CN110680053A - Shoemaking shaping section layout and scheduling mode based on personalized customization - Google Patents
Shoemaking shaping section layout and scheduling mode based on personalized customization Download PDFInfo
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- CN110680053A CN110680053A CN201910923058.6A CN201910923058A CN110680053A CN 110680053 A CN110680053 A CN 110680053A CN 201910923058 A CN201910923058 A CN 201910923058A CN 110680053 A CN110680053 A CN 110680053A
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D119/00—Driving or controlling mechanisms of shoe machines; Frames for shoe machines
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Abstract
The invention discloses a layout and a scheduling mode of a shoemaking forming section based on personalized customization, and belongs to the technical field of shoe suits. According to the invention, a shoe tree, a outsole and a customized vamp which are most suitable for the foot shape of a customer are selected through data acquisition of the customer in a store by combining foot shape acquisition equipment and personalized customization software, and the corresponding die pressing plate, shoe tree and outsole are scheduled in real time by scanning RFID according to the difference of orders to be molded by combining an industrial internet technology, so that the production line mixing, code mixing and color mixing production is realized, and the production flexibility of the production line is improved.
Description
Technical Field
The invention relates to the technical field of shoes and clothes, in particular to a layout and scheduling mode of a shoe making molding section based on personalized customization.
Background
The international shoe industry manufacturing center has experienced multiple shifts as manufacturing costs change. The 20 th century 80 th generation shoe manufacturing center was shifted from early developed countries such as italy and spain to the far east regions such as japan and korea. Since 1996, china has become the first major country in the world for the production and export of footwear products.
In the past, a production line of a shoe making enterprise can only produce shoes of one style at a certain time, corresponding materials need to be prepared on corresponding stations in advance, batch production is considered in the layout of the production line, the production limitation is large, and real-time money changing and personalized customized production cannot be met.
The existing production line can only meet the requirement of single-style shoe production in a certain time period, the production line is low in flexibility degree, and for small-batch multi-style orders, the production line is long in mold changing time, so that a personalized customization-based shoe making forming section layout and scheduling mode is provided.
Disclosure of Invention
The invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, and aims to realize mixed-money, mixed-code and mixed-color production of a production line and improve the production flexibility of the production line.
The specific technical scheme provided by the invention is as follows:
the invention provides a layout and scheduling method of a shoe making forming section based on personalized customization, which comprises an upper pulling machine, wherein a steam-wet shoe last entering machine is arranged on one side of the upper pulling machine, a shoelace machine is arranged on one side of the steam-wet shoe last entering machine, a back upper forming machine is arranged on one side of the shoelace machine, a large sole spraying treatment agent workbench is arranged on one side of the back upper forming machine, one end of the workbench is fixedly connected with a large sole forming conveying line, one end of the large sole forming conveying line is fixedly connected with a vamp and a bottom pressing mold conveying line, an oven is arranged on one side of the large sole forming conveying line, one end of the oven is provided with a large sole glue spraying working station, one side of the large sole glue spraying working station is provided with a hot melt glue machine, one side of the hot melt glue machine is fixedly connected with a large sole glue cleaning machine, one side of the large sole glue cleaning machine is provided with a glue cleaning dust collector, the automatic shoe last removing machine is characterized in that a refrigerator is arranged on one side of the activation and bottom pressing integrated machine, an automatic shoe last removing machine is fixedly connected to one side of the refrigerator, a shoe last backflow conveying line is mounted on the other side of the refrigerator, a large-bottom shoe last three-dimensional warehouse is mounted on one side of the shoe last backflow conveying line, a warehouse inlet conveying line is mounted at one end of the large-bottom shoe last three-dimensional warehouse, a warehouse outlet switching conveying line is mounted on one side of the warehouse inlet conveying line, a warehouse outlet conveying line is mounted at one end of the warehouse outlet switching conveying line, and.
Optionally, a first workbench is installed at one end of the upper pulling machine, and a second workbench is installed at one end of the wet last entering machine.
Optionally, the pulley line is connected with the outsole glue cleaning machine in a conduction mode.
