CN103859577B - The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment - Google Patents
The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment Download PDFInfo
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- CN103859577B CN103859577B CN201410074470.2A CN201410074470A CN103859577B CN 103859577 B CN103859577 B CN 103859577B CN 201410074470 A CN201410074470 A CN 201410074470A CN 103859577 B CN103859577 B CN 103859577B
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Abstract
The invention discloses the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, described feeding belt conveyer is arranged on complete machine frame one end, and be positioned at the below of the lower material-pulling device be arranged in complete machine frame, described buffer memory, guide belt conveyor are located at charging aperture place, feeding belt conveyer front, tobacco leaf handle is arranged on the complete machine frame other end to clamp device, tobacco leaf petiole cuts off separator between lower material-pulling device and tobacco leaf handle are to clamp device, is arranged in complete machine frame.Compact conformation of the present invention, floor space are little, production cost is low, the length that stem butt cuts off, be separated can adjust according to the difference of technological requirement and tobacco leaf part, guarantee the stability of raw materials for production quality, thus ensure the stable of product quality, meet the requirement of production technology, also improve simultaneously and feed intake efficiency and reduce labor, recruitment number can reduce 2/3rds, effectively can reduce integrated cost, greatly enhance productivity.
Description
Technical field
The invention belongs to beating and double roasting production equipment field, relate to a kind of beating and double roasting, production line pretreatment section is fallen apart under leaf pattern, the whole bag of tobacco bale feed intake tobacco leaf petiole cut off be separated equipment.
Background technology
In current beating and double roasting production technology, existing threshing and redrying production line pretreatment section, tobacco leaf has the mode entering processing line after cigarette purchase: the conveying of artificial stem-butts cutting off paving leaf, artificial stem-butts cutting off mould turnover feeding, pine is feeding and cut sharp stem-butts cutting off feeding etc.So just must configure artificial stem-butts cutting off stem-butts laying conveyer, turnover machine, the loose needs that the equipment such as machine, cutter for stem butts could be met distribution technique, simultaneously, artificial stem-butts laying needs a large amount of manpowers, and the recruitment number of existing threshing and redrying production line pretreatment section light stem-butts laying platform just reaches 60 people.Therefore, the processing mode equipment of existing threshing and redrying production line pretreatment section form complicated, profile is huge, occupied ground space, civil engineering cost are high, investment is comparatively large, production cost is higher.In addition, the quality of the petiole of tobacco leaf, middle part, blade tip is not identical yet, and existing full leaf beating and double roasting mode all can not get improving and expanding to the purity of tobacco leaf, the scope of application.
Summary of the invention
The object of the present invention is to provide a kind of deficiency existed for existing threshing and redrying production line pretreatment section technique, equipment formation, recruitment number etc., provide a kind of tobacco leaf petiole to cut off the equipment be separated.
Object of the present invention can be achieved through the following technical solutions:
The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment, comprise buffer memory, guide belt conveyor, feeding belt conveyer, lower material-pulling device, tobacco leaf petiole cuts off separator, tobacco leaf handle is to clamp device, complete machine frame, described feeding belt conveyer is arranged on complete machine frame one end, and be positioned at the below of the lower material-pulling device be arranged in complete machine frame, described buffer memory, guide belt conveyor is located at charging aperture place, feeding belt conveyer front, tobacco leaf handle is arranged on the complete machine frame other end to clamp device, tobacco leaf petiole cuts off separator between lower material-pulling device and tobacco leaf handle are to clamp device, be arranged in complete machine frame, organic glass observation window is installed in described complete machine frame both sides, organic glass observation window top is provided with seal cover.
The fuselage of described buffer memory, guide belt conveyor is located in frame, buffer memory, guide belt conveyer head are provided with active belt roller, afterbody is provided with passive belt roller, top is provided with transmission device for transmitting conveyer belt, the side plate of described waist is provided with the stock guide of horn shape, and described conveyer belt is enclosed within active belt roller and passive belt roller.
Described transmission device is by decelerating through motor band movable sprocket and active belt roller, and active belt roller drags conveyer belt, send tobacco bale on feeding belt conveyer.
