CN110614426A - Horizontal positioning mechanism of ultrasonic welding equipment - Google Patents
Horizontal positioning mechanism of ultrasonic welding equipment Download PDFInfo
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- CN110614426A CN110614426A CN201911050081.5A CN201911050081A CN110614426A CN 110614426 A CN110614426 A CN 110614426A CN 201911050081 A CN201911050081 A CN 201911050081A CN 110614426 A CN110614426 A CN 110614426A
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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- Engineering & Computer Science (AREA)
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of ultrasonic welding equipment, in particular to a horizontal positioning mechanism of ultrasonic welding equipment, and aims to solve the problem that in the prior art, indirect supply of a conveying belt is adopted, an ultrasonic welding machine is required to weld materials in a material conveying pause period, and the working efficiency of the horizontal positioning mechanism cannot meet the production requirement. The invention ensures that the input end and the output end of the backing material keep constant uninterrupted conveying work, so that the processes before and after the matching with the ultrasonic welding machine on a production line are not influenced, and the welding quality is stable.
Description
Technical Field
The invention relates to the technical field of ultrasonic welding equipment, in particular to a horizontal positioning mechanism of ultrasonic welding equipment.
Background
The ultrasonic welding machine is a novel device which converts an ultrasonic signal into mechanical vibration by utilizing an ultrasonic high-frequency vibration friction principle, transmits the mechanical vibration to a workpiece to be welded through a transmission rotor and a welding head, breaks a molecular structure by utilizing heat energy generated by vibration and enables the surface of the workpiece to be fused and jointed.
The components of a typical ultrasonic welder include: the ultrasonic welding device comprises an ultrasonic generator, an ultrasonic controller and a mechanical transmission part, wherein the ultrasonic generator emits ultrasonic waves with the frequency of 20HZ, the ultrasonic waves act on a welding head through a converter and an amplifier, then the action of the welding head is completed under the control of the controller, a workpiece is pressed tightly, and the welding wire of the welded workpiece is fully melted through vibrating the welding head.
The Chinese patent with the prior publication number of CN207154998U discloses a positioning device in an ultrasonic welding machine and the ultrasonic welding machine, which comprise a mounting seat; the workbench is arranged on the mounting seat and used for bearing a first workpiece to be welded; the first positioning assembly is arranged on the workbench and used for performing center positioning and circumferential positioning on the first workpiece to be welded so as to position the first workpiece to be welded at a preset position on the workbench; the second positioning assembly is arranged on the mounting seat and is used for providing a containing groove so that a second workpiece to be welded is positioned at a preset position when the second workpiece to be welded abuts against the inner wall of the containing groove; according to the positioning device in the ultrasonic welding machine, the first positioning assembly is matched with the second positioning assembly, so that the welding position between the first workpiece to be welded and the second workpiece to be welded is positioned, the relative position between the two workpieces to be welded cannot deviate during welding, and the welding precision is improved, so that the qualified rate of products is improved.
However, if the indirect supply by the conveyor belt is adopted, the ultrasonic welding machine needs to weld the materials during the material conveying pause period, and the working efficiency of the scheme cannot meet the production requirement.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect that the ultrasonic welding machine is required to weld materials during the material conveying pause period by adopting the indirect conveying belt in the prior art, and the working efficiency cannot meet the production requirement, so that the horizontal positioning mechanism of the ultrasonic welding equipment is provided.
The technical purpose of the invention is realized by the following technical scheme:
the horizontal positioning mechanism of the ultrasonic welding equipment comprises a conveying belt, wherein a double-station carrier moving along the conveying direction of the conveying belt is arranged on the conveying belt, and a first positioning mechanism for horizontally positioning the double-station carrier is arranged on the conveying belt.
Optionally, first positioning mechanism including set up in duplex position carrier one side and be fixed in through the mounting bracket cylinder on the conveyer belt, the piston rod end of cylinder be equipped with the first butt piece that duplex position carrier matches, and the duplex position carrier is relative the opposite side of cylinder is equipped with and is fixed in through the mounting bracket motor on the conveyer belt, the output shaft end of motor is equipped with the gear, gear engagement is connected with the rack, the rack through the locating part be connected with the second butt piece that duplex position carrier matches.
