CN206259253U - Six axle coil winding machines - Google Patents

Abstract

The utility model discloses a kind of six axles coil winding machine,Aim to provide a kind of with the six axle coil winding machines for being easy to collection and non-damageable advantage,Its drip irrigation device is,Rotating shaft is rotatably connected in the frame,Rotating disk is fixed with rotating shaft,Twisted rotary shaft is fixed with 6 pedestals on rotating disk,Twisted rotary shaft is separately provided for the coiling unit of processing coil in frame,Trimming unit,Moulding unit and thermosetting unit,The collector unit for being easy to collect coil is additionally provided with the frame,Collector unit includes the garbage collection groove below trimming unit and the finished product collecting tank below moulding unit,Finished product collecting tank is inclined to set,And finished product collecting tank end is communicated with collecting box,More difficult being pullled of copper cash and damage,Can facilitate operating personnel that coil is installed on a speaker,The tonequality of loudspeaker can be lifted simultaneously,Operating personnel can also be facilitated carries out waste material amount collection,Improve operating efficiency.

Description

Six axle coil winding machines

Technical field

The utility model is related to coil production apparatus field, more particularly to a kind of six axles coil winding machine.

Background technology

With the development of science and technology, growth in the living standard, mobile phone has become indispensable in people's daily life Instrument, in the modern life, mobile phone has been popularized, almost staff one, therefore number of fitting parts and species needed for mobile phone More and more, loudspeaker is exactly one of which.

Mobile phone speaker is a kind of electroacoustic equipment for converting electrical energy into acoustic energy, i.e., promote surrounding by producing mechanical shock Air, air dielectric is produced fluctuation so as to realize the conversion of " electricity-power-sound ", mobile phone speaker have it is ultra-thin, lightweight, Occupy little space, the characteristics of energy conversion efficiency is high, most important of which part is copper coil, after loudspeaker is powered, coil It is electrical conductor, under the magnetic induction effect by Constant charge soil, coil will produce motion, and the direction of motion is with the change of the sense of current Change, such coil motion, the vibrating diaphragm motion of loudspeaker will be driven, from sending sound.

Coil needs to be arranged in mobile phone speaker as specific shape by winding, in traditional handicraft, line Circle is all after coil winding machine winds, artificial stretching and moulding to be carried out by operating personnel, coil is turned into the shape that can be used Shape.

But coil is made in this way, it is necessary to the manpower of consumption is extremely more, and the speed for operating is relatively low, not only imitates Rate is very low, and coil after producing is mixed and disorderly, inconvenience is collected, and is also easy to sometimes because the mixed and disorderly of coil being stretched and damaging line Circle.

Utility model content

The purpose of this utility model is to provide a kind of six axles coiling, and it has is easy to collect and non-damageable advantage.

Above-mentioned technical purpose of the present utility model technical scheme is that：

A kind of six axle coil winding machines, including frame, are rotatably connected to rotating shaft in the frame, rotating disk is fixed with rotating shaft, turn Twisted rotary shaft is fixed with 6 pedestals on disk, and twisted rotary shaft is separately provided for the coiling unit of processing coil, trimming in frame Unit, moulding unit and thermosetting unit, are additionally provided with the collector unit for being easy to collect coil in the frame, collector unit includes position Garbage collection groove below trimming unit and the finished product collecting tank below moulding unit, finished product collecting tank is inclined to be set Put, and finished product collecting tank end is communicated with collecting box.

