CN110620008A

CN110620008A - Automatic angle-hanging and wire-breaking integrated welding machine for inductor

Info

Publication number: CN110620008A
Application number: CN201910834468.3A
Authority: CN
Inventors: 唐慧明; 杨英; 李衡; 敖显高
Original assignee: Hunan Demingrui Intelligent Equipment Co Ltd
Current assignee: Jiangsu Fujun Electronic Technology Co.,Ltd.
Priority date: 2019-09-05
Filing date: 2019-09-05
Publication date: 2019-12-27
Anticipated expiration: 2039-09-05
Also published as: CN110620008B

Abstract

The invention discloses an automatic angle hanging and wire breaking welding integrated machine for an inductor, which belongs to the technical field of inductor processing equipment and comprises an automatic angle hanging assembling device, a wire breaking pin device, a copper wire collecting device, a welding device and a blanking device, wherein the copper wire collecting device is arranged beside the wire breaking pin device and comprises a collecting driving assembly, a copper wire conveying assembly, a wire pressing assembly and a collecting assembly, the copper wire conveying assembly is in transmission connection with the collecting driving assembly, the wire pressing assembly and the collecting assembly are arranged on the side part of the copper wire conveying assembly at an included angle of 90 degrees, the welding device comprises a welding adjusting assembly and a welding assembly, the welding assembly is arranged on the welding adjusting assembly, the blanking device comprises an unlocking assembly and a blanking assembly, and the blanking assembly is arranged above the unlocking assembly. The automatic machining device can realize automatic machining of the inductor and improve the working efficiency, and the automatic machining device can be suitable for machining inductors with different sizes and has strong practicability.

Description

Automatic angle-hanging and wire-breaking integrated welding machine for inductor

Technical Field

The invention relates to the technical field of inductor processing equipment, in particular to an automatic corner hanging and wire breaking welding integrated machine for an inductor.

Background

The inductor shown in the attached figure 1 comprises a body, wherein a winding ring is arranged at the lower end of the body, copper wires are wound on two sides of the winding ring, and four binding posts are arranged at the upper end of the body.

The subsequent processing steps of the inductor further comprise three steps of angle hanging, wire breaking and welding, wherein the angle hanging is realized by respectively winding four free ends of two copper wires on four binding posts; the wire breakage is to cut off the redundant part of the wound copper wire; and during welding, the copper wire wound on the binding post is firmly connected with the binding post.

Because the shape of copper wire changes easily, is difficult to press from both sides in the course of working and gets the location, and the structure of this inductor is irregular moreover for prior art all carries out semi-automatization processing through manual cooperation machinery when carrying out adding of above-mentioned step, hangs the angle by the manual work with the copper wire winding on the terminal, and reuse machinery cuts off, cooperates welding equipment to weld both together at last. Such a production method has disadvantages, first; the manual processing production efficiency is low, 1, the workman can produce tired sense after long-time work, reduces production speed, 2, need transport the product between the equipment of difference in whole course of working, increases the processing step, further influences production speed. Secondly, performing secondary drying; there is the potential safety hazard in the manual work cooperation machinery when cutting off the copper wire and welding equipment welding, and misoperation can cause the injury to the workman, and the third can cause the copper wire to warp in the course of working, cuts off remaining copper wire and can occupy a large amount of spaces when stacking, also is not convenient for follow-up to it recycle.

Disclosure of Invention

The invention aims to provide an automatic angle-hanging and wire-breaking welding all-in-one machine for an inductor, which aims to solve the technical problems that automatic production cannot be realized and manual production efficiency is low due to the fact that the inductor and a copper wire are difficult to position and fix in the prior art.

The invention provides an automatic corner hanging and wire breaking welding integrated machine for an inductor, which comprises an automatic corner hanging assembling device, a wire breaking pin device, a copper wire collecting device, a welding device and a blanking device, the thread breaking pin device, the welding device and the blanking device are all arranged at the side of the automatic corner hanging assembly device, the copper wire collecting device is arranged beside the broken wire pin device and comprises a collecting driving assembly, a copper wire conveying assembly, a wire pressing assembly and a collecting assembly, the copper wire transportation component is in transmission connection with the collection driving component, the wire pressing component and the collection component are arranged on the side part of the copper wire transportation component at an included angle of 90 degrees, the welding device comprises a welding adjusting component and a welding component, the welding component is arranged on the welding adjusting component, the blanking device comprises an unlocking assembly and a blanking assembly, and the blanking assembly is arranged above the unlocking assembly.

Furthermore, the copper wire transportation assembly comprises a copper wire transportation frame, a copper wire transportation shaft and four copper wire transportation boxes distributed circumferentially, two ends of the copper wire transportation shaft are connected with the copper wire transportation frame in a rotating mode, each copper wire transportation box is of a rectangular structure, an opening is formed in one end, away from the copper wire transportation shaft, of each copper wire transportation box, a taking and placing notch is formed in the opening of each copper wire transportation box, and each end of each copper wire transportation box is provided with a wire outlet communicated with the inside of the copper wire transportation box.

Further, collect drive assembly and collect the drive wheel including collecting driving motor, first collection drive wheel and second, it is the level setting in the lower part of copper wire transportation frame to collect driving motor, first collection drive wheel with collect driving motor's output fixed connection, the second is collected the drive wheel and is installed the one end at copper wire transportation axle, first collection drive wheel with the second is collected and is connected through belt transmission between the drive wheel.

Further, press the silk subassembly including pressing a silk cylinder and pressing a silk piece, press the silk cylinder to be the level setting, press the silk piece to install on the output of pressing the silk cylinder and the front end of pressing the silk piece sets up towards copper wire transportation axle.

Further, the collection subassembly is including getting the material cylinder, collecting the fixed plate and getting the material gas clamp, it is the output that the level setting just got the material cylinder towards copper wire transportation components setting to get the material cylinder, it installs on the output of getting the material cylinder to collect the fixed plate, get the material gas clamp and collect fixed plate fixed connection, get the clamp of material gas clamp towards copper wire transportation components setting.

Further, the welding adjusting assembly comprises a welding frame and a welding electric cylinder, a welding fixing plate is arranged at the upper end of the welding frame, a welding lead screw sliding table and a welding guide rod are arranged at the lower end of the welding fixing plate, a welding sliding block in sliding fit with the welding guide rod is arranged on the welding guide rod, and the sliding blocks on the welding sliding block and the welding lead screw sliding table are fixedly connected with the welding electric cylinder.

Further, the welding subassembly includes the welded connection board, be equipped with rather than fixed connection's welding rotating electrical machines on the welded connection board, be equipped with the welding dish on the output of welding rotating electrical machines, the lower extreme of welding dish is equipped with the welding dead lever, be equipped with the welding rifle on the welding dead lever, the output slope of welding rifle sets up.

Further, the unblock subassembly includes the unblock frame, be equipped with the first unblock cylinder that is the level setting on the unblock frame, be equipped with the unblock fixed plate on the output of first unblock cylinder, be equipped with the vertical second unblock cylinder that sets up downwards on the unblock fixed plate, be equipped with the unblock connecting plate on the output of second unblock cylinder, be equipped with the unblock air clamp on the unblock connecting plate.

Further, the unloading subassembly includes unloading revolving cylinder, unloading cylinder and unloading gas clamp, unloading revolving cylinder installs on the unblock frame, be equipped with one end and its fixed connection's unloading arm on the output of unloading revolving cylinder, the unloading cylinder is installed at the other end of unloading arm and the vertical downward setting of output of unloading cylinder, be equipped with the unloading fixed plate on the output of unloading cylinder, the unloading gas clamp is vertical setting on the unloading fixed plate, all be equipped with the unloading clamp splice on the vertical downward setting of output of unloading gas clamp and two clamps of unloading gas clamp, the transversal U type structure of personally submitting of unloading clamp splice.

Compared with the prior art, the invention has the beneficial effects that:

firstly, the automatic assembling device for the hanging corner, the wire breaking pin device, the copper wire collecting device, the welding device and the blanking device are matched to automatically finish the hanging corner, the wire breaking and the welding processing of the inductor, the automatic processing of the inductor can be realized, the manual operation is not needed, the production steps of the inductor are improved, and the potential safety hazard existing when welding equipment is used manually is reduced.

Secondly, the copper wire is placed into the copper wire transport box through the work of the height adjusting cylinder, the collection driving motor drives the first collection driving wheel to rotate, the second collection driving wheel and the first collection driving wheel rotate synchronously under the transmission of the belt, the copper wire transport shaft is driven to rotate through the second collection driving wheel, so that the copper wire transport box is driven to rotate, when the copper wire transport box containing the copper wire rotates to the wire pressing assembly, one end of the wire pressing block is inserted into the copper wire transport box through the work of the wire pressing cylinder, so that the copper wire is pressed straight, meanwhile, one end of the copper wire extends to the outside of the copper wire transport box along the wire outlet, the material taking cylinder works, the material taking air clamp is driven to move towards the copper wire transport box, one end of the copper wire is clamped from the wire outlet, and then the copper wire is withdrawn and the copper wire is taken out from the;

through the above steps, the sheared copper wires are collected after being straightened, on one hand, compared with bent copper wires, the number of the copper wires stacked in the unit volume can be effectively increased, the stacking of the copper wires is more orderly, and on the other hand, the straightened copper wires are convenient for subsequent recycling.

