CN110315208A - A kind of double-station dissimilar metal double-sided laser welding equipment - Google Patents
A kind of double-station dissimilar metal double-sided laser welding equipment Download PDFInfo
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- CN110315208A CN110315208A CN201910349304.1A CN201910349304A CN110315208A CN 110315208 A CN110315208 A CN 110315208A CN 201910349304 A CN201910349304 A CN 201910349304A CN 110315208 A CN110315208 A CN 110315208A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/0093—Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/32—Bonding taking account of the properties of the material involved
- B23K26/323—Bonding taking account of the properties of the material involved involving parts made of dissimilar metallic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
本发明公开了一种双工位异种金属双面激光焊接设备,包括工作台、料带传送组件、焊接治具及激光焊接组件,焊接治具包括底板、Cowling下模、Spring下模、Cowling上模、Spring上模、Cowling切料组件和Spring切料组件,焊接治具上设有从上到下依次设置的Spring料带槽、Shield料带槽及Cowling料带通道,其中Shield料带槽横向设置,Cowling料带通道和Spring料带槽纵向设置,贯穿底板和Cowling下模设有供Cowling切料组件穿越的第一切刀孔,第一切刀孔穿过Cowling料带通道,Shield料带槽的下方设有贯穿底板及Spring下模的供Spring切料组件穿越的第二切刀孔。本发明的激光焊接设备能够分两个工位分别在Shield件的两面焊接异种材料的Spring件和Cowling件,具有较高的焊接质量和较高的生产效率。
The invention discloses a dual-station dissimilar metal double-sided laser welding equipment, which includes a workbench, a material belt conveying assembly, a welding jig and a laser welding assembly, and the welding jig includes a bottom plate, a Cowling lower mold, a Spring lower mold, and a Cowling upper mold. Die, Spring upper die, Cowling cutting assembly and Spring cutting assembly, the welding jig is provided with Spring strip groove, Shield strip groove and Cowling strip channel arranged in sequence from top to bottom, and the Shield strip groove is horizontal Setting, the Cowling strip channel and the Spring strip groove are arranged longitudinally, and the first cutting hole for the Cowling cutting component to pass through the bottom plate and the Cowling lower die is provided. The first cutting hole passes through the Cowling strip channel, and the Shield strip The bottom of the groove is provided with a second cutter hole through the bottom plate and the Spring lower die for the Spring cutting component to pass through. The laser welding equipment of the present invention can respectively weld Spring pieces and Cowling pieces of dissimilar materials on both sides of the Shield piece in two stations, and has higher welding quality and higher production efficiency.
Description
技术领域technical field
本发明涉及焊接技术领域,特别涉及一种双工位异种金属双面激光焊 接设备。The invention relates to the field of welding technology, in particular to a double-side laser welding equipment with two stations for dissimilar metals.
背景技术Background technique
射频屏蔽组件是手机等移动终端重要零件。图1示意性地显示了焊接 设备所得到的射频屏蔽组件的正面局部示意图,图2示意性地显示了焊接 设备所得到的射频屏蔽组件的背面局部示意图。请参考图1和图2,射频屏 蔽组件由不同材质的零件构成,分别命名为Shield件700、Cowling件800 和Spring件900,其中Shield件700为薄的冲压件,Cowling件800为大致 呈立方体状的罩子,Spring件900为可变形的弹片。Shield件700的一面焊 接Cowling件800,另一面焊接Spring件900。最初的Shield件700、Cowling 件800和Spring件900分别固定在Shield料带、Cowling料带、Spring料 带上。Radio frequency shielding components are important parts of mobile terminals such as mobile phones. Fig. 1 schematically shows a partial front view of a radio frequency shielding assembly obtained by welding equipment, and Fig. 2 schematically shows a partial rear view of a radio frequency shielding assembly obtained by welding equipment. Please refer to Figure 1 and Figure 2. The RF shielding assembly is composed of parts of different materials, which are named Shield 700, Cowling 800 and Spring 900 respectively. Shield 700 is a thin stamping part, and Cowling 800 is roughly cubic. Shaped cover, Spring piece 900 is a deformable shrapnel. One side of Shield piece 700 is welded with Cowling piece 800, and the other side is welded with Spring piece 900. Initial Shield piece 700, Cowling piece 800 and Spring piece 900 are respectively fixed on the Shield strip, Cowling strip, Spring strip.
发明内容Contents of the invention
根据本发明的一个方面,提供了一种双工位异种金属双面激光焊接设 备,包括:According to one aspect of the present invention, a double-side laser welding device for dissimilar metals with two stations is provided, including:
工作台;workbench;
料带传送组件,料带传送组件包括拉料机构、导正组件、放料组件, 料带传送组件有三个,其中一个料带传送组件在工作台上横向设置,另外 两个料带传送组件纵向设置;The material belt conveying assembly, the material belt conveying assembly includes a material pulling mechanism, a guiding assembly, and a feeding assembly. There are three material belt conveying assemblies, one of which is set horizontally on the workbench, and the other two are vertically set up;
焊接治具,焊接治具设置在拉料机构和导正组件之间,焊接治具包括 底板、Cowling下模、Spring下模、Cowling上模、Spring上模、Cowling 切料组件和Spring切料组件,Cowling下模和Spring下模均固定在底板上 表面,Cowling上模位于Cowling下模的上方,Spring上模位于Spring下模 的上方,Cowling切料组件位于Cowling下模的下方,Spring切料组件位于 Spring下模的下方,Cowling下模设有供Cowling料带通过的Cowling料带 通道,Cowling下模和Spring下模上设有引导Shield料带的Shield料带槽, Spring上模设有引导Spring料带的Spring料带槽,其中Shield料带槽横向 设置,Cowling料带通道和Spring料带槽纵向设置,Cowling料带通道位于Shield料带槽的下方,Spring料带槽位于Shield料带槽的上方,贯穿底板和 Cowling下模设有供Cowling切料组件穿越的第一切刀孔,第一切刀孔穿过 Cowling料带通道,Shield料带槽的下方设有贯穿底板及Spring下模的供 Spring切料组件穿越的第二切刀孔;Welding jig, the welding jig is set between the pulling mechanism and the guide assembly, the welding jig includes the bottom plate, Cowling lower die, Spring lower die, Cowling upper die, Spring upper die, Cowling cutting component and Spring cutting component , the Cowling lower die and the Spring lower die are fixed on the upper surface of the bottom plate, the Cowling upper die is located above the Cowling lower die, the Spring upper die is located above the Spring lower die, the Cowling cutting assembly is located below the Cowling lower die, and the Spring cutting assembly Located below the Spring lower die, the Cowling lower die is provided with a Cowling tape passage for the Cowling tape to pass through, the Cowling lower die and the Spring lower die are provided with a Shield tape groove for guiding the Shield tape, and the Spring upper die is provided with a guide Spring The Spring material groove of the material belt, wherein the Shield material belt groove is set horizontally, the Cowling material belt channel and the Spring material belt groove are arranged vertically, the Cowling material belt channel is located under the Shield material belt groove, and the Spring material belt groove is located at the shield material belt groove Above, through the bottom plate and the Cowling lower mold, there is a first cutting hole for the Cowling cutting component to pass through. The first cutting hole passes through the Cowling strip channel, and the bottom of the Shield strip groove is provided with a hole that passes through the bottom plate and the Spring lower mold. The second cutter hole for Spring cutting components to pass through;
激光焊接组件,每个焊接工位对应设有一个激光焊接组件。Laser welding components, each welding station is equipped with a laser welding component.
