CN110666409A - Three-station disc rotary feeding welding machine - Google Patents
Three-station disc rotary feeding welding machine Download PDFInfo
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- CN110666409A CN110666409A CN201911044797.4A CN201911044797A CN110666409A CN 110666409 A CN110666409 A CN 110666409A CN 201911044797 A CN201911044797 A CN 201911044797A CN 110666409 A CN110666409 A CN 110666409A
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- 238000003466 welding Methods 0.000 title claims abstract description 87
- 239000000463 material Substances 0.000 claims abstract description 64
- 238000003825 pressing Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 17
- 238000007599 discharging Methods 0.000 description 10
- 230000008859 change Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Lining Or Joining Of Plastics Or The Like (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a three-station welding machine with a disc capable of feeding materials in a rotating mode. This welding machine is including rotatory material loading portion, rotatory material loading portion includes the portal frame, carousel and three module that moves down, portal frame longitudinal fixation is in the middle of the base plate of frame, form two welding holes in the middle of the portal frame, support the cylinder and be located under the welding hole, three movable mould group can rotate 90 by cycle down, make a movable mould group be located welding hole below down, two movable mould groups are in the tablet and place the station under another, the welding machine is installed in the base plate rear end, the left end of portal frame is equipped with preceding guide portion and right-hand member and is equipped with the material drawing machine, the base plate front end is installed to the feed bin, the one side at the feed bin is installed to the manipulator. The automatic feeding and welding device has the effects of automatic feeding and welding, labor saving, safe feeding, simultaneous multiple processes and high production efficiency.
Description
Technical Field
The invention relates to the field of 3C product welding, in particular to a three-station disc rotary feeding welding machine.
Background
The 3C product is applied to each corner of life production, and the 3C product contains a large amount of little and thin, special-shaped 3C welding parts, and present welding machine often adopts the artifical tablet of going up of 3C, unloading piece, exists need a large amount of manual works, production efficiency is low, place the safety that the position degree is poor and injure workman's arm easily, more to many disjunctor weldments, the workman need will weld the back and manually get the material, and the security is abominable more.
Disclosure of Invention
To address one or more of the above-mentioned problems, the present invention provides a three-station disk spin-loading welding machine.
According to one aspect of the invention, the three-station disc rotary feeding welding machine comprises a rotary feeding part, wherein the rotary feeding part comprises a portal frame, a rotary table and three lower movable die sets, the portal frame is longitudinally fixed in the middle of a base plate of a frame, two welding holes are formed in the middle of the portal frame, a supporting cylinder is positioned right below the welding holes, the three lower movable die sets can rotate for 90 degrees periodically, one lower movable die set is positioned below the welding holes, the other two lower movable die sets are positioned at a material sheet placing station,
the welding machine is arranged at the rear end of the base plate, the left end of the portal frame is provided with a front material guide part, the right end of the portal frame is provided with a material pulling machine, the stock bin is arranged at the front end of the base plate, the manipulator is arranged at one side of the stock bin,
the mechanical arm sucks and places a material sheet of the bin into the lower movable module, main sheets are uniformly distributed on the carrier tape, the carrier tape is guided by the front material guiding part and transversely pulled by the material pulling machine, enters the upper part of the lower movable module from a door hole of the portal frame, the support cylinder jacks the lower movable module to be attached to the portal frame, and the welding machine welds the material sheet and the main sheets.
In some embodiments, the free end of the manipulator is connected with the rear end of a main block of a suction jig, the suction jig comprises the main block and a first floating plate, four corners of the first floating plate are respectively connected below the main block in a sliding way through lead parts,
the vacuum chuck slides up and down in the second through hole of the first floating plate, the upper end of the vacuum chuck is connected with an air passage pipe, a first external thread in the middle of the air passage pipe is connected with the main block, the lower end of the air passage pipe is sleeved with a buffer spring, the lower end of the buffer spring is attached to the upper surface of the first floating plate, and the upper end of the buffer spring is attached to the lower surface of the main block,
the second external thread of the cylinder barrel of the threaded cylinder is connected with the main block, the telescopic end of the threaded cylinder is in threaded connection with the positioning piece, and the positioning piece moves up and down in the first through hole of the first floating plate.