It is arranged such, rotating shaft rotates in frame, drives the pedestal on rotating disk and rotating disk around center rotating, pedestal first rotates The winding that copper cash is carried out to coiling unit turns into ring shape, then rotates to trimming unit and cuts the two ends of copper cash, Next rotate to and the coil of round is processed into square coil at moulding unit, thermosetting unit is passed through while processing One piece of copper cash heating will be wrapped in, be allowed to be bonded in one piece, as an entirety, such more difficult being pullled of copper cash Damage, processing the coil that is square can facilitate operating personnel to install coil on a speaker, while the sound of loudspeaker can be lifted Matter, the characteristics of making the sound of loudspeaker and have directive property wide, low distortion, finished product collecting tank below moulding unit can will be moulding Square coil afterwards is imported and stored in collecting box, and finished product collecting box is obliquely installed and facilitates coil to put under in collecting box, trimming Garbage collection groove below unit can collect the copper wire of trimming unit cutting, facilitate operating personnel to carry out waste material amount collection, Improve operating efficiency.

Further set：The thermosetting unit include pre- hot rod, the first heating pole and the second heating pole, the first heating pole and Second heating pole is located at coiling unit both sides and the pedestal in face of coiling unit respectively, before pre- hot rod is located at coiling unit The pedestal lower section of one station.

It is arranged such, pre- hot rod is located at below the pedestal of the previous station of coiling unit the pedestal that can make before coiling unit Preheated, the temperature of pedestal is reached certain degree, facilitated the carrying out of next step, the first heating pole and the second heating pole are leaned on Pedestal in face of nearly coiling unit is set can be while coiling unit works for copper wire is heated, so that coiled copper Silk is bonded together, and improves the fastness of coil, while the resistance of copper wire can be reduced, so that the tonequality of loudspeaker is better It is good.

Further set：The rotating shaft is fixed in frame by rolling bearing, and motor is provided with frame, drives electricity Machine is provided with driving gear, and rotating shaft is provided with the driven gear engaged with driving gear, driven gear with diameter greater than driving tooth Wheel.

It is arranged such, motor can drive driving gear to rotate by output shaft, and driving gear drives nibble therewith again The driven gear of conjunction is rotated, so that the pedestal on rotating shaft and rotating disk and rotating disk is around center rotating, reaches each station certainly The dynamic purpose for rotating processing, the diameter with diameter greater than driving gear of driven gear can drop the rotating speed that motor is exported It is low, so as to increase its moment of torsion, heavier weight can be born, the consistent level of rotating shaft rotation is increased, increase coil and make Stability.

Further set：The coiling unit is including sliding the coiling body being connected in frame, being slidably connected at coiling Push rod on body and it is rotatably connected on coiling body coiling electric motor and coiling gas is provided with line piece, coil winding machine body Cylinder, the output shaft of coiling electric motor is fixed with around line piece, and the drive shaft of coiling cylinder is fixed on push rod end.

It is arranged such, when pedestal is rotated to coiling unit, coiling electric motor drives whole coiling body near pedestal, Now on push rod top to pedestal, coiling electric motor rotation, drive rotates around line piece, copper wire is wrapped in into pedestal end, so that copper Silk winding turns into ring shape, reaches the processing purpose of the first step.

Further set：The end of the pedestal is provided with the winding section of cylindrical shape, push rod and around line piece towards pedestal Set, push rod is identical with winding section shape towards one end of pedestal, include that two constitute isosceles-trapezium-shaped around line piece Wire winding pole.

It is arranged such, the end cylindrical form of pedestal, and identical with push rod terminal end shape, can so can be Copper wire coiling is turned into the circle of more standard during coiling, more good coiling effect is reached, wire winding pole constitutes isosceles trapezoid Shape can increase the stroke of wire winding pole end, make that wire winding pole activity is more accurate, and coiling effect is better, and wire winding pole can be with The two ends of copper cash are pullled, then around the center section rotation of pedestal, the copper wire of coiling can be made even closer, its tonequality effect Fruit is more good.

Further set：The trimming unit is arranged on trimming support and is distributed in axle including trimming support, two The line of frame both sides is cut, and line cuts the first trimming bar and the second trimming bar including the shape in scissor type that is hinged, is set in trimming support There is the trimming cylinder for driving the activity of the first trimming bar.