Thirdly, the automatic corner hanging assembly device, the wire breaking pin device, the welding device and the blanking device can adjust positions according to inductors with different sizes, so that the automatic corner hanging assembly device can be used for processing the inductors with different sizes, and the application range of the automatic corner hanging assembly device is widened.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic structural diagram of an inductor processed by an automatic angle-hanging, wire-breaking and welding integrated machine of the inductor;

FIG. 2 is a schematic perspective view of an automatic angle-hanging and wire-breaking integrated welding machine for an inductor;

FIG. 3 is a schematic perspective view of an automatic corner-hanging assembly device in the automatic corner-hanging and wire-breaking integrated welding machine for inductors;

FIG. 4 is a front view of a rotating mechanism in the automatic corner mounting apparatus;

FIG. 5 is a schematic view of a partial perspective structure of a rotating mechanism in the automatic corner mounting apparatus;

FIG. 6 is a schematic perspective view of a station rotating assembly in the automatic corner mounting apparatus;

FIG. 7 is a perspective view of a restriction releasing assembly of the automatic corner mounting apparatus;

FIG. 8 is a top view of the station assembly and the restraining assembly of the automatic corner mounting apparatus;

FIG. 9 is a cross-sectional view taken along line A-A of FIG. 8;

FIG. 10 is a schematic perspective view of a wobble plate in the automatic corner mounting apparatus;

FIG. 11 is an enlarged view at B of FIG. 10;

FIG. 12 is a schematic view of the locking assembly in the wobble plate in a disassembled configuration;

FIG. 13 is a schematic view of a partial structure of the wobble plate during operation;

FIG. 14 is a schematic perspective view of a corner-hanging assembly robot in the corner-hanging automatic assembly device;

FIG. 15 is a schematic perspective view of a corner hanging mechanism in a corner hanging assembly robot;

FIG. 16 is a partially exploded view of the corner key mechanism;

FIG. 17 is a first perspective view of the thread breaking pin device;

FIG. 18 is a second perspective view of the thread breaking pin device;

FIG. 19 is a first schematic perspective view of a copper wire collection device in the automatic angle-hanging and wire-breaking integrated welding machine for the inductor;

FIG. 20 is a schematic perspective view of a copper wire collecting device in the automatic angle-hanging and wire-breaking integrated welding machine for the inductor;

FIG. 21 is a schematic perspective view of a welding apparatus in an automatic corner-hanging and wire-breaking integrated welding machine for an inductor;

FIG. 22 is a first schematic perspective view of a blanking device in the automatic corner hanging and wire breaking welding all-in-one machine for inductors;

fig. 23 is a schematic perspective view of a blanking device in the automatic corner hanging and wire breaking welding all-in-one machine for the inductor.

Reference numerals:

the automatic corner hanging assembly device 1, a rotating mechanism 11, a rotating assembly 111, a base 1111, a rotating shaft 1112, a rotating disc 1113, a fixed angle rotating assembly 112, a fixed angle driving motor 1121, a fixed angle rotating disc 1122, a fixed angle driving disc 1123, a fixed angle bayonet 1124, a fixed angle driving groove 1125, a fixed angle notch 1126, a fixed angle connecting rod 1127, a fixed angle driving rod 1128, a corner hanging assembly manipulator 12, a mechanical mounting seat 121, a front-back moving mechanism 122, a front-back moving frame 1221, a front-back moving screw sliding table 1222, a front-back moving plate 1223, a guide rod front-back moving guide 1224, a front-back moving slider 1225, a left-right moving mechanism 123, a left-right moving screw sliding table 1, a left-right moving plate 1232, a left-right moving guide 1233, a left-right moving guide 1234, an adjusting moving mechanism 124, a first electric cylinder 1241, a second electric cylinder 1242, a corner hanging mechanism 125, a rotating corner hanging assembly 1251, a, a corner hanging adjusting assembly 1252, a corner hanging adjusting groove 12521, a corner hanging screw sliding table 12522, a corner hanging adjusting plate 12523, a corner hanging fixing block 1253, a corner hanging mounting groove 12531, a corner hanging bayonet 12532, a corner hanging driving assembly 1254, a corner hanging driving motor 12541, a corner hanging driving gear 12542, a corner hanging driven gear 12543, a corner hanging driven shaft 12544, a corner hanging driving rack 12545, a corner hanging sliding rib 12546, a corner hanging fixing assembly 1255, a corner hanging transmission rod 12551, a corner hanging fixing hook 12552, a wire breaking foot device 2, a wire end clamping mechanism 21, a fixing seat 211, a rotating transportation assembly 212, a rotating transportation motor 2121, a rotating transportation column 2122, a rotating transportation disc 2123, a height adjusting assembly 213, a height adjusting plate 2131, a height adjusting slide rail 2132, an adjusting slide 2133, a height adjusting cylinder 2134, a wire end clamping assembly 214, a fixing plate 2141, an air clamp 2142, a wire breaking mechanism 22, a wire breaking base 221, a wire breaking adjusting assembly 222, a wire breaking adjusting frame 2221, a wire-breaking lead screw sliding table 2222, a wire-breaking connecting plate 2223, a wire-breaking electric cylinder 2224, a wire-breaking guide bar 2225, a wire-breaking slider 2226, a wire-breaking lifting component 223, a wire-breaking lifting plate 2231, a wire-breaking lifting slide 2232, a wire-breaking lifting block 2233, a wire-breaking lifting cylinder 2234, a wire-breaking component 224, a wire-breaking fixing plate 2241, a wire-breaking cylinder 2242, a wire-breaking driving block 2243, a shearing pliers 2244, a wire-breaking driving lever 2245, a wire-breaking sliding slot 2246, a copper wire collecting device 3, a collecting driving component 31, a collecting driving motor 311, a first collecting driving wheel 312, a second collecting driving wheel 313, a copper wire transporting component 32, a copper wire transporting rack 321, a copper wire transporting shaft 322, a copper wire transporting box 323, a taking and placing notch 324, a wire outlet 325, a wire pressing component 33, a wire pressing cylinder 331, a wire pressing block 332, a collecting component 34, a material-taking cylinder 341, a collecting fixing plate 342, a material-taking, the welding device comprises a welding electric cylinder 412, a welding fixing plate 413, a welding screw rod sliding table 414, a welding guide rod 415, a welding sliding block 416, a welding assembly 42, a welding connecting plate 421, a welding rotating motor 422, a welding disc 423, a fixing rod 424, a welding gun 425, a blanking device 5, an unlocking assembly 51, a first unlocking cylinder 511, an unlocking fixing plate 512, an unlocking connecting plate 513, an unlocking air clamp 514, a blanking assembly 52, a blanking rotating cylinder 521, a blanking cylinder 522, a blanking air clamp 523, a blanking arm 524, a blanking clamping block 525, a station assembly 6, a station base 61, a station block 62, a rib groove 63, a swinging disc 7, a chassis 71, a fixing assembly 72, a clamping fixing seat 721, a first fixing plate 722, a second fixing plate 723, a third fixing plate 724, a convex edge 726, a locking assembly 73, a locking rail 731, a locking sliding block 732, a locking connecting rod 733, a locking slot 734, a locking insert block 74, a first supporting plate 741, the device comprises a first supporting clamping groove 742, a second supporting component 75, a second supporting plate 751, a second supporting clamping groove 752, an installation hole position 76, a first magnet 77, a second magnet 78, a limiting component 8, a limiting insertion rod 81, a limiting spring 82, a limiting shell 83, a limiting installation groove 84, a limiting sliding groove 85, a limiting pulling block 86, a station rotating component 9, a station lifting component 91, a station lifting frame 911, a station lifting sliding block 912, a station lifting guide rod 913, a station lifting cylinder 914, a station rotating component 92, a station rotating motor 921, a station rotating connecting seat 922, a ridge rod 923, a limit releasing component 10, a limit releasing cylinder 101, a limit releasing connecting rod 102, a limit releasing plate 103, a limit releasing fixing ring 104, a body 1001, a winding ring 1002, a copper wire 1003 and a binding post 1004.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 23, an automatic angle-hanging and wire-breaking integrated welding machine for an inductor comprises an automatic angle-hanging assembling device 1, a wire-breaking pin device 2, a copper wire collecting device 3, a welding device 4 and a blanking device 5, wherein the wire-breaking pin device 2, the welding device 4 and the blanking device 5 are all arranged at the side of the automatic angle-hanging assembling device 1, the copper wire collecting device 3 is arranged at the side of the wire-breaking pin device 2, the copper wire collecting device 3 comprises a collecting driving component 31, a copper wire transporting component 32, a wire pressing component 33 and a collecting component 34, the copper wire transporting component 32 is in transmission connection with the collecting driving component 31, the wire pressing component 33 and the collecting component 34 are arranged at the side part of the copper wire transporting component 32 at an included angle of 90 degrees, the welding device 4 comprises a welding adjusting component 41 and a welding component 42, the welding component 42 is arranged on the welding adjusting component 41, when the blanking device 5 is used, a workpiece is placed on the automatic corner hanging assembly device 1 for corner hanging, then redundant copper wires 1003 are cut off through the pin cutting device 2, meanwhile, the cut copper wires 1003 are collected and processed through the copper wire collecting device 3, the workpiece is welded through the welding device 4, the copper wires 1003 and the binding post 1004 are fixed firmly, and the blanking device 5 takes down the machined workpiece.

