CN102258215A - Waste cigarette processing device - Google Patents
Waste cigarette processing device Download PDFInfo
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- CN102258215A CN102258215A CN2011102160158A CN201110216015A CN102258215A CN 102258215 A CN102258215 A CN 102258215A CN 2011102160158 A CN2011102160158 A CN 2011102160158A CN 201110216015 A CN201110216015 A CN 201110216015A CN 102258215 A CN102258215 A CN 102258215A
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Abstract
The invention provides a waste cigarette processing device, comprising a rack and a blanking hopper arranged on the rack. The waste cigarette processing device is characterized in that the rack is also provided with a feeding mechanism, a cutting mechanism, a separating mechanism and a tobacco thread conveying mechanism. Waste and ungraded cigarettes can be conveniently conveyed, cut and collided, thus tobacco threads, tobacco paper and filter sticks are efficiently separated and respectively recycled, and the separated tobacco threads can not be polluted and can be directly returned to a production line to continuously produce cigarettes, high-value tobacco threads are fully and effectively recycled, thus thoroughly solving the problems that the raw material utilization factor is low, the labour intensity is high, the working efficiency is low, the tobacco threads, the filter tips and cigarette paper can not be effectively separated, secondary pollution can be produced to recycled tobacco threads and resource waste can be caused due to manual recycling and breaking in the prior art.
Description
Technical field
The present invention relates to a kind of useless cigarette and prop up treating apparatus, especially a kind of pipe tobacco, filter tip, cigarette paper that time cigarette that will give up is propped up effectively separates, and can not pollute the device of the pipe tobacco of recovery, belongs to the production of cigarettes technical field.
Background technology
In the production of cigarettes process, can produce a large amount of empty cigarettes inevitably, lack defective cigarets such as a cigarette or long and short cigarette.Prior art can not reclaim these defective cigarets mostly, perhaps by broken after the manual recovery.This manual recovery mode not only makes raw material availability reduce, and labour intensity is big, inefficiency, and pipe tobacco, filter tip, cigarette paper effectively can not be separated, also can cause secondary pollution, make it to be re-used as the raw material of producing cigarette, cause the very big wasting of resources the pipe tobacco that reclaims.Only a workshop with certain cigarette factory is an example, average every day of output 3942 bag defective cigarets in this workshop if calculate by annual 220 working days, will produce 1,100,000 bag defective cigarets in 1 year, the output value is up to more than 2,200 ten thousand yuan, and so the huge economic loss that percent defective brought is well imagined.Therefore, be necessary to research and develop the mechanism arrangement that the useless cigarette of energy high efficiente callback props up, for industry energy conservation, consumption reduction, synergy provide a favourable approach.
Summary of the invention
Big for solving the labour intensity that has the existence of manual recovery waster cigarette now, inefficiency, and pipe tobacco, filter tip, cigarette paper effectively can not be separated, also can cause secondary pollution problems to the pipe tobacco that reclaims, the invention provides a kind of useless cigarette and prop up treating apparatus.
The present invention is to provide a kind of so useless cigarette and prop up treating apparatus, comprise frame, be located at the material-falling hopper on the frame, it is characterized in that also being provided with on the frame:
Feed mechanism---comprise the conveying unit that is positioned at the material-falling hopper below;
Sectility mechanism---comprise that being positioned at feed mechanism carries the cutterhead of unit output right;
Separating mechanism---comprise that its input is positioned at the conveyer that feed mechanism is carried unit output below, with the bobbing machine that the conveyer output joins, what be positioned at conveyer and bobbing machine top beats the cigarette wheels;
The pipe tobacco conveying mechanism---be positioned at the pipe tobacco conveyer of separating mechanism below.
Conveying unit in the described feed mechanism comprises horizontal conveying belt and power-driven machine, be positioned at the vertical conveyer belt and the power-driven machine of both sides, horizontal conveying belt top, make the horizontal conveying belt of bottom and the vertical conveyer belt of both sides constitute a U-shaped delivery chute, be used to carry the cigarette that falls into wherein to prop up.
