CN110680002A - Automatic tear cigarette device open - Google Patents

Automatic tear cigarette device open Download PDF

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Publication number
CN110680002A
CN110680002A CN201910988593.XA CN201910988593A CN110680002A CN 110680002 A CN110680002 A CN 110680002A CN 201910988593 A CN201910988593 A CN 201910988593A CN 110680002 A CN110680002 A CN 110680002A
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CN
China
Prior art keywords
cigarette
cutting
station
plate
conveying belt
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Granted
Application number
CN201910988593.XA
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Chinese (zh)
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CN110680002B (en
Inventor
范礼峰
刘万里
朱增旭
冯忆
张弛
吴伟明
朱佳超
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China Tobacco Zhejiang Industrial Co Ltd
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China Tobacco Zhejiang Industrial Co Ltd
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Priority to CN201910988593.XA priority Critical patent/CN110680002B/en
Publication of CN110680002A publication Critical patent/CN110680002A/en
Application granted granted Critical
Publication of CN110680002B publication Critical patent/CN110680002B/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/36Removing papers or other parts from defective cigarettes

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  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

The invention discloses an automatic cigarette removing device, which belongs to the technical field of tobacco mechanical equipment and comprises an operating platform and a control system, wherein the operating platform is provided with a conveying belt, the conveying belt is provided with stop blocks at intervals for pushing a cigarette carton to advance, and the stop blocks are sequentially arranged along the conveying direction of the conveying belt: the blanking station is provided with a blanking channel which is matched with the shape of the cigarette carton outer package and a blanking port which is arranged at the top of the blanking channel, and the bottom of the blanking channel is erected above the conveying belt; the cutting station is provided with a cutting assembly; the separating station is provided with a cigarette taking mechanism. The cigarette carton enters the blanking channel from the blanking port and falls on the conveying belt, the cigarette carton is conveyed to the cutting station through the conveying belt and the stop blocks on the conveying belt, the cutting assembly of the cutting station cuts the cigarette carton, the purpose of separating the cigarette filter tip from the cigarette is realized, the cigarette carton after the cutting is finished enters the separation station, the cigarette taking mechanism of the separation station separates the cigarette from the outer packing box, and the whole disassembling process is completed. The working efficiency is greatly improved.

Description

Automatic tear cigarette device open
Technical Field
The invention relates to the technical field of tobacco mechanical equipment, in particular to an automatic cigarette removing device.
Background
The cigarette is a tobacco product which is formed by rolling tobacco shreds into strips by cigarette paper and connecting and wrapping the strips with a filter stick with a certain length by tipping paper. Typically, there are 10 cigarettes in a single cigarette, and 20 cigarettes in each cigarette pack. With the continuous upgrading and updating of tobacco machines, the cigarette production speed is faster and faster, which inevitably causes the quality risk of cigarettes to be increased. In cigarette manufacturing enterprises, unqualified cigarettes are often produced and discarded, and cigarettes in a warehouse which are too long in storage time may be discarded in an aligned mode. The waste cigarette belongs to an inevitable unqualified product in cigarette production, and the tobacco shreds of the waste cigarette are recycled and utilized, so that the energy conservation and consumption reduction of a cigarette factory are facilitated. Meanwhile, the quality of the recycled cigarettes is improved, and the loss is reduced, which is a common concern of all cigarette factories. The cigarette scrapping process is complex, the scrapping requirement is strict, and the cigarette and the outer packaging paper must be separated.
At present, no special equipment for disassembling discarded cigarettes exists in the tobacco industry, and a waste cigarette shred recovery device disclosed in Chinese patent document with publication number CN109330019A mainly separates and recovers tobacco shreds; chinese patent publication No. CN109430930A discloses a novel multifunctional waste cigarette processor, which can separate cigarette paper, tobacco shreds and tobacco shreds.