本实施方式的有益效果在于:实现将Cowling件和Spring件焊接到 Shield件的两面;Spring料带槽、Shield料带槽和Cowling料带通道分别供 Spring料带、Shield料带及Cowling料带通过,三个引导料带的通道或导料 槽从上到下依次是Spring料带槽、Shield料带槽和Cowling料带通道,以 该顺序设置的好处在于,克服了焊接空间狭小的缺陷,将Cowling件和 Spring件的焊接部位充分暴露在激光下,提高了激光的利用率;Cowling切料组件将Cowling件从Cowling料带上切除,并上顶使Cowling件与Shield 料带接触,再由激光焊接组件焊接;激光焊接组件将Spring件与Shield件 焊接,由Spring切料组件将Spring件从Spring料带上切除。The beneficial effect of this embodiment is: to realize that the Cowling piece and the Spring piece are welded to the two sides of the Shield piece; the Spring strip groove, the Shield strip groove and the Cowling strip channel are respectively for the Spring strip, the Shield strip and the Cowling strip to pass through , the three channels or guide grooves for guiding the material belt are Spring material belt channel, Shield material belt channel and Cowling material belt channel from top to bottom. The advantage of setting in this order is that it overcomes the defect of narrow welding space, The welding parts of the Cowling and Spring parts are fully exposed to the laser, which improves the utilization rate of the laser; the Cowling cutting component cuts the Cowling from the Cowling strip, and puts the Cowling in contact with the Shield strip, and then the laser The welding component is welded; the laser welding component welds the Spring part and the Shield part, and the Spring part is cut off from the Spring strip by the Spring material cutting component.
在一些实施方式中,拉料机构包括四方框形状的第一框架,第一框架 内设有水平的主动轴,主动轴上同轴固定有主动轮,第一框架的外侧安装 有第一电机,第一电机的输出轴与主动轴同轴连接,第一框架内固定有与 主动轴平行的轴,轴上转动连接有两个杠杆,每个杠杆的两端分别位于轴 的两侧,两个杠杆的相同端通过第一连杆连接,两个杠杆的另一端通过第 二连杆连接,第二杠杆上同轴套设有能够转动的从动轮,杠杆的远离第一连杆的那端上方设有弹簧,弹簧被配置为对杠杆施加向下压力,使从动轮 与主动轮贴合,第一连杆的上方设有第一气缸,第一气缸的输出轴连接有 压杆,压杆被配置为能够在第一气缸的驱动下下压第一连杆使从动轮与主 动轮分离,第一框架的与导正组件相对的那侧设有水平的延伸板,延伸板 上设有两块与主动轴垂直的且水平设置的第一导料板,两块第一导料板相 对的侧面设有第一导料槽。在弹簧推力的作用下,从动轮靠近主动轮。在 操作中,料带从第一导料槽中导入拉料机构中,并从动轮与主动轮之间穿 过,第一电机驱动主动轮转动,主动轮和从动轮配合拉动料带前进。需要 对零件进行焊接时,由第一气缸驱动压杆向下运动,压杆下压第一连杆, 带动两个杠杆转动,使杠杆的另外一端克服弹簧而上翘,此时从动轮远离 主动轮,拉料机构暂停拉料,所以本实施方式的拉料机构具有动停的功能。In some embodiments, the material pulling mechanism includes a first frame in the shape of a square frame, a horizontal driving shaft is arranged in the first frame, a driving wheel is coaxially fixed on the driving shaft, and a first motor is installed on the outside of the first frame. The output shaft of the first motor is coaxially connected with the driving shaft, and a shaft parallel to the driving shaft is fixed in the first frame, and two levers are rotatably connected to the shaft, and the two ends of each lever are respectively located on both sides of the shaft. The same ends of the levers are connected by the first connecting rod, and the other ends of the two levers are connected by the second connecting rod. The coaxial sleeve on the second lever is provided with a rotatable driven wheel, and the upper end of the lever far away from the first connecting rod A spring is provided, and the spring is configured to exert downward pressure on the lever so that the driven wheel and the driving wheel fit together. A first cylinder is provided above the first connecting rod. The output shaft of the first cylinder is connected with a pressure rod, and the pressure rod is It is configured to be able to press down the first connecting rod under the drive of the first cylinder to separate the driven wheel from the driving wheel. A horizontal extension plate is provided on the side of the first frame opposite to the guide assembly, and two pieces are arranged on the extension plate. The first material guide plates are perpendicular to the driving shaft and arranged horizontally, and the opposite sides of the two first material guide plates are provided with first material guide grooves. Under the action of spring thrust, the driven wheel is close to the driving wheel. In operation, the material band is introduced in the material pulling mechanism from the first material guide groove, and passes between the driven wheel and the driving wheel, the first motor drives the driving wheel to rotate, and the driving wheel and the driven wheel cooperate to pull the material band to advance. When the parts need to be welded, the first cylinder drives the pressure rod to move downward, and the pressure rod presses down the first connecting rod, driving the two levers to rotate, so that the other end of the lever overcomes the spring and rises up. At this time, the driven wheel is far away from the driving wheel. Wheel, the material pulling mechanism suspends pulling material, so the material pulling mechanism of this embodiment has the function of moving and stopping.
在一些实施方式中,导正组件包括两个第二导料板、一个可转动的轴 套及两个第一卡盘,两个第二导料板相对的侧面设有第二导料槽,轴套设 置在第二导料板的进口端,两个第一卡盘套设在轴套上,在工作台上安装 有第一支架,第二导料板固定在第一支架上,从第一支架的侧面固定有延 伸杆,延伸杆上设有固定轴,固定轴上设有两个滚珠轴承,滚珠轴承外设 有轴套,通过滚珠轴承使轴套能够转动。物料从两个第一卡盘之间穿过, 第一卡盘可以防止料带出现较大的左右偏移,然后料带从第二导料槽之间 穿过,具体地,料带的两个边分别处在两个第二导料槽中。本实施方式的 导正组件能够防止进入焊接工序的料带产生左右偏移或倾斜,为后道焊接 工序的焊接精度提供了保证。In some embodiments, the guiding assembly includes two second material guide plates, a rotatable bushing and two first chucks, and second material guide grooves are provided on opposite sides of the two second material guide plates, The shaft sleeve is arranged on the inlet end of the second material guide plate, the two first chucks are sleeved on the shaft sleeve, the first bracket is installed on the workbench, the second material guide plate is fixed on the first bracket, and the An extension rod is fixed on the side of a bracket, a fixed shaft is arranged on the extension rod, two ball bearings are arranged on the fixed shaft, and a shaft sleeve is arranged outside the ball bearing, and the shaft sleeve can be rotated through the ball bearings. The material passes between the two first chucks, the first chuck can prevent the large left and right deviation of the material belt, and then the material belt passes between the second material guide groove, specifically, the two sides of the material belt The two sides are respectively located in the two second material guide grooves. The guiding assembly of this embodiment can prevent the material strip entering the welding process from shifting or inclining left and right, which provides a guarantee for the welding accuracy of the subsequent welding process.
在一些实施方式中,Cowling下模包括Cowling下模底板和固定在 Cowling下模底板上的Cowling下模盖板,Cowling料带通道位于Cowling 下模盖板的底面。In some embodiments, the Cowling lower die includes a Cowling lower die base plate and a Cowling lower die cover plate fixed on the Cowling lower die base plate, and the Cowling strip channel is located on the bottom surface of the Cowling lower die cover plate.