Optionally, the limiting member includes a guide block fixedly connected to the conveying belt, and the guide block is connected to a limiting block, two sides of which are respectively fixedly connected to the second abutting member and the rack.
Optionally, a tension spring is arranged between the second abutting piece and the conveying belt.
Optionally, be equipped with on the conveyer belt right the duplex position carrier realizes the second positioning mechanism of jacking location, the conveyer belt top surface is equipped with the limiting plate that sets up along its length direction, the limiting plate with form the confession between the conveyer belt the recess of duplex position carrier along the direction of delivery motion.
Optionally, at least two groups of positioning holes are formed in two sides of the double-station carrier, the second positioning mechanism comprises positioning pins matched with the positioning holes, the positioning pins are connected with lifting plates, and the lifting plates are connected to the same jacking cylinder.
Optionally, the distance between adjacent positioning pins is equal to the distance between adjacent positioning holes.
The technical scheme of the invention has the following advantages:
1. according to the horizontal positioning mechanism of the ultrasonic welding equipment, after the material is fed, the material is conveyed by the conveying belt, when the double-station carrier reaches the designated position, the first positioning mechanism is used for horizontally positioning the double-station carrier, the angle can be adjusted to the welding station without manual assistance, the production efficiency is greatly improved, the labor cost is reduced, the production efficiency of a single production line is improved by more than five times, the input end and the output end of a backing material are kept constant and are continuously conveyed, the front and rear processes matched with the ultrasonic welding machine on the production line are not influenced, and the welding quality is stable.
2. According to the horizontal positioning mechanism of the ultrasonic welding equipment, when the double-station carrier reaches the designated position, the air cylinder and the motor are driven to work simultaneously, so that the first abutting piece is abutted against the double-station carrier on one hand, and the second abutting piece is abutted against the double-station carrier under the propelling action of the matching of the gear and the rack on the other hand, and therefore horizontal positioning is achieved.
3. According to the horizontal positioning mechanism of the ultrasonic welding equipment, the limiting piece comprises the guide block fixedly connected with the conveying belt, and the guide block is connected with the limiting piece, two sides of the limiting piece are respectively and fixedly connected with the second abutting part and the rack, so that the limiting piece is displaced along the length direction of the guide block, and the accurate, reliable and error-free running track of the second abutting part is ensured.
4. According to the horizontal positioning mechanism of the ultrasonic welding equipment, the pushing structure of the gear and the rack inevitably has powerful deviation, so that the error can be effectively compensated by arranging the extension spring 6 between the second abutting piece and the conveying belt.
5. In the horizontal positioning mechanism of the ultrasonic welding equipment, the conveying belt is also provided with a second positioning mechanism for realizing jacking positioning on the double-station carrier, so that the welding stability is further ensured, in addition, the top surface of the conveying belt is provided with a limiting plate arranged along the length direction of the conveying belt, and a groove for the double-station carrier to move along the conveying direction is formed between the limiting plate and the conveying belt, so that the second positioning mechanism is matched with the second positioning mechanism, the second positioning mechanism is prevented from jacking out the conveying belt when the second positioning mechanism lifts the double-station carrier, and the positioning effect cannot be realized.
6. According to the horizontal positioning mechanism of the ultrasonic welding equipment, when the first station of the double-station carrier is positioned below the ultrasonic welding head, welding is carried out, at the moment, the jacking cylinder at the bottom moves, the positioning pin is inserted into the positioning hole through the lifting plate, positioning of the carrier is completed under the clamping of the limiting plate, the first two positioning positions of the carrier play a role, then the double-station carrier continues to move along the conveying belt after welding is completed, and similarly, secondary jacking positioning and welding are carried out when the second station of the double-station carrier is positioned below the ultrasonic welding head.