Described feeding belt conveyer includes the head roller being contained in discharge end and four bearings supporting fuselage one, feeding belt conveyer is fixed in complete machine frame by bearing, cycloconveyor belt be enclosed within be arranged on fuselage one head roller, dancer rools, active belt roller two, hold up roller, transition roller, on tail roller, two blocks of side plates are arranged on fuselage one both sides, two pieces of side plate postmedians are equipped with two groups of tobacco bale position detecting elements respectively, motor reducer drives band roller, drags cycloconveyor belt and tobacco bale to be cut is transported to detecting element assigned address.
Described lower material-pulling device includes front end panel, in the middle part of described front end panel, passive chain wheel component is housed, afterbody is connected with guide assembly, front and rear baffle in order to moving-limiting frame shift position is arranged on guide assembly, bottom movable stand, guide roller component is housed, guide roller component matches with guide assembly gathering sill, cylinder is equipped with on movable stand top, cylinder is connected with push pedal, cylinder compression is contained in the air hose on drag chain, motor reducer drives drive sprocket assembly, drag movable stand by chain tobacco bale is pushed to cuts position, detecting element detects the shift position of movable stand, device is fixed in complete machine frame by bearing two.
Described tobacco leaf petiole cuts off separator and comprises support, described support is equipped with incision direction guiding rail, four incision guide wheel assemblies are arranged on tangential movable stand two ends, the directive wheel of incision guide wheel assemblies inserts in the gathering sill of incision direction guiding rail, separate mobile frame is provided with in the middle part of tangential movable stand, separate mobile frame four angles are provided with four and are separated guide wheel assemblies, directive wheel inserts in the gathering sill of two separation rails be contained on the crossbeam of separate mobile frame left and right, two cutter assemblies are arranged on separate mobile frame, be connected with two separation cylinder respectively, immediately below be stem butt cut off, separation stage, table top is outputed the position that many grooves accordingly abdicate cutting knife, promote transmission system and pass through sprocket wheel by motor reducer, the tangential movable stand frame of chain-driving moves up and down, realize the function that stem butt cuts off.
Described tobacco leaf handle comprises two bearings one to clamp device, two bearings one are arranged on fuselage two both sides, tobacco leaf handle is fixed in complete machine frame to clamp device simultaneously, passive belt roller one, active belt roller one are arranged on fuselage two two ends respectively, cycloconveyor belt one is enclosed within passive belt roller one, active belt roller one, motor reducer one drives active belt roller one, and drag cycloconveyor belt one and the tobacco leaf handle cutting stem butt is transported to middle position, two groups of cylinder assemblies install the centre position of two bearings one respectively.
Beneficial effect of the present invention: the tobacco bale removing numb sheet is carried out the cut-out of tobacco leaf petiole by technological requirement by the present invention, be separated, and the tobacco leaf handle removing stem butt is carried out to the equipment of pre-loose process, this compact equipment, floor space is little, automaticity is high, invest less, production cost is low, stem butt cuts off, the length be separated can adjust according to the difference of technological requirement and tobacco leaf part, guarantee the stability of raw materials for production quality, thus ensure the stable equipment of product quality, meet the requirements of production technology, also improve simultaneously and feed intake efficiency and reduce labor, recruitment number can reduce 2/3rds, effectively can reduce integrated cost, greatly enhance productivity, structure of the present invention is simple, be easy to manufacture.
Accompanying drawing explanation
For the ease of it will be appreciated by those skilled in the art that the present invention is further illustrated below in conjunction with accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is of the present invention by buffer memory, guide belt conveyor structural representation.
Fig. 3 is feeding belt conveyor construction schematic diagram of the present invention.
Fig. 4 be of the present invention under push away material-pulling device structural representation.
Fig. 5 is that tobacco leaf petiole of the present invention cuts off separator structural representation.
Fig. 6 is that tobacco leaf handle of the present invention is to clamp device structural representation.
Detailed description of the invention
As shown in Figure 1, the whole bag of a kind of tobacco bale feeds intake the pre-loose equipment of tobacco leaf stem butt cut-out separation by buffer memory, guide belt conveyor 1, feeding belt conveyer 2, lower material-pulling device 3, tobacco leaf petiole cuts off separator 4, tobacco leaf handle is to clamp device 5, complete machine frame 6, electrical control sequentially forms a system, complete machine frame 6 is bases of complete machine, except buffer memory, outside guide belt conveyor 1, all devices are a mounted thereto formation entirety all sequentially, both sides door termination is also equipped with three fan organic glass observation windows 7 respectively, organic glass observation window 7 top is provided with seal cover 8, form a closed space, prevent security incident.This system completes that the whole bag of tobacco bale under loose leaf pattern feeds intake, tobacco leaf petiole cuts off by the length of technological requirement and is separated, and tobacco leaf handle is to the pre-loose function of folder.