在一些实施方式中,Cowling切料组件包括第二气缸、第一固定板、第 一切刀和第一定位针,第二气缸设置在第一固定板的下方,第二气缸驱动 第一固定板升降,第一切刀和第一定位针固定在第一固定板上,第一切刀 的上端边缘设有刀刃,第一切刀上端端面设有方形槽,第一定位针与第一 切刀并列且相互靠近。第二气缸驱动第一切刀向上运动,第一定位针插入 到Cowling料带上预设的通孔,防止在切料时Cowling料带偏移,再由刀 刃将Cowling件从Cowling料带上切下,Cowling件恰好落在方形槽内,第 一切刀继续向上运动,直至Cowling件与Shield件的下表面接触,保持第 一切刀不动,由激光焊接组件将Cowling件与Shield件焊接连接。In some embodiments, the Cowling cutting assembly includes a second air cylinder, a first fixed plate, a first cutter and a first positioning pin, the second air cylinder is arranged below the first fixed plate, and the second air cylinder drives the first fixed plate Lifting, the first cutter and the first positioning pin are fixed on the first fixed plate, the upper edge of the first cutter is provided with a blade, the upper end of the first cutter is provided with a square groove, the first positioning pin and the first cutter side by side and close to each other. The second cylinder drives the first cutter to move upward, and the first positioning pin is inserted into the preset through hole on the Cowling strip to prevent the Cowling strip from shifting during cutting, and then the Cowling piece is cut from the Cowling strip by the blade Next, the Cowling piece just falls into the square groove, and the first cutting knife continues to move upward until the Cowling piece touches the lower surface of the Shield piece, keeping the first cutting knife still, and the Cowling piece and the Shield piece are welded and connected by the laser welding component .
在一些实施方式中,激光焊组件包括激光振镜和升降组件,激光振镜 与升降组件连接,使升降组件能够驱动激光振镜升降,升降组件包括升降 架、升降座、精密丝杆、丝杆螺母及导柱,激光振镜固定在升降架的正面, 升降架与升降座固定连接,升降座与导柱滑动配合,丝杆螺母与精密丝杠 螺纹连接,升降座与丝杆螺母固接,精密丝杆能够绕其中心轴转动。本实 施方式采用了精密丝杆,使能够精密调节激光振镜镜头到焊点之间的距离。In some embodiments, the laser welding assembly includes a laser vibrating mirror and a lifting assembly. The laser vibrating mirror is connected to the lifting assembly so that the lifting assembly can drive the laser vibrating mirror to lift. The lifting assembly includes a lifting frame, a lifting seat, a precision screw, a screw The nut and the guide post, the laser oscillating mirror is fixed on the front of the lifting frame, the lifting frame is fixedly connected with the lifting base, the lifting base is slidingly matched with the guide post, the screw nut is threaded with the precision screw, and the lifting base is fixedly connected with the screw nut. A precision lead screw is capable of turning around its central axis. This embodiment adopts a precision screw rod, so that the distance between the laser galvanometer lens and the welding spot can be precisely adjusted.
在一些实施方式中,精密丝杆、丝杆螺母及导柱设置在底壳内,底壳 的侧面设有刻度线,升降座上设有用于指示激光振镜高度的指针。指针所 指的刻度线示数即为激光振镜的高度,另外还能通过指示的刻度变化精确 地计算出激光振镜的升降高度。In some embodiments, the precision screw, the screw nut and the guide column are arranged in the bottom case, the side of the bottom case is provided with a scale line, and the lifting base is provided with a pointer for indicating the height of the laser vibrating mirror. The scale line indicated by the pointer is the height of the laser vibrating mirror. In addition, the lifting height of the laser vibrating mirror can be accurately calculated through the change of the indicated scale.
在一些实施方式中,精密丝杆的上端设有锁紧块,锁紧块紧固在底壳 的内壁,锁紧块上设有第一通孔,精密丝杆的上端从第一通孔中穿过,锁 紧块上设有连通所述第一通孔与锁紧块侧表面的缺口,缺口的两侧分别形 成形成第一部和第二部,底壳的外部设有第二摇柄,第二摇柄的端部设有 螺栓,螺栓穿过底壳和第二部,并与第二部螺纹配合,螺栓还与第一部螺 纹连接。在未锁紧时,第一通孔与精密丝杆上端之间留有间隙,保证精密 丝杆能够转动。顺时针或逆时针转动第二摇柄可以使螺栓转动,当螺栓拧 入到一定程度时,会导致第一部向第二部方向变形,进而使第一通孔的内 径收缩,当第一通孔的内径收缩到一定程度时,锁紧块将精密丝杆锁紧, 使其无法再转动。In some embodiments, the upper end of the precision screw rod is provided with a locking block, and the locking block is fastened to the inner wall of the bottom case. The locking block is provided with a first through hole, and the upper end of the precision screw rod passes through the first through hole. Pass through, the locking block is provided with a notch connecting the first through hole and the side surface of the locking block, the two sides of the notch are respectively formed to form the first part and the second part, and the outside of the bottom shell is provided with a second rocker , The end of the second crank handle is provided with a bolt, the bolt passes through the bottom case and the second part, and is threadedly engaged with the second part, and the bolt is also threaded with the first part. When it is not locked, there is a gap between the first through hole and the upper end of the precision screw rod to ensure that the precision screw rod can rotate. Turning the second rocker clockwise or counterclockwise can make the bolt rotate. When the bolt is screwed in to a certain extent, it will cause the first part to deform in the direction of the second part, and then the inner diameter of the first through hole will shrink. When the first through hole When the inner diameter of the hole shrinks to a certain degree, the locking block locks the precision screw rod so that it cannot rotate any more.
在一些实施方式中,底壳的内壁设有安装座,安装座上设有横截面呈 弧形的弧形凹槽,圆柱形的导柱的外表面与弧形凹槽相配合,导柱通过螺 栓与安装座固定连接。本实施方式所提供的导柱与安装座的安装结构,能 够防止导柱的颤动,增强了激光振镜的稳定性,保证了焊接精度。In some embodiments, the inner wall of the bottom case is provided with a mounting seat, and the mounting seat is provided with an arc-shaped groove with an arc-shaped cross section, and the outer surface of the cylindrical guide post is matched with the arc-shaped groove, and the guide post passes through the arc-shaped groove. The bolt is fixedly connected with the mounting seat. The installation structure of the guide post and the mounting seat provided in this embodiment can prevent the guide post from vibrating, enhance the stability of the laser oscillating mirror, and ensure the welding accuracy.
附图说明Description of drawings
图1为本发明一个具体实施方式所提供的双工位异种金属双面激光焊 接设备所得到的产品的正面局部示意图。Fig. 1 is the front partial schematic view of the product obtained by the dual-station dissimilar metal double-sided laser welding equipment provided by a specific embodiment of the present invention.
图2为本发明一个具体实施方式所提供的双工位异种金属双面激光焊 接设备所得到的产品的背面局部示意图。Fig. 2 is a partial schematic diagram of the back side of the product obtained by the double-side laser welding equipment for dissimilar metals with double stations provided by a specific embodiment of the present invention.
图3为本发明一个具体实施方式所提供的双工位异种金属双面激光焊 接设备的后视图。Fig. 3 is a rear view of a double-side laser welding device for dissimilar metals with two stations provided by a specific embodiment of the present invention.