In the prior art, no equipment for disassembling the whole cigarette into outer packaging paper and 200 cigarettes exists. The scrapped cigarettes basically need to be aligned and disassembled manually, the cigarettes are separated from the outer packaging paper, the whole disassembling process is high in labor intensity and low in efficiency, and one skilled worker needs 55-60 minutes for disassembling one (50 cigarettes and 500 bags in total). Therefore, the working efficiency is greatly reduced, and the labor cost is improved.
Disclosure of Invention
The invention aims to provide an automatic cigarette removing device which can quickly and effectively separate outer packing paper from cigarettes, greatly improve the cigarette removing speed and reduce the labor intensity of workers in cigarette removing.
In order to achieve the purpose, the automatic cigarette removing device provided by the invention comprises an operating platform and a control system, wherein a conveying belt is arranged on the operating platform, stop blocks used for pushing a cigarette carton to advance are arranged on the conveying belt at intervals, and the automatic cigarette removing device is sequentially provided with the following components in the conveying direction of the conveying belt:
the blanking station is provided with a blanking channel which is matched with the shape of the cigarette carton outer package and a blanking port which is arranged at the top of the blanking channel, and the bottom of the blanking channel is erected above the conveying belt;
the cutting station is provided with a cutting assembly for cutting the strip cigarette into a filter tip section and a cigarette section;
the separating station is provided with a cigarette taking mechanism for taking out the cigarettes in the cigarette branch sections independently.
Among the above-mentioned technical scheme, the strip cigarette enters into the unloading passageway from feed opening department to on falling on the conveyer belt, carry the strip cigarette to the cutting station through conveyer belt and the dog above it, the cutting subassembly of cutting station cuts the strip cigarette, realizes the purpose of cigarette filter and a cigarette separation, the strip cigarette after the cutting finishes enters into the separation station, gets cigarette mechanism through the separation station and separates cigarette and external packing box, thereby accomplishes whole disassembling process. The working efficiency is greatly improved.
Preferably, the cutting assembly is positioned at the outlet of the bottom of the blanking channel and comprises a cutting band saw which is vertically placed, and the blade of the cutting band saw faces the outlet of the blanking channel. The cutting band saw is closed-loop type, through the support mounting on operation platform, is equipped with the shell outward to the support, takes place danger when preventing that the cutting band saw from rotating, and operation platform's bottom is equipped with the pivoted driving motor of drive cutting band saw.
Preferably, a baffle for limiting the cigarette carton to move laterally is installed on one side of the conveying belt, an elastic sheet opposite to the baffle is arranged at the cutting station, and when the cutting band saw cuts the cigarette carton, the cigarette carton is located between the elastic sheet and the baffle. The elastic sheet is a metal sheet with one end fixed on the operation platform and the other end free, and the free end of the elastic sheet is turned outwards, so that the cigarettes can enter conveniently.
In order to adapt to cigarettes with different widths, the two ends of the baffle are fixed on the operating platform through the L-shaped connecting plates as the optimal selection, and the operating platform is provided with a screw rod motor used for moving the connecting plates to adjust the position of the baffle.
Preferably, the back knife side of the cutting band saw is provided with a waste outlet for recovering the filter tip section, the back knife side of the cutting band saw is also provided with a separating plate, and a waste channel is formed between the separating plate and the elastic sheet.
Preferably, the smoking mechanism comprises:
the bottom plate is arranged opposite to the cut of the cigarette branch section, and is provided with contact pins with the quantity and the arrangement consistent with those of cigarettes in the cigarette wrapper shell;
the first driver drives the bottom plate to move so that the contact pin is inserted into the cigarette and drives the cigarette to be separated from the cigarette cladding;
the push plate is arranged in parallel with the bottom plate and is provided with a through hole for the insertion needle to pass through, and the diameter of the through hole is smaller than that of the cigarette;
and the second driver is used for driving the push plate to move so as to enable the cigarettes to be separated from the contact pins.