It is arranged such, the first trimming bar and the second trimming bar are hinged in right-angled intersection shape, are then driven by trimming cylinder Dynamic first trimming bar one end activity, then the other end reaches the effect of automatic open-close, can just be cut copper wire using the principle of scissors Disconnected, when pedestal is rotated to trimming unit, line is cut and is slid forward, and by trimming cylinder by copper wire cutting, reaches into one Walk the purpose of processing coil.

Further set：First trimming bar and the second trimming bar are made by stainless steel material, and they are mutually twisted Place's thickness is smaller.

It is arranged such, because the material for needing to cut is copper wire, quality is more hard, therefore using more hard stainless Steel material more easily can cut copper wire, and thickness is smaller at occlusion can provide larger shearing, better so as to reach Good trimming effect.

Further set：The moulding unit include sliding be connected in frame moulding body, be slidably connected at it is moulding Moulding part on body, moulding part promotes sliding by the moulding cylinder being fixed on moulding body, and moulding part sets towards pedestal Put and moulding part end is provided with for coil to be stretched as into square shaping aperture.

It is arranged such, when pedestal is rotated to moulding unit, moulding cylinder promotes moulding part to be slid on moulding body, Make the end of moulding part near pedestal, and coordinate with pedestal end, the round wire that shaping aperture will can be carried on pedestal end Circle stretching turns into square coil, and coil finished product is dropped in finished product collecting tank and slid along finished product collecting tank, until into receipts In header, by coil pull as it is square can further lift coil working when stability, and it is convenient install, Neng Gouti Rise its tonequality.

Further set：The 6 solidus bars set with twisted rotary shaft are fixed with the rotating shaft, every equal solidus bar is located at two Between individual pedestal, solidus bar end is provided with solidus piece, and solidus piece is provided with horizontally disposed wire casing.

It is arranged such, in spooling step, high speed during due to coiling unit coiling is rotated, therefore copper cash is easily produced and pullled Vibrations, easy sideslip, therefore setting solidus bar can be such that the entrance of copper cash more stablizes, the setting of solidus piece can make to rotate through Copper wire in journey is more stablized, and so as to reach better coiling effect, lifts the quality of coil.

Preferably, the line casket for storing copper cash is provided with the rotating shaft, the hollow setting of solidus bar, and connect with line casket It is logical.Line casket internal memory contains some copper cash, then reaches the position of coiling unit by hollow solidus bar, coiling unit by this A little copper wires are wound, and facilitate operating personnel to carry out the replacing of copper cash, also further improve the automatic performance of six axle coil winding machines.

In sum, the utility model has the advantages that：

Heated by the way that one piece of copper cash can will be wrapped in while processing, be allowed to be bonded together and whole as one Body, such more difficult being pullled of copper cash and damage, square coil can facilitate operating personnel to install coil on a speaker, The tonequality of loudspeaker can be lifted simultaneously, and the characteristics of making the sound of loudspeaker and have directive property wide, low distortion, finished product collecting box inclines Tiltedly setting facilitates coil to put under in collecting box, and the garbage collection groove below trimming unit can collect the copper of trimming unit cutting Silk, facilitates operating personnel to carry out waste material amount collection, improves operating efficiency.

Brief description of the drawings

Fig. 1 is the structural representation of embodiment 1；

Fig. 2 is the front view of embodiment 1；

Fig. 3 is the profile of A-A；

Fig. 4 is the partial enlarged drawing for showing coiling unit；

Fig. 5 is the partial enlarged drawing for showing trimming unit；

Fig. 6 is the partial enlarged drawing for showing moulding unit.