Optionally, a feeding manipulator is installed outside the activation and bottom pressing all-in-one machine, and a discharging manipulator is installed on one side of the feeding manipulator.
Optionally, the vamp and the bottom pressing die conveying line are double-layer conveying lines, the upper layer is used for conveying the vamp and the bottom pressing die to the feeding manipulator, the lower layer is of a two-section type, one section of the conveying bottom pressing die is conveyed to the big bottom spraying treatment agent workbench, and the other section of the conveying bottom pressing die is conveyed to the bottom pressing die lighting lamp warehouse through the discharging manipulator.
Optionally, a pressure bottom die lighting shelf is installed on one side of the vamp and the pressure bottom die conveying line, and a big bottom lighting shelf is placed on one side of the last backflow conveying line.
Optionally, the delivery conveyor line is a double-layer conveyor line, the upper layer conveys the matched outsole and last to the steam-wetting last-entering machine through the material box, and the lower layer reflows to the empty material box to the material box recovery position.
Optionally, the shoe making forming section adopts a novel environment-friendly material PUR bonding process, shoe upper brushing treatment agent and glue spraying processes can be omitted, the shoe making forming section is strictly arranged according to the forming process and combined with a single-room flow and multi-style generation mode, the customized order production is carried out on a production line according to a customer customized order based on personalized customization, the customized order is generated after foot type measurement, shoe style selection and shoe upper pattern customization are carried out in a shop according to each customer, a material BOM table and a process BOM table are generated through an MES system, an operator of the production line issues a process instruction book for production according to the MES, the shoe upper with an RFID chip reserved in the forming section is required to be produced according to a sewing section, the materials such as a pressing bottom die, a large sole and a shoe last which are prepared by scanning an RFID matching device, and the pressing bottom die and the shoe last need to be recycled.
Optionally, the scheduling method includes the following steps:
the process of entering and exiting the pressing bottom die lighting warehouse is as follows:
s1, warehouse-in and warehouse-out flow: 1. MES issues order information, 2, manual pressure preparation of a bottom die, RFID warehousing code reader and lighting of a corresponding goods location; 3. manually warehousing and pressing the bottom die, shooting a lamp and storing the storage information of the bottom die by a system; after the previous process is finished, reading the codes by the RFID, and lighting corresponding to the position of the bottom pressing die warehouse; 4. manually sorting and throwing the die pressing mould to a conveying line; 5. conveying the lower layer of the bottom pressing die to a corresponding station through a conveying line; 6. an operator takes down the laminated bottom die and puts the laminated bottom die and the vamp into the upper layer conveying line after the operation is finished; 7. conveying the material to a feeding port of a final assembly station through a conveying line; 8. after the final assembly is finished, the operator at the feed opening takes the pressure bottom die and puts the pressure bottom die back to the lower-layer conveying line; 9. returning the bottom pressing die to the throwing point and warehousing again;
the warehouse-in and warehouse-out process of the goods shelf of the large-bottom lighting warehouse is as follows;
s2, warehousing flow: 1. the MES system sends order information to the outsole buffer lighting system according to the order information; 2. the outsole is sent to an outsole buffer lighting warehouse from the central warehouse; 3. after manually scanning the RFID information of the outsole, the WMS system distributes goods positions and then completes the warehousing of the outsole; 4. lighting corresponding to the goods location, manually storing and lighting out, completing the warehousing of the big bottom, and transmitting warehousing completion information back to the MES;
s3, warehouse-out flow: 1. after the returned shoe trees/shoe trees delivered by the central warehouse on the production line are manually swept, lighting pairing is carried out according to a pairing signal issued by an MES; 2. lighting corresponding to the goods location, manually taking out and turning off the light, finishing the delivery of the outsole out of the warehouse, and pairing with the shoe tree; 3. the matched outsole and shoe tree are sent to an inlet of a three-dimensional warehouse together with a material box; 4. finishing warehousing of the material box to the three-dimensional warehouse, and returning finishing information to the MES;
the process of entering and exiting the stereoscopic warehouse of the outsole last is as follows:
s4, warehousing flow: 1. the MES system issues warehousing order information to the WMS; 2. manually placing the matched outsole and shoe tree bin from the outsole buffer lighting warehouse to an in-warehouse conveying line; 3. automatically conveying the shoe tree to a three-dimensional warehouse inlet, and reading the RFID information of the shoe tree and the outsole by a fixed RFID reader-writer; 4. the WMS transmits the library position information to the WCS; 5. the WCS dispatches the stacker to carry the material box at the inlet to the corresponding storage position; 6. finishing warehousing, and transmitting warehousing completion information back to the MES;
s5, warehouse-out flow: 1. the MES system sends a delivery order instruction to the three-dimensional warehouse WMS; 2. the WMS transmits the library position information to the WCS; 3. the WSS dispatching stacker carries the material boxes corresponding to the goods positions to an outlet; 4. the delivery conveying line conveys the goods to the port of the turning conveyor; 5. and (4) finishing the warehouse-out, and returning the warehouse-handling finishing information to the MES.