In some embodiments, the lower end of the positioning piece is in a semi-spherical shape, the internal thread at the upper end of the positioning piece is connected with the external thread at the telescopic end of the threaded cylinder, the external thread of the positioning piece is connected with the two pressing blocks in a threaded manner,
the material pressing block is two fine-thread nuts, and a throttle valve is installed at an air inlet of the threaded cylinder.
In some embodiments, a first nut is screwed on the second external thread, and the first nut is attached to the upper surface of the main block;
the upper end of each first external thread is connected with a second nut in a threaded manner, the second nut is attached to the lower surface of the main block,
the guide part comprises a guide pillar and guide sleeves, the lower end of the guide pillar is fixed at four corners of the first floating plate, the guide sleeves are fixed at four corners of the main block, a stop ring with a large diameter is arranged at the upper end of the guide pillar, the guide pillar is sleeved in the guide sleeve in a penetrating manner, and the stop ring is positioned on the guide sleeve.
In some embodiments, the welding machine comprises a welding head which is rotatably connected to the front end of a cantilever frame, the cantilever frame is slidably connected to a moving plate of the Z-direction moving module,
the Z-direction moving module is a screw and nut connecting pair, the upper end of a screw is connected with an adjusting hand wheel, a nut is connected with a moving plate of the Z-direction moving module, and the Z-direction moving module is vertically fixed at the rear end of the base plate through an underframe.
In some embodiments, preceding guide part includes the guide frame, and the guide frame front end is equipped with the guide roller, installs the silica gel circle on the guide roller, and the guide frame rear end is equipped with the limiting plate, is equipped with sensor assembly directly over the guide frame.
In some embodiments, the portal frame comprises a lower bottom plate, an upper beam plate and two side plates which are arranged in parallel up and down, the lower bottom plate is transversely arranged at the front end of the base plate, and two ends of the upper beam plate and the lower bottom plate are vertically connected through the two side plates; a welding hole is formed in the middle of the upper beam plate,
the supporting cylinder is arranged in the middle of the lower bottom plate,
the turntable is positioned between the supporting cylinder and the upper beam plate, the center of the turntable is rotatably connected with the base plate through a hollow rotating platform, and the hollow rotating platform is connected with a driving motor.
In some embodiments, the lower moving die set comprises a lower jig, a lifting top plate and a second floating plate which are connected with each other, the lifting top plate is arranged below the rotating disc in parallel, the lower jig is arranged above the rotating disc in parallel, a positioning cavity capable of placing a material sheet is arranged in the middle of the lower jig,
the second floating plate is connected with the lower jig, the second floating plate is connected with the upper end of the middle connecting piece, and the lower end of the middle connecting piece penetrates through the rotary table to be connected with a lifting top plate.
In some embodiments, each lower moving module further comprises a lower cushion plate fixed on the upper surface of the turntable, the lower cushion plate is provided with a yielding through hole of the middle connecting piece,
first guide sleeves are fixed at four corners of the lower backing plate, first guide pillars are fixed on the second floating plate, and the first guide pillars are sleeved in the first guide sleeves in a penetrating manner;
a second guide sleeve is fixed on the lower backing plate, the middle connecting piece is sleeved with the second guide sleeve,
four corners of the lower jig are respectively provided with a positioning guide post,
the inner side surface of the lifting top plate is an arc surface, and the circle center of the arc surface is the circle center of the rotary table.
In some embodiments, the upper cover plate is fixed at two ends of the upper beam plate, and the middle of the upper cover plate is provided with an avoiding hole which is positioned right above the welding hole.