Distance between the vertical conveyer belt of both sides, described horizontal conveying belt top, reduce gradually to output from input, and vertically the length of conveyer belt is longer than horizontal conveying belt, to form groove width U-shaped delivery chute from large to small, form a line the cigarette in the groove is propped up in course of conveying, make in order gradually and single cigarette is propped up, so that the cigarette paper that the cutterhead by postorder props up the sectility cigarette.
Cutterhead in the described sectility mechanism is between the vertical conveyer belt of feed mechanism horizontal conveying belt output and both sides, be made as relative upper tool pan and following cutterhead respectively, upper tool pan links to each other with power-driven machine with the cutter axis at following cutterhead middle part, so that under power-driven machine drives, make upper tool pan and following cutterhead locking phase to rotation, thereby to entering the cigarette Zhi Jinhang sectility between upper and lower cutterhead.
In the described separating mechanism be positioned at conveyer top beat the cigarette wheels comprise at least two with its perpendicular upper toothed first dozen of cigarette roller of conveyor delivery direction, the power-driven machine that links to each other with first dozen of cigarette roller roll shaft, so that under power-driven machine drives, first dozen of cigarette roller rotated, after thereby the first dozen of cigarette roller that makes most of cigarette of marking behind the sectility prop up and rotate bumps against, isolate pipe tobacco, cigarette paper and filter stick, and together fall on the conveyer of below.
The cigarette wheels of beating that are positioned at the bobbing machine top in the described separating mechanism comprise at least one its upper toothed second dozen of cigarette roller, the axis of second dozen of cigarette roller and bobbing machine machine side constitute 80～90 ° of angles, and second dozen of cigarette roller roll shaft links to each other with power-driven machine, so that under power-driven machine drives, second dozen of cigarette roller rotated, after thereby second dozen of cigarette roller that the cigarette that makes the remaining part that marks behind the sectility props up and rotates bumps against, the further separation of reinforcement pipe tobacco, cigarette paper and filter stick, and together fall on the bobbing machine of below.
Conveyer in the described separating mechanism is a conveying roller, this conveying roller links to each other with power-driven machine, so that under power-driven machine drives, conveying roller is rotated, thereby the pipe tobacco and the cigarette paper that will fall on it are delivered to output, and the gap of part pipe tobacco between conveying roller fallen.
Bobbing machine in the described separating mechanism is the vibratory sieve that is obliquely installed, the input of vibratory sieve is high-end, output is a low side, and vibratory sieve links to each other with power-driven machine, so that after under power-driven machine drives, making vibratory sieve work, the pipe tobacco, cigarette paper and the filter stick that fall into are further separated by vibration, the pipe tobacco conveyer belt of pipe tobacco below the sieve aperture of vibratory sieve falls into, cigarette paper and filter stick are then discharged by the vibratory sieve low side.
Described pipe tobacco conveyer is a conveyer belt, and this conveyer belt links to each other with power-driven machine, and throughput direction is opposite with the conveying roller direction of top, so that the pipe tobacco that falls into is sent.
Tilt to be provided with conveyer belt in the described material-falling hopper, and with this conveyer belt opposing inclined oscillating plate, and between inclined conveyer belt and tilt and vibration plate, form blanking channel, wherein, the high-end of tilt and vibration plate is hinged on the material-falling hopper by hinge, and establishes eccentric wheel below the oscillating plate low side, this eccentric wheel shaft links to each other with power-driven machine, so that enter material in the material-falling hopper in dropping process, after the vibration by oscillating plate is trembled the material of group to loose, fall into the feed mechanism of below again.
Described frame bottom is provided with moves wheel, installs with convenient.
Described power-driven machine is a motor.
