below in conjunction with the accompanying drawings.
Referring to accompanying drawing 1- accompanying drawings 4, axletree cleaning device of the present utility model includes：
Cell body, the cell body includes the rinse bath 1 and the reservoir 2 positioned at lower floor positioned at upper strata, the bottom of rinse bath 1
Connected by pipeline and reservoir 2, Pneumatic butterfly valve 3 is provided with the pipeline；
Axletree automatic rotation device on cell body, the axletree automatic rotation device includes motor 8, power transmission list
Member and support rotary unit, the support rotary unit include the rotating shaft 4 be arrangeding in parallel, and the rotating shaft 4 passes through bearing and bearing
Seat supports are in the rinse bath 1, axletree outer surface to be cleaned and rotating shaft 4 is tangent be arranged in parallel, and motor 8 passes through power transmission
Unit drives support rotary unit to rotate, and then drives axletree to be cleaned around own axis；
And it is uniformly arranged on the top of rinse bath 1 spray equipment corresponding with axletree to be cleaned, the spray equipment
Connected by pipeline and reservoir 2.
The support rotary unit includes the rotating shaft 4 that be arranged in parallel and is specially：The support rotary unit includes four phases
Same rotating shaft 4, each two is coaxially disposed for one group, and is connected by shaft coupling, and two groups be arranged in parallel.
It is provided with a drag ring 5 in four identical rotating shafts 4, the outer surface of the drag ring 5 respectively and is treated
The outer surface contact of the axletree of cleaning.
The power transmission unit includes be arrangeding in parallel with rotating shaft 4 and the power transmission shaft A6 being connected by gear drive and transmission
Axle B7, the power transmission shaft A6 and motor 8 are connected by Chain conveyer, and the one of the rotating shaft 4 that the power transmission shaft B7 and two groups be arranged in parallel
Two rotating shafts 4 at end are connected by Chain conveyer, drive two groups of rotating shafts be arrangeding in parallel 4 synchronously to rotate in same direction.
The axletree automatic rotation device also includes manual unit, and the manual unit includes handwheel 10 and power transmission shaft C9,
The handwheel 10 is fixedly connected with power transmission shaft C9 one end, two of the one end for the rotating shaft 4 that power transmission shaft C9 and two groups be arranged in parallel
Rotating shaft 4 is connected by Chain conveyer, and manual unit and power transmission unit are positioned at the two ends of rotating shaft 4.
The spray equipment includes Sprayer Circulation pump 12, shower group 13 and upset lid 14；The Sprayer Circulation pump 12
In in the reservoir 2, and connected by pipeline and shower group 13, shower group 13 is uniformly arranged on upset lid 14, institute
1 one side wall rotatable connections in one end and rinse bath of upset lid 14 are stated, upset lid 14 is covered at 1 top of rinse bath, sprayed completely
Shower pipe group 13 is located at the surface of axletree to be cleaned.
Tank liquor heater is provided with the reservoir 2.
The tank liquor heater is vapor heat exchanger 11.
The cell body is stainless steel cell body.
The process cleaned using the utility model to axletree is included：Upper part, spray, drying and lower part.
Control handling apparatus 15 that axletree to be cleaned is moved into the top of rinse bath 1 by handling controlling switch 16, and lead to
Cross handling controlling switch 16 axletree is placed on support rotary unit, axletree is cleaned by axletree cleaning device, clearly
Operator's compressed air hose after end is washed, workpiece surface cleaning fluid is blown clean with compressed air, then is opened by handling control
Closing 16 controls handling apparatus 15 to remove axletree.