In figure, 1, frame；11st, rotating shaft；111st, line casket；12nd, rotating disk；13rd, pedestal；131st, winding section；14th, rolling bearing； 15th, motor；16th, driving gear；17th, driven gear；2nd, coiling unit；21st, coiling body；22nd, push rod；23rd, around line piece； 231st, wire winding pole；24th, coiling electric motor；25th, coiling cylinder；3rd, trimming unit；31st, trimming support；32nd, line is cut；321st, first cut Line bar；322nd, the second trimming bar；33rd, trimming cylinder；4th, moulding unit；41st, moulding body；42nd, moulding part；421st, shaping aperture； 43rd, moulding cylinder；5th, thermosetting unit；51st, pre- hot rod；52nd, the first heating pole；53rd, the second heating pole；6th, collector unit；61st, give up Material collecting tank；62nd, finished product collecting tank；63rd, collecting box；7th, solidus bar；71st, solidus piece；711st, wire casing.

Specific embodiment

The utility model is described in further detail below in conjunction with accompanying drawing.

Embodiment 1：A kind of six axle coil winding machines, as shown in figure 1, frame 1 is generally square, the middle of frame 1 is provided with one The rotating shaft 11 of root column, rotating shaft 11 is worn into inside frame 1, and rotating disk 12 has been wholely set in rotating shaft 11, and rotating disk 12 is rounded, The top of rotating disk 12 is provided with the line casket 111 of circle, and some copper cash are placed with line casket 111, and 6 solidus are communicated with line casket 111 Bar 7, solidus bar 7 is centrally disposed around rotating shaft 11, and 60 ° of angles are formed between every two solidus bars 7, and the end of solidus bar 7 is provided with Solidus piece 71, solidus piece 71 is in hook, and its lower end width is relatively low.Solidus piece 71 is provided with wire casing 711, and wire casing 711 is parallel to water Plane is set.

As shown in figure 1, the rightmost of frame 1 is coiling unit 2, the left side of frame 1 is trimming unit 3, frame 1 just before Side is moulding unit 4, and coiling unit 2, trimming unit 3 and moulding unit 4 constitute 120 ° of angles between any two, referring to Fig. 1, line casket 111 lower section is provided with 6 pedestals 13, and the distribution of pedestal 13 is identical with the distribution shape of solidus bar 7, and 60 ° of angles are constituted between any two, The star equipment size all same of all pedestals 13, cylindrical, cylinder tip is in coniform, and is provided with circle in the end of circular cone The winding section 131 of post shapes, pedestal 13 often rotates 120 ° can just complete one manufacturing procedure.

Referring to Fig. 1 and Fig. 2, collector unit 6 includes the garbage collection groove that the stainless steel that the lower section of trimming unit 3 is set is made 61, garbage collection groove 61 is square setting, and can collect the copper cash that trimming unit 3 is cut, and facilitates operating personnel Frame 1 is cleared up and swept, operating efficiency is improved, the lower section of moulding unit 4 is provided with finished product collecting tank 62, and finished product collecting tank 62 is side Shape is set, and is inclined to the lower left of frame 1, and the left end of finished product collecting tank 62 is provided with collecting box 63, the line after completion is moulding Circle finished product glides from finished product collecting tank 62 along angle, and into collecting box 63, reaching more hair becomes collecting effect, and Can reduce coil during collection because of stretching and caused by damage.

As depicted in figs. 1 and 2, thermosetting unit 5, the pedestal between coiling unit 2 and moulding unit 4 are additionally provided with frame 1 13 fronts are provided with pre- hot rod 51, and pre- hot rod 51 can be preheated this root pedestal 13, and then rotating shaft 11 drives the inverse time of rotating disk 12 Pin rotates, and reaching coiling unit 2 carries out coiling work, and the lower section of pre- hot rod 51 is provided with the first heating pole 52, the first heating pole 52 The lower section of the pedestal 13 before coiling unit 2 is extended to, the top of this root pedestal 13 is additionally provided with the second heating pole 53, the first heating pole 52 and second heating pole 53 use cooperatively, coiling is worked while carry out and copper cash heated, reach the effect of bonding copper wire Really, the stability of coil is improved.