The present invention has following advantage and effect: adopt such scheme, can easily waster cigarette Zhi Jinhang be carried, sectility, collision, thereby efficiently isolate pipe tobacco, cigarette paper and filter stick, and reclaim isolated pipe tobacco and cigarette paper respectively, filter stick, and isolated pipe tobacco can be not contaminated, can directly return production line continuation production cigarette props up, the high value pipe tobacco is obtained fully, effective recycling, fundamentally solved prior art by manual recovery, the broken raw material availability that is brought is low, labour intensity is big, inefficiency, can not be with pipe tobacco, filter tip, cigarette paper effectively separates, also can cause secondary pollution, cause problems such as the wasting of resources, be enterprise's synergy the pipe tobacco that reclaims, consumption reduction provides a favourable approach.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is the left side structure chart among Fig. 1;
Fig. 3 is the right side structure chart among Fig. 1;
Fig. 4 is the A-A cutaway view of Fig. 1;
Fig. 5 is the B-B cutaway view among Fig. 1;
Fig. 6 is the partial sectional view of Fig. 3.
The specific embodiment
The embodiment that provides below in conjunction with accompanying drawing is described further the present invention, is not limited thereto but hold within the present invention.
Useless cigarette provided by the invention props up treating apparatus, the frame 1 that comprises Tape movement wheel 11, be located at the material-falling hopper 2 on the frame 1, tilt to be provided with conveyer belt 21 in this material-falling hopper 2, and with these conveyer belt 21 opposing inclined oscillating plates 23, and between inclined conveyer belt 21 and tilt and vibration plate 23, form blanking channel 22, wherein, the high-end of tilt and vibration plate 23 is hinged on the material-falling hopper 2 by hinge 24, and below oscillating plate 23 low sides, establish eccentric wheel 26, the wheel shaft 25 of this eccentric wheel 26 is by coaxial drive 251, driving-belt 28 links to each other with motor 27, the two ends of inclined conveyer belt 21 are located at respectively simultaneously, following live-rollers 211, on 212, last live-rollers 211 roll shafts 213 are provided with drive 214, this moving runner 214 links to each other with motor 27 by driving-belt 28, to work by same motor 27 driven in synchronism inclined conveyer belts 21 and tilt and vibration plate 23, so that the cigarette that enters in the material-falling hopper 2 props up in dropping process, after vibration by oscillating plate 23 is propped up the cigarette of group to be trembled and is loose, fall into the feed mechanism of below again, as Fig. 1, Fig. 2, Fig. 5; Also be provided with on the frame 1:
Feed mechanism 3, this feed mechanism 3 comprises the horizontal conveying belt 31 that is positioned at material-falling hopper 2 belows, and the vertical conveyer belt 32,33 that is positioned at both sides, horizontal conveying belt 31 top, wherein: the two ends of horizontal conveying belt 31 are separately fixed on the live-rollers 311,312, the roll shaft 313 of live-rollers 311 links to each other with motor 35, so that make horizontal conveying belt 31 runnings under motor 35 drives; Vertically the two ends of conveyer belt 32 are separately fixed at live-rollers 321, on 322, vertically the two ends of conveyer belt 33 are separately fixed at live-rollers 331, on 332, and live-rollers 322,332 roll shaft all links to each other with motor 34 by driving member, so that under motor 34 drives, make vertical conveyer belt 32,33 run-in synchronisms, thereby constitute by the horizontal conveying belt 31 of bottom and the vertical conveyer belt 32 of both sides, the 33 U-shaped delivery chutes of forming, in addition, two vertical conveyer belts 32, distance between 33, reduce gradually to output from input, and vertical conveyer belt 32,33 length is longer than horizontal conveying belt 31, thereby the groove width that makes the U-shaped delivery chute from large to small, form a line the cigarette in the groove is propped up in course of conveying, make in order gradually and single cigarette is propped up, so that with the cutterhead of postorder to 41, the cigarette paper that 42 sectility cigarettes prop up is as Fig. 1, Fig. 4, Fig. 5;