This welding machine has realized that carrier band transverse conveyance goes up the tablet, and a plurality of metal tablet can be placed to feed bin portion, and the manipulator drives and inhales the material tool and moves the material, and tablet under the rotatory transport of rotatory material loading portion supports the cylinder jacking and assembles welding jig, and the welding machine welding has realized full automatization material loading welding, and its beneficial effect is: firstly, welding operation of feeding sheets is automated, labor is saved, production efficiency is high, and safety efficiency is high; secondly, the rotary table of the rotary feeding part rotates to enable the three lower movable modules to be switched among the discharging station, the welding station and the discharging station, only the lower movable modules on the welding position at the lower end of the portal frame are welded, and the other two lower movable modules are used for feeding and discharging, a plurality of processes can be carried out simultaneously, and a welding device and other equipment parts are not arranged at the upper end during feeding and discharging, so that the placing is convenient, and a manipulator can be used for placing, and the hands are further protected; thirdly, the combined jig saves two sets of upper jigs, improves the feeding speed, is safe and rapid in feeding and discharging, and greatly improves the production efficiency; the support cylinder is arranged below the welding position, a rotary joint is not needed for realizing connection in rotation, a group of support cylinders is not needed to be arranged below each lower moving die group, two groups of cylinders are saved, a plurality of expensive parts are saved, the cost is saved, the size of a product is reduced, and the support cylinder is arranged, so that the support cylinder does not contact with the rotating disc when rotating, the friction resistance is avoided, the rotating speed of the rotating disc is greatly improved, the production efficiency is improved, and meanwhile, the service life of the rotating disc is long; fifthly, the portal frame is of a portal structure, the strength is high, the stability is high, no vibration and other phenomena exist in operation welding, the material sheet position degree is high, the welding position degree is high, and the yield is high.
Drawings
FIG. 1 is a three-dimensional schematic view of a three-station disk spin-feed welder in accordance with an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the welder shown in FIG. 1;
FIG. 3 is a three-dimensional schematic view of the suction jig shown in FIG. 1;
FIG. 4 is a schematic front view of the suction jig shown in FIG. 3;
fig. 5 is a three-dimensional view illustrating the front guide part shown in fig. 1;
FIG. 6 is a three-dimensional schematic view of the rotary feeder of FIG. 1;
FIG. 7 is a three-dimensional schematic view of the gantry shown in FIG. 6;
FIG. 8 is a three-dimensional schematic view of the hollow rotating platform of FIG. 6;
FIG. 9 is a three-dimensional schematic view of the lower moving die set shown in FIG. 6;
FIG. 10 is a schematic front view of the lower moving module shown in FIG. 6;
the device comprises a frame 01, a base plate 011, a welding machine 02, a welding head 021, a cantilever frame 022, a Z-direction moving module 023, an adjusting hand wheel 024 and a bottom frame 025;
the automatic feeding device comprises a rotary feeding part 03, a portal frame 1, a lower bottom plate 11, an upper beam plate 12, a welding hole 121, a side plate 13, a rotary table 2, a supporting cylinder 3, a hollow rotary platform 4, a shell 41, an input end 42, a rotating end 43, a driving gear 44, a driven gear 45, a driving motor 5, an upper cover plate 6, a positioning ring 7, a heightening table 8, a lower movable module 9, a second guide sleeve 90, a second floating plate 91, a lower jig 92, a positioning cavity 921, a middle coupling piece 93, a lifting top plate 94, an arc surface 941, a lower cushion plate 95, a first guide sleeve 96, a first guide pillar 97, a positioning guide pillar 98 and a positioning needle 99; a stock bin portion 04, a manipulator 05,
a suction jig 06, a main block 061, a first floating plate 062, a vacuum sucker 063, a threaded cylinder 064, a lead part 065, a guide pillar 0651, a guide sleeve 0652, a stop ring 0653, an air passage tube 066, a buffer spring 067, a material pressing block 068, a positioning part 069,
the device comprises a front material guide part 07, a material guide frame 071, a material guide roller 072, a silica gel ring 073, a limiting plate 074 and a sensor component 075; a puller 08.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Fig. 1-10 schematically illustrate a three-station disk spin-on-feed welding machine according to one embodiment of the present invention. As shown in the figure, the device comprises a rotary feeding part 03, the rotary feeding part 03 comprises a portal frame 1, a turntable 2 and three lower movable die sets 9, the portal frame 1 is longitudinally fixed in the middle of a base plate 011 of a frame 01, two welding holes 121 are formed in the middle of the portal frame 1, a supporting cylinder 3 is positioned right below the welding holes 121, the three lower movable die sets 9 can rotate 120 degrees periodically, one lower movable die set 9 is positioned below the welding holes 121, the other two lower movable die sets 9 are positioned at a material sheet placing station,
the welding machine 02 is arranged at the rear end of the base plate 011, the left end of the portal frame 1 is provided with a front material guiding part 07, the right end of the portal frame is provided with a material pulling machine 08, the bin 04 is arranged at the front end of the base plate 011, the manipulator 05 is arranged at one side of the bin 04,
the manipulator 05 sucks and places the material sheet of the bin 04 into the lower movable die set 9, main sheets are uniformly distributed on the carrier tape, the carrier tape is guided by the front material guiding part 07 and transversely pulled by the material pulling machine 08 to enter the upper part of the lower movable die set 9 from a door hole of the portal frame 1, the support cylinder 3 jacks the lower movable die set 9 to be attached to the portal frame 1, and the welding machine 02 welds the material sheet and the main sheets.