The invention has the following beneficial effects:
1. according to the invention, a shoe tree, a outsole and a customized vamp which are most suitable for the foot shape of a customer are selected through data acquisition of the customer in a store by combining foot shape acquisition equipment and personalized customization software, and the corresponding die pressing mold, shoe tree and outsole are scheduled in real time by scanning RFID according to the difference of orders to be molded by combining an industrial internet technology, so that the production line can be subjected to money mixing, code mixing and color mixing production, the production flexibility of the production line is improved, and the long time for changing the mold of the production line is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of an overall layout structure of a layout and a dispatching manner of a shoe making molding section based on personalized customization according to an embodiment of the invention;
FIG. 2 is a schematic overall structural view of a layout and scheduling manner of the molding sections of the shoe based on personalized customization according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a process flow of the shoe making molding section based on the layout and scheduling manner of the customized shoe making molding section according to the embodiment of the present invention.
In the figure: 1. drawing the upper machine; 2. a first workbench; 3. steaming and putting the shoe into a shoe last machine; 4. a second workbench; 5. a shoelace machine; 6. a back upper forming machine; 7. a working table for spraying a treating agent on the outsole; 8. a outsole forming conveyor line; 9. the shoe upper and the bottom pressing die conveying line; 10. an oven; 11. a large-bottom glue spraying work station; 12. a hot melt adhesive machine; 13. a large-bottom glue cleaning machine; 14. a glue cleaning dust collector; 15. a pulley wire; 16. a feeding manipulator; 17. an activation and bottom pressing integrated machine; 18. a feeding manipulator; 19. a freezer; 20. an automatic delasting machine; 21. pressing the bottom die to light the goods shelf; 22. a large-bottom last three-dimensional warehouse; 23. a last backflow conveying line; 24. entering a warehouse and conveying line; 25. delivering from a warehouse and transferring to a conveying line; 26. a goods shelf with a bright lamp at the bottom; 27. a delivery line for delivery; 28. a cartridge recovery position.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The following describes a layout and scheduling manner of the shoe making molding segments based on personalized customization according to an embodiment of the present invention with reference to fig. 1 to 3.
Referring to fig. 1, 2 and 3, a layout and scheduling method of a shoe making forming section based on personalized customization according to an embodiment of the present invention includes an upper pulling machine 1, a steaming and wet last entering machine 3 is installed at one side of the upper pulling machine 1, a shoelace machine 5 is installed at one side of the steaming and wet last entering machine 3, a back upper forming machine 6 is installed at one side of the shoelace machine 5, an outsole spray treating agent workbench 7 is installed at one side of the back upper forming machine 6, an outsole forming conveyor line 8 is fixedly connected to one end of the workbench 7, a shoe upper and a sole pressing mold conveyor line 9 are fixedly connected to one end of the outsole forming conveyor line 8, an oven 10 is installed at one side of the outsole forming conveyor line 8, an outsole glue spraying station 11 is installed at one end of the oven 10, a hot melt glue machine 12 is installed at one side of the outsole glue spraying station 11, an outsole glue cleaner 13 is fixedly connected to one side of the hot melt, the cleaning and dust collecting device is characterized in that a cleaning and dust collecting device 14 is installed on one side of the large-bottom cleaning machine 13, a pulley line 15 is installed on one side of the cleaning and dust collecting device 14, an activating and bottom-pressing integrated machine 17 is placed on one side of the pulley line 15, a refrigerator 19 is arranged on one side of the activating and bottom-pressing integrated machine 17, an automatic last removing machine 20 is fixedly connected to one side of the refrigerator 19, a last backflow conveying line 23 is installed on the other side of the refrigerator 19, a large-bottom last three-dimensional warehouse 22 is installed on one side of the last backflow conveying line 23, a warehouse inlet conveying line 24 is installed at one end of the large-bottom last three-dimensional warehouse 22, a warehouse outlet switching conveying line 25 is installed on one side of the warehouse inlet conveying line 24, a warehouse outlet conveying line.