Sectility mechanism 4, this sectility mechanism 4 comprises and is positioned at the vertical conveyer belt 32 of horizontal conveying belt 31 outputs and both sides, between 33, this cutterhead is to comprising upper tool pan 41 and the following cutterhead 42 that is oppositely arranged, the cutter axis axle head at upper tool pan 41 and following cutterhead 42 middle parts is respectively equipped with the gear 43 that is meshed, 44, wherein, 42 45 of following cutterheads link to each other with motor 46 by driving member, so that under motor 46 drives, the axle 45 of cutterhead 42 is rotated, gear 43 by being meshed again, the axle of 44 drive upper tool pans 41 and upper tool pan 41 locking phases are to rotation, thereby on entering, cigarette Zhi Jinhang sectility between following cutterhead is as Fig. 1, Fig. 2, Fig. 4, Fig. 5;
Separating mechanism, this separating mechanism comprises that its input is positioned at the conveyer 5 of feed mechanism 3 horizontal conveying belts 31 outputs below, the bobbing machine 6 that joins with conveyer 5 outputs, what be positioned at conveyer 5 and bobbing machine 6 tops beats cigarette wheels 7,8, wherein: conveyer 5 is a conveying roller 51, the two ends of conveying roller 51 are separately fixed at live-rollers 511, on 512, the roll shaft 513 of live-rollers 511 is provided with gear 514, gear 514 is meshed with gear 521 on motor 52 main shafts, so that under motor 52 drives, by gear 521,514, roll shaft 513, live-rollers 511 makes conveying roller 51 runnings, thereby the pipe tobacco and the cigarette paper that will fall on it are delivered to output, and the gap 53 of part pipe tobacco between conveying roller 51 fallen, as Fig. 1, Fig. 2, Fig. 4, Fig. 5, Fig. 6; The vibratory sieve 61 of bobbing machine 6 for being obliquely installed, the input 611 of vibratory sieve 61 is high-end, and join by attachment strap 62 and conveying roller 51 outputs, output 616 is a low side, vibratory sieve 61 belows respectively with eccentric wheel 613,614 join, eccentric wheel 613,614 are installed in rotating shaft 612 respectively, on 615, rotating shaft 612,615 drives 66 by its axle head, driving-belt 65 links to each other with drive on motor 63 main shafts, so that under motor 63 drives, by drive 66, driving-belt 65 makes rotating shaft 612,615 rotate, thereby drive eccentric wheel 613,614 rotate and make vibratory sieve 61 vibrations, make the pipe tobacco that falls on the vibratory sieve 61, cigarette paper and filter stick are further separated by vibration, pipe tobacco falls on the pipe tobacco conveyer belt 9 of below through the sieve aperture 64 of vibratory sieve 61, cigarette paper and filter stick are then discharged by vibratory sieve 61 low sides 616, as Fig. 1, Fig. 2, Fig. 4, Fig. 6; Be positioned at conveying roller 51 tops beat cigarette wheels 7 comprise two with perpendicular its of conveying roller 51 throughput directions on first dozen of cigarette roller 71 of band tooth 72, two first dozen of cigarette roller, 71 roll shafts 73 are continuous by the driving-belt 75 of drive 74 on it and connection drive 74, wherein a roll shaft 73 links to each other with motor 76, so that two first dozen of cigarette rollers 71 are rotated synchronously, after thereby the first dozen of cigarette roller 71 that makes most of cigarette of marking behind sectility cutterhead 41 sectilities prop up and rotate bumps against, isolate pipe tobacco, cigarette paper and filter stick, and together fall on the conveying roller 51 of below, as Fig. 2, Fig. 5; Be positioned at the second dozen of cigarette roller 81 that cigarette wheels 8 comprise four teeth 82 of band on it of beating of vibratory sieve 61 tops, the axis of second dozen of cigarette roller 81 and vibratory sieve 61 compass screen surfaces constitute 90 ° of angles, and second dozen of cigarette roller 81 roll shaft links to each other with motor 83, so that under motor 83 drives, second dozen of cigarette roller 81 rotated, after thereby second dozen of cigarette roller that the cigarette that makes the remaining part that marks behind the sectility props up and rotates 81 bumps against, the further separation of reinforcement pipe tobacco, cigarette paper and filter stick, and together fall on the vibratory sieve 61 of below, as Fig. 3;
Pipe tobacco conveying mechanism 9, comprise the pipe tobacco conveyer belt, be positioned at conveying roller 51, vibratory sieve 61 and separating mechanism below, these conveyer belt 9 two ends are separately fixed on the live- rollers 92,93, wherein the roll shaft 91 of live-rollers 92 links to each other with motor, and throughput direction is opposite with the throughput direction of the conveying roller 51 of top, so that the pipe tobacco that falls into is sent, as Fig. 1, Fig. 2, Fig. 4, Fig. 5.