This welding machine has realized that the carrier band transversely transports and has gone up the tablet, and a plurality of metal tablet can be placed to feed bin portion 04, and manipulator 05 drives and inhales material tool 06 and moves the material, and tablet under the rotary conveying of rotary feeding portion 03, 3 jacking of support cylinder are moved module 9 and are assembled welding jig, and welding machine 02 welds, has realized full automatization material loading welding, and its beneficial effect is: firstly, welding operation of feeding sheets is automated, labor is saved, production efficiency is high, and safety efficiency is high; secondly, the turntable 2 of the rotary feeding part 03 rotates to enable the three lower movable die sets 9 to be switched among a discharging station, a welding station and a discharging station, only the lower movable die set 9 on the welding position at the lower end of the portal frame 1 is used for welding, the other two lower movable die sets 9 are used for feeding and discharging, a plurality of processes can be simultaneously carried out, and a welding device and other equipment parts are not arranged at the upper end during feeding and discharging, so that the placing is convenient, and a manipulator can be used for placing, and the hands are further protected; thirdly, the combined jig saves two sets of upper jigs, improves the feeding speed, is safe and rapid in feeding and discharging, and greatly improves the production efficiency; fourthly, the supporting cylinders 3 are arranged below the welding positions, rotary joints are not needed for realizing connection in rotation, a group of supporting cylinders 3 are not needed to be arranged below each lower moving die group 9, two groups of cylinders are saved, a plurality of expensive parts are saved, cost is saved, the size of a product is reduced, the supporting cylinders 3 are arranged, and when the supporting cylinders 3 rotate, the supporting cylinders 3 do not contact with the rotating disc, friction resistance is avoided, the rotating speed of the rotating disc 2 is greatly improved, the production efficiency is improved, and meanwhile, the service life of the rotating disc 2 is long; fifthly, the portal frame 1 is of a portal structure, the strength is high, the stability is high, the phenomena of vibration and the like do not exist in operation welding, the material sheet position degree is high, the welding position degree is high, and the yield is high.
Preferably, the free end of the manipulator 05 is connected with the rear end of the main block 061 of the suction jig 06, the suction jig 06 comprises the main block 061 and a first floating plate 062, four corners of the first floating plate 062 are respectively connected below the main block 061 in a sliding manner through the lead parts 065,
the vacuum sucker 063 slides up and down in the second through hole of the first floating plate 062, the upper end of the vacuum sucker 063 is connected with the air passage pipe 066, the first external thread in the middle of the air passage pipe 066 is connected with the main block 061, the lower end of the air passage pipe 066 is sleeved with the buffer spring 067, the lower end of the buffer spring 067 is attached to the upper surface of the first floating plate 062, the upper end of the buffer spring is attached to the lower surface of the main block 061,
the second outer thread of the cylinder barrel of the threaded cylinder 064 is connected with the main block 061, the telescopic end of the threaded cylinder 064 is connected with the positioning piece 069 in a threaded manner, and the positioning piece 069 moves up and down in the first through hole of the first floating plate 062. This inhale tool 06 provides the automatic material device that moves, adopts threaded cylinder 064 to drive setting element 069 location tablet when getting the material, and vacuum chuck 063 receives buffer spring 067 effect to float the buffering and pushes down laminating tablet to inhale solid tablet, its beneficial effect is: firstly, automatic material moving and positioning are realized, the positioning piece 069 is positioned at high precision, the product position is high, and the yield is high; secondly, automatic material moving is realized, no human is involved, no human factor error exists, the safety of operators is high, the production efficiency is high, and the method is suitable for large-scale continuous production; thirdly, the device adopts a threaded cylinder 064 to drive a positioning piece 069, so that the speed is high and the positioning precision is high; fourthly, the buffer spring 067 can return quickly, the pressing and the suction are in an elastic gradual change process, the speed is controllable, and when the vacuum sucker 063 is not in action, the vacuum sucker 063 is located at an initial position, so that the vacuum sucker 063 can be effectively protected; fifthly, the vertical movement straightness is high due to the lead piece 065, left-right errors and offset phenomena are avoided, and the position precision of the vacuum chuck 063 is high; sixthly, the chuck is convenient to install and adjust and has certain universality.