The embodiment of the invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, which combines a foot shape acquisition device and personalized customization software, selects a shoe tree, a outsole and a customized vamp which are most suitable for a foot shape of a customer through data acquisition of the customer in a store, and schedules a corresponding die pressing plate, the shoe tree and the outsole to be formed in real time by scanning RFID according to the difference of orders by combining an industrial internet technology, so that the mixed-type, mixed-code and mixed-color production of a production line is realized, the production flexibility of the production line is improved, and the long time for changing the die of the production line is shortened.
The embodiment of the invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, wherein a first workbench 2 is installed at one end of a shoe upper drawing machine 1, and a second workbench 4 is installed at one end of a steam-wet shoe last feeding machine 3.
The embodiment of the invention provides a layout and scheduling mode of a shoe making molding section based on personalized customization, and a pulley line 15 is connected with a outsole glue cleaning machine 13 in a conduction mode.
The embodiment of the invention provides a layout and scheduling mode of shoe making molding sections based on personalized customization, wherein a feeding manipulator 16 is installed outside an activation sole pressing all-in-one machine 17, and a discharging manipulator 18 is installed on one side of the feeding manipulator 16.
The embodiment of the invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, wherein the vamp and sole pressing mold conveying line 9 is a double-layer conveying line, the upper layer conveys a vamp and a sole pressing mold to the feeding manipulator 16, the lower layer is a two-section conveying line, one section conveys a sole pressing mold to the outsole treating agent spraying workbench 7, and the other section reflows from the blanking manipulator 18 to the sole pressing mold lighting lamp warehouse 21.
The embodiment of the invention provides a layout and a scheduling mode of a shoe making forming section based on personalized customization, wherein a bottom pressing lighting lamp shelf 21 is arranged on one side of a vamp and a bottom pressing mould conveying line 9, and a bottom big lighting lamp shelf 26 is arranged on one side of a last backflow conveying line 23.
The embodiment of the invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, wherein the ex-warehouse conveying line 27 is a double-layer conveying line, the upper layer conveys a matched outsole and a matched last to the steam-wetting last-entering machine 3 through a material box, and the lower layer reflows to an empty material box to the material box recovery position 28.
The embodiment of the invention provides a layout and a scheduling mode of a shoe making forming section based on personalized customization, wherein the shoe making forming section adopts a novel environment-friendly material PUR bonding process, can cancel shoe upper brushing treatment agent and glue spraying procedures, is strictly laid according to the forming process and combines a single-room flow and multi-style generation mode, is produced according to a customer customized order based on the personalized customization, the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization are carried out in a store according to each customer, a material BOM table and a procedure BOM table are generated through an MES system, an operator of a production line combines an MES to issue a process instruction book for production, the shoe upper with an RFID chip reserved in a forming section according to a sewing section is prepared by scanning the RFID matching, and the materials such as an RFID chip press bottom die, a outsole, a shoe last and the like are produced, the medium-pressure bottom die and the shoe last need to be recycled.