Claims (8)
1. a useless cigarette props up treating apparatus, comprises frame, is located at the material-falling hopper on the frame, it is characterized in that also being provided with on the frame:
Feed mechanism---comprise the conveying unit that is positioned at the material-falling hopper below;
Sectility mechanism---comprise that being positioned at feed mechanism carries the cutterhead of unit output right;
Separating mechanism---comprise that its input is positioned at the conveyer that feed mechanism is carried unit output below, with the bobbing machine that the conveyer output joins, what be positioned at conveyer and bobbing machine top beats the cigarette wheels;
The pipe tobacco conveying mechanism---be positioned at the pipe tobacco conveyer of separating mechanism below.
2. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that the conveying unit in the described feed mechanism comprises horizontal conveying belt and power-driven machine, be positioned at the vertical conveyer belt and the power-driven machine of both sides, horizontal conveying belt top, the vertical conveyer belt of the horizontal conveying belt of bottom and both sides constitutes a U-shaped delivery chute.
3. useless cigarette according to claim 2 props up treating apparatus, it is characterized in that the distance between the vertical conveyer belt of both sides, described horizontal conveying belt top, reduce gradually to output from input, and vertically the length of conveyer belt is longer than horizontal conveying belt, form groove width U-shaped delivery chute from large to small, form a line the cigarette in the groove is propped up in course of conveying, make in order gradually and single cigarette is propped up.
4. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that cutterhead in the described sectility mechanism is between the vertical conveyer belt of feed mechanism horizontal conveying belt output and both sides, be made as relative upper tool pan and following cutterhead respectively, upper tool pan links to each other with power-driven machine with the cutter axis at following cutterhead middle part.
5. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that in the described separating mechanism be positioned at conveyer top beat the cigarette wheels comprise at least two with its perpendicular upper toothed first dozen of cigarette roller of conveyor delivery direction, the power-driven machine that links to each other with first dozen of cigarette roller roll shaft.
6. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that the cigarette wheels of beating that are positioned at the bobbing machine top in the described separating mechanism comprise at least one its upper toothed second dozen of cigarette roller, the axis of second dozen of cigarette roller and bobbing machine machine side constitute 80～90 ° of angles, and second dozen of cigarette roller roll shaft links to each other with power-driven machine.
7. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that the conveyer in the described separating mechanism is a conveying roller, and this conveying roller links to each other with power-driven machine; Bobbing machine in the described separating mechanism is the vibratory sieve that is obliquely installed, and the input of vibratory sieve is high-end, and output is a low side, and vibratory sieve links to each other with power-driven machine.