The automatic angle-hanging assembling device 1 comprises a rotating mechanism 11 and an angle-hanging assembling manipulator 12, wherein the rotating mechanism 11 comprises a rotating component 111 and a fixed angle rotating component 112, the fixed angle rotating component 112 is installed in the middle of the rotating component 111, a plurality of station components 6 distributed in a circumferential manner are arranged at the upper end of the rotating component 111, a swinging disc 7 fixedly connected with the station components 6 is arranged at the upper end of each station component 6, a limiting component 8 is arranged at the side part of each station component 6, a plurality of station rotating components 9 are arranged below the rotating path of each station component 6, all the station rotating components 9 are matched with the station components 6, a limit-releasing component 10 matched with the limiting component 8 is arranged at the side of each station rotating component 9, each station rotating component 9 comprises a station lifting component 91 and a station rotating component 92, the station rotating part 92 is arranged on the station lifting part 91; the proper swing disc 7 is selected according to the size of a product and installed on the station component 6, when the product is processed, the product is fixed on the swing disc 7 through manual work, the rotating component 111 is driven to rotate through the fixed angle rotating component 112, when the swing disc 7 drives the workpiece to rotate to the corner hanging assembling mechanical arm 12, the corner hanging assembling mechanical arm 12 is used for conducting corner hanging operation on the workpiece, after the corner hanging assembling mechanical arm 12 finishes corner hanging on one binding post 1004, the limiting component 8 is opened through the limiting component 10, meanwhile, the station lifting component 91 drives the station rotating component 92 to ascend, the station rotating component 92 drives the station component 6 to rotate, the other binding post 1004 of the product on the swing disc 7 is made to rotate to the corner hanging assembling mechanical arm 12, then the corner hanging operation is conducted, and the corner hanging operation is completed on four binding posts 1004 in sequence.

The rotating assembly 111 comprises a base 1111, a rotating shaft 1112 and a rotating disc 1113, wherein the upper end of the base 1111 is provided with a rotating hole, the lower end of the rotating shaft 1112 is positioned in the rotating hole and is rotatably connected with the base 1111, and the rotating disc 1113 is fixedly arranged at the upper end of the rotating shaft 1112; the fixed angle rotating assembly 112 works to drive the rotating shaft 1112 to rotate, and the rotating shaft 1112 drives the rotating disc 1113 arranged at the upper end of the rotating disc 1113 to rotate, so that the station assembly 6, the swinging disc 7 and the workpiece arranged on the rotating disc 1113 are driven to rotate, and the continuous angle hanging operation is performed.

The fixed angle rotation assembly 112 includes a fixed angle driving motor 1121, a fixed angle rotation disk 1122 and a fixed angle driving disk 1123, the fixed angle driving motor 1121 is vertically arranged on the base 1111, the fixed angle driving disk 1123 is arranged on the output end of the fixed angle driving motor 1121, the fixed angle rotating disk 1122 is sleeved on the middle part of the rotating shaft 1112, the fixed angle rotating disc 1122 is matched with the fixed angle driving disc 1123, a plurality of fixed angle bayonets 1124 distributed circumferentially are arranged on the side portion of the fixed angle rotating disc 1122, the fixed angle bayonets 1124 are in one-to-one correspondence with the station assemblies 6, a fixed angle driving groove 1125 is arranged between every two adjacent fixed angle bayonets 1124, a fixed angle notch 1126 is arranged at one side of the fixed angle driving disc 1123, a fixed angle connecting rod 1127 fixedly connected with the fixed angle driving disc 1123 is arranged at the fixed angle notch 1126, the upper end of the fixed-angle connecting rod 1127 is provided with a fixed-angle driving rod 1128 matched with the fixed-angle driving groove 1125; the fixed angle driving disk 1123 is driven to rotate by the operation of the fixed angle driving motor 1121, when the fixed angle driving rod 1128 on the fixed angle driving disk 1123 rotates to a certain angle, the fixed angle driving rod 1128 is matched with the fixed angle driving groove 1125, so that the fixed angle driving disk 1122 is driven to complete rotation, after the fixed angle driving rod 1128 rotates to a certain angle, the fixed angle driving rod 1128 is separated from the fixed angle driving groove 1125, at the moment, the fixed angle driving disk 1123 is clamped with the fixed angle bayonet 1124 on the fixed angle driving disk 1122, so that the fixed angle driving disk 1122 can not rotate any more, and fixed angle rotation of the fixed angle driving disk 1122 is achieved.

The station assembly 6 comprises a station seat 61, one end of the station seat 61 is fixedly connected with the edge of the rotating disc 1113, the other end of the station seat 61 extends to the outside of the rotating disc 1113, a station groove is formed in the station seat 61, a station block 62 rotatably connected with the station groove is arranged in the station groove, and a ridge groove 63 with a downward opening is formed in the bottom of the station block 62; the station seat 61 is used for being fixedly connected with the rotating disc 1113, the station block 62 is arranged for mounting the swinging disc 7, and the swinging disc 7 can be driven to rotate by the rotation of the station block 62, so that a workpiece mounted on the swinging disc 7 is driven to rotate.

The swinging plate 7 comprises a chassis 71, a fixing component 72, a locking component 73 and a first supporting component 74, wherein the fixing component 72 is installed in the middle of the upper end of the chassis 71, the locking component 73 is installed beside the fixing component 72, the locking component 73 is connected with the fixing component 72, the first supporting component 74 is fixedly installed at the edge of the upper end of the chassis 71, a second supporting component 75 is arranged between the first supporting component 74 and the fixing component 72, and a plurality of installation hole sites 76 for connecting the fixing component 72 and the second supporting component 75 are arranged on the chassis 71; when the fixing device is used, a workpiece is fixed in the middle through the fixing assembly 72, and then is firmly fixed through the locking assembly 73, then the four free ends of the copper wire 1003 on the workpiece are fixed through the first supporting assembly 74 and the second supporting assembly 75, so that the copper wire 1003 is prevented from being positioned and clamped in subsequent corner hanging processing, the mounting hole 76 is used for adjusting the second supporting assembly 75 and mounting different fixing assemblies 72, and therefore workpieces of different sizes can be fixed.

The fixing assembly 72 comprises a fixing seat 721, a first fixing plate 722, a second fixing plate 723 and two third fixing plates 724, the fixing seat 721 is fixedly connected with the chassis 71 through screws, a fixing groove is formed in the middle of the upper end of the fixing seat 721, the two third fixing plates 724 are vertically arranged on two sides of the upper end of the fixing seat 721, the first fixing plate 722 and the second fixing plate 723 are arranged between the two third fixing plates 724, the lower end of the first fixing plate 722 is fixedly connected with the fixing seat 721, the lower end of the second fixing plate 723 is hinged to the fixing seat 721, and fixing convex edges 726 are formed in the upper ends of the first fixing plate 722 and the second fixing plate 723; when using, through rotating second fixed plate 723, place the work piece in the middle part, carry out preliminary fixed through two second fixed plates 723 and first fixed plate 722, rotate second fixed plate 723 to vertical position again, accomplish the fixed to the work piece, the setting on fixed protruding edge 726 is used for the block work piece, and the simple structure on fixed protruding edge 726 does not take up space simultaneously, can avoid causing the hindrance to the angle processing.

The locking assembly 73 comprises a locking rail 731, a locking slider 732 and a locking connecting rod 733, the locking rail 731 is horizontally arranged at the upper end of the chassis 71, one end of the locking rail 731 is arranged towards the second fixing plate 723, the locking slider 732 is arranged on the locking rail 731 and is in sliding fit with the locking rail 731 and the second fixing plate 723, one end of the locking connecting rod 733 is hinged to the locking slider 732, the other end of the locking connecting rod 733 is hinged to the second fixing plate 723, a locking slot 734 is arranged at the upper end of the front part of the locking rail 731, and a locking insert 735 matched with the locking slot 734 in an inserted manner is arranged on the locking slider 732; the locking slider 732 can be moved along the locking rail 731 by pushing the locking slider 732, and then the locking link 733 is pushed to drive the second fixing plate 723 to rotate, so as to control the operation of the fixing component 72, and the locking plug 735 and the locking slot 734 are engaged to complete the fixing of the locking slider 732 on the locking rail 731.