When a cigarette is pushed to a cigarette taking station by the stop block, the conveying belt stops running, the cutting surface of the cigarette branch section of the cigarette is opposite to the contact pin on the bottom plate, the first driver drives the bottom plate to move so that the contact pin is inserted into the cigarette branch, one contact pin corresponds to one cigarette, then the first driver drives the bottom plate to move in the opposite direction, the contact pin drives the cigarette to leave the cigarette packet box, in the two driving processes, the second driver and the first driver are driven synchronously, and the push plate and the bottom plate are driven to move synchronously. When the cigarette leaves the cigarette packet box along with the contact pin, the first driver is immobile, the second driver drives the push plate to push the cigarette away from the contact pin, and the pushed cigarette falls into the cigarette recovery device, so that the process of separating the cigarette is completed.
Preferably, the first actuator includes a first push rod disposed at a middle portion of the base plate and a master cylinder connected to an end portion of the first push rod.
Preferably, the two ends of the push plate are provided with second push rods arranged along the moving direction of the push plate, and the second driver is a push rod cylinder arranged at the end part of the second push rod. Push rods are arranged at two ends of the push plate, so that the push plate is more stable when the cigarette is pushed.
Preferably, the top of the conveying belt is provided with a cover plate with adjustable height, and the cover plate is contacted with the top of the cigarette case of the cigarette.
In order to identify different cigarette specifications, preferably, a scanner for identifying the cigarettes is arranged at the feed opening and is in communication connection with the control system. After the scanner scans the bar code of the cigarette, the scanning information is transmitted to the control system, and the control system adjusts the baffle according to different cigarettes. The control system may control the operation of the drive mechanism or actuator.
Compared with the prior art, the invention has the beneficial effects that:
the automatic cigarette disassembling device can greatly reduce the strength of manually disassembling damaged cigarettes and improve the efficiency of disassembling damaged cigarettes, and through the parameter design in the early stage, the time for disassembling one cigarette (50 cigarettes) by one damaged cigarette disassembling device is about 10 minutes, while the time for disassembling one cigarette by a skilled worker is 60 minutes, so that the time for disassembling damaged cigarettes can be greatly shortened, and the labor cost expenditure of enterprises is reduced.
Drawings
FIG. 1 is a side view of an automatic cigarette removal device according to an embodiment of the invention;
FIG. 2 is a front view of an automatic cigarette removal device according to an embodiment of the present invention;
FIG. 3 is a top view of an automatic cigarette removal device according to an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a smoke extraction mechanism according to an embodiment of the invention;
FIG. 5 is a schematic view of the insertion needle inserted into a cigarette during the process of taking cigarettes by the cigarette taking mechanism according to the embodiment of the present invention;
FIG. 6 is a schematic diagram of a pin for removing cigarettes during the cigarette removing process of the cigarette removing mechanism according to the embodiment of the present invention;
FIG. 7 is a schematic view of a push plate pushing out a cigarette during a cigarette taking process by the cigarette taking mechanism according to the embodiment of the invention;
FIG. 8 is a partial detail view of an embodiment of the present invention;
FIG. 9 is a schematic view of a cut cigarette according to an embodiment of the present invention;
FIG. 10 is a schematic diagram of the position of an electronic control system according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a lead screw motor according to an embodiment of the present invention;
figure 12 is a schematic view of the mounting position of a cigarette scanner according to an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the following embodiments and accompanying drawings.
Examples
Referring to fig. 1 to 12, the automatic cigarette device of tearing open of this embodiment, including operation platform 1 and control system (being electrical system 11), be equipped with conveyer belt 7 on the operation platform 1, operation platform's bottom is equipped with removes auxiliary wheel 3, and the interval is equipped with the dog 6 that is used for promoting the strip cigarette to advance on the conveyer belt 7, is equipped with in proper order along the direction of delivery of conveyer belt 7:
the blanking station is provided with a blanking channel 4 which is matched with the shape of the cigarette carton outer package and a blanking port which is arranged at the top of the blanking channel 4, and the bottom of the blanking channel 4 is erected above the conveying belt 7;
a cutting station provided with a cutting assembly 2 for cutting the cigarettes 98 into filter segments 97 and cigarette segments 95;
the separating station is provided with a cigarette taking mechanism for taking out the cigarettes in the cigarette branch sections independently.
