CN114227068A

CN114227068A - Quick splicing apparatus of steel form

Info

Publication number: CN114227068A
Application number: CN202111410958.4A
Authority: CN
Inventors: 徐立国
Original assignee: Jining Hao Tong Engineering Machinery Co ltd
Current assignee: Jining Hao Tong Engineering Machinery Co ltd
Priority date: 2021-11-25
Filing date: 2021-11-25
Publication date: 2022-03-25
Anticipated expiration: 2041-11-25
Also published as: CN114227068B

Abstract

The invention discloses a steel formwork fast splicing device, which relates to the technical field of steel formwork splicing and comprises a bottom plate, a motor support, a feeding mechanism, a material returning mechanism and a welding mechanism, wherein the motor support is fixedly arranged on the front side of the upper surface of the bottom plate; a motor for providing power is fixedly arranged on the motor bracket; a feeding mechanism for intermittently conveying the steel templates is arranged at the left position of the rear side of the bottom plate; a welding mechanism for welding the steel template is arranged on the right side of the feeding mechanism; the feeding device is controlled by a motor to realize bidirectional feeding and realize splicing automatically, and has the characteristics of high integration degree, high automation degree and batch production.

Description

Quick splicing apparatus of steel form

Technical Field

The invention relates to the technical field of steel formwork splicing, in particular to a steel formwork fast splicing device.

Background

The steel template is a steel template for concrete pouring molding, and comprises a wood template, a plywood template and the like besides the steel template, the steel template is widely applied to constructional engineering by the characteristics of repeated use, concrete pouring molding, attractiveness and the like, the steel template is limited by the size of the steel template in the production of the steel template, the steel template is often required to be spliced, the requirement on the splicing efficiency of the steel templates in batch is high, and how to realize the quick splicing of the steel template is important, Chinese patent with publication number of CN108907549A discloses a steel plate splicing device which comprises a workbench, a guide rail, a cross beam, a pressing mechanism, a welding mechanism and a copper cushion seat; the number of the guide rails is two, the guide rails are arranged on the workbench in parallel, and the distance between the guide rails is adjusted according to the size of the steel plate to be welded; the two ends of the cross beam are provided with sliding seats correspondingly matched with the guide rails, the pressing mechanism is fixed on the cross beam and used for positioning the steel plates to be welded at the welding butt joint part, the upper surface of the cross beam is provided with a guide sliding rail, and the welding mechanism is arranged on the guide sliding rail in a sliding manner; the copper pad seat is fixed on the workbench and corresponds to the position of a welding seam of the steel plate to be welded. The device can improve the splicing efficiency of the steel plates and ensure the quality of welding seams, realizes the butt joint and the butt welding of the steel templates through the electric module, has definite module division, but has lower structural flexibility, and ensures that the efficiency of the mass butt joint production of the steel templates is low.

Disclosure of Invention

Aiming at the technical problems, the technical scheme adopted by the invention is as follows: a steel template rapid splicing device comprises a bottom plate, a motor support, a feeding mechanism, a material returning mechanism and a welding mechanism, wherein the motor support is fixedly arranged on the front side of the upper surface of the bottom plate; the motor bracket is fixedly provided with a motor for providing power; a feeding mechanism for intermittently conveying the steel templates is arranged at the left position of the rear side of the bottom plate; the right side of the feeding mechanism is provided with a welding mechanism for welding a steel template; and the right side of the welding mechanism is provided with a material returning mechanism for moving the steel template.

The feeding mechanism comprises a feeding base and a feeding support frame which are fixedly arranged on the upper surface of the bottom plate, a feeding chute is fixedly arranged on the feeding support frame, a plurality of rollers are rotatably arranged on the feeding chute, a feeding shaft is rotatably arranged on the feeding base, a cam is fixedly arranged at the rear end of the feeding shaft, the front end of the feeding shaft is connected with the control assembly, a steel template can be placed on the rollers, and the cam drives the steel template to intermittently move; the material returning mechanism comprises a material returning support frame and an imprinter support frame which are fixedly arranged on the upper surface of a bottom plate, a material returning shaft is rotatably arranged on the imprinter support frame, an imprinter is fixedly arranged at the rear end of the material returning shaft and used for marking a mark on a steel template, a driving gear and a driven gear are fixedly arranged at the front end of the material returning shaft, a material returning chute is slidably arranged on the material returning support frame, a rack is fixedly arranged on the side surface of the material returning chute and meshed with the driven gear, an arc-shaped tooth is arranged at the upper end of a long rotating rod, the driving gear and the long rotating rod are meshed with each other, a lower fixed shaft is fixedly arranged on the side surface of the material returning support frame, a long rotating rod is rotatably arranged on the lower fixed shaft and connected with a moving assembly, the fixed shaft below the long rotating rod is used as a circle center to reciprocate, the welding mechanism comprises a welding support plate fixedly arranged on the upper surface of the bottom plate, a welding chute is internally and a welding slide block is slidably arranged in the welding chute, the round shaft is arranged in the welding sliding block, the front end of the round shaft is fixedly provided with a welding gun through a fixed rod, the welding gun is welded during parallel movement, and the welding sliding block is connected with the connecting assembly.