Preferably, the lower extreme of setting element 069 is the semicircle ball-shape, and the external screw thread of the flexible end of the upper end female connection screw thread cylinder 064 of setting element 069 presses material piece 068, and behind the locating hole that setting element 069 penetrated the tablet, pressed material piece 068 pressfitting in the tablet top, when preventing that vacuum chuck 063 from inhaling admittedly, the tablet position removed, and its beneficial effect is: hemispherical setting element 069 can obtain better location effect, does not damage the locating hole, presses the setting of material piece simultaneously to make setting element 069 fix a position the tablet earlier, presses material piece 068 to compress tightly the tablet, prevents that the tablet from appearing the position and removing in adsorbing.
The material pressing block 068 is two fine-thread nuts, and a throttle valve is installed at an air inlet of the threaded cylinder 064. The beneficial effects are as follows: the material pressing block 068 is high in precision and low in cost, the lower surface of the material pressing block is high in flatness, and the fine-tooth nut is more precise in adjustment precision; the throttle valve can control the soft pressing action of the threaded cylinder 064, and the material pressing block 068 has no indentation relative to the material sheet.
Preferably, the first nut is in threaded connection with the second external thread, and the first nut is attached to the upper surface of the main block 061; the beneficial effects are as follows: the first nut increases the relative connection fixing strength of the first nut and the second nut, and the threaded cylinder 064 is used for multiple times without position change.
The upper end of each first external thread is connected with a second nut in a threaded manner, the second nut is attached to the lower surface of the main block 061,
the lead portion 065 comprises a guide pillar 0651 and a guide sleeve 0652, the lower end of the guide pillar 0651 is fixed at four corners of the first floating plate 062, the guide sleeve 0652 is fixed at four corners of the main block 061, a stop ring 0653 with a large diameter is arranged at the upper end of the guide pillar 0651, the guide pillar 0651 is sleeved in the guide sleeve 0652 in a penetrating manner, and the stop ring 0653 is positioned on the guide sleeve 0652. The beneficial effects are as follows: the lead part 065 has good linear motion and small friction, can obtain better linearity, and the position of the lowest end of the stop ring 0653 can be limited.
Preferably, the welding machine 02 includes a welding head 021, the welding head 021 is rotatably connected to the front end of the cantilever 022, the cantilever 022 is slidably connected to the moving plate of the Z-direction moving module 023,
z is to removing the module 023 and connecting vice for screw nut, and adjusting hand wheel 024 is connected to the lead screw upper end, and the nut is connected Z and is removed the movable plate of module 023 to, and Z passes through chassis 025 vertical fixation at base plate 011 rear end to removing the module 023. The beneficial effects are as follows: this welder 02 has up and down and rotational adjustment dimensions, and can cover a larger welding area.
Preferably, the front material guiding part 07 comprises a material guiding frame 071, the front end of the material guiding frame 071 is provided with a material guiding roller 072, the material guiding roller 072 is provided with a silica gel ring 073, the rear end of the material guiding frame 071 is provided with a limiting plate 074, and a sensor component 075 is arranged right above the material guiding frame 071. The arrangement ensures that the carrier band has high moving linearity, no vertical jumping, high material sheet arrival rate and improved yield.