Referring to Fig. 3, motor 15 is provided with frame 1, the output shaft of motor 15 is provided with driving gear 16, actively Gear 16 is meshed with the driven gear 17 on right side, and driven gear 17 is fixed in rotating shaft 11, and such driving gear 16 is driving Driven gear 17 and rotating shaft 11 can be just driven to rotate under the driving of motor 15, so as to reach automatic rotation and automatic machining line The purpose of circle.

Fig. 4 is participated in, frame 1 is provided with coiling body 21, and the right side of coiling body 21 is provided with coiling electric motor 24, coiling electric motor 24 output shaft is fixedly connected with left side around line piece 23, and two wire winding poles 231 are included around line piece 23, and wire winding pole 231 is in isosceles Trapezoidal shape is set, and coiling body 21 is overall to be slidably connected with frame 1, and the top of coiling body 21 is provided with coiling cylinder 25, around Line cylinder 25 is fixed in frame 1, and its output shaft can promote coiling body 21 to slide, and be additionally provided between wire winding pole 231 Push rod 22, during work, push rod 22 withstands pedestal 13, and wire winding pole 231 rotates, and by copper cash around being located on pedestal 13, reaches winding line The purpose of circle.

Referring to Fig. 5, the sliding of trimming support 31 is connected in frame 1, both threads is fixed with trimming support 31 and cuts 32, and line is cut 32 points is upper and lower two parts, and top is the first trimming bar 321, and lower section is the second trimming bar 322, the first trimming bar 321 it is upper Side be additionally provided with trimming cylinder 33, the output shaft of trimming cylinder 33 props up the first trimming bar 321, by trimming cylinder 33 activity just Two trimming bar foldings can be made, so as to cut copper cash.

Referring to Fig. 6, the moulding body 41 of moulding unit 4 is slidably connected in frame 1, and near the side of rotating disk 12 is to slide The moulding part 42 on moulding body 41 is connected to, the end of moulding part 42 is square, square shaping aperture 421, energy are provided with it Enough that circular coil is stretched as into square coil, the other end of moulding part 42 is provided with moulding cylinder 43, moulding cylinder 43 it is defeated Shaft is fixedly connected with moulding part 42, when the output shaft of moulding cylinder 43 is slided, it becomes possible to drive moulding part 42 to slide, so that Reach the effect that circular coil stretching is square.

The rotation in frame 1 in the presence of motor 15 and two gears of rotating shaft 11, drives rotating disk 12 and rotating disk 12 On pedestal 13 around center rotating, pedestal 13 first rotate to carried out at coiling unit 2 copper cash winding turn into ring shape, then Rotate to trimming unit 3 to cut the two ends of copper cash, be processed into the coil of round at moulding unit 4 next rotating to Square coil, the copper cash that will be wrapped in a piece by thermosetting unit 5 while processing is heated, and is allowed to be bonded in one piece, into Be an entirety, the finished product collecting tank 62 of the lower section of moulding unit 4 can will be moulding after square coil import in collecting box 63 Row storage, finished product collecting box 63 is obliquely installed and facilitates coil to put under in collecting box 63, the garbage collection groove 61 of the lower section of trimming unit 3 The copper wire of the cutting of trimming unit 3 can be collected, facilitates operating personnel to carry out waste material amount collection, operating efficiency be improved, while can To lift the tonequality of loudspeaker, the characteristics of making the sound of loudspeaker there is directive property wide, low distortion.

The above embodiments are only that, to explanation of the present utility model, it is not to limitation of the present utility model, ability Field technique personnel can make the modification without creative contribution to the present embodiment as needed after this specification is read, but As long as all being protected by Patent Law in right of the present utility model.