The bottom of the locking slot 734 is provided with a first magnet 77, the lower end of the locking insert 735 is provided with a second magnet 78, two opposite magnetic poles of the first magnet 77 and the second magnet 78 are opposite magnetic poles, and the stability of the locking insert 735 inserted into the locking slot 734 can be improved by attraction between the first magnet 77 and the second magnet 78, so that the instability of workpiece fixation caused by falling off of the locking insert 735 in the machining process is avoided.

The first supporting assembly 74 comprises four first supporting plates 741 distributed in a rectangular shape, the distances from the four first supporting plates 741 to the fixing assembly 72 are the same, the lower end of each first supporting plate 741 is fixedly connected with the chassis 71, and a V-shaped first supporting clamping slot 742 is arranged at the upper end of each first supporting plate 741; when a workpiece is placed, the body 1001 and the like of the workpiece are fixed among the first fixing plate 722, the second fixing plate 723 and the two third fixing plates 724, and then the four free ends of the two copper wires 1003 are pulled manually and hung in the first supporting clamping grooves 742 of the four first supporting plates 741 respectively, so that the part between the end of each copper wire 1003 and the body 1001 is in a linear state as much as possible.

The second supporting assembly 75 comprises four second supporting plates 751 which are distributed in a rectangular shape, the four second supporting plates 751 are respectively arranged between the four second supporting plates 751 and the fixing assembly 72, the lower ends of the four second supporting plates 751 are fixedly connected with the chassis 71 through screws, and the upper ends of the four second supporting plates 751 are respectively provided with a V-shaped second supporting clamping groove 752; the second supporting component 75 is used for supporting the middle of the copper wire 1003, the position of the second supporting plate 751 is located at the position where the angle hanging assembling manipulator 12 clamps the copper wire 1003, so that the copper wire 1003 is clamped by the angle hanging assembling manipulator and then pulled to the position of the binding post 1004, the angle hanging can be achieved just, the situation that the copper wire 1003 is too long or too short cannot be caused, and the position of the second supporting plate 751 can be adjusted so that workpieces of different sizes can be machined.

The ratio of the distance from each first support plate 741 to the fixed component 72 to the height of the first support plate 741 is greater than the ratio of the distance from the corresponding second support plate 751 to the fixed component 72 to the height of the second support plate 751; this arrangement makes the end of the copper wire 1003 assume a state as shown in fig. 13 when fixed, so that the position of the copper wire 1003 at the upper end of the second support plate 751 assumes an upward dog-ear, facilitating the picking up of the middle portion of the copper wire 1003 by the corner-attaching assembling robot 12.

The limiting assembly 8 comprises a limiting inserted bar 81, a limiting spring 82 and a limiting shell 83, the limiting shell 83 is horizontally installed at one end of the station seat 61, a limiting installation groove 84 is formed in the limiting shell 83, a limiting through hole communicated with the limiting installation groove 84 is formed in the station seat 61, a limiting sliding groove 85 communicated with the limiting installation groove 84 is formed in the lower end of the limiting shell 83, the limiting spring 82 and the limiting inserted bar 81 are installed in the limiting installation groove 84, two ends of the limiting spring 82 are fixedly connected with one end of the limiting shell 83 and one end of the limiting inserted bar 81 respectively, the other end of the limiting inserted bar 81 extends into the limiting through hole, a limiting insertion hole in insertion fit with the limiting inserted bar 81 is formed in the station block 62, and a limiting pull block 86 in interactive fit with the limiting sliding groove 85 is formed in the lower end of the limiting inserted bar 81; the limiting insertion rod 81 is inserted into the limiting insertion hole through the elastic force of the limiting spring 82, so that the station block 62 is fixed, the station block 62 cannot rotate, and the positions of the swinging plate 7 and the workpiece which are arranged at the upper end of the station block 62 in the working process are kept.

The station lifting component 91 comprises a station lifting frame 911 and a station lifting slide block 912, wherein one end of the station lifting frame 911 is provided with two vertically arranged station lifting guide rods 913, the station lifting slide block 912 is sleeved on the two station lifting guide rods 913, the station lifting slide block 912 is in sliding fit with the two station lifting guide rods 913, a vertically arranged station lifting cylinder 914 is arranged on the station lifting frame 911, and the output end of the station lifting cylinder 914 is fixedly connected with the station lifting slide block 912; station lift cylinder 914 drives station lift slider 912 and removes along station lift guide 913 to drive rather than fixed connection's station rotating part 92 and carry out the altitude mixture control, station lift guide 913 can enough be used for restricting the slip direction of station lift slider 912 with station lift slider 912's sliding fit, also can play the effect of support to station lift slider 912 through station lift guide 913.

The station rotating part 92 comprises a station rotating motor 921, the station rotating motor 921 is installed on one side of the station lifting slide block 912, the output end of the station rotating motor 921 is vertically arranged upwards, the output end of the station rotating motor 921 is provided with a station rotating connecting base 922 in a lifting mode, a ridge rod 923 in inserting fit with the ridge groove 63 is arranged on the station rotating connecting base 922, and the lower end of the ridge rod 923 is connected with the station rotating connecting base 922 through threads; work through station elevating part 91 drives arris pole 923 and rises until pegging graft in arris groove 63, and rethread station rotates motor 921 work and drives arris pole 923 and rotate, and arris pole 923 drives station piece 62 and rotates, and then drives the work piece rotation on balance 7 and the balance 7.

The limit releasing assembly 10 comprises a limit releasing cylinder 101, a limit releasing connecting rod 102 and a limit releasing plate 103, the limit releasing cylinder 101 is horizontally arranged at the upper end of the station lifting frame 911, one end of the limit releasing connecting rod 102 is fixedly connected with the limit releasing cylinder 101, the limit releasing plate 103 is arranged at the other end of the limit releasing connecting rod 102, the limit releasing plate 103 is matched with the limit releasing connecting rod 102, and a limit releasing fixing ring 104 used for limiting the moving direction of the limit releasing connecting rod 102 is arranged at the upper end of the station lifting frame 911; drive through the work of limitation of relieving cylinder 101 and relieve limit connecting rod 102 and rotate, it drives and relieves limit board 103 and remove to relieve limit connecting rod 102, it pulls piece 86 to remove to relieve limit board 103 pulling restriction, make restriction inserted bar 81 break away from with the restriction jack, and then relieve the fixed between station piece 62 and the station seat 61, make station rotatable parts 92 can drive station piece 62 and rotate, when out of work, can restrict the position of station piece 62 through restriction subassembly 8, make arris groove 63 can keep unanimous with the state of arris pole 923, station rotatable parts 92 are at the during operation, the grafting that arris pole 923 can be accurate advances in arris groove 63.

The corner hanging assembly manipulator 12 comprises a mechanical mounting seat 121, a front-and-back moving mechanism 122, a left-and-right moving mechanism 123, an adjusting moving mechanism 124 and a corner hanging mechanism 125, wherein the front-and-back moving mechanism 122 is mounted at the upper end of the mechanical mounting seat 121, the left-and-right moving mechanism 123 is arranged at the upper end of the front-and-back moving mechanism 122, the adjusting moving mechanism 124 is mounted at the upper end of the left-and-right moving mechanism 123, a hanger structure is mounted on the adjusting moving mechanism 124, the corner hanging mechanism 125 comprises a rotary corner hanging component 1251, a corner hanging adjusting component 1252, a corner hanging fixed block 1253, a corner hanging driving component 1254 and a corner hanging fixed component 1255, the rotary corner hanging component 1251 is fixedly connected with the adjusting moving mechanism 124, the corner hanging adjusting component 1252 is mounted at the lower end of the rotary corner hanging component 1251, the corner fixed block 1253 is mounted at the lower end of the rotating mechanism 11, the corner hanging driving component 1254 and the corner fixed component 1255 are both mounted in The fixed components 1255 are in transmission connection; the position of the corner hanging mechanism 125 can be adjusted by the operation of the front-back moving mechanism 122 and the left-right moving mechanism 123, so that the corner hanging mechanism 125 can process different workpieces, wherein the position of the corner hanging mechanism 125 is finely adjusted when the moving mechanism 124 is adjusted, so that the position of the corner hanging mechanism 125 is more accurate.

The rotary hook angle assembly 1251 comprises a hook angle mounting plate 12511, a hook angle rotary motor 12512 and a hook angle rotary block 12513, the hook angle mounting plate 12511 is fixedly connected with the adjusting and moving mechanism 124, the cross section of the hook angle mounting plate 12511 is in an L shape, the hook angle rotary motor 12512 is mounted on the hook angle mounting plate 12511, the output end of the hook angle rotary motor 12512 vertically and downwards penetrates through the hook angle mounting plate 12511, and the upper end of the hook angle rotary block 12513 is fixedly connected with the output end of the hook angle rotary motor 12512; in the working process of the hanging corner, the hanging corner driving assembly 1254 drives the hanging corner fixing assembly 1255 to fix the end of the copper wire 1003, then the hanging corner fixing assembly 1255 is moved to the side of the terminal 1004 by adjusting the moving mechanism 124, the hanging corner rotating motor 12512 drives the hanging corner rotating block 12513 to rotate, and the hanging corner fixing assembly 1255 at the lower end drives the copper wire 1003 to rotate so as to wind the copper wire 1003 on the terminal 1004.