As shown in Figure 2, buffer memory belt conveyor includes and equipment is connect all-in-one-piece fuselage 1.3, is contained in the frame 1.6 of back-up belt conveyer; Middle part side plate is installed the stock guide 1.4 with horn shape; Cycloconveyor belt 1.5 is enclosed within active belt roller 1.1, passive belt roller 1.7; Be arranged on belt conveyor top for transmitting the transmission device 1.2 of conveyer belt 1.5; Transmission device 1.2, by decelerating through motor band movable sprocket, band roller 1.1, drags conveyer belt 1.5; Buffer memory belt conveyor 1 is arranged on feeding belt conveyer 2 charging aperture place, by the tobacco bale of the numb sheet of removing after stock guide 1.4, makes all tobacco bales be in belt conveyor center, delivers on feeding belt conveyer 2; Buffer memory 4 bag tobacco bale, is convenient to follow-up feeding belt conveyer 2 continuous feeding simultaneously, tobacco leaf petiole is cut off by tram, is separated;
As shown in Figure 3, feeding belt conveyer 2 includes the head roller 2.1 being contained in discharge end, four bearings 2.2 supporting whole equipment are arranged on fuselage 1 lower end, and by them, conveyer is fixed on complete machine frame 6 feed end, two blocks of side plates 2.5 are arranged on fuselage 1 both sides, postmedian is equipped with two groups of tobacco bale position detecting elements 2.6 respectively, the motor reducer 2.12 be arranged on bottom fuselage 1 drives active belt roller 2 2.8, drag and be enclosed within the head roller 2.1 being arranged on fuselage 1, dancer rools 2.7, active belt roller 2 2.8, hold up roller 2.9, transition roller 2.10, cycloconveyor belt 2.4 on tail roller 2.11, tobacco bale to be cut is transported to successively the pusher position of lower material-pulling device 3, namely detecting element locates,
As shown in Figure 4, material-pulling device 3 is arranged on the top of feeding belt conveyer, include front end panel 3.1, passive chain wheel component 3.2 is housed in the middle part of it, afterbody and guide assembly 3.6 are linked, the front and rear baffle 3.3 of moving-limiting frame 3.9 position is arranged on guide assembly 3.6, guide roller component 3.12 is housed bottom movable stand 3.9 match with guide assembly 3.6 gathering sill, cylinder 3.7 is connected with push pedal 3.5, cylinder 3.7 compresses the air hose 3.16 be contained on drag chain 3.8, device is fixed in complete machine frame 6 by bearing 2 3.15, motor reducer 3.13 drives drive sprocket assembly 3.14, movable stand 3.9 is dragged by chain 3.11, what the tobacco bale that feeding belt conveyer is delivered to is pushed to the cut-out separation stage of follow-up tobacco leaf petiole cut-out separator cuts position, detecting element 2.6 detects the shift position of movable stand 3.9,
As shown in Figure 5, tobacco leaf petiole cuts off separator 4 and includes the support 4.1 supporting whole table apparatus, its four root post is equipped with incision direction guiding rail 4.2, four incision guide wheel assemblies 4.6 are arranged on tangential movable stand 4.5 two ends, directive wheel inserts in the gathering sill of incision direction guiding rail 4.2, separate mobile frame 4.8 is arranged in the middle part of lower tangential movable stand 4.5, four angles are provided with four and are separated guide wheel assemblies 4.9, directive wheel inserts in the gathering sill of two separation rails 4.11 be contained on separate mobile frame about 4.8 crossbeam, two cutter assemblies 4.3, be arranged on separate mobile frame 4.8, be connected with two separation cylinder 4.7 respectively, immediately below be tobacco bale cut off, separation stage 4.12, table top is outputed the position that many grooves accordingly abdicate cutting knife, promote transmission system 4.10, sprocket wheel is passed through by motor reducer, the tangential movable stand 4.5 of chain-driving, separate mobile frame 4.8 moves up and down, the length of the stem butt at tobacco bale two ends by technological requirement is cut off by two cutting knifes simultaneously, two separation cylinder 4.7 pull a cutting knife to move to both sides respectively, the stem butt of cut-out is pushed away workbench 4.12, subsequent handling is entered in belt conveyor below falling, stay on the table, the tobacco leaf handle removing stem butt then pushes to tobacco leaf handle on the conveyer belt of clamp device 5 by lower material-pulling device 3, realize tobacco leaf petiole and cut off the function be separated,
As shown in Figure 6, tobacco leaf handle is to clamp device 5, include the two groups of bearings 1 supporting whole equipment, be arranged on fuselage 2 5.3 both sides, tobacco leaf handle is fixed on complete machine frame 6 discharge end to clamp device 5 simultaneously, passive belt roller 1, active belt roller 1 is arranged on fuselage 2 5.3 two ends respectively, motor reducer 1 drives active belt roller 1, dragging is enclosed within passive belt roller 1, cycloconveyor belt 1 on active belt roller 1, lower material-pulling device propelling movement is come, the tobacco leaf handle cutting stem butt is transported to middle position, by the two groups of cylinder assemblies in centre position being arranged on two bearings respectively, to tobacco leaf handle implement opposing compression loose in advance after, to make a gift to someone subsequent handling.