The embodiment of the invention provides a layout and a dispatching mode of a shoemaking forming section based on personalized customization, wherein the dispatching mode comprises the following steps:
the process of entering and exiting the pressing bottom die lighting warehouse is as follows:
s1, warehouse-in and warehouse-out flow: 1. MES issues order information, 2, manual pressure preparation of a bottom die, RFID warehousing code reader and lighting of a corresponding goods location; 3. manually warehousing and pressing the bottom die, shooting a lamp and storing the storage information of the bottom die by a system; after the previous process is finished, reading the codes by the RFID, and lighting corresponding to the position of the bottom pressing die warehouse; 4. manually sorting and throwing the die pressing mould to a conveying line; 5. conveying the lower layer of the bottom pressing die to a corresponding station through a conveying line; 6. an operator takes down the laminated bottom die and puts the laminated bottom die and the vamp into the upper layer conveying line after the operation is finished; 7. conveying the material to a feeding port of a final assembly station through a conveying line; 8. after the final assembly is finished, the operator at the feed opening takes the pressure bottom die and puts the pressure bottom die back to the lower-layer conveying line; 9. returning the bottom pressing die to the throwing point and warehousing again;
the warehouse-in and warehouse-out process of the goods shelf of the large-bottom lighting warehouse is as follows;
s2, warehousing flow: 1. the MES system sends order information to the outsole buffer lighting system according to the order information; 2. the outsole is sent to an outsole buffer lighting warehouse from the central warehouse; 3. after manually scanning the RFID information of the outsole, the WMS system distributes goods positions and then completes the warehousing of the outsole; 4. lighting corresponding to the goods location, manually storing and lighting out, completing the warehousing of the big bottom, and transmitting warehousing completion information back to the MES;
s3, warehouse-out flow: 1. after the returned shoe trees/shoe trees delivered by the central warehouse on the production line are manually swept, lighting pairing is carried out according to a pairing signal issued by an MES; 2. lighting corresponding to the goods location, manually taking out and turning off the light, finishing the delivery of the outsole out of the warehouse, and pairing with the shoe tree; 3. the matched outsole and shoe tree are sent to an inlet of a three-dimensional warehouse together with a material box; 4. finishing warehousing of the material box to the three-dimensional warehouse, and returning finishing information to the MES;
the process of entering and exiting the stereoscopic warehouse of the outsole last is as follows:
s4, warehousing flow: 1. the MES system issues warehousing order information to the WMS; 2. manually placing the matched outsole and shoe tree bin from the outsole buffer lighting warehouse to an in-warehouse conveying line; 3. automatically conveying the shoe tree to a three-dimensional warehouse inlet, and reading the RFID information of the shoe tree and the outsole by a fixed RFID reader-writer; 4. the WMS transmits the library position information to the WCS; 5. the WCS dispatches the stacker to carry the material box at the inlet to the corresponding storage position; 6. finishing warehousing, and transmitting warehousing completion information back to the MES;
s5, warehouse-out flow: 1. the MES system sends a delivery order instruction to the three-dimensional warehouse WMS; 2. the WMS transmits the library position information to the WCS; 3. the WSS dispatching stacker carries the material boxes corresponding to the goods positions to an outlet; 4. the delivery conveying line conveys the goods to the port of the turning conveyor; 5. and (4) finishing the warehouse-out, and returning the warehouse-handling finishing information to the MES.
The embodiment of the invention provides a layout and scheduling mode of a shoemaking forming section based on personalized customization, which combines foot type acquisition equipment and personalized customization software, selects a shoe tree, a outsole and a customized vamp which are most suitable for the foot type of a customer through data acquisition of the customer in a store, and schedules a corresponding die pressing mold, the shoe tree and the outsole to form in real time by scanning RFID according to the difference of orders by combining an industrial internet technology, so that the mixed-type, mixed-code and mixed-color production of a production line is realized, and the production flexibility of the production line is improved.
It should be noted that the invention is a layout and scheduling method of a shoe making molding section based on personalized customization, which comprises a upper pulling machine 1, a workbench 2, a steaming and wetting last-entering machine 3, a workbench 4, a shoelace machine 5, a back upper forming machine 6, a sole spraying treatment agent workbench 7, a sole forming conveying line 8, a vamp and sole pressing mold conveying line 9, an oven 10, a sole glue spraying work station 11, a hot glue melting machine 12, a sole glue cleaning machine 13, a glue cleaning dust collector 14, a pulley line 15, a feeding manipulator 16, an activating and sole pressing integrated machine 17, a blanking manipulator 18, a freezer 19, an automatic last-removing machine 20, a sole-pressing mold lighting lamp shelf 21, a sole last three-dimensional warehouse 22, a last backflow conveying line 23, a warehouse-in conveying line 24, a warehouse-out conveying line switching 25, a sole lighting lamp shelf 26, a warehouse-out conveying line 27, a magazine recovery position 28, all of which are common standard components or components known by persons skilled in the art, the structure and principle are known to the skilled person through technical manuals or through routine experimentation.