The hanging angle adjusting assembly 1252 comprises a hanging angle adjusting groove 12521, a hanging angle screw rod sliding table 12522 and a hanging angle adjusting plate 12523, the hanging angle adjusting groove 12521 is horizontally arranged at the lower end of the hanging angle rotating block 12513, the hanging angle screw rod sliding table 12522 is installed in the hanging angle adjusting groove 12521, and the hanging angle adjusting plate 12523 is fixedly connected with a sliding block on the hanging angle screw rod sliding table 12522; because the thickness of the terminal 1004 of different sizes is different, can lead to the copper wire 1003 can produce not firm condition when twining, need adjust the distance between the fixed subassembly 1255 of hang angle and the hang angle drive axis through hang angle adjusting component 1252, make when twining, the winding that the copper wire 1003 can be inseparable on terminal 1004 can drive hang angle regulating plate 12523 through hanging angle lead screw slip table 12522 work and remove, and then drive hang angle drive component 1254 and hang angle fixed subassembly 1255 and remove.

The corner hanging fixing block 1253 is vertically installed at the lower end of the corner hanging adjusting plate 12523, a corner hanging installation groove 12531 for installing a corner hanging driving component 1254 and a corner hanging fixing component 1255 is arranged inside the corner hanging fixing block 1253, a corner hanging clamping opening 12532 is arranged at the lower end of the corner hanging fixing block 1253, and the cross section of the corner hanging clamping opening 12532 is in a shape of Chinese character ba; the corner hanging clamping opening 12532 is used for clamping the copper wire 1003 hung on the second supporting plate 751 in the corner hanging clamping opening 12532 when the adjusting and moving mechanism 124 drives the adjusting and moving mechanism to move downwards, so that the copper wire 1003 can be fixed by the corner hanging fixing assembly 1255 conveniently.

The hook angle driving assembly 1254 includes a hook angle driving motor 12541, a hook angle driving gear 12542 and a hook angle driven gear 12543, the hanging corner driving motor 12541 is horizontally arranged at the upper end of the hanging corner fixing block 1253, the hanging corner driving gear 12542 is installed in the hanging corner installation groove 12531 and the hanging corner driving gear 12542 is fixedly connected with the output end of the hanging corner driving motor 12541, a corner hanging driven shaft 12544 is arranged in the middle of the corner hanging driven gear 12543, two ends of the corner hanging driven shaft 12544 are rotatably connected with corner hanging fixed blocks 1253, the corner hanging driven gear 12543 is engaged with the corner hanging driving gear 12542, a corner hanging transmission rack 12545 engaged with the corner hanging driven gear 12543 is arranged beside the corner hanging driven gear 12543, the corner hanging transmission rack 12545 is vertically arranged, both sides of the hanging angle transmission rack 12545 are provided with hanging angle sliding protruding ribs 12546, and two hanging angle sliding grooves which are in sliding fit with the hanging angle sliding protruding ribs 12546 are arranged in the hanging angle mounting groove 12531; the hanging corner driving motor 12541 works to drive the hanging corner driving gear 12542 to rotate, the hanging corner driving gear 12542 drives the hanging corner driven gear 12543 to rotate, the meshing of the hanging corner driven gear 12543 and the hanging corner driving rack 12545 drives the hanging corner driving rack 12545 to move in the vertical direction, and further drives the hanging corner fixing component 1255 to work, wherein the hanging corner sliding protruding edges 12546 and the hanging corner sliding grooves are used for limiting the moving direction of the hanging corner driving rack 12545.

The corner fixing assembly 1255 comprises a corner transmission rod 12551 and a corner fixing hook 12552, a corner connecting shaft is arranged in the middle of the corner fixing hook 12552, the corner connecting shaft is positioned above the corner clamping opening 12532, two ends of the corner connecting shaft are rotatably connected with the corner fixing block 1253, the lower part of the corner fixing hook 12552 is hook-shaped, the lower part of the corner fixing hook 12552 extends to the corner clamping opening 12532, the upper end of the corner fixing hook 12552 is hinged with the lower end of the corner transmission rod 12551, and the upper end of the corner transmission rod 12551 is hinged with the lower end of the corner transmission rack 12545; when the corner hanging driven gear 12543 moves, the corner hanging transmission rod 12551 is driven to pull the corner hanging fixing hook 12552 to rotate along the axis of the corner hanging connecting shaft, so that the lower end of the corner hanging fixing hook 12552 is matched with the corner hanging bayonet 12532 to fix the copper wire 1003, the corner hanging fixing hook 12552 is matched with the corner hanging bayonet 12532 to form a hole to fix the copper wire 1003, after the corner hanging operation of the copper wire 1003 is completed, the corner hanging driving assembly 1254 appropriately releases the corner hanging fixing hook 12552, the corner hanging fixing assembly 1255 moves to the tail end of the copper wire 1003 along the copper wire 1003, the end of the copper wire 1003 is clamped, and the copper wire 1003 is hung on the first supporting plate 741 continuously, and the position of the copper wire 1003 is positioned in the subsequent wire breaking processing.

The front-back moving mechanism 122 comprises a front-back moving frame 1221, a front-back moving screw rod sliding table 1222 and a front-back moving plate 1223, the front-back moving frame 1221 is horizontally arranged at the upper end of the mechanical mounting seat 121, the front-back moving screw rod sliding table 1222 is horizontally arranged in the middle of the front-back moving frame 1221, the lower end of the front-back moving plate 1223 is fixedly connected with a slider on the front-back moving screw rod sliding table 1222, front-back moving guide rods 1224 are arranged on two sides of the front-back moving screw rod sliding table 1222, front-back moving sliders 1225 in sliding fit with the front-back moving guide rods 1224 are sleeved on the two front-back moving guide rods 1224, and; the front and rear moving frame 1221 is driven to move back and forth by the operation of the front and rear moving screw sliding table 1222, so as to adjust the front and rear position of the corner hanging mechanism 125, wherein the two front and rear moving guide rods 1224 and the two front and rear moving sliders 1225 are arranged to guide and support the front and rear moving frame 1221.

The left-right moving mechanism 123 comprises a left-right moving screw rod sliding table 1231 and a left-right moving plate 1232, the left-right moving screw rod sliding table 1231 is horizontally arranged at the upper end of the front-back moving plate 1223, the lower end of the left-right moving plate 1232 is fixedly connected with a slider on the left-right moving screw rod sliding table 1231, left-right moving guide rails 1233 arranged on the front-back moving plate 1223 are arranged on two sides of the left-right moving screw rod sliding table 1231, a left-right moving guide block 1234 in sliding fit with each left-right moving guide rail 1233 is arranged on each left-right moving guide rail 1233, and the; the left and right moving plate 1232 is driven to move by moving the screw rod sliding table 1231 left and right, the left and right positions of the corner hanging mechanism 125 are adjusted, products with different sizes are processed, and the left and right sliding blocks and the left and right moving guide rail 1233 are arranged to support and guide the left and right moving plate 1232.

The adjusting and moving mechanism 124 comprises a first electric cylinder 1241 and a second electric cylinder 1242, the first electric cylinder 1241 is vertically arranged at the upper end of the left and right moving plate 1232, the second electric cylinder 1242 is horizontally arranged, and the middle part of the second electric cylinder 1242 is fixedly connected with the slider on the first electric cylinder 1241; the electric cylinder is a modularized product which integrates a servo motor and a lead screw, converts the rotary motion of the servo motor into linear motion, and simultaneously converts the best advantages of the servo motor, namely accurate rotating speed control, accurate revolution control and accurate torque control into accurate speed control, accurate position control and accurate thrust control; a brand new revolutionary product of a high-precision linear motion series is realized; the position of the hanging angle mechanism 125 during operation can be adjusted to move through the cooperation of the first electric cylinder 1241 and the second electric cylinder 1242, so that the hanging angle operation is realized.