图4为本发明一个具体实施方式所提供的双工位异种金属双面激光焊 接设备的俯视图。Fig. 4 is a top view of a double-side laser welding device for dissimilar metals with two stations provided by a specific embodiment of the present invention.
图5为本发明一个具体实施方式所提供的焊接治具的正视图。Fig. 5 is a front view of a welding jig provided by a specific embodiment of the present invention.
图6为本发明一个具体实施方式所提供的底板、Cowling下模及Spring 下模的结构示意图。Fig. 6 is a structural schematic diagram of the bottom plate, the Cowling lower mold and the Spring lower mold provided by a specific embodiment of the present invention.
图7为本发明一个具体实施方式所提供的拉料机构的结构示意图。Fig. 7 is a schematic structural diagram of a material pulling mechanism provided by a specific embodiment of the present invention.
图8为本发明一个具体实施方式所提供的拉料机构另一个角度的结构 示意图。Fig. 8 is a structural schematic diagram of another angle of the pulling mechanism provided by a specific embodiment of the present invention.
图9为本发明一个具体实施方式所提供的导正组件的结构示意图。Fig. 9 is a schematic structural view of a guiding assembly provided by a specific embodiment of the present invention.
图10为本发明一个具体实施方式所提供的导正组件的爆炸图。Fig. 10 is an exploded view of a guiding assembly provided by a specific embodiment of the present invention.
图11为本发明一个具体实施方式所提供的放料组件的结构示意图。Fig. 11 is a schematic structural view of a discharging assembly provided by a specific embodiment of the present invention.
图12为本发明一个具体实施方式所提供的Cowling下模的部分爆炸 图。Fig. 12 is a partial exploded view of the lower die of Cowling provided by a specific embodiment of the present invention.
图13为本发明一个具体实施方式所提供的Cowling下模盖板的底视 图。Fig. 13 is a bottom view of the Cowling lower mold cover plate provided by a specific embodiment of the present invention.
图14为本发明一个具体实施方式所提供的Spring下模的结构示意图。Fig. 14 is a schematic structural diagram of a Spring lower mold provided by a specific embodiment of the present invention.
图15为本发明一个具体实施方式所提供的激光焊接组件的结构示意 图。Fig. 15 is a schematic structural diagram of a laser welding assembly provided by a specific embodiment of the present invention.
图16为本发明一个具体实施方式所提供的激光焊接组件的爆炸图。Fig. 16 is an exploded view of a laser welding assembly provided by a specific embodiment of the present invention.
图17为图15的A位置的放大图。FIG. 17 is an enlarged view of position A in FIG. 15 .
图18为本发明一个具体实施方式所提供的激光焊接组件的上部的局部 放大图。Fig. 18 is a partial enlarged view of the upper part of the laser welding assembly provided by a specific embodiment of the present invention.
图19为本发明一个具体实施方式所提供的升降组件的剖视图。Fig. 19 is a cross-sectional view of a lifting assembly provided by a specific embodiment of the present invention.
图20为本发明一个具体实施方式所提供的Cowling切料组件的结构示 意图。Fig. 20 is a schematic structural view of a Cowling cutting assembly provided by a specific embodiment of the present invention.
图21为本发明一个具体实施方式所提供的第一切刀及第一定位针的结 构示意图。Fig. 21 is a schematic structural view of the first cutter and the first positioning pin provided by a specific embodiment of the present invention.
图22为本发明一个具体实施方式所提供的Spring切料组件的结构示意 图。Fig. 22 is a schematic structural view of a spring cutting assembly provided by a specific embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
图3示意性地显示了本发明一个具体实施方式所提供的双工位异种金 属双面激光焊接设备的后视图。图4示意性地显示了本发明一个具体实施 方式所提供的双工位异种金属双面激光焊接设备的俯视图。Fig. 3 schematically shows a rear view of a double-station dissimilar metal double-sided laser welding device provided by a specific embodiment of the present invention. Fig. 4 schematically shows a top view of a double-side laser welding device for dissimilar metals with two stations provided by a specific embodiment of the present invention.
请参考图3-4,本发明提供一种双工位异种金属双面激光焊接设备,包 括工作台100、料带传送组件200、焊接治具300和激光焊接组件400。Please refer to Figures 3-4, the present invention provides a dual-station dissimilar metal double-sided laser welding equipment, including a workbench 100, a strip conveyor assembly 200, a welding jig 300 and a laser welding assembly 400.
料带传送组件200,料带传送组件200包括拉料机构210、导正组件220、 放料组件230,料带传送组件200有三个,其中一个料带传送组件200在工 作台100上横向设置,另外两个料带传送组件200纵向设置;The material tape transmission assembly 200, the material tape transmission assembly 200 includes a material pulling mechanism 210, a guiding assembly 220, and a feeding assembly 230. There are three material tape transmission assemblies 200, and one of the material tape transmission assemblies 200 is horizontally arranged on the workbench 100. The other two strip conveying assemblies 200 are arranged vertically;
结合图5-6,焊接治具300,焊接治具300设置在拉料机构210和导正 组件220之间,焊接治具300包括底板310、Cowling下模320、Spring下 模330、Cowling上模340、Spring上模350、Cowling切料组件360和Spring 切料组件370,Cowling下模320和Spring下模330均固定在底板310上表 面,Cowling上模340位于Cowling下模320的上方,Spring上模350位于Spring下模330的上方,Cowling切料组件360位于Cowling下模320的下 方,Spring切料组件370位于Spring下模330的下方,Cowling下模320 设有供Cowling料带通过的Cowling料带通道321,Cowling下模320和 Spring下模330上设有引导Shield料带的Shield料带槽380,Spring下模 330设有引导Spring料带的Spring料带槽351,其中Shield料带槽380横向设置,Cowling料带通道321和Spring料带槽351纵向设置,Cowling料 带通道321位于Shield料带槽380的下方,Spring料带槽351位于Shield 料带槽380的上方,贯穿底板310和Cowling下模320设有供Cowling切 料组件360穿越的第一切刀孔322,第一切刀孔322穿过Cowling料带通道 321,Shield料带槽380的下方设有贯穿底板310及Spring下模330的供Spring切料组件370穿越的第二切刀孔333;5-6, the welding jig 300, the welding jig 300 is set between the pulling mechanism 210 and the guiding assembly 220, the welding jig 300 includes a bottom plate 310, a Cowling lower die 320, a Spring lower die 330, and a Cowling upper die 340, Spring upper die 350, Cowling cutting assembly 360 and Spring cutting assembly 370, Cowling lower die 320 and Spring lower die 330 are all fixed on the upper surface of base plate 310, Cowling upper die 340 is positioned at the top of Cowling lower die 320, Spring upper die 320 Die 350 is positioned at the top of Spring lower die 330, and Cowling cutting assembly 360 is positioned at the below of Cowling lower die 320, and Spring cutting assembly 370 is positioned at the below of Spring lower die 330, and Cowling lower die 320 is provided with the Cowling material that passes through for Cowling strip. Belt channel 321, Cowling lower die 320 and Spring lower die 330 are provided with Shield material tape groove 380 for guiding Shield material tape, Spring lower die 330 is provided with Spring material tape groove 351 for guiding Spring material tape, wherein Shield material tape groove 380 Horizontal setting, Cowling strip channel 321 and Spring strip groove 351 are vertically set, Cowling strip passage 321 is located below Shield strip slot 380, Spring strip slot 351 is located above Shield strip slot 380, runs through bottom plate 310 and Cowling The lower die 320 is provided with a first cutting hole 322 for the Cowling cutting assembly 360 to pass through, the first cutting hole 322 passes through the Cowling strip channel 321, and the bottom of the Shield strip groove 380 is provided with a bottom plate 310 and a Spring lower die The second cutter hole 333 of 330 for the Spring cutting assembly 370 to pass through;
激光焊接组件400,每个焊接工位对应设有一个激光焊接组件400。As for the laser welding assembly 400, each welding station is provided with a laser welding assembly 400 correspondingly.