It will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments of the present invention without departing from the spirit or scope of the embodiments of the invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to encompass such modifications and variations.
Claims (9)
1. A layout and a scheduling mode of a shoe making forming section based on personalized customization are characterized in that the layout of the shoe making forming section comprises an upper pulling machine, a wet steaming shoe last filling machine is installed on one side of the upper pulling machine, a shoe belt machine is installed on one side of the wet steaming shoe last filling machine, a back upper setting machine is installed on one side of the shoe belt machine, a large-sole spraying treatment agent workbench is installed on one side of the back upper setting machine, one end of the workbench is fixedly connected with a large-sole forming conveying line, one end of the large-sole forming conveying line is fixedly connected with a vamp and a bottom pressing die conveying line, an oven is installed on one side of the large-sole forming conveying line, a large-sole glue spraying station is arranged at one end of the oven, a hot melt adhesive machine is installed on one side of the large-sole glue spraying station, a large-sole glue cleaning machine is fixedly connected with one side of the hot melt adhesive machine, a glue cleaning, the activation and bottom pressing integrated machine is placed on one side of the pulley line, a refrigerator is arranged on one side of the activation and bottom pressing integrated machine, an automatic last removing machine is fixedly connected to one side of the refrigerator, a last backflow conveying line is installed on the other side of the refrigerator, a large-bottom last three-dimensional warehouse is installed on one side of the last backflow conveying line, an warehousing conveying line is installed at one end of the large-bottom last three-dimensional warehouse, a warehousing transferring conveying line is installed on one side of the warehousing conveying line, a warehousing conveying line is installed at one end of the warehousing transferring conveying line, and a material box recovery position is arranged at one end of the warehousing conveying.
2. The layout and scheduling method of shoe making forming sections based on personalized customization according to claim 1, wherein a first workbench is installed at one end of the upper pulling machine, and a second workbench is installed at one end of the steam wet lasting machine.
3. The layout and scheduling method of the molding sections of the shoe based on the customized customization according to claim 1, wherein the pulley line is connected with the outsole glue cleaner in a conduction manner.
4. The layout and scheduling method of the shoemaking shaping segments based on the personalized customization are characterized in that a feeding manipulator is installed outside the activating and sole pressing all-in-one machine, and a discharging manipulator is installed on one side of the feeding manipulator.
5. The layout and scheduling method of the shoemaking shaping segments based on the personalized customization, according to claim 4, characterized in that the vamp and sole pressing mold conveying line is a double-layer conveying line, the upper layer is used for conveying the vamp and the sole pressing mold to the feeding manipulator, the lower layer is a two-section conveying line, one section is used for conveying the sole pressing mold to the outsole spraying treating agent workbench, and the other section is used for reflowing the sole pressing mold from the blanking manipulator to the sole pressing mold lighting warehouse.
6. The layout and scheduling method of shoe making molding sections based on personalized customization according to claim 1, wherein a press bottom lighting lamp shelf is installed on one side of the shoe upper and the press bottom mould conveying line, and a big bottom lighting lamp shelf is placed on one side of the last head return conveying line.
7. The layout and scheduling method of shoe making forming sections based on personalized customization according to claim 1, wherein the delivery conveyor line is a double-layer conveyor line, the upper layer conveys the matched outsole and last to the steam-wet last filling machine through the magazine, and the lower layer returns the empty magazine to the magazine recovery position.