The wire breaking foot device 2 comprises a wire end clamping mechanism 21 and a wire breaking mechanism 22, the wire breaking mechanism 22 is arranged beside the wire end clamping mechanism 21, the wire end clamping mechanism 21 comprises a clamping fixed seat 211, a rotating transportation component 212, a height adjusting component 213 and a wire end clamping component 214, the rotating transportation component 212 is arranged on the clamping fixed seat 211, the height adjusting component 213 is arranged at the upper end of the rotating transportation component 212, the wire end clamping component 214 is fixedly connected with the height adjusting component 213, the wire breaking mechanism 22 comprises a wire breaking base 221, a wire breaking adjusting component 222, a wire breaking lifting component 223 and a wire breaking component 224, the wire breaking adjusting component 222 is arranged at the upper end of the wire breaking base 221, the wire breaking lifting component 223 is fixedly connected with the wire breaking adjusting component 222, and the wire breaking component 224 is arranged on the wire breaking lifting component 223; after the angle is hung, the wire end clamping component 214 fixes one end of the copper wire 1003 through the height adjusting component 213, the wire breaking component 224 moves to the middle of the copper wire 1003 through the work of the wire breaking adjusting component 222 and the wire breaking lifting component 223, the copper wire 1003 is cut through the wire breaking component 224, and after the cutting is finished, the conveying component 212 is rotated to move the cut copper wire 1003 away.

The wire breaking assembly 224 comprises a wire breaking fixing plate 2241, the cross section of the wire breaking fixing plate 2241 is L-shaped, the wire breaking fixing plate 2241 is fixedly connected with the wire breaking lifting assembly 223, a wire breaking cylinder 2242 is arranged at the upper end of the wire breaking fixing plate 2241, the output end of the wire breaking cylinder 2242 is vertically arranged downwards, a wire breaking driving block 2243 is arranged at the output end of the wire breaking cylinder 2242, a shearing pliers 2244 rotatably connected with the wire breaking fixing plate 2241 is arranged at the lower end of the wire breaking fixing plate 2241, wire breaking driving rods 2245 with one ends hinged with the two driving arms of the shearing pliers 2244 are arranged on the two driving arms, and the other ends of the two wire breaking driving rods 2245 are hinged with the wire breaking driving block 2243; the wire breaking driving block 2243 is driven to move in the vertical direction through the work of the wire breaking cylinder 2242, the two wire breaking driving rods 2245 move, the wire breaking driving rods 2245 pull the shearing pliers 2244 to work to shear the copper wire 1003, and the specific structure is shown in the attached drawing 18.

The wire breaking fixing plate 2241 is provided with a wire breaking sliding groove 2246 which is vertically arranged, and the wire breaking driving block 2243 is installed in the wire breaking sliding groove 2246 and is in sliding fit with the wire breaking sliding groove 2246; the sliding groove is used for limiting the moving direction of the wire-breaking driving block 2243 and ensuring the work of the shearing pliers 2244.

The wire breakage lifting assembly 223 comprises a wire breakage lifting plate 2231, the wire breakage lifting plate 2231 is fixedly connected with the wire breakage adjusting assembly 222, a wire breakage lifting slide rail 2232 is arranged on the side wall of the wire breakage lifting plate 2231, a wire breakage lifting block 2233 in sliding fit with the wire breakage lifting slide rail 2232 is arranged on the wire breakage lifting slide rail 2232, a wire breakage lifting cylinder 2234 vertically and downwardly arranged is arranged at the upper end of the wire breakage lifting plate 2231, and the output end of the wire breakage lifting cylinder 2234 is fixedly connected with the wire breakage lifting block 2233; the wire breaking lifting block 2233 is driven to move in the vertical direction through the work of the wire breaking lifting cylinder 2234, and in the moving process, the moving direction of the wire breaking lifting block 2233 is limited through the matching of the wire breaking lifting slide rail 2232, and the wire breaking lifting block 2233 drives the wire breaking component 224 to move to cut the copper wire 1003.

The wire breakage adjusting assembly 222 comprises a wire breakage adjusting frame 2221, a wire breakage screw sliding table 2222 is arranged on the wire breakage adjusting frame 2221, a wire breakage connecting plate 2223 fixedly connected with the wire breakage screw sliding table 2222 is arranged on a sliding block of the wire breakage screw sliding table 2222, the cross section of the wire breakage connecting plate 2223 is in an L shape, a wire breakage electric cylinder 2224 fixedly connected with the wire breakage connecting plate 2223 is arranged at the upper end of the wire breakage connecting plate 2223, a sliding block on the wire breakage electric cylinder 2224 is fixedly connected with the wire breakage lifting plate 2231, wire breakage guide rods 2225 are arranged on two sides of the wire breakage screw sliding table 2222, a wire breakage sliding block 2226 in sliding fit with the wire breakage guide rods 2225 is arranged on each wire breakage guide rod 2225, and the upper end of each wire breakage sliding block 2226 is fixedly connected with the wire breakage connecting; the position of the wire breaking assembly 224 on the plane can be adjusted through the matching work of the wire breaking screw rod sliding table 2222 and the wire breaking electric cylinder 2224, so that the wire breaking assembly can be suitable for processing workpieces with different sizes.

The rotating transportation assembly 212 comprises a rotating transportation motor 2121 and a rotating transportation column 2122, the rotating transportation motor 2121 is fixedly connected with the clamping fixed seat 211, the output end of the rotating transportation motor 2121 is arranged vertically upwards, a rotating transportation disc 2123 rotatably connected with the upper end of the clamping fixed seat 211 is arranged at the upper end of the clamping fixed seat 211, the lower end of the rotating transportation disc 2123 is fixedly connected with the output end of the rotating transportation motor 2121, and the rotating transportation column 2122 is vertically arranged at the upper end of the rotating transportation disc 2123; the rotating transportation disk 2123 can be driven to rotate by the operation of the rotating transportation motor 2121, so that the free end of the sheared copper wire 1003 clamped by the wire end clamping assembly 214 is moved away.

The height adjusting assembly 213 comprises a height adjusting plate 2131, the height adjusting plate 2131 is fixedly connected with the rotary transport column 2122, one side of the height adjusting plate 2131 is provided with a height adjusting slide rail 2132, the height adjusting slide rail 2132 is provided with a height adjusting slide block 2133 in sliding fit with the height adjusting slide rail 2132, the upper end of the height adjusting plate 2131 is provided with a height adjusting cylinder 2134 fixedly connected with the height adjusting slide block 2133, and the output end of the height adjusting cylinder 2134 is fixedly connected with the upper end of the height adjusting slide block 2133; the height adjusting cylinder 2134 drives the height adjusting sliding block 2133 to move in the vertical direction, so that the wire end clamping assembly 214 is driven to move in the vertical direction, and the free end of the cut copper wire 1003 can be driven.

The wire end clamping assembly 214 comprises a clamping fixing plate 2141 and a clamping air clamp 2142, the upper end of the clamping fixing plate 2141 is fixedly connected with the height adjusting slider 2133, the clamping air clamp 2142 is fixedly connected with the lower portion of the clamping fixing plate 2141, a clamp of the clamping air clamp 2142 is vertically arranged downwards, and the end portion of the copper wire 1003 is fixed through the clamping air clamp 2142, so that the copper wire 1003 can be conveniently cut off.

The copper wire transportation assembly 32 comprises a copper wire transportation frame 321, a copper wire transportation shaft 322 and four copper wire transportation boxes 323 distributed circumferentially, two ends of the copper wire transportation shaft 322 are rotatably connected with the copper wire transportation frame 321, each copper wire transportation box 323 is of a rectangular structure, an opening is formed in one end far away from the copper wire transportation shaft 322, a taking and placing notch 324 is formed in the opening of each copper wire transportation box 323, and a wire outlet 325 communicated with the inside of each copper wire transportation box 323 is formed in the end of each copper wire transportation box 323; the cut copper wire 1003 moves to the upper end of the copper wire transport box 323 under the operation of the rotary transport motor 2121, the height adjusting cylinder 2134 works to place the copper wire 1003 in the copper wire transport box 323, and the collection drive assembly 31 works to drive the copper wire transport shaft 322 to rotate, so that all the copper wire transport boxes 323 rotate together.

The collecting driving assembly 31 comprises a collecting driving motor 311, a first collecting driving wheel 312 and a second collecting driving wheel 313, the collecting driving motor 311 is horizontally arranged at the lower part of the copper wire transportation frame 321, the first collecting driving wheel 312 is fixedly connected with the output end of the collecting driving motor 311, the second collecting driving wheel 313 is installed at one end of the copper wire transportation shaft 322, and the first collecting driving wheel 312 is in transmission connection with the second collecting driving wheel 313 through a belt; the collection driving motor 311 works to drive the first collection driving wheel 312 to rotate, the second collection driving wheel 313 and the first collection driving wheel 312 synchronously rotate under the transmission of the belt, and the second collection driving wheel 313 drives the copper wire transportation shaft 322 to rotate, so that the copper wire transportation box 323 is driven to rotate.

The wire pressing assembly 33 comprises a wire pressing cylinder 331 and a wire pressing block 332, the wire pressing cylinder 331 is horizontally arranged, the wire pressing block 332 is installed at the output end of the wire pressing cylinder 331, and the front end of the wire pressing block 332 is arranged towards the copper wire conveying shaft 322; when the copper wire transport box 323 filled with the copper wire 1003 rotates to the wire pressing assembly 33, one end of the wire pressing block 332 is inserted into the copper wire transport box 323 through the work of the wire pressing air cylinder 331, so that the copper wire 1003 is pressed straight, and meanwhile, one end of the copper wire 1003 extends to the outside of the copper wire transport box 323 along the wire outlet 325.