料带传送组件200用于传送Shield料带、Cowling料带和Spring料带, 使上述三个料带能够从焊接治具300间走过。在操作中,料带设置在放料 组件230上,拉料机构210拉动料带,导正组件220导正料带的方向。The strip conveying assembly 200 is used for conveying the Shield strip, the Cowling strip and the Spring strip, so that the above three strips can pass through the welding jig 300 . In operation, the material tape is arranged on the unwinding assembly 230, the pulling mechanism 210 pulls the material tape, and the guiding assembly 220 guides the direction of the material tape.
Cowling料带在Shield料带的下方运动,Spring料带在Shield料带的上 方运动。在操作中,焊接设备的控制系统控制料带运动,Cowling上模340 与Cowling下模320合模,Spring上模350与Spring下模330合模,Cowling 上模340压紧Shield料带使之定位,Spring上模350压紧Spring料带和Shield 料带并使之定位。Cowling切料组件360上顶,将Cowling件从Cowling 料带上切除,并将Cowling件从第一切刀孔322中上顶,使Cowling件与Shield件的下表面接触,再由激光焊接组件400焊接。合模后,Spring料带 与Shield料带接触,由另外一个激光焊接组件400将Spring件和Shield件 焊接,Spring切料组件370上顶,使Spring件从Spring料带上脱落。完成 这些动作后,拉料机构210拉动料带前进一个单位。三个引导料带的通道 或导料槽从上到下依次是Spring料带槽351、Shield料带槽380和Cowling 料带通道321,以该顺序设置的好处在于,克服了焊接空间狭小的缺陷,将Cowling件和Spring件的焊接部位充分暴露在激光下,提高了激光的利用 率及焊接质量。The Cowling strip runs below the Shield strip, and the Spring strip runs above the Shield strip. In operation, the control system of the welding equipment controls the movement of the material belt, the Cowling upper mold 340 and the Cowling lower mold 320 are closed, the Spring upper mold 350 is closed with the Spring lower mold 330, and the Cowling upper mold 340 presses the Shield material belt to position it , the Spring upper mold 350 compresses the Spring strip and the Shield strip and positions them. The Cowling material cutting assembly 360 goes up, and the Cowling piece is cut off from the Cowling strip, and the Cowling piece is pushed up from the first cutting hole 322, so that the Cowling piece is in contact with the lower surface of the Shield piece, and then the laser welding assembly 400 welding. After clamping the mould, the Spring strip contacts with the Shield strip, and the Spring piece and the Shield piece are welded by another laser welding assembly 400, and the Spring material cutting assembly 370 goes up, so that the Spring piece comes off from the Spring strip. After completing these actions, the material pulling mechanism 210 pulls the material tape to advance one unit. The three channels or guide grooves for guiding the material belt are Spring material belt groove 351, Shield material belt groove 380 and Cowling material belt channel 321 from top to bottom. The advantage of setting in this order is that it overcomes the defect of narrow welding space , The welding parts of Cowling and Spring are fully exposed to the laser, which improves the utilization rate of the laser and the welding quality.
参考图7-8,拉料机构210包括四方框形状的第一框架211,第一框架 211内设有水平的主动轴212,主动轴212上同轴固定有主动轮213。第一 框架211的外侧安装有第一电机214,第一电机214的输出轴与主动轴212 同轴连接。第一框架211内固定有与主动轴212平行的轴215,轴215上转 动连接有两个杠杆216,每个杠杆216的两端分别位于轴215的两侧,两个 杠杆216的相同端通过第一连杆217连接,两个杠杆216的另一端通过第 二连杆218连接,第二杠杆218上同轴套设有能够转动的从动轮219,杠杆 216的远离第一连杆217的那端上方设有弹簧2110,弹簧2110被配置为对 杠杆216施加向下压力,使从动轮219与主动轮213贴合,第一连杆217 的上方设有第一气缸2111,第一气缸2111的输出轴连接有压杆2112,压杆 2112被配置为能够在第一气缸2111的驱动下下压第一连杆217使从动轮 219与主动轮213分离;第一框架211的与导正组件220相对的那侧设有水 平的延伸板2113,延伸板2113上设有两块与主动轴212垂直的且水平设置 的第一导料板2114,两块第一导料板2114相对的侧面设有第一导料槽 2115。在弹簧2110推力的作用下,从动轮219靠近主动轮213。在操作中, 料带从第一导料槽2115中导入拉料机构210中,并从动轮219与主动轮213之间穿过,第一电机214驱动主动轮213转动,主动轮213和从动轮219 配合拉动料带前进。需要对零件进行焊接时,由第一气缸2111驱动压杆2112 向下运动,压杆2112下压第一连杆217,带动两个杠杆216转动,使杠杆 216的另外一端克服弹簧2110而上翘,此时从动轮219远离主动轮213, 拉料机构210暂停拉料,所以本实施方式的拉料机构210具有动停的功能。Referring to Figures 7-8, the material pulling mechanism 210 includes a first frame 211 in the shape of a square frame. A horizontal driving shaft 212 is arranged in the first frame 211, and a driving wheel 213 is coaxially fixed on the driving shaft 212. A first motor 214 is installed on the outside of the first frame 211, and the output shaft of the first motor 214 is coaxially connected with the driving shaft 212. A shaft 215 parallel to the driving shaft 212 is fixed in the first frame 211, and two levers 216 are rotatably connected on the shaft 215. The first connecting rod 217 is connected, and the other ends of the two levers 216 are connected by the second connecting rod 218. The coaxial sleeve on the second lever 218 is provided with a rotatable driven wheel 219. The side of the lever 216 away from the first connecting rod 217 A spring 2110 is arranged above the end, and the spring 2110 is configured to exert downward pressure on the lever 216, so that the driven wheel 219 and the driving wheel 213 fit together, and the first cylinder 2111 is arranged above the first connecting rod 217, and the first cylinder 2111 The output shaft is connected with a pressing rod 2112, and the pressing rod 2112 is configured to be able to press down the first connecting rod 217 under the drive of the first cylinder 2111 to separate the driven wheel 219 from the driving wheel 213; the first frame 211 and the guide assembly 220 The opposite side is provided with a horizontal extension plate 2113, and the extension plate 2113 is provided with two first material guide plates 2114 perpendicular to the drive shaft 212 and arranged horizontally, and the opposite sides of the two first material guide plates 2114 are provided with The first material guide groove 2115 . Under the thrust of the spring 2110 , the driven wheel 219 approaches the driving wheel 213 . In operation, the material tape is introduced into the material pulling mechanism 210 from the first material guide groove 2115, and passes between the driven wheel 219 and the driving wheel 213, and the first motor 214 drives the driving wheel 213 to rotate, and the driving wheel 213 and the driven wheel 219 Cooperate with pulling the material belt to advance. When the parts need to be welded, the first cylinder 2111 drives the pressure rod 2112 to move downward, and the pressure rod 2112 presses down the first connecting rod 217, driving the two levers 216 to rotate, so that the other end of the lever 216 overcomes the spring 2110 and is upturned At this time, the driven wheel 219 is far away from the driving wheel 213, and the material pulling mechanism 210 pauses the material pulling, so the material pulling mechanism 210 of this embodiment has the function of moving and stopping.