Preferably, the portal frame 1 comprises a lower bottom plate 11, an upper beam plate 12 and two side plates 13 which are arranged in parallel up and down, the lower bottom plate 11 is transversely arranged at the front end of the base plate 011, and the two ends of the upper beam plate 12 and the lower bottom plate 11 are vertically connected through the two side plates 13; form a welding hole 121 in the middle of the upper beam plate 12, its beneficial effect is: portal frame 1 is gantry structure, and intensity is high, and stability is high, does not have the phenomenon such as shake in the operation welding, and tablet position degree is high, and welding position degree is high, effect that the yields is high.
The supporting cylinder 3 is installed on the lower bottom plate 11 in the middle,
the turntable 2 is positioned between the supporting cylinder 3 and the upper beam plate 12, the center of the turntable 2 is rotatably connected with the substrate 011 through the hollow rotary platform 4, and the hollow rotary platform 4 is connected with the driving motor 5. The beneficial effects are as follows: the hollow rotary platform 4 is adopted to drive the rotary disc 2 to rotate, the rotation is stable, and the rotation power is large.
Preferably, the lower moving die set 9 comprises a lower jig 92, a lifting top plate 94 and a second floating plate 91 which are connected with each other, the lifting top plate 94 is arranged below the rotating disk 2 in parallel, the lower jig 92 is arranged above the rotating disk 2 in parallel, a positioning cavity 921 capable of placing material sheets is arranged in the middle of the lower jig 92,
the second floating plate 91 is connected with a lower fixture 92, the second floating plate 91 is connected with the upper end of a middle connecting piece 93, and the lower end of the middle connecting piece 93 penetrates through the rotary table 2 to be connected with a lifting top plate 94.
Preferably, each lower moving die set 9 further comprises a lower backing plate 95, the lower backing plate 95 is fixed on the upper surface of the rotating disc 2, the lower backing plate 95 is provided with a yielding through hole of the middle connecting piece 93,
still be fixed with second guide pin bushing 90 on the lower bolster 95, well antithetical couplet 93 wears to overlap second guide pin bushing 90, and its beneficial effect is: this lower movable mould group 9 can effectively fix a position the product, and the jacking straightness accuracy is high from top to bottom, and the pay-off precision is reliable, rotates to the safe position and goes up unloading, has improved the security performance greatly to and production efficiency.
Four corners of the lower jig 92 are respectively provided with a positioning guide post 98,
The inner side surface of the lifting top plate 94 is an arc surface 941, and the circle center of the arc surface 941 is the circle center of the turntable 2. The beneficial effects are as follows: the circular arc surface 941 can prevent the lifting top plate 94 from interfering with the turntable 2 during circumferential rotation, thereby greatly saving the volume of the equipment.
Preferably, the upper cover plate 6 is fixed at two ends of the upper beam plate 12, and the middle of the upper cover plate 6 is provided with a avoiding hole which is positioned right above the welding hole 121. The beneficial effects are as follows: tool 92 and upper beam plate 12 under upper cover plate 6 protection, many times welding is indeformable, only needs to change upper cover plate 6, and is simple swift effective.
Preferably, the hollow rotary platform 4 comprises a housing 41, an input end 42 and a rotating hundred million 43, the input end 42 is connected to the lower side of the housing 41, a driving gear 44 is arranged at the center of the input end 42, the rotating end 43 is arranged in the central hole of the housing 41, a driven gear 45 is arranged below the circumferential surface of the rotating end 43, the driving gear 44 is meshed with the driven gear 45,
the shell 41 is fixed on the base plate 011, the rotating end 43 is connected with the turntable 2, and the input end 42 is connected with the driving motor 5. The beneficial effects are as follows: the hollow rotary platform 4 of the arrangement can output larger torque and has accurate transmission.
Preferably, the driving gear 44 and the driven gear 45 are helical gears, and the driving motor 5 is a servo motor. The beneficial effects are as follows: the output precision of the servo motor is high.