The collecting assembly 34 comprises a material taking cylinder 341, a collecting fixing plate 342 and a material taking air clamp 343, the material taking cylinder 341 is horizontally arranged, the output end of the material taking cylinder 341 is arranged towards the copper wire transporting assembly 32, the collecting fixing plate 342 is installed at the output end of the material taking cylinder 341, the material taking air clamp 343 is fixedly connected with the collecting fixing plate 342, a clamp of the material taking air clamp 343 is arranged towards the copper wire transporting assembly 32, the material taking cylinder 341 works to drive the material taking air clamp 343 to move towards the copper wire transporting box 323, one end of the copper wire 1003 is clamped from the wire outlet 325 and then withdrawn, the copper wire 1003 is drawn out of the copper wire transporting box 323, and the blanking work of the copper wire 1003 is completed.

The welding adjusting assembly 41 comprises a welding frame 411 and a welding electric cylinder 412, a welding fixing plate 413 is arranged at the upper end of the welding frame 411, a welding screw rod sliding table 414 and a welding guide rod 415 are arranged at the lower end of the welding fixing plate 413, a welding sliding block 416 in sliding fit with the welding guide rod 415 is arranged on the welding guide rod 415, and the welding sliding block 416 and sliding blocks on the welding screw rod sliding table 414 are fixedly connected with the welding electric cylinder 412; the position of the welding assembly 42 can be adjusted through the matching of the welding screw rod sliding table 414 and the welding electric cylinder 412, so that the welding screw rod sliding table is suitable for machining workpieces with different sizes, and the application range of the welding screw rod sliding table is improved.

The welding assembly 42 comprises a welding connecting plate 421, a welding rotating motor 422 fixedly connected with the welding connecting plate 421 is arranged on the welding connecting plate 421, a welding disc 423 is arranged at the output end of the welding rotating motor 422, a welding fixing rod 424 is arranged at the lower end of the welding disc 423, a welding gun 425 is arranged on the welding fixing rod 424, and the output end of the welding gun 425 is obliquely arranged; work through welding rifle 425 and weld terminal 1004 and the copper wire 1003 of winding on terminal 1004, the welded in-process, welding rotating electrical machines 422 work and drive welding dish 423 and install welding rifle 425 rotation under welding dish 423, and welding rifle 425 rotates around terminal 1004, realizes the full angle welding to terminal 1004 and copper wire 1003.

The unlocking assembly 51 comprises an unlocking frame, wherein a first unlocking cylinder 511 which is horizontally arranged is arranged on the unlocking frame, an unlocking fixing plate 512 is arranged on the output end of the first unlocking cylinder 511, a second unlocking cylinder which is vertically and downwards arranged is arranged on the unlocking fixing plate 512, an unlocking connecting plate 513 is arranged on the output end of the second unlocking cylinder, and an unlocking air clamp 514 is arranged on the unlocking connecting plate 513; during blanking, the upper end of the locking insertion block 735 is clamped by the unlocking air clamp 514, the unlocking air clamp 514 is driven to move upwards by the operation of the second unlocking cylinder to pull up the locking insertion block 735, and then the locking insertion block 735 is driven to move along the locking rail 731 by the operation of the first unlocking cylinder 511, so that the fixing assembly 72 is opened.

The blanking assembly 52 comprises a blanking rotary cylinder 521, a blanking cylinder 522 and a blanking air clamp 523, the blanking rotary cylinder 521 is mounted on an unlocking frame, a blanking arm 524 with one end fixedly connected with the blanking rotary cylinder 521 is arranged at the output end of the blanking rotary cylinder 521, the blanking cylinder 522 is mounted at the other end of the blanking arm 524, the output end of the blanking cylinder 522 is vertically arranged downwards, a blanking fixing plate is arranged at the output end of the blanking cylinder 522, the blanking air clamp 523 is vertically arranged on the blanking fixing plate, the output end of the blanking air clamp 523 is vertically arranged downwards, blanking clamp blocks 525 are arranged on two clamps of the blanking air clamp 523, and the cross section of each blanking clamp block 525 is of a U-shaped structure; finally, the blanking air clamp 523 is driven by the blanking air cylinder 522 to move downwards, the product is clamped by the blanking air clamp 523, and the product is rotated and transported away by the rotation of the blanking rotary cylinder 521, so that the blanking work is completed.