The cutting assembly 2 is positioned at an outlet at the bottom of the blanking channel 4 and comprises a cutting band saw which is vertically arranged and the blade of which faces the outlet of the blanking channel 4.
The conveying belt 7 is driven by the driving mechanism 5, a baffle 14 for limiting the cigarette carton to move laterally is installed on one side of the conveying belt 7, an elastic sheet opposite to the baffle 14 is arranged at the cutting station, and when the cutting band saw cuts the cigarette carton, the cigarette carton is located between the elastic sheet and the baffle 14.
The top of the baffle plate 14 is provided with a cover plate 8 with adjustable height, and the cover plate 8 is contacted with the top of the cigarette case of the cigarette. Two ends of the baffle 14 are fixed on the operating platform 1 through L-shaped connecting plates, and the operating platform 1 is provided with a screw rod motor used for moving the connecting plates to adjust the position of the baffle 14. Meanwhile, a waste material outlet 10 for recovering the filter tip section is arranged on the back knife side of the cutting band saw on the operating platform 1, a separating plate is further arranged on the back knife side of the cutting band saw, and a waste material channel is formed between the separating plate and the elastic sheet. The whole cigarette enters from the feed opening of the feed channel 4 and is conveyed to a cutting station through a conveying belt 7, a cutting band saw cuts the cigarette into two parts, and the cigarette is taken out by a cigarette taking mechanism 9.
As shown in fig. 4 to 9, the cigarette taking mechanism 9 includes a bottom plate 93, a push plate 96, a main cylinder 92 and a push plate cylinder 91, wherein the push plate cylinder 91 includes a push plate cylinder 911 and a push plate cylinder 922 respectively disposed at two ends of the push plate 96, the main cylinder 92 is connected with the bottom plate 93, 200 pins 94 are disposed on the bottom plate 93, and the arrangement of the pins 94 is consistent with the arrangement of the cigarettes 951 of the cigarette section 95 of the cigarette 98. The push plate 96 is provided with 200 small holes 961, and the diameter of the small holes 961 is slightly larger than the diameter of the insertion pins 94 and smaller than the diameter of the cigarette 951.
As shown in fig. 10 to 12, the electric control system 11 controls the operation of the cutting assembly 2 and the operation of the driving mechanism 5, the electric control system 11 can control the operation speed of the cutting assembly 2 and the operation speed of the driving mechanism 5, meanwhile, a cigarette bar code scanner 13 is installed at the discharge opening of the discharge passage 4, the cigarette bar code scanner 13 performs bar code recognition on cigarettes to be dismounted, data is transmitted to the electric control system 11, the electric control system 11 controls the motor screw 12 of the screw motor, and the relative distance between the baffle 14 and the cutting band saw is adjusted. The electronic control system 11 controls the operation of the master cylinder 92 and the push plate cylinder 91.