Preferably, the lower surface of the shell 41 is connected with the pad elevation platform 8 in a threaded manner, the pad elevation platform 8 is connected on the lower bottom plate 11 in a threaded manner, the upper surface of the rotating end 43 is connected to the lower surface of the positioning ring 7, and the positioning ring 7 is fixed below the center of the turntable 2;
the center of the turntable 2 is provided with a first through hole, the substrate 011 board is provided with a first yielding hole, the heightening platform 8 is provided with a second yielding hole, the positioning ring 7 is provided with a second through hole, the driving motor 5 penetrates through the first yielding hole, the input end 42 penetrates through the second yielding hole, and the first through hole, the second yielding hole and the first yielding hole are communicated with each other from top to bottom. The beneficial effects are as follows: the elevating platform 8 and the positioning ring 7 are simple in structure, compact in size and firm in connection.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The welding machine for the three-station disc rotary feeding is characterized by comprising a rotary feeding part (03), wherein the rotary feeding part (03) comprises a portal frame (1), a turntable (2) and three lower movable modules (9), the portal frame (1) is longitudinally fixed in the middle of a base plate (011) of a rack (01), two welding holes (121) are formed in the middle of the portal frame (1), a supporting cylinder (3) is positioned under the welding holes (121), the three lower movable modules (9) can periodically rotate by 120 degrees, one lower movable module (9) is positioned under the welding holes (121), and the other two lower movable modules (9) are positioned at a material sheet placing station,
the welding machine (02) is arranged at the rear end of the base plate (011), the left end of the portal frame (1) is provided with a front material guiding part (07), the right end of the portal frame is provided with a material pulling machine (08), the stock bin (04) is arranged at the front end of the base plate (011), the manipulator (05) is arranged at one side of the stock bin (04),
manipulator (05) will the tablet of feed bin (04) is inhaled and is put move down in module (9), the main leaf of evenly having arranged on the carrier band, the carrier band warp preceding guide portion (07) direction and draw material machine (08) horizontal pulling, follow the door opening of portal frame (1) gets into move down module (9) top, support cylinder (3) jack-up move down module (9) laminating portal frame (1), welding machine (02) welding the tablet with the main leaf.
2. A three-station disc rotary feeding welding machine according to claim 1, characterized in that the free end of the manipulator (05) is connected with the rear end of the main block (061) of the suction jig (06), the suction jig (06) comprises the main block (061) and a first floating plate (062), the four corners of the first floating plate (062) are respectively connected below the main block (061) in a sliding way through the lead parts (065),
a vacuum sucker (063) slides up and down in the second through hole of the first floating plate (062), the upper end of the vacuum sucker (063) is connected with an air passage pipe (066), a first external thread in the middle of the air passage pipe (066) is connected with the main block (061), the lower end of the air passage pipe (066) is sleeved with a buffer spring (067), the lower end of the buffer spring (067) is attached to the upper surface of the first floating plate (062), and the upper end of the buffer spring is attached to the lower surface of the main block (061),
the second external thread of the cylinder barrel of the threaded cylinder (064) is connected with the main block (061), the telescopic end of the threaded cylinder (064) is in threaded connection with the positioning piece (069), and the positioning piece (069) moves up and down in the first through hole of the first floating plate (062).
3. The three-station disc rotary feeding welding machine as claimed in claim 2, wherein the lower end of the positioning member (069) is in a semi-spherical shape, the upper end of the positioning member (069) is in threaded connection with the external thread of the telescopic end of the threaded cylinder (064), the external thread of the positioning member (069) is in threaded connection with two material pressing blocks (068),
the material pressing block (068) is composed of two fine-thread nuts, and a throttle valve is installed at an air inlet of the threaded air cylinder (064).
4. A three-station rotary disc loading welder according to claim 2, characterized in that a first nut is screwed on said second external thread, said first nut being applied on the upper surface of said main block (061);
the upper end of each first external thread is connected with a second nut in a threaded manner, the second nut is attached to the lower surface of the main block (061),
the lead part (065) comprises a guide pillar (0651) and a guide sleeve (0652), the lower end of the guide pillar (0651) is fixed to four corners of the first floating plate (062), the guide sleeve (0652) is fixed to four corners of the main block (061), a stop ring (0653) with a large diameter is arranged at the upper end of the guide pillar (0651), the guide pillar (0651) is sleeved in the guide sleeve (0652) in a penetrating mode, and the stop ring (0653) is located on the guide sleeve (0652).