8. The layout and scheduling method of the shoemaking shaping segment based on the personalized customization, according to claim 1, characterized in that the shoemaking shaping segment adopts a novel PUR bonding process, which can eliminate the processes of brushing shoe upper and spraying glue, the shoemaking shaping segment is strictly arranged according to the shaping process and combines the generation modes of single flow and multi-style, the production line is customized according to the customer order based on the personalized customization, the customized order is generated after foot shape measurement, shoe style selection and vamp pattern customization in the store according to each customer, the BOM table and the BOM table are generated through the MES system, the operator of the production line combines the MES to issue the process instruction book for production, the vamp with RFID chip which is reserved according to the sewing segment at the shaping segment is scanned by the RFID to call out the matched press bottom die, the outsole, the matched press die and the matched press of the matched shoe sole, And (3) producing materials such as the shoe last, wherein the medium-pressure bottom die and the shoe last need to be recycled.
9. The layout and scheduling of customized shoe making shaping segments according to claim 1, wherein the scheduling comprises the following steps:
the process of entering and exiting the pressing bottom die lighting warehouse is as follows:
s1, warehouse-in and warehouse-out flow: 1. MES issues order information, 2, manual pressure preparation of a bottom die, RFID warehousing code reader and lighting of a corresponding goods location; 3. manually warehousing and pressing the bottom die, shooting a lamp and storing the storage information of the bottom die by a system; after the previous process is finished, reading the codes by the RFID, and lighting corresponding to the position of the bottom pressing die warehouse; 4. manually sorting and throwing the die pressing mould to a conveying line; 5. conveying the lower layer of the bottom pressing die to a corresponding station through a conveying line; 6. an operator takes down the laminated bottom die and puts the laminated bottom die and the vamp into the upper layer conveying line after the operation is finished; 7. conveying the material to a feeding port of a final assembly station through a conveying line; 8. after the final assembly is finished, the operator at the feed opening takes the pressure bottom die and puts the pressure bottom die back to the lower-layer conveying line; 9. returning the bottom pressing die to the throwing point and warehousing again;
the warehouse-in and warehouse-out process of the goods shelf of the large-bottom lighting warehouse is as follows;
s2, warehousing flow: 1. the MES system sends order information to the outsole buffer lighting system according to the order information; 2. the outsole is sent to an outsole buffer lighting warehouse from the central warehouse; 3. after manually scanning the RFID information of the outsole, the WMS system distributes goods positions and then completes the warehousing of the outsole; 4. lighting corresponding to the goods location, manually storing and lighting out, completing the warehousing of the big bottom, and transmitting warehousing completion information back to the MES;
s3, warehouse-out flow: 1. after the returned shoe trees/shoe trees delivered by the central warehouse on the production line are manually swept, lighting pairing is carried out according to a pairing signal issued by an MES; 2. lighting corresponding to the goods location, manually taking out and turning off the light, finishing the delivery of the outsole out of the warehouse, and pairing with the shoe tree; 3. the matched outsole and shoe tree are sent to an inlet of a three-dimensional warehouse together with a material box; 4. finishing warehousing of the material box to the three-dimensional warehouse, and returning finishing information to the MES;
the process of entering and exiting the stereoscopic warehouse of the outsole last is as follows:
s4, warehousing flow: 1. the MES system issues warehousing order information to the WMS; 2. manually placing the matched outsole and shoe tree bin from the outsole buffer lighting warehouse to an in-warehouse conveying line; 3. automatically conveying the shoe tree to a three-dimensional warehouse inlet, and reading the RFID information of the shoe tree and the outsole by a fixed RFID reader-writer; 4. the WMS transmits the library position information to the WCS; 5. the WCS dispatches the stacker to carry the material box at the inlet to the corresponding storage position; 6. finishing warehousing, and transmitting warehousing completion information back to the MES;
s5, warehouse-out flow: 1. the MES system sends a delivery order instruction to the three-dimensional warehouse WMS; 2. the WMS transmits the library position information to the WCS; 3. the WSS dispatching stacker carries the material boxes corresponding to the goods positions to an outlet; 4. the delivery conveying line conveys the goods to the port of the turning conveyor; 5. and (4) finishing the warehouse-out, and returning the warehouse-handling finishing information to the MES.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910923058.6A CN110680053A (en) | 2019-09-27 | 2019-09-27 | Shoemaking shaping section layout and scheduling mode based on personalized customization |
Applications Claiming Priority (1)
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