7. According to the horizontal positioning mechanism of the ultrasonic welding equipment, the distance between the adjacent positioning pins is equal to that between the adjacent positioning holes, so that the positioning pins can be accurately inserted into the positioning holes through the lifting plate when the lifting cylinder moves.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural view of a horizontal positioning mechanism of an ultrasonic welding apparatus according to an embodiment of the present invention;
fig. 2 is a bottom view of a horizontal positioning mechanism of an ultrasonic welding apparatus according to an embodiment of the present invention.
Description of reference numerals:
1. a conveyor belt; 11. a limiting plate; 12. a groove; 2. a double-station carrier; 21. positioning holes; 3. a second positioning mechanism; 31. positioning pins; 32. lifting the plate; 33. jacking a cylinder; 4. a first positioning mechanism; 41. a cylinder; 42. a first abutting member; 43. a motor; 44. a gear; 45. a rack; 46. a second abutting member; 5. a limiting member; 51. a guide block; 52. a limiting block; 6. a tension spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
A horizontal positioning mechanism of ultrasonic welding equipment is shown in figures 1 and 2 and comprises a conveying belt 1, a double-station carrier 2 moving along the conveying direction of the conveying belt 1 is arranged on the conveying belt 1, and a first positioning mechanism 4 for horizontally positioning the double-station carrier 2 is arranged on the conveying belt 1. This scheme makes the production efficiency of single production line improve more than the fivefold, and the input of bed charge and the incessant work of carrying that the output keeps invariable for on the production line with ultrasonic welding machine complex process around not influenced, welding quality is stable. After the material loading promptly, convey by conveyer belt 1, reach the assigned position (ultrasonic bonding connects the below) when duplex position carrier 2, realize horizontal positioning by first positioning mechanism 4 to duplex position carrier 2, do not need artifical supplementary, can improve production efficiency greatly, reduce the cost of labor with angle adjustment to welding the station.
As shown in fig. 1 and 2, the first positioning mechanism 4 includes a cylinder 41 disposed on one side of the dual-station carrier 2 and fixed on the conveyor belt 1 through a mounting bracket, a piston rod end of the cylinder 41 is provided with a first abutting member 42 matched with the dual-station carrier 2, and the other side of the dual-station carrier 2 opposite to the cylinder 41 is provided with a motor 43 fixed on the conveyor belt 1 through the mounting bracket, an output shaft end of the motor 43 is provided with a gear 44, the gear 44 is engaged with a rack 45, and the rack 45 is connected with a second abutting member 46 matched with the dual-station carrier 2 through a limiting member 5. Therefore, when the double-station carrier 2 reaches a designated position, the air cylinder 41 and the motor 43 are driven to work simultaneously, so that the first abutting piece 42 is abutted against the double-station carrier 2 on one hand, and the second abutting piece 46 is abutted against the double-station carrier 2 under the propelling action of the matching of the gear 44 and the rack 45 on the other hand, and thus horizontal positioning is realized.
As shown in fig. 1, the limiting member 5 includes a guide block 51 fixedly connected to the conveying belt 1, and the guide block 51 is connected to a limiting member 52 having two sides fixedly connected to the second abutting member 46 and the rack 45, respectively, so that the limiting member 52 is displaced along the length direction of the guide block 51, thereby ensuring that the moving track of the second abutting member 46 is accurate and reliable without error.
As shown in fig. 1, a tension spring 6 is installed between the second abutment member 46 and the conveyor belt 1. Since the advancing structure of the gear 44 and the rack 45 inevitably involves a strong deviation, error compensation can be effectively performed by providing the tension spring 6 between the second abutment 46 and the conveyor belt 1.
As shown in fig. 2, the conveying belt 1 is further provided with a second positioning mechanism 3 for jacking and positioning the double-station carrier 2, so as to further ensure the welding stability, and in addition, the top surface of the conveying belt 1 is provided with a limiting plate 11 arranged along the length direction of the conveying belt, and a groove 12 for the double-station carrier 2 to move along the conveying direction is formed between the limiting plate 11 and the conveying belt 1, so that the second positioning mechanism 3 is matched with the second positioning mechanism 3, and the conveying belt 1 is pushed out when the second positioning mechanism 3 is prevented from lifting the double-station carrier 2, so that the positioning effect cannot be.