The present invention verifies through pilot production, the tobacco leaf petiole fed intake to whole bag cuts off separation, pre-loose effect reaches manufacturing technique requirent, raw materials for production stay in grade, the beating and double roasting quality of tobacco produced is stablized, effect is good, also improve simultaneously and feed intake efficiency and reduce labor, effectively reduce integrated cost, greatly enhance productivity.
Above content is only to structure example of the present invention and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of invention or surmount this scope as defined in the claims, protection scope of the present invention all should be belonged to.
Claims (6)
1. the whole bag of the tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment, comprise guide belt conveyor (1), feeding belt conveyer (2), lower material-pulling device (3), tobacco leaf petiole cuts off separator (4), it is characterized in that, also comprise buffer memory, tobacco leaf handle is to clamp device (5), complete machine frame (6), described feeding belt conveyer (2) is arranged on complete machine frame (6) one end, and be positioned at the below of the lower material-pulling device (3) be arranged in complete machine frame (6), described buffer memory, guide belt conveyor (1) is located at charging aperture place, feeding belt conveyer (2) front, tobacco leaf handle is arranged on complete machine frame (6) other end to clamp device (5), tobacco leaf petiole cuts off separator (4) and is positioned at lower material-pulling device (3) and tobacco leaf handle between clamp device (5), be arranged in complete machine frame (6), organic glass observation window (7) is installed in described complete machine frame (6) both sides, organic glass observation window (7) top is provided with seal cover (8), described tobacco leaf handle comprises two bearings one (5.1) to clamp device (5), two bearings one (5.1) are arranged on fuselage two (5.3) both sides, tobacco leaf handle is fixed in complete machine frame (6) to clamp device (5) simultaneously, passive belt roller one (5.2), active belt roller one (5.8) is arranged on fuselage two (5.3) two ends respectively, cycloconveyor belt one (5.4) is enclosed within passive belt roller one (5.2), on active belt roller one (5.8), motor reducer one (5.9) drives active belt roller one (5.8), drag cycloconveyor belt one (5.4) and the tobacco leaf handle cutting stem butt is transported to middle position, two groups of cylinder assemblies install the centre position of two bearings one (5.1) respectively.
2. according to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, it is characterized in that, described buffer memory, the fuselage (1.3) of guide belt conveyor (1) is located in frame (1.6), buffer memory, guide belt conveyor (1) head is provided with active belt roller (1.1), afterbody is provided with passive belt roller (1.7), top is provided with the transmission device (1.2) for transmitting conveyer belt (1.5), the side plate at described fuselage (1.3) middle part is provided with the stock guide (1.4) of horn shape, described conveyer belt (1.5) is enclosed within active belt roller (1.1) and passive belt roller (1.7).
3. according to claim 2 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, it is characterized in that, described transmission device (1.2) is by decelerating through motor band movable sprocket and active belt roller (1.1), active belt roller (1.1) drags conveyer belt (1.5), send tobacco bale on feeding belt conveyer (2).