8. useless cigarette according to claim 1 props up treating apparatus, it is characterized in that tilting to be provided with conveyer belt in the described material-falling hopper, and with this conveyer belt opposing inclined oscillating plate, and between inclined conveyer belt and tilt and vibration plate, form blanking channel, wherein, the high-end of tilt and vibration plate is hinged on the material-falling hopper by hinge, and establishes eccentric wheel below the oscillating plate low side, and this eccentric wheel shaft links to each other with power-driven machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110216015 CN102258215B (en) | 2011-07-30 | 2011-07-30 | Waste cigarette processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110216015 CN102258215B (en) | 2011-07-30 | 2011-07-30 | Waste cigarette processing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102258215A true CN102258215A (en) | 2011-11-30 |
| CN102258215B CN102258215B (en) | 2013-08-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110216015 Expired - Fee Related CN102258215B (en) | 2011-07-30 | 2011-07-30 | Waste cigarette processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102258215B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102631025A (en) * | 2012-04-26 | 2012-08-15 | 大树智能科技(南京)有限公司 | Cut tobacco recycling device for cigarette making machine |
| CN103082406A (en) * | 2013-02-06 | 2013-05-08 | 昆明烟机集团三机有限公司 | On-line recovery production line for cut tobacco of defective cigarettes |
| CN103101744A (en) * | 2013-02-01 | 2013-05-15 | 湖南润普科技发展有限公司 | Cigarette falling device of waste cigarette checking recovery system |
| CN110483186A (en) * | 2019-09-23 | 2019-11-22 | 孙敬爽 | It is a kind of to prepare organic fertilizer raw material environment-friendly processing unit |
| CN110680002A (en) * | 2019-10-17 | 2020-01-14 | 浙江中烟工业有限责任公司 | Automatic tear cigarette device open |
| CN114190580A (en) * | 2022-01-22 | 2022-03-18 | 红塔辽宁烟草有限责任公司营口卷烟厂 | Equipment for treating waste cigarette strips of cigarette making machine |
| CN114669575A (en) * | 2022-03-24 | 2022-06-28 | 李完瓶 | Separating device suitable for garbage classification recycling |
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| CN202172830U (en) * | 2011-07-30 | 2012-03-28 | 昆明以贤烟机部件技术有限公司 | Waste cigarette processing device |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102631025A (en) * | 2012-04-26 | 2012-08-15 | 大树智能科技(南京)有限公司 | Cut tobacco recycling device for cigarette making machine |
| CN103101744A (en) * | 2013-02-01 | 2013-05-15 | 湖南润普科技发展有限公司 | Cigarette falling device of waste cigarette checking recovery system |
| CN103101744B (en) * | 2013-02-01 | 2015-05-13 | 湖南润普科技发展有限公司 | Cigarette falling device of waste cigarette checking recovery system |
| CN103082406A (en) * | 2013-02-06 | 2013-05-08 | 昆明烟机集团三机有限公司 | On-line recovery production line for cut tobacco of defective cigarettes |
| CN103082406B (en) * | 2013-02-06 | 2014-09-03 | 昆明烟机集团三机有限公司 | On-line recovery production line for cut tobacco of defective cigarettes |
| CN110483186A (en) * | 2019-09-23 | 2019-11-22 | 孙敬爽 | It is a kind of to prepare organic fertilizer raw material environment-friendly processing unit |
| CN110483186B (en) * | 2019-09-23 | 2021-12-07 | 四川益民生物科技有限责任公司 | Preparation organic fertilizer raw materials environmental protection processing apparatus |
| CN110680002A (en) * | 2019-10-17 | 2020-01-14 | 浙江中烟工业有限责任公司 | Automatic tear cigarette device open |
| CN110680002B (en) * | 2019-10-17 | 2024-03-15 | 浙江中烟工业有限责任公司 | Automatic tear cigarette device open |
| CN114190580A (en) * | 2022-01-22 | 2022-03-18 | 红塔辽宁烟草有限责任公司营口卷烟厂 | Equipment for treating waste cigarette strips of cigarette making machine |
| CN114669575A (en) * | 2022-03-24 | 2022-06-28 | 李完瓶 | Separating device suitable for garbage classification recycling |
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| CN102258215B (en) | 2013-08-07 |
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