参考图9-10,导正组件220包括两个第二导料板222、一个可转动的 轴套224及两个第一卡盘223,两个第二导料板222相对的侧面设有第二导 料槽228,轴套224设置在第二导料板222的进口端,两个第一卡盘223 套设在轴套224上。在工作台100上安装有第一支架221,第二导料板222 固定在第一支架221上。从第一支架221的侧面固定有延伸杆227,延伸杆 227上设有固定轴226,固定轴226上设有两个滚珠轴承225,滚珠轴承225 外设有轴套224,通过滚珠轴承225使轴套224能够转动。第一卡盘223 同轴固定在轴套224上,优选地,两个第一卡盘223之间的间距略大于料 带的宽度。导正组件220的工作原理是:物料从两个第一卡盘223之间穿 过,第一卡盘223可以防止料带出现较大的左右偏移,然后料带从第二导 料槽228之间穿过,具体地,料带的两个边分别处在两个第二导料槽228 中。本实施方式的导正组件220能够防止进入焊接工序的料带产生左右偏 移或倾斜,为后道焊接工序的焊接精度提供了保证。9-10, the guiding assembly 220 includes two second material guide plates 222, a rotatable bushing 224 and two first chucks 223, and the opposite sides of the two second material guide plates 222 are provided with a second Two material guide grooves 228 , the bushing 224 is arranged on the inlet end of the second material guide plate 222 , and the two first chucks 223 are sleeved on the bushing 224 . A first bracket 221 is installed on the workbench 100 , and the second material guide plate 222 is fixed on the first bracket 221 . An extension rod 227 is fixed from the side of the first bracket 221, and the extension rod 227 is provided with a fixed shaft 226, and the fixed shaft 226 is provided with two ball bearings 225, and the ball bearing 225 is provided with a shaft sleeve 224, and the ball bearing 225 enables the The sleeve 224 is rotatable. The first chuck 223 is coaxially fixed on the axle sleeve 224, preferably, the distance between the two first chucks 223 is slightly greater than the width of the material strip. The working principle of the guide assembly 220 is: the material passes between the two first chucks 223, the first chuck 223 can prevent the material belt from having a large left-right deviation, and then the material belt passes through the second material guide groove 228 Specifically, the two sides of the material strip are respectively located in the two second material guide grooves 228 . The guide assembly 220 of this embodiment can prevent the material strip entering the welding process from shifting left or right or tilting, which provides a guarantee for the welding accuracy of the subsequent welding process.
参考图11,放料组件230包括置料轴231和第二卡盘232。置料轴231 能够转动,具体地,置料轴231的端部通过滚珠轴承固定到倒第三支架235, 第三支架235的一端固定在工作台100上,另一端向工作台100外侧延伸。 第二卡盘232有两个,分别同轴套设在置料轴231上,并通过蝶形螺栓紧 固。优选地,第二卡盘232与置料轴231可拆卸连接,使两个第二卡盘232 之间的间距可调节,以适应不同宽度的料盘。在操作中,将一个第二卡盘 232拆下,并将料盘套在置料轴231上,然后使两个第二卡盘232将料盘卡 紧,料带进入导正组件220。Referring to FIG. 11 , the material discharging assembly 230 includes a material setting shaft 231 and a second chuck 232 . The stock shaft 231 can rotate, specifically, the end of the stock shaft 231 is fixed to the third bracket 235 by a ball bearing, one end of the third bracket 235 is fixed on the workbench 100, and the other end extends to the outside of the workbench 100. There are two second chucks 232, which are respectively coaxially sleeved on the material shaft 231 and fastened by butterfly bolts. Preferably, the second chuck 232 is detachably connected to the material loading shaft 231, so that the distance between the two second chucks 232 can be adjusted to adapt to material trays of different widths. In operation, a second chuck 232 is pulled down, and the material tray is sleeved on the material setting shaft 231, and then the two second chucks 232 are clamped by the material tray, and the material tape enters the guiding assembly 220.
参考图12-13,Cowling下模320包括Cowling下模底板324和固定在 Cowling下模底板324上的Cowling下模盖板325,Cowling料带通道321 位于Cowling下模盖板325的底面。拉料机构210拉动Cowling料带前进, 使Cowling件从Cowling料带通道321中通过,设备系统控制Cowling件 运动到与第一切刀孔322对齐时,Cowling切料组件360向上运动,将Cowling件从Cowling料带上切除并上顶,使Cowling件与位于上方的Shield 件接触,再由激光焊接组件400焊接。12-13, the Cowling lower die 320 includes a Cowling lower die base plate 324 and a Cowling lower die cover plate 325 fixed on the Cowling lower die base plate 324. The Cowling strip channel 321 is located on the bottom surface of the Cowling lower die cover plate 325. The pulling mechanism 210 pulls the Cowling material belt forward, so that the Cowling piece passes through the Cowling material belt passage 321, and when the equipment system controls the movement of the Cowling piece to align with the first cutting hole 322, the Cowling material cutting assembly 360 moves upward, and the Cowling piece Cut off from the Cowling strip and put it on top, so that the Cowling part is in contact with the Shield part above, and then welded by the laser welding assembly 400 .
参考图14,Spring下模330包括Spring下模底板331,Spring下模底 板331上设有Spring导料块332,Spring导料块332沿着纵向延伸,Spring 导料块332分成两段,两段Spring导料块332之间留有间隔,使Shield料 带能够从间隔中穿过。Spring料带槽351设置在Spring导料块332的侧面。 在操作中,Spring料带位于相对的两个Spring料带槽351之间,Spring料 带的两个边缘分别位于两个相对的Spring料带槽351中。With reference to Fig. 14, Spring lower mold 330 comprises Spring lower mold bottom plate 331, and Spring lower mold bottom plate 331 is provided with Spring material guide piece 332, and Spring material guide piece 332 extends along longitudinal direction, and Spring material guide piece 332 is divided into two sections, two sections Spaces are left between the Spring guide blocks 332, so that the Shield material strip can pass through the spaces. The spring strip groove 351 is arranged on the side of the spring guide block 332 . In operation, the Spring material band is positioned between two opposite Spring material band grooves 351, and the two edges of the Spring material band are respectively positioned in two relative Spring material band grooves 351.