Claims (9)

1. a kind of six axles coil winding machine, including frame（1）, it is characterised in that：The frame（1）On be rotatably connected to rotating shaft（11）, Rotating shaft（11）On be fixed with rotating disk（12）, rotating disk（12）Upper twisted rotary shaft（11）It is fixed with 6 pedestals（13）, frame（1）Upper ring Around the shaft（11）It is separately provided for the coiling unit of processing coil（2）, trimming unit（3）, moulding unit（4）With thermosetting list Unit（5）, the frame（1）On be additionally provided be easy to collect coil collector unit（6）, collector unit（6）Including positioned at trimming list Unit（3）The garbage collection groove of lower section（61）With positioned at moulding unit（4）The finished product collecting tank of lower section（62）, finished product collecting tank（62） It is inclined to set, and finished product collecting tank（62）End is communicated with collecting box（63）.

2. six axles coil winding machine according to claim 1, it is characterised in that：The thermosetting unit（5）Including pre- hot rod（51）、 First heating pole（52）With the second heating pole（53）, the first heating pole（52）With the second heating pole（53）Coiling unit is located at respectively （2）Both sides and close coiling unit（2）Pedestal in front（13）, pre- hot rod（51）Positioned at coiling unit（2）Previous station Pedestal（13）Lower section.

3. six axles coil winding machine according to claim 2, it is characterised in that：The rotating shaft（11）By rolling bearing（14）Gu It is scheduled on frame（1）It is interior, frame（1）Inside it is provided with motor（15）, motor（15）It is provided with driving gear（16）, rotating shaft （11）It is provided with and driving gear（16）The driven gear of engagement（17）, driven gear（17）With diameter greater than driving gear （16）.

4. six axles coil winding machine according to claim 1, it is characterised in that：The coiling unit（2）It is connected to including sliding Frame（1）On coiling body（21）, be slidably connected at coiling body（21）On push rod（22）And it is rotatably connected on coiling Body（21）On around line piece（23）, coiling body（21）Inside it is provided with coiling electric motor（24）With coiling cylinder（25）, coiling electric motor （24）Output shaft with around line piece（23）It is fixed, coiling cylinder（25）Drive shaft be fixed on push rod（22）End.

5. six axles coil winding machine according to claim 4, it is characterised in that：The pedestal（13）End be provided with cylindrical shape Winding section（131）, push rod（22）With around line piece（23）Towards pedestal（13）Set, push rod（22）Towards pedestal（13）One End and winding section（131）Shape is identical, around line piece（23）Including two wire winding poles of composition isosceles-trapezium-shaped（231）.

6. six axles coil winding machine according to claim 1, it is characterised in that：The trimming unit（3）Including trimming support （31）, two be arranged on trimming support（31）Go up and be distributed in pedestal（13）The line of both sides is cut（32）, line cuts（32）Including phase Mutually it is hinged the first trimming bar of shape in scissor type（321）With the second trimming bar（322）, trimming support（31）Inside it is provided with for driving First trimming bar（321）The trimming cylinder of activity（33）.

7. six axles coil winding machine according to claim 1, it is characterised in that：The moulding unit（4）It is connected to including sliding Frame（1）On moulding body（41）, be slidably connected at moulding body（41）On moulding part（42）, moulding part（42）By solid It is scheduled on moulding body（41）On moulding cylinder（43）Promote sliding, moulding part（42）Towards pedestal（13）Set and moulding part （42）End is provided with for coil to be stretched as into square shaping aperture（421）.

8. six axles coil winding machine according to claim 1, it is characterised in that：The rotating shaft（11）On be fixed with 6 with around turn Axle（11）The solidus bar of setting（7）, solidus bar（7）It is arranged on two neighboring pedestal（13）Between, solidus bar（7）End is provided with solid Line piece（71）, solidus piece（71）It is provided with horizontally disposed wire casing（711）.

9. six axles coil winding machine according to claim 8, it is characterised in that：The rotating shaft（11）Inside it is provided with for storing copper cash Line casket（111）, solidus bar（7）Hollow setting, and with line casket（111）Connection.