Further, the welding spout be equipped with L type groove, the welding slider is equipped with the chute, the installation gyro wheel I is rotated to the circle axle left end, the installation gyro wheel II is rotated to the circle axle right-hand member, the chute in be equipped with gyro wheel II, L type inslot be equipped with gyro wheel I, the welding slider four corners is equipped with the pulley for drive welder reciprocating motion welds.

Further, the welding slider rotate II second ends of installation connecting rod, II first ends of connecting rod rotate I second ends of installation connecting rod, the first end fixed mounting axis of rotation left end of connecting rod, the last fixed surface installation welding base of bottom plate rotates the installation axis of rotation on the welding base, for welding mechanism transmission power, drives welding slider reciprocating motion.

Furthermore, a vertical bevel gear is fixedly mounted at the right end of the rotating shaft and meshed with a parallel bevel gear, the vertical bevel gear and the parallel bevel gear are same in tooth number, a side bracket is fixedly mounted on the right side of the welding base, a connecting shaft is rotatably mounted on the side bracket, an auxiliary bevel gear is fixedly mounted at the lower end of the connecting shaft and meshed with a main bevel gear, the auxiliary bevel gear and the main bevel gear are same in tooth number, a material returning base is fixedly mounted on the upper surface of the bottom plate, and the main bevel gear is rotatably mounted on the side surface of the material returning base and provides power for the welding mechanism.

Furthermore, the material returning base is sequentially rotatably provided with a gear shaft, a transmission shaft and a long shaft from left to right, the front end of the transmission shaft is fixedly provided with a main bevel gear, the front end of the long shaft is fixedly provided with a material returning main gear, the rear end of the long shaft is fixedly provided with a first end of a short rotating rod, the long rotating rod is provided with a long groove, the second end of the short rotating rod is arranged in the long groove, and the short rotating rod drives the long rotating rod to reciprocate and is used for driving the long rotating rod to reciprocate and driving the steel template to move.

Furthermore, the rear end of the transmission shaft is fixedly provided with a gear II, the material returning main gear is meshed with the gear II, a gear I is fixedly arranged on a gear shaft and meshed with the gear II, and the gear I and the gear II have the same tooth number and provide power for the material returning mechanism.

Furthermore, the gear I is meshed with the feeding main gear, the feeding main gear and the material returning main gear are identical in tooth number, an input shaft is fixedly installed on a motor rotating shaft, and the input shaft is installed on the feeding base in a rotating mode and used for inputting power.

Furthermore, a feeding pinion is fixedly installed at the rear end of the input shaft, a feeding pinion is rotatably installed on the feeding base and meshed with the feeding upper gear, the feeding upper gear is fixedly installed at the front end of the feeding shaft, and the feeding pinion and the feeding upper gear have the same number of teeth and provide power for the feeding mechanism.

Compared with the prior art, the invention has the beneficial effects that: (1) the steel template splicing machine is driven by a motor, bidirectional feeding is realized by matching the feeding mechanism and the material returning mechanism, and meanwhile, the welding guns in the welding mechanism are used for automatically splicing, so that the linkage of all the mechanisms is synchronized, the time is greatly saved, and the efficiency of splicing steel templates is improved; (2) according to the invention, the cam is used for driving the steel templates to reciprocate on the roller, so that intermittent feeding is completed, stable feeding is performed before splicing of the steel templates, splicing is performed by using an intermittent period, and the steel templates are conveyed out through the imprinter after splicing is completed, so that batch production is realized by splicing of the steel templates; (3) the welding mechanism is arranged, the gear transmission is utilized to drive the welding slide block to reciprocate, the welding gun is driven to weld the spliced steel templates, and the splicing efficiency of the steel templates is greatly improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a first schematic view of the feeding mechanism structure of the present invention.

Fig. 3 is a second schematic view of the feeding mechanism structure of the present invention.

Fig. 4 is a schematic structural diagram of the material returning mechanism of the present invention.

FIG. 5 is a first schematic view of the welding mechanism of the present invention.

FIG. 6 is a second schematic view of the welding mechanism of the present invention.

FIG. 7 is a third schematic view of the welding mechanism of the present invention.