结合图6及图12-14,Shield料带槽380横跨Cowling焊接工位和Spring 焊接工位,Shield料带槽380通过以下方式形成:在Cowling下模320和 Spring下模330上分别设有Shield导料块381,Shield导料块381由两个并 列设置的主要部分呈长条形的块体组成,两个块体相对的侧面设有第三导 料槽382。在Cowling下模320和Spring下模330上还设有垂直设置的浮 动销383,浮动销383的外壁环周向设有环形槽384,环形槽384与第三导 料槽382对齐,也就是说,环形槽384和第三导料槽382构成了引导Shield 料带的Shield料带槽380。浮动销383的底部设有弹簧,当下压浮动销383 时,浮动销383能够下沉,出去压力时,浮动销383复位。当Spring上模 350下压时,下压浮动销383使之下沉,使Spring料带与Shield料带接触。6 and FIGS. 12-14, the Shield strip groove 380 spans the Cowling welding station and the Spring welding station, and the Shield strip groove 380 is formed in the following manner: the Cowling lower die 320 and the Spring lower die 330 are respectively provided with Shield material guide block 381, Shield material guide block 381 is made up of two block bodies that are arranged side by side, and the main part is elongated, and a third material guide groove 382 is provided on the opposite sides of the two block bodies. On the Cowling lower die 320 and the Spring lower die 330, there is also a floating pin 383 arranged vertically. The outer wall of the floating pin 383 is provided with an annular groove 384 in the circumferential direction. The annular groove 384 is aligned with the third guide groove 382, that is to say, the ring The slot 384 and the third guide slot 382 form a Shield tape slot 380 that guides the Shield tape. The bottom of the floating pin 383 is provided with a spring, when the floating pin 383 is pressed down, the floating pin 383 can sink, and when the pressure is released, the floating pin 383 resets. When the Spring upper die 350 was pressed down, the floating pin 383 was pressed down to sink, so that the Spring strip was in contact with the Shield strip.
参考图20-21,Cowling切料组件360包括第二气缸361、第一固定板 362、第一切刀363和第一定位针364。第二气缸361设置在第一固定板362 的下方,第二气缸361驱动第一固定板362升降。第一切刀363和第一定 位针364固定在第一固定板362上。第一切刀363的上端边缘设有刀刃365, 第一切刀363上端端面设有方形槽366。第一定位针364与第一切刀363 并列且相互靠近。第二气缸361能够驱动第一切刀363和第一定位针364 在第一切刀孔322中运动。设备工作时,第二气缸361驱动第一切刀363 向上运动,第一定位针364插入到Cowling料带上预设的通孔,防止在切 料时Cowling料带偏移,再由刀刃365将Cowling件从Cowling料带上切 下,Cowling件恰好落在方形槽366内,第一切刀363继续向上运动,直至Cowling件与Shield件的下表面接触,保持第一切刀363不动,由激光焊接 组件400将Cowling件与Shield件焊接连接。方形槽366保证了Cowling 件的姿态摆正,第一切刀363上顶使Cowling件与Shield件紧密接触,保 证了焊接部位的结合强度和稳定性。20-21, the Cowling cutting assembly 360 includes a second cylinder 361, a first fixing plate 362, a first cutter 363 and a first positioning pin 364. The second air cylinder 361 is disposed under the first fixing plate 362 , and the second air cylinder 361 drives the first fixing plate 362 up and down. The first cutter 363 and the first positioning pin 364 are fixed on the first fixing plate 362. The upper edge of the first cutter 363 is provided with a blade 365 , and the upper end of the first cutter 363 is provided with a square groove 366 . The first positioning pin 364 and the first cutter 363 are juxtaposed and close to each other. The second cylinder 361 can drive the first cutter 363 and the first positioning pin 364 to move in the first cutter hole 322 . When the equipment is working, the second cylinder 361 drives the first cutter 363 to move upward, and the first positioning pin 364 is inserted into the preset through hole on the Cowling strip to prevent the Cowling strip from shifting when cutting, and then the knife edge 365 will The Cowling piece is cut off from the Cowling strip, and the Cowling piece just falls in the square groove 366, and the first cutting knife 363 continues to move upwards until the Cowling piece contacts the lower surface of the Shield piece, keeping the first cutting knife 363 still, by The laser welding assembly 400 welds the Cowling part and the Shield part. The square groove 366 has guaranteed that the attitude of the Cowling piece is put right, and the top of the first cutting knife 363 makes the Cowling piece and the Shield piece closely contact, has guaranteed the bonding strength and the stability of welding position.
参考图22,Spring切料组件370包括第三气缸371、第二固定板372 及第二切刀373。第三气缸371设置在第二固定板372下方,能够驱动第二 固定板372升降,第二切刀373固定在第二固定板372上。第三气缸371 驱动第二切刀373在第二切刀孔333中运动。Spring料带在Shield料带上 面运动,Spring上模350与Spring下模330合模后,将Spring料带和Shield 料带压紧,Spring件和Shield件接触,然后由激光焊接组件400将Spring 件和Shield件焊接,焊接部位结合力强且稳定。第三气缸371驱动第二切 刀373向上运动,将Spring件从Spring料带上切除。Referring to FIG. 22 , the spring cutting assembly 370 includes a third cylinder 371 , a second fixing plate 372 and a second cutter 373 . The 3rd air cylinder 371 is arranged on the second fixed plate 372 below, can drive the second fixed plate 372 to lift, and the second cutter 373 is fixed on the second fixed plate 372. The third cylinder 371 drives the second cutter 373 to move in the second cutter hole 333 . The Spring strip moves on the Shield strip. After the Spring upper mold 350 and the Spring lower mold 330 are closed, the Spring strip and the Shield strip are pressed tightly, and the Spring piece and the Shield piece are in contact, and then the Spring piece is welded by the laser welding assembly 400. Welded with Shield parts, the welded part has strong and stable bonding. The 3rd cylinder 371 drives the second cutting knife 373 to move upwards, and the Spring part is excised from the Spring strip.
Cowling上模340与Spring上模350采用三个第四气缸390驱动。具 体地,其中一个第四气缸390的输出轴与Cowling上模340的左边连接, 一个第四气缸390的输出轴与Spring上模350的右边连接,另外一个第四 气缸390的输出轴与Cowling上模340的右边及Spring上模350的左边连 接。本实施方式的驱动结构保证了Cowling上模340与Spring上模350升 降的同步性。Cowling upper die 340 and Spring upper die 350 are driven by three fourth cylinders 390 . Specifically, the output shaft of one of the fourth cylinders 390 is connected with the left side of Cowling upper die 340, the output shaft of one fourth cylinder 390 is connected with the right side of Spring upper die 350, and the output shaft of another fourth cylinder 390 is connected with the upper die of Cowling. The right side of mold 340 and the left side of Spring upper mold 350 are connected. The driving structure of the present embodiment has guaranteed the synchronicity of Cowling upper die 340 and Spring upper die 350 lifting.
Cowling上模340与Spring上模350的底面分别设有定位针,在合模 后,定位针能插入到Shield料带和Spring料带上预设的通孔,防止了Shield 料带和Spring料带偏移。Cowling upper die 340 and Spring upper die 350 are respectively provided with positioning pins on the bottom surface. After the mold is closed, the positioning pins can be inserted into the preset through holes on the Shield material tape and the Spring material tape, preventing the Shield material tape and the Spring material tape offset.
参考图15-16,激光焊组件400包括激光振镜410和升降组件420,激 光振镜410与升降组件420连接,使升降组件420能够驱动激光振镜410 升降。升降组件420包括升降架421、升降座423、精密丝杆425、丝杆螺 母426及导柱427。激光振镜410固定在升降架421的正面,升降架421 与升降座423固定连接,升降座423与导柱427滑动配合,丝杆螺母426 与精密丝杠425螺纹连接,升降座423与丝杆螺母426固接,精密丝杆425 能够绕其中心轴转动。在操作中,顺时针或逆时针转动精密丝杆425能够 使激光振镜410升降。本实施方式采用了精密丝杆,使能够精密调节激光 振镜410镜头到焊点之间的距离。15-16, the laser welding assembly 400 includes a laser vibrating mirror 410 and a lifting assembly 420, the laser vibrating mirror 410 is connected with the lifting assembly 420, so that the lifting assembly 420 can drive the laser vibrating mirror 410 to lift. The lifting assembly 420 includes a lifting frame 421, a lifting seat 423, a precision screw 425, a screw nut 426 and a guide post 427. The laser vibrating mirror 410 is fixed on the front of the lifting frame 421, the lifting frame 421 is fixedly connected with the lifting base 423, the lifting base 423 is slidingly matched with the guide post 427, the screw nut 426 is threaded with the precision screw 425, and the lifting base 423 is connected with the screw rod The nut 426 is fixedly connected, and the precision screw rod 425 can rotate around its central axis. In operation, turning the precision screw 425 clockwise or counterclockwise can lift the laser galvanometer 410 up and down. The present embodiment adopts precision screw rod, makes it possible to precisely adjust the distance between the lens of the laser vibrating mirror 410 and the welding spot.