The working principle of the invention is as follows: the second fixing plate 723 is rotated to open the fixing component 72, a worker places a workpiece in the middle of the fixing component 72, pushes the locking slider 732 to move along the locking track 731 to enable the second fixing plate 723 to rotate to a vertical state, inserts the locking insert 735 into the locking slot 734 to fix, manually hangs four free ends of two copper wires 1003 on four first supporting plates 741 respectively, hangs the middle of the copper wire 1003 on the second supporting plate 751, the fixed angle driving motor 1121 operates to drive the fixed angle driving disk 1123 to rotate, when the fixed angle driving rod 1128 on the fixed angle driving disk 1123 rotates to a certain angle, the fixed angle driving disk 1122 is driven to complete rotation, the fixed angle driving disk 1122 drives the rotating shaft 1112 to rotate, the rotating shaft 1112 drives the rotating disk 1113 arranged at the upper end of the rotating disk 1113 to rotate, so as to drive the station component 6, the swinging disk 7 and the workpiece arranged on the rotating disk 1113 to rotate, during the rotation process, the limiting insertion rod 81 is inserted into the limiting insertion hole through the elastic force of the limiting spring 82, so that the station block 62 is fixed, the station block 62 cannot rotate, when a workpiece rotates to the corner mounting assembly manipulator 12, the front and back moving frame 1221 is driven to move back and forth through the operation of moving the screw sliding table 1222 back and forth, the front and back position of the corner mounting mechanism 125 is adjusted, the left and right moving plate 1232 is driven to move through the operation of moving the screw sliding table 1231 left and right, the left and right position of the corner mounting mechanism 125 is adjusted, the corner mounting mechanism 125 moves to the upper side of the second supporting plate 751, the corner mounting adjusting plate 12523 is driven to move through the operation of the corner mounting screw sliding table 12522, the corner mounting driving component 1254 and the corner mounting component 1255 are driven to move, the position of the corner mounting component 1255 is suitable for the corner mounting operation of the workpiece with the size, the first electric cylinder 1241 drives the corner mounting component 1255 to move downwards to the, so that the copper wire 1003 is clamped in the corner hanging bayonet 12532, the corner hanging driving motor 12541 works to drive the corner hanging driving gear 12542 to rotate, the corner hanging driving gear 12542 drives the corner hanging driven gear 12543 to rotate, the corner hanging driving rack 12545 is driven to move downwards through the engagement of the corner hanging driven gear 12543 and the corner hanging driving rack 12545, the corner hanging transmission rod 12551 is driven to pull the corner hanging fixing hook 12552 to rotate along the axis of the corner hanging connection shaft, so that the lower end of the corner hanging fixing hook 12552 is matched with the corner hanging bayonet 12532 to fix the copper wire 1003, the first electric cylinder 1241, the second electric cylinder 1242 and the left-right moving mechanism 123 work to move the corner hanging fixing component 1255 to the side of the binding post 1004, the corner hanging rotating motor 12512 works to drive the corner hanging rotating block 12513 to rotate, the copper wire 1003 binding post 1004 at the lower end of the corner hanging fixing component 1255 is wound on the copper wire 1004, and after the corner hanging operation of the copper wire 1003 is completed, the corner hanging driving component 1254, after the corner-hanging fixing assembly 1255 is moved along the copper wire 1003 to the tail end of the copper wire 1003, the end part of the copper wire 1003 is clamped, the copper wire 1003 is hung on the first supporting plate 741 continuously, and the corner-hanging operation of one binding post 1004 is completed, the limitation-relieving cylinder 101 works to drive the limitation-relieving connecting rod 102 to rotate, the limitation-relieving connecting rod 102 drives the limitation-relieving plate 103 to move, the limitation-relieving plate 103 pulls the limitation-pulling block 86 to move, so that the limitation-inserting rod 81 is separated from the limitation-inserting hole, thereby releasing the fixation between the station block 62 and the station seat 61, the station lifting cylinder 914 drives the station lifting slide block 912 to move along the station lifting guide rod 913, thereby driving the prism 923 to rise until the prism 923 is inserted into the prism 63, and then the prism 923 is driven to rotate by the operation of the station rotating motor 921, the prism 923 drives the station block 62 to rotate, and further, the swinging plate 7 and the workpieces on the swinging plate 7 are driven to rotate, and the steps are repeated to sequentially carry out angle hanging on other binding posts 1004. Then the fixed angle rotating assembly 112 works to enable a workpiece completing angle hanging to rotate to the broken wire pin device 2, the height adjusting cylinder 2134 drives the height adjusting slider 2133 to move in the vertical direction, so that the wire end clamping assembly 214 is driven to move in the vertical direction, the clamping air clamp 2142 fixes the end portion of the copper wire 1003, the broken wire lifting cylinder 2234 works to drive the broken wire lifting block 2233 to move in the vertical direction, the broken wire cylinder 2242 works to drive the broken wire driving block 2243 to move in the vertical direction, the two broken wire driving rods 2245 move, the broken wire driving rod 2245 pulls the shearing pliers 2244 to work to shear the copper wire, after the copper wire is sheared, the rotating transportation motor 2121 works to drive the rotating transportation disc 2123 to rotate, and further the free end of the sheared copper wire 1003 of the wire end clamping assembly 214 is moved to the upper end of the copper wire transportation box 1003. The height adjusting cylinder 2134 works to place the copper wire 1003 in the copper wire transport box 323, the collection driving motor 311 works to drive the first collection driving wheel 312 to rotate, the second collection driving wheel 313 and the first collection driving wheel 312 synchronously rotate under the transmission of the belt, the copper wire transport shaft 322 is driven to rotate through the second collection driving wheel 313, so that the copper wire transport box 323 is driven to rotate, when the copper wire transport box 323 containing the copper wire 1003 rotates to the wire pressing component 33, one end of the wire pressing block 332 is inserted into the copper wire transport box 323 through the work of the wire pressing cylinder 331, so that the copper wire 1003 is pressed straight, meanwhile, one end of the copper wire 1003 extends to the outside of the copper wire transport box 323 along the wire outlet 325, the material taking cylinder 341 works to drive the material taking air clamp 343 to move towards the copper wire transport box 323, one end of the copper wire 1003 is clamped from the wire outlet 325 and then withdrawn, and the copper wire 1003 is taken out from the copper wire transport box 323, finishing the blanking work of the copper wire 1003. The fixed angle rotating assembly 112 transports a workpiece to the welding assembly 42 when working, the position of the welding assembly 42 can be adjusted through the matching of the welding screw rod sliding table 414 and the welding electric cylinder 412, one end of the welding gun 425 faces to the wiring terminal 1004, the welding rotating motor 422 drives the welding disc 423 and the welding gun 425 installed below the welding disc 423 to rotate, the welding gun 425 rotates around the wiring terminal 1004 to realize full-angle welding of the wiring terminal 1004 and the copper wire 1003, after welding of the wiring terminal 1004 is completed, the limitation relieving cylinder 101 drives the limitation relieving connecting rod 102 to rotate, the limitation relieving connecting rod 102 drives the limitation relieving plate 103 to move, the limitation relieving plate 103 pulls the limitation pulling block 86 to move, the limitation inserting rod 81 is separated from the limitation inserting hole, fixing between the station block 62 and the station seat 61 is relieved, the station lifting cylinder 914 drives the station lifting sliding block 912 to move along the station lifting guide rod 913, so as to drive the station ridge rod 923 to rise until the edge groove 63 is inserted, the working of the station rotating motor 921 drives the ridge rod 923 to rotate, the ridge rod 923 drives the station block 62 to rotate, and further drives the swinging plate 7 and workpieces on the swinging plate 7 to rotate, the steps are repeated to weld other binding posts 1004 in sequence, the welded product is moved to the blanking assembly 52, the upper end of the locking insert 735 is clamped by the unlocking air clamp 514, the unlocking air clamp 514 is driven to move upwards to pull up the locking insert 735 by the working of the second unlocking cylinder, the locking insert 735 is driven to move along the locking rail 731 by the working of the first unlocking cylinder 511, the fixing assembly 72 is opened, the blanking air clamp 523 is driven to move downwards by the blanking cylinder 522, the product is clamped by the blanking air clamp 523, the product is rotated and transported by the rotation of the blanking rotating cylinder 521, and the blanking work is completed.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides an automatic string angle broken string welding all-in-one of inductor which characterized in that: the automatic angle-hanging assembling device comprises an automatic angle-hanging assembling device (1), a broken wire pin device (2), a copper wire collecting device (3), a welding device (4) and a blanking device (5), wherein the broken wire pin device (2), the welding device (4) and the blanking device (5) are arranged beside the automatic angle-hanging assembling device (1), the copper wire collecting device (3) is arranged beside the broken wire pin device (2), the copper wire collecting device (3) comprises a collecting driving component (31), a copper wire transporting component (32), a wire pressing component (33) and a collecting component (34), the copper wire transporting component (32) is in transmission connection with the collecting driving component (31), the wire pressing component (33) and the collecting component (34) are arranged on the side part of the copper wire transporting component (32) in a 90-degree included angle mode, the welding device (4) comprises a welding adjusting component (41) and a welding component (42), the welding assembly (42) is installed on the welding adjusting assembly (41), the blanking device (5) comprises an unlocking assembly (51) and a blanking assembly (52), and the blanking assembly (52) is installed above the unlocking assembly (51).

2. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 1, wherein: copper wire transportation subassembly (32) include copper wire transportation frame (321), copper wire transportation axle (322) and four copper wire transportation boxes (323) that are the circumference and distribute, the both ends of copper wire transportation axle (322) all rotate with copper wire transportation frame (321) and are connected, every copper wire transportation box (323) all are the rectangle structure, and the opening setting is serving keeping away from copper wire transportation axle (322), and the opening part of every copper wire transportation box (323) all is equipped with gets puts breach (324), every the tip of copper wire transportation box (323) all is equipped with rather than the wire outlet (325) of inside intercommunication.

3. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 2 is characterized in that: collect drive assembly (31) and collect drive wheel (313) including collecting driving motor (311), first collection drive wheel (312) and second, collect driving motor (311) and be the level and set up the lower part at copper wire transportation frame (321), first collection drive wheel (312) and the output fixed connection who collects driving motor (311), the one end at copper wire transportation axle (322) is installed in second collection drive wheel (313), first collection drive wheel (312) with connect through belt transmission between second collection drive wheel (313).

4. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 3 is characterized in that: the wire pressing assembly (33) comprises a wire pressing cylinder (331) and a wire pressing block (332), the wire pressing cylinder (331) is horizontally arranged, and the wire pressing block (332) is arranged at the output end of the wire pressing cylinder (331) and the front end of the wire pressing block (332) is arranged towards the copper wire conveying shaft (322).

5. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 2 is characterized in that: collect subassembly (34) including getting material cylinder (341), collecting fixed plate (342) and getting material gas clamp (343), get material cylinder (341) and be the level setting and get the output of material cylinder (341) and set up towards copper wire transportation subassembly (32), collect fixed plate (342) and install on the output of getting material cylinder (341), get material gas clamp (343) and collect fixed plate (342) fixed connection, the clamp of getting material gas clamp (343) sets up towards copper wire transportation subassembly (32).

6. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 1, wherein: welding adjusting part (41) is including welding frame (411) and welding electric cylinder (412), the upper end of welding frame (411) is equipped with welding fixed plate (413), the lower extreme of welding fixed plate (413) is equipped with welding lead screw slip table (414) and welding guide pole (415), be equipped with on welding guide pole (415) rather than sliding fit's welding slider (416), slider on welding slider (416) and welding lead screw slip table (414) all with welding electric cylinder (412) fixed connection.

7. The automatic angle-hanging wire-breaking welding all-in-one machine for the inductors of claim 6 is characterized in that: welding subassembly (42) are including welding connecting plate (421), be equipped with welding rotating electrical machines (422) rather than fixed connection on welding connecting plate (421), be equipped with welding dish (423) on the output of welding rotating electrical machines (422), the lower extreme of welding dish (423) is equipped with welding fixed rod (424), be equipped with welding gun (425) on welding fixed rod (424), the output slope of welding gun (425) sets up.

8. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 1, wherein: unblock subassembly (51) are including the unblock frame, be equipped with on the unblock frame and be first unblock cylinder (511) that the level set up, be equipped with unblock fixed plate (512) on the output of first unblock cylinder (511), be equipped with the vertical second unblock cylinder that sets up downwards on unblock fixed plate (512), be equipped with unblock connecting plate (513) on the output of second unblock cylinder, be equipped with unblock air clamp (514) on unblock connecting plate (513).

9. The automatic horn hanging and wire breaking welding all-in-one machine for the inductors of claim 8, wherein: unloading subassembly (52) include unloading revolving cylinder (521), unloading cylinder (522) and unloading air clamp (523), unloading revolving cylinder (521) are installed on the unblock frame, be equipped with one end and its fixed connection's unloading arm (524) on the output of unloading revolving cylinder (521), the vertical downward setting of output of the other end of unloading arm (524) and unloading cylinder (522) is installed in unloading cylinder (522), be equipped with the unloading fixed plate on the output of unloading cylinder (522), unloading air clamp (523) are vertical setting on the unloading fixed plate, all be equipped with unloading clamp splice (525) on two clamps of the vertical downward setting of output of unloading air clamp (523) and unloading air clamp (523), the U type structure is personally submitted to the transversal of unloading clamp splice (525).