4. according to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, it is characterized in that, described feeding belt conveyer (2) includes the head roller (2.1) being contained in discharge end, and support four bearings (2.2) of fuselage one (2.3), feeding belt conveyer (2) is fixed in complete machine frame (6) by bearing (2.2), cycloconveyor belt (2.4) is enclosed within the head roller (2.1) being arranged on fuselage one (2.3), dancer rools (2.7), active belt roller two (2.8), hold up roller (2.9), transition roller (2.10), on tail roller (2.11), two pieces of side plates (2.5) are arranged on fuselage one (2.3) both sides, two pieces of side plate (2.5) postmedians are equipped with two groups of tobacco bale position detecting elements (2.6) respectively, motor reducer (2.12) drives band roller (2.8), drag cycloconveyor belt (2.4) and tobacco bale to be cut is transported to detecting element (2.6) assigned address.
5. according to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, it is characterized in that, described lower material-pulling device (3) includes front end panel (3.1), passive chain wheel component (3.2) is equipped with at described front end panel (3.1) middle part, afterbody is connected with guide assembly (3.6), front and rear baffle (3.3) in order to moving-limiting frame (3.9) shift position is arranged on guide assembly (3.6), guide roller component (3.12) is equipped with in movable stand (3.9) bottom, guide roller component (3.12) matches with guide assembly (3.6) gathering sill, cylinder (3.7) is equipped with on movable stand (3.9) top, cylinder (3.7) is connected with push pedal (3.5), cylinder (3.7) compresses the air hose (3.16) be contained on drag chain (3.8), motor reducer (3.13) drives drive sprocket assembly (3.14), drag movable stand (3.9) by chain (3.11) tobacco bale is pushed to cuts position, detecting element (2.6) detects the shift position of movable stand (3.9), device is fixed in complete machine frame (6) by bearing two (3.15).
6. according to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off be separated pre-loose equipment, it is characterized in that, described tobacco leaf petiole cuts off separator (4) and comprises support (4.1), described support (4.1) is equipped with incision direction guiding rail (4.2), four incision guide wheel assemblies (4.6) are arranged on tangential movable stand (4.5) two ends, the directive wheel of incision guide wheel assemblies (4.6) inserts in the gathering sill of incision direction guiding rail (4.2), tangential movable stand (4.5) middle part is provided with separate mobile frame (4.8), separate mobile frame (4.8) four angles are provided with four and are separated guide wheel assemblies (4.9), directive wheel inserts in the gathering sill of two separation rails (4.11) be contained on the crossbeam of separate mobile frame (4.8) left and right, two cutter assemblies (4.3) are arranged on separate mobile frame (4.8), be connected with two separation cylinder (4.7) respectively, immediately below be stem butt cut off, separation stage (4.12), table top is outputed the position that many grooves accordingly abdicate cutting knife, promote transmission system (4.10) and pass through sprocket wheel by motor reducer, the tangential movable stand of chain-driving (4.5) frame moves up and down, realize the function that stem butt cuts off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410074470.2A CN103859577B (en) | 2014-02-28 | 2014-02-28 | The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410074470.2A CN103859577B (en) | 2014-02-28 | 2014-02-28 | The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment |
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| CN103859577A CN103859577A (en) | 2014-06-18 |
| CN103859577B true CN103859577B (en) | 2016-03-30 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104013091B (en) * | 2014-06-20 | 2015-10-28 | 秦皇岛烟草机械有限责任公司 | The quick sawed-off equipment of a kind of tobacco leaf |
| CN104323417B (en) * | 2014-10-16 | 2016-04-20 | 云南昆船设计研究院 | Loose cigarette tobacco leaf cuts off process system and method |
| CN104824819B (en) * | 2015-04-01 | 2017-01-25 | 安徽中烟机械有限公司 | Entire cigarette packet feeding and tobacco leaf tobacco petiole cutting separation pre-loosening device |
| CN114009824A (en) * | 2021-11-04 | 2022-02-08 | 云南昆船烟草设备有限公司 | Blending system for small-formula cigarettes |
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Effective date of registration: 20160202 Address after: 231400 Anhui city of Anqing province Tongcheng City Tang Wan Zhen Tong latent Road No. 828 Applicant after: Anhui Zhongyan Machinery Co., Ltd. Applicant after: Guizhou Tobacco Leaf Redrying Co., Ltd. Address before: 231400, Tong Road 828, Tang Wan Town, Tongcheng, Anhui Applicant before: Anhui Zhongyan Machinery Co., Ltd. |
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