参考图15和图17,精密丝杆425、丝杆螺母426及导柱427设置在底 壳424内,底壳424的侧面设有刻度线,升降座423上设有用于指示激光 振镜410高度的指针4210。指针4210所指的刻度线示数即为激光振镜410 的高度,另外还能通过指示的刻度变化精确地计算出激光振镜410的升降 高度。Referring to Fig. 15 and Fig. 17, the precision screw 425, the screw nut 426 and the guide column 427 are arranged in the bottom case 424, and the side of the bottom case 424 is provided with a scale line, and the lifting seat 423 is provided with a position for indicating the height of the laser vibrating mirror 410. The pointer 4210. The indication of the scale line pointed by the pointer 4210 is the height of the laser vibrating mirror 410. In addition, the lifting height of the laser vibrating mirror 410 can be accurately calculated through the change of the indicated scale.
参考图18,精密丝杆425的下端设有滚珠轴承,上端设有第一摇柄429。 通过摇动第一摇柄429可以省力地使精密丝杆425转动。Referring to FIG. 18 , the lower end of the precision screw 425 is provided with a ball bearing, and the upper end is provided with a first rocker 429 . By shaking the first handle 429, the precision screw rod 425 can be rotated effortlessly.
当激光振镜410的高度调整到位后,需要将精密丝杆425锁紧,防止 在焊接过程中精密丝杆425转动。精密丝杆425的上端设有锁紧块4212, 锁紧块4212紧固在底壳424的内壁,锁紧块4212上设有第一通孔4214, 精密丝杆425的上端从第一通孔4214中穿过,锁紧块4212上设有连通所 述第一通孔4214与锁紧块4212侧表面的缺口4215,缺口4215的两侧分别 形成形成第一部4216和第二部4217,底壳424的外部设有第二摇柄4213, 第二摇柄4213的端部设有螺栓4218,螺栓4218穿过底壳424和第二部 4217,并与第二部4217螺纹配合,螺栓4218还与第一部4216螺纹连接。 在未锁紧时,第一通孔4214与精密丝杆425上端之间留有间隙,保证精密 丝杆425能够转动。顺时针或逆时针转动第二摇柄4213可以使螺栓4218转动,当螺栓4218拧入到一定程度时,会导致第一部4216向第二部4217 方向变形,进而使第一通孔4214的内径收缩,当第一通孔4214的内径收 缩到一定程度时,锁紧块4212将精密丝杆425锁紧,使其无法再转动。After the height of the laser vibrating mirror 410 is adjusted in place, the precision screw rod 425 needs to be locked to prevent the precision screw rod 425 from rotating during the welding process. The upper end of the precision screw rod 425 is provided with a locking block 4212, and the locking block 4212 is fastened on the inner wall of the bottom shell 424, and the locking block 4212 is provided with a first through hole 4214, and the upper end of the precision screw rod 425 passes through the first through hole 4214, the locking block 4212 is provided with a notch 4215 connecting the first through hole 4214 and the side surface of the locking block 4212, the two sides of the notch 4215 are respectively formed to form a first part 4216 and a second part 4217, the bottom The outside of the shell 424 is provided with a second handle 4213, the end of the second handle 4213 is provided with a bolt 4218, the bolt 4218 passes through the bottom case 424 and the second part 4217, and is threadedly engaged with the second part 4217, the bolt 4218 also Threaded connection with the first part 4216. When not locked, there is a gap between the first through hole 4214 and the upper end of the precision screw 425 to ensure that the precision screw 425 can rotate. Turning the second handle 4213 clockwise or counterclockwise can rotate the bolt 4218. When the bolt 4218 is screwed in to a certain extent, it will cause the first part 4216 to deform in the direction of the second part 4217, thereby making the inner diameter of the first through hole 4214 shrink, when the inner diameter of the first through hole 4214 shrinks to a certain extent, the locking block 4212 locks the precision screw 425 so that it cannot rotate any more.
参考图19,底壳424的内壁设有安装座4211,安装座4211上设有横 截面呈弧形的弧形凹槽4219,圆柱形的导柱427的外表面与弧形凹槽4219 相配合,导柱427通过螺栓与安装座4211固定连接。本实施方式所提供的 导柱427与安装座4211的安装结构,能够防止导柱427的颤动,增强了激 光振镜410的稳定性,保证了焊接精度。为了进一步提高激光振镜410的 稳定性,在一些实施方式中,导柱427的数量为4个。Referring to FIG. 19 , the inner wall of the bottom case 424 is provided with a mount 4211, and the mount 4211 is provided with an arc-shaped groove 4219 with an arc-shaped cross section, and the outer surface of the cylindrical guide post 427 matches the arc-shaped groove 4219 , the guide post 427 is fixedly connected to the mounting seat 4211 through bolts. The mounting structure of the guide post 427 and the mounting seat 4211 provided in this embodiment can prevent the guide post 427 from vibrating, enhance the stability of the laser vibrating mirror 410, and ensure the welding accuracy. In order to further improve the stability of the laser vibrating mirror 410, in some embodiments, the number of guide posts 427 is four.
升降座423的背面设有导套428,导套428与导柱427滑动配合。由于 导柱427的外壁有部分区域与弧形凹槽4219接触,因此为了能导套428套 在导柱427上,本实施方式所提供的导套428与市面上销售的圆筒状导套 的区别在于,导套428上具有沿着其长度方向开设的缺口。The back of the lifting base 423 is provided with a guide sleeve 428 , and the guide sleeve 428 is slidingly matched with the guide post 427 . Since some areas of the outer wall of the guide post 427 are in contact with the arc-shaped groove 4219, in order to allow the guide sleeve 428 to fit on the guide post 427, the guide sleeve 428 provided in this embodiment is the same as the cylindrical guide sleeve sold on the market. The difference is that the guide sleeve 428 has a notch along its length.
底壳424上覆盖前盖板422,前盖板422可以将底壳424内的零件遮盖。 前盖板422与底壳424通过螺栓连接。为了不影响升降架421与升降座423 的升降,升降架421与升降座423连接的位置设有间隙,前盖板422从间 隙中穿过。The bottom case 424 is covered with a front cover 422 , and the front cover 422 can cover the parts in the bottom case 424 . The front cover 422 is connected to the bottom case 424 by bolts. In order not to affect the lifting of the lifting frame 421 and the lifting seat 423, the position where the lifting frame 421 is connected with the lifting seat 423 is provided with a gap, and the front cover plate 422 passes through the gap.
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员 来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进, 这些都属于本发明的保护范围。What have been described above are only some embodiments of the present invention. For those of ordinary skill in the art, on the premise of not departing from the inventive concept of the present invention, some modifications and improvements can also be made, and these all belong to the protection scope of the present invention.
Claims (9)
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