As shown in fig. 2, at least two sets of positioning holes 21 are disposed on two sides of the double-station carrier 2, in this embodiment of the present invention, the carrier is the double-station carrier 2, and one ultrasonic welding head is needed to weld the workpieces of the two stations, so three sets of positioning holes 21 are disposed, which can further improve the positioning accuracy, so as to perform two times of jacking positioning, in addition, the second positioning mechanism 3 includes positioning pins 31 matched with the positioning holes 21, the positioning pins 31 are connected with lifting plates 32, and the lifting plates 32 are all connected to the same jacking cylinder 33. Therefore, when the first station of the double-station carrier 2 is located below the ultrasonic welding head, welding is performed, at the moment, the jacking cylinder 33 at the bottom moves, the positioning pin 31 is inserted into the positioning hole 21 through the lifting plate 32, positioning of the carrier is completed under clamping of the limiting plate 11, the first two positioning positions of the carrier play a role, then the double-station carrier 2 continues to move along the conveying belt 1 after welding is completed, and similarly, secondary jacking positioning and welding are performed when the second station of the double-station carrier 2 is located below the ultrasonic welding head.
As shown in fig. 2, the distance between the adjacent positioning pins 31 is equal to the distance between the adjacent positioning holes 21, so that the positioning pins 31 can be inserted into the positioning holes 21 without fail by the lifting plate 32 when the lifting cylinder 33 moves.
The working principle of the horizontal positioning mechanism of the ultrasonic welding equipment is as follows: firstly, the conveying belt 1 is started to convey the double-station carrier 2, when the double-station carrier 2 reaches a specified position, the bottom jacking cylinder 33 is driven to act, the positioning pin 31 is inserted into the positioning hole 21 through the lifting plate 32, the carrier is positioned under the clamping of the limiting plate 11, the first two positioning positions of the carrier are enabled to play a role, then the cylinder 41 and the motor 43 are driven to work simultaneously, on one hand, the first abutting part 42 is enabled to abut against the double-station carrier 2, on the other hand, the second abutting part 46 is enabled to abut against the double-station carrier 2 under the pushing action of the gear 44 and the rack 45 in a matched mode, so that horizontal positioning is achieved, after welding is achieved, the double-station carrier 2 continues to move along the conveying belt 1, and similarly, when the second station of the double-station carrier 2 is located below the ultrasonic welding joint.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (7)
1. The horizontal positioning mechanism of the ultrasonic welding equipment comprises a conveying belt (1) and is characterized in that a double-station carrier (2) moving along the conveying direction of the conveying belt (1) is arranged on the conveying belt (1), and a first positioning mechanism (4) for horizontally positioning the double-station carrier (2) is arranged on the conveying belt (1).
2. The horizontal positioning mechanism of an ultrasonic welding device according to claim 1, the first positioning mechanism (4) comprises a cylinder (41) which is arranged on one side of the double-station carrier (2) and is fixed on the conveying belt (1) through a mounting rack, a first abutting piece (42) matched with the double-station carrier (2) is arranged at the tail end of a piston rod of the air cylinder (41), and the other side of the double-station carrier (2) relative to the cylinder (41) is provided with a motor (43) fixed on the conveying belt (1) through a mounting frame, a gear (44) is arranged at the tail end of an output shaft of the motor (43), the gear (44) is connected with a rack (45) in a meshing way, the rack (45) is connected with a second abutting part (46) matched with the double-station carrier (2) through a limiting part (5).
3. The horizontal positioning mechanism of ultrasonic welding equipment according to claim 2, wherein the limiting member (5) comprises a guide block (51) fixedly connected with the conveyor belt (1), and the guide block (51) is connected with a limiting member (52) fixedly connected with the second abutting member (46) and the rack (45) at two sides respectively.
4. An ultrasonic welding apparatus horizontal positioning mechanism according to claim 3, characterized in that a tension spring (6) is provided between the second abutment member (46) and the conveyor belt (1).