The specific working process of this embodiment is as follows:
the equipment is started, the electric control system 11 is powered on and program operation is carried out. The electronic control system 11 controls the operation of the cutting assembly 2 and the driving mechanism 5. At the moment, a cigarette 98 is placed into the cigarette discharging channel 4, the cigarette bar code scanner 13 recognizes the brand of the cigarette bar 98 and then transmits data to the electric control system 11, the electric control system 11 calls cigarette bar model information of the brand from a database, the motor screw 12 is controlled, the motor screw 12 adjusts and controls the set distance between the baffle 14 and the cutting band saw, the cigarette bar 98 enters the conveyer belt 7, the cigarette bar 98 is conveyed to the cutting station and cut under the pushing of the baffle 6 on the conveyer belt 7, the cigarette bar 98 is cut into a cigarette branch section 95 and a filter section 97, and the filter section 97 is pushed (the filter to be cut at the current time can push the filter to be cut at the last time) to the waste port 10 and is discarded. The tobacco branch 95 is transported by the conveyor belt 7 to the separating station. When it is detected that the branch 95 is at the separating station, the main cylinder 92 is operated, the main cylinder 92 pushes the base plate 93 forward, and 200 pins 94 are inserted into the cigarettes 951 of the branch 95, as shown in fig. 5. Then, the main cylinder 92 retracts, the bottom plate 93 is pulled backwards, 200 cigarette 951 are pulled out of the cigarette packet housing 953 through 200 inserting pins 94 on the bottom plate 93, only the outer shell 952 and the cigarette packet housing 953 are left in the cigarette branch section 95 at the moment, and the outer shell 952 and the cigarette packet housing 953 are conveyed to a waste collection place along with the conveying belt 7. The cigarettes 951 inserted by the inserting pins 94 are shown in fig. 6, at this time, the push plate cylinder 911 and the push plate cylinder 912 work to push the push plate 96 forward, and 200 cigarettes 951 inserted on the inserting pins 94 are pushed out of the inserting pins 94 by the push plate 96 and fall off, as shown in fig. 7. Thus, the automatic cigarette disassembling task of one cigarette is completed.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides an automatic tear cigarette device open, includes operation platform and control system, its characterized in that, the last conveyer belt that is equipped with of operation platform, the interval is equipped with and is used for promoting on the conveyer belt the dog that the strip cigarette gos forward is followed the direction of delivery of conveyer belt is equipped with in proper order:
the blanking station is provided with a blanking channel which is matched with the shape of the cigarette carton outer package and a blanking port which is arranged at the top of the blanking channel, and the bottom of the blanking channel is erected above the conveying belt;
the cutting station is provided with a cutting assembly for cutting the strip cigarette into a filter tip section and a cigarette section;
and the separation station is provided with a cigarette taking mechanism for independently taking out the cigarettes in the cigarette branch sections.
2. The automatic cigarette removing device according to claim 1, wherein the cutting assembly is located at the outlet of the bottom of the discharging channel and comprises a cutting band saw which is vertically arranged and has a blade facing the outlet of the discharging channel.
3. The automatic cigarette removing device according to claim 2, wherein a baffle plate for limiting the lateral movement of the cigarette carton is installed on one side of the conveying belt, an elastic sheet opposite to the baffle plate is arranged at the cutting station, and when the cutting band saw cuts the cigarette carton, the cigarette carton is located between the elastic sheet and the baffle plate.
4. The automatic cigarette removing device according to claim 3, wherein two ends of the baffle are fixed on the operating platform through L-shaped connecting plates, and a screw motor for moving the connecting plates to adjust the position of the baffle is arranged on the operating platform.
5. The automatic cigarette removing device according to claim 3, wherein a waste outlet for recovering the filter tip section is formed in the back knife side of the cutting band saw, a separating plate is further arranged on the back knife side of the cutting band saw, and a waste channel is formed between the separating plate and the elastic sheet.
6. The automatic cigarette removal device of claim 1, wherein the cigarette removal mechanism comprises:
the bottom plate is arranged opposite to the cut of the cigarette branch section, and is provided with contact pins consistent with the quantity and arrangement of cigarettes in the cigarette wrapper shell;
the first driver drives the bottom plate to move so that the contact pin is inserted into a cigarette and drives the cigarette to be separated from the cigarette cladding;
the push plate is arranged in parallel with the bottom plate and is provided with a through hole for the insertion pin to pass through, and the diameter of the through hole is smaller than that of the cigarette;
and the second driver is used for driving the push plate to move so as to enable the cigarettes to be separated from the contact pins.