5. A three-station disc rotary feeding welding machine according to claim 1, characterized in that the welding machine (02) comprises a welding head (021), the welding head (021) is rotatably connected to the front end of a cantilever rack (022), the cantilever rack (022) is slidably connected to the moving plate of the Z-direction moving module (023),
z is vice for screw nut connection to removal module (023), and adjusting hand wheel (024) is connected to the lead screw upper end, and the nut is connected Z is to the movable plate that removes module (023), Z passes through chassis (025) vertical fixation to removing module (023) base plate (011) rear end.
6. The welding machine of three-station disc rotary feeding of claim 1, characterized in that, the preceding guide part (07) includes a guide frame (071), a guide roller (072) is arranged at the front end of the guide frame (071), a silica gel ring (073) is arranged on the guide roller (072), a limiting plate (074) is arranged at the rear end of the guide frame (071), and a sensor component (075) is arranged right above the guide frame (071).
7. The three-station circular disc rotary feeding welding machine is characterized in that the portal frame (1) comprises a lower bottom plate (11), an upper beam plate (12) and two side plates (13) which are arranged in parallel up and down, the lower bottom plate (11) is transversely installed at the front end of the base plate (011), and the two ends of the upper beam plate (12) and the lower bottom plate (11) are vertically connected through the two side plates (13); the middle of the upper beam plate (12) is provided with the welding hole (121),
the supporting cylinder (3) is arranged in the middle of the lower bottom plate (11),
carousel (2) are located support cylinder (3) with between upper beam plate (12), carousel (2) center is rotated through cavity rotary platform (4) and is connected base plate (011), driving motor (5) is connected to cavity rotary platform (4).
8. The three-station disc rotary feeding welding machine according to claim 1, characterized in that the lower moving module (9) comprises a lower jig (92), a lifting top plate (94) and a second floating plate (91) which are connected with each other, the lifting top plate (94) is arranged below the rotary disc (2) in parallel, the lower jig (92) is arranged above the rotary disc (2) in parallel, a positioning cavity (921) capable of placing the material sheet is arranged in the middle of the lower jig (92),
the second floating plate (91) is connected with the lower jig (92), the second floating plate (91) is connected with the upper end of a middle connecting piece (93) in the lower portion, and the lower end of the middle connecting piece (93) penetrates through the rotary table (2) to be connected with the lifting top plate (94).
9. The welding machine of three-station disc rotary feeding of claim 8, characterized in that each said lower moving die set (9) further comprises a lower backing plate (95), said lower backing plate (95) is fixed on the upper surface of said turntable (2), said lower backing plate (95) is provided with a yielding through hole of said middle link member (93),
first guide sleeves (96) are fixed at four corners of the lower backing plate (95), a first guide post (97) is fixed on the second floating plate (91), and the first guide post (97) is sleeved in the first guide sleeves (96) in a penetrating manner;
a second guide sleeve (90) is also fixed on the lower backing plate (95), the middle connecting piece (93) penetrates through the second guide sleeve (90),
four corners of the lower jig (92) are respectively provided with a positioning guide post (98),
the lift roof (94) medial surface is arc surface (941), the centre of a circle of arc surface (941) is the centre of a circle of carousel (2).
10. A three-station disc rotary feeding welding machine according to claim 7, characterized in that an upper cover plate (6) is fixed at two ends of the upper beam plate (12), an avoiding hole is formed in the middle of the upper cover plate (6), and the avoiding hole is located right above the welding hole (121).
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| CN201911044797.4A CN110666409B (en) | 2019-10-30 | 2019-10-30 | Welding machine with three-station disc rotary feeding function |
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| CN201911044797.4A CN110666409B (en) | 2019-10-30 | 2019-10-30 | Welding machine with three-station disc rotary feeding function |
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