Claims (9)
1. axletree cleaning device, it is characterised in that including：
Cell body, the cell body includes the rinse bath (1) and the reservoir (2) positioned at lower floor positioned at upper strata, rinse bath (1) bottom
End is connected by pipeline and reservoir (2), and Pneumatic butterfly valve (3) is provided with the pipeline；
Axletree automatic rotation device on cell body, the axletree automatic rotation device includes motor (8), power transmission unit
With support rotary unit, the support rotary unit includes the rotating shaft (4) be arrangeding in parallel, and the rotating shaft (4) passes through bearing and axle
Bearing is supported in the rinse bath (1), axletree outer surface to be cleaned and rotating shaft (4) is tangent be arranged in parallel, and motor (8) passes through
Power transmission unit drives support rotary unit to rotate, and then drives axletree to be cleaned around own axis；
And spray equipment corresponding with axletree to be cleaned above rinse bath (1) is uniformly arranged on, the spray equipment leads to
Cross pipeline and reservoir (2) connection.
2. axletree cleaning device according to claim 1, it is characterised in that the support rotary unit includes be arrangeding in parallel
Rotating shaft (4) be specially：The support rotary unit includes four identical rotating shafts (4), and each two is coaxially disposed for one group, and
Connected by shaft coupling, two groups be arranged in parallel.
3. axletree cleaning device according to claim 2, it is characterised in that be all provided with four identical rotating shafts (4)
It is equipped with a drag ring (5), the outer surface of the outer surface of the drag ring (5) respectively with axletree to be cleaned is contacted.
4. the axletree cleaning device according to Claims 2 or 3, it is characterised in that the power transmission unit is included with turning
Power transmission shaft A (6) and power transmission shaft B (7) that axle (4) be arranged in parallel and connected by gear drive, the power transmission shaft A (6) and motor
(8) connected by Chain conveyer, two rotating shafts (4) of the one end for the rotating shaft (4) that the power transmission shaft B (7) and two groups be arranged in parallel are led to
Chain conveyer connection is crossed, drives two groups of rotating shafts (4) be arrangeding in parallel synchronously to rotate in same direction.
5. axletree cleaning device according to claim 4, it is characterised in that the axletree automatic rotation device also includes hand
Moving cell, the manual unit includes handwheel (10) and power transmission shaft C (9), and the handwheel (10) and power transmission shaft C (9) one end are solid
Fixed connection, two rotating shafts (4) of the one end for the rotating shaft (4) that power transmission shaft C (9) and two groups be arranged in parallel are connected by Chain conveyer, hand
Moving cell and power transmission unit are located at the two ends of rotating shaft (4).
6. axletree cleaning device according to claim 1, it is characterised in that the spray equipment includes Sprayer Circulation pump
(12), shower group (13) and upset lid (14)；The Sprayer Circulation pump (12) is located in the reservoir (2), and passes through pipe
Road and shower group (13) connection, shower group (13) are uniformly arranged on upset lid (14), one end of the upset lid (14)
With (1) side wall rotatable connection of rinse bath, when upset lid (14) is covered above rinse bath (1) completely, shower group (13)
Positioned at the surface of axletree to be cleaned.
7. axletree cleaning device according to claim 1, it is characterised in that be provided with tank liquor in the reservoir (2) and add
Thermal.
8. axletree cleaning device according to claim 7, it is characterised in that the tank liquor heater is vapor heat exchanger
(11)。
9. axletree cleaning device according to claim 1, it is characterised in that the cell body is stainless steel cell body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621319694.6U CN206325877U (en) | 2016-12-02 | 2016-12-02 | Axletree cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621319694.6U CN206325877U (en) | 2016-12-02 | 2016-12-02 | Axletree cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206325877U true CN206325877U (en) | 2017-07-14 |
Family
ID=59288234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621319694.6U Expired - Fee Related CN206325877U (en) | 2016-12-02 | 2016-12-02 | Axletree cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206325877U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111632926A (en) * | 2020-06-02 | 2020-09-08 | 安庆市吉安汽车零件锻轧有限公司 | Spraying type cleaning structure for gear shaft |
-
2016
- 2016-12-02 CN CN201621319694.6U patent/CN206325877U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111632926A (en) * | 2020-06-02 | 2020-09-08 | 安庆市吉安汽车零件锻轧有限公司 | Spraying type cleaning structure for gear shaft |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170714 |