5. The horizontal positioning mechanism of ultrasonic welding equipment according to claim 1, wherein a second positioning mechanism (3) for realizing jacking positioning of the double-station carrier (2) is arranged on the conveying belt (1), a limiting plate (11) arranged along the length direction of the conveying belt (1) is arranged on the top surface of the conveying belt (1), and a groove (12) for the double-station carrier (2) to move along the conveying direction is formed between the limiting plate (11) and the conveying belt (1).
6. The horizontal positioning mechanism of ultrasonic welding equipment as claimed in claim 5, wherein at least two sets of positioning holes (21) are arranged on two sides of the double-station carrier (2), the second positioning mechanism (3) comprises positioning pins (31) matched with the positioning holes (21), the positioning pins (31) are connected with lifting plates (32), and the lifting plates (32) are connected to the same lifting cylinder (33).
7. The horizontal positioning mechanism of an ultrasonic welding device according to claim 6, wherein the distance between adjacent positioning pins (31) is equal to the distance between adjacent positioning holes (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911050081.5A CN110614426A (en) | 2019-10-31 | 2019-10-31 | Horizontal positioning mechanism of ultrasonic welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911050081.5A CN110614426A (en) | 2019-10-31 | 2019-10-31 | Horizontal positioning mechanism of ultrasonic welding equipment |
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| CN110614426A true CN110614426A (en) | 2019-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911050081.5A Pending CN110614426A (en) | 2019-10-31 | 2019-10-31 | Horizontal positioning mechanism of ultrasonic welding equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110625243A (en) * | 2019-10-31 | 2019-12-31 | 苏州富强科技有限公司 | Ultrasonic welding system |
| CN111673636A (en) * | 2020-05-22 | 2020-09-18 | 博众精工科技股份有限公司 | Jacking fixture |
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| DE10225588A1 (en) * | 2002-06-07 | 2003-12-24 | Sonotronic Nagel Gmbh | Lower stamper for a tablet machine, comprises a shaft with at least one insert, a guide bore into which a guide pin locates, and a die |
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| CN109132405A (en) * | 2018-10-26 | 2019-01-04 | 苏州富强科技有限公司 | Carrier positioning device, material conveying device and automatic production line |
| CN109319449A (en) * | 2018-09-30 | 2019-02-12 | 苏州富强科技有限公司 | A kind of turnover type Automated assembly assembly line |
| CN110052751A (en) * | 2019-05-26 | 2019-07-26 | 北京有感科技有限责任公司 | Automatic transmission welder |
| CN210848777U (en) * | 2019-10-31 | 2020-06-26 | 苏州富强科技有限公司 | Horizontal positioning mechanism of ultrasonic welding equipment |
-
2019
- 2019-10-31 CN CN201911050081.5A patent/CN110614426A/en active Pending
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|---|---|---|---|---|
| JP2002239787A (en) * | 2001-02-13 | 2002-08-28 | Kawasaki Heavy Ind Ltd | Welding method and welding system |
| DE10225588A1 (en) * | 2002-06-07 | 2003-12-24 | Sonotronic Nagel Gmbh | Lower stamper for a tablet machine, comprises a shaft with at least one insert, a guide bore into which a guide pin locates, and a die |
| CN203843365U (en) * | 2014-04-23 | 2014-09-24 | 东莞市德瑞精密设备有限公司 | Ultrasonic welding machine for electrode tabs of lithium batteries |
| CN109319449A (en) * | 2018-09-30 | 2019-02-12 | 苏州富强科技有限公司 | A kind of turnover type Automated assembly assembly line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110625243A (en) * | 2019-10-31 | 2019-12-31 | 苏州富强科技有限公司 | Ultrasonic welding system |
| CN110625243B (en) * | 2019-10-31 | 2024-05-07 | 苏州富强科技有限公司 | Ultrasonic welding system |
| CN111673636A (en) * | 2020-05-22 | 2020-09-18 | 博众精工科技股份有限公司 | Jacking fixture |
| CN111673636B (en) * | 2020-05-22 | 2022-03-08 | 博众精工科技股份有限公司 | Jacking fixture |
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