Reference numerals: 1-a bottom plate; 2, a motor; 3-a motor bracket; 4-a feeding mechanism; 5-a material returning mechanism; 6-a welding mechanism; 401 — an input shaft; 402-feeding a main gear; 403-a feeding base; 404-a feeding pinion; 405-feeding upper gear; 406-a feed shaft; 407-cam; 408-a feeding support frame; 409-a feeding chute; 410-a roller; 501-a material returning base; 502-gear shaft; 503-gear I; 504-gear ii; 505-a drive shaft; 506-main bevel gear; 507-material returning main gear; 508-long axis; 509-short turn bar; 510-long rotating rod; 511-lower fixed shaft; 512-material returning support frame; 513-a material returning shaft; 514-a drive gear; 515-a driven gear; 516-imprinter; 517-rack; 518-a material return chute; 519-an imprinter holder; 601-secondary bevel gear; 602-welding the base; 603-side support; 604-a connecting shaft; 605-parallel bevel gears; 606-vertical bevel gear; 607-rotating shaft; 608-connecting rod I; 609-connecting rod II; 610-welding the slider; 611-welding the supporting plate; 612-a welding chute; 613-roller I; 614-pulley; 615-roller II; 616-circular axis; 617-fixing the rod; 618-welding torch.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Example (b): the device for quickly splicing the steel templates comprises a bottom plate 1, a motor 2, a motor support 3, a feeding mechanism 4, a material returning mechanism 5 and a welding mechanism 6, wherein the motor support 3 is fixedly installed on the front side of the upper surface of the bottom plate 1, the motor 2 is fixedly installed on the motor support 3, the feeding mechanism 4 is arranged on the rear side of the upper surface of the bottom plate 1 close to the left, the welding mechanism 6 is arranged on the right side of the feeding mechanism 4, and the material returning mechanism 5 is arranged on the right side of the welding mechanism 6.

The feeding mechanism 4 comprises an input shaft 401, a feeding main gear 402, a feeding base 403 and a feeding support frame 408, the feeding base 403 and the feeding support frame 408 are fixedly installed on the upper surface of the bottom plate 1, the input shaft 401 is fixedly installed on a rotating shaft of the motor 2, the input shaft 401 is rotatably installed on the feeding base 403, the feeding main gear 402 and the feeding pinion 404 are fixedly installed on the input shaft 401, the feeding main gear 402 is arranged on the front side of the feeding pinion 404, the number of teeth of the feeding main gear 402 is the same as that of the feeding pinion 404, the feeding pinion 404 is rotatably installed at the lower end of the feeding base 403, the feeding shaft 406 is rotatably installed at the upper end of the feeding base 403, the feeding upper gear 405 is fixedly installed at the front end of the feeding shaft 406, the feeding upper gear 405 is meshed with the feeding pinion 404, the number of teeth of the feeding upper gear 405 is the same as that of the feeding pinion 404, a cam 407 is fixedly installed at the rear end of the feeding shaft 406, a feeding chute 409 is fixedly installed on the feeding support frame 408, a plurality of running rollers 410 of pay-off spout 409 upper end rotation installation, can place the steel form on the running roller 410, and cam 407 drives the steel form intermittent type removal.

The material returning mechanism 5 comprises a material returning base 501, a gear shaft 502, a gear I503, a long shaft 508, a lower fixed shaft 511 and an imprinter bracket 519, wherein the material returning base 501, the material returning support 512 and the imprinter bracket 519 are fixedly arranged on the upper surface of the bottom plate 1, the material returning support 512 and the imprinter bracket 408 are parallel, the splicing of steel templates is facilitated, the gear shaft 502, a transmission shaft 505 and the long shaft 508 are rotatably arranged on the material returning base 501 from left to right in sequence, the gear I503 is fixedly arranged on the gear shaft 502, the gear I503 is meshed with the feeding main gear 402, the front end of the transmission shaft 505 is fixedly provided with a main bevel gear 506, the rear end of the transmission shaft 505 is fixedly provided with a gear II 504, the gear II 504 is meshed with the gear I503, the front end of the long shaft 508 is fixedly provided with a material returning main gear 507, the material returning main gear 507 is meshed with the gear II 504, the gears I503 and II 504 have the same tooth number, the material returning main gear 507 and the feeding main gear 402 have the same tooth number, the rear end of a material returning main gear 507 is fixedly provided with a first end of a short rotating rod 509, a material returning support frame 512 is fixedly provided with a lower fixed shaft 511, the lower fixed shaft 511 is rotatably provided with a long rotating rod 510, the lower end of the long rotating rod 510 is provided with a long groove, the second end of the short rotating rod 509 is arranged in the long groove of the long rotating rod 510, the short rotating rod 509 drives the long rotating rod 510 to swing back and forth, the upper end of the long rotating rod 510 is provided with arc-shaped teeth, the upper end of the material returning support frame 512 is slidably provided with a material returning chute 518, the front side of the material returning chute 518 is fixedly provided with a rack 517, the upper end of an imprinter support 519 is rotatably provided with a material returning shaft 513, the rear end of the material returning shaft 513 is fixedly provided with an imprinter 516, the imprinter 516 is arranged above the material returning chute 518 and is used for marking a steel template, the front end of the material returning shaft is fixedly provided with driven

gears

515 and 513, the driven gear 515 and the rack 517, the driven gear 514 are meshed with the arc-shaped teeth of the long rotating rod 510.

The welding mechanism 6 comprises a secondary bevel gear 601, a welding base 602, a welding support plate 611 and a welding sliding groove 612, wherein the welding base 602 and the welding support plate 611 are fixedly installed on the upper surface of the bottom plate 1, a side bracket 603 is fixedly installed at the upper end of the welding base 602, a connecting shaft 604 is rotatably installed on the side bracket 603, the secondary bevel gear 601 is fixedly installed at the lower end of the connecting shaft 604, the secondary bevel gear 601 is meshed with the main bevel gear 506, the number of teeth of the main bevel gear 506 is the same as that of the secondary bevel gear 601, a