7. The smoke evacuation mechanism of claim 6 wherein said first actuator comprises a first push rod disposed in the middle of said base plate and a master cylinder attached to the end of said first push rod.
8. The cigarette taking mechanism according to claim 6, wherein the two ends of the push plate are provided with second push rods arranged along the moving direction of the push plate, and the second driver is a push rod cylinder arranged at the end part of the second push rod.
9. A cigarette taking mechanism according to any one of claim 1, wherein the top of the conveyer belt is provided with a cover plate with adjustable height, and the cover plate is contacted with the top of the cigarette case of the cigarette.
10. The cigarette taking mechanism according to any one of claims 1 to 9, wherein a scanner for identifying a cigarette is arranged at the feed opening, and the scanner is in communication connection with the control system.
CN201910988593.XA 2019-10-17 2019-10-17 Automatic tear cigarette device open Active CN110680002B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910988593.XA CN110680002B (en) 2019-10-17 2019-10-17 Automatic tear cigarette device open

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910988593.XA CN110680002B (en) 2019-10-17 2019-10-17 Automatic tear cigarette device open

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CN110680002A true CN110680002A (en) 2020-01-14
CN110680002B CN110680002B (en) 2024-03-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113120357A (en) * 2020-01-15 2021-07-16 云南烟草机械有限责任公司 Finished cigarette disassembling equipment and method thereof
CN113120355A (en) * 2020-01-15 2021-07-16 云南烟草机械有限责任公司 Cigarette dismantling equipment and method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB687878A (en) * 1950-10-09 1953-02-25 Adalbero Stangel A process and apparatus for the manufacture of mouthpiece cigarettes with double filters
JP4139425B1 (en) * 2007-05-17 2008-08-27 株式会社イーエムエンジニアリング Cigarette butts processing equipment
CN102258215A (en) * 2011-07-30 2011-11-30 昆明以贤烟机部件技术有限公司 Waste cigarette processing device
WO2014135913A1 (en) * 2013-03-06 2014-09-12 Comas - Costruzioni Macchine Speciali - S.P.A. Method and apparatus for the recovery of tobacco from cigarettes with filter
CN206535774U (en) * 2017-02-14 2017-10-03 广东烟草揭阳市有限公司普宁市分公司 A kind of semi-automatic sorting path prior-warning device
EP3266320A1 (en) * 2016-07-04 2018-01-10 Decouflé s.à.r.l. Device and method for opening defective cigarettes and device for the separation of materials rejected during cigarette manufacture

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB687878A (en) * 1950-10-09 1953-02-25 Adalbero Stangel A process and apparatus for the manufacture of mouthpiece cigarettes with double filters
JP4139425B1 (en) * 2007-05-17 2008-08-27 株式会社イーエムエンジニアリング Cigarette butts processing equipment
CN102258215A (en) * 2011-07-30 2011-11-30 昆明以贤烟机部件技术有限公司 Waste cigarette processing device
WO2014135913A1 (en) * 2013-03-06 2014-09-12 Comas - Costruzioni Macchine Speciali - S.P.A. Method and apparatus for the recovery of tobacco from cigarettes with filter
EP3266320A1 (en) * 2016-07-04 2018-01-10 Decouflé s.à.r.l. Device and method for opening defective cigarettes and device for the separation of materials rejected during cigarette manufacture
CN206535774U (en) * 2017-02-14 2017-10-03 广东烟草揭阳市有限公司普宁市分公司 A kind of semi-automatic sorting path prior-warning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113120357A (en) * 2020-01-15 2021-07-16 云南烟草机械有限责任公司 Finished cigarette disassembling equipment and method thereof
CN113120355A (en) * 2020-01-15 2021-07-16 云南烟草机械有限责任公司 Cigarette dismantling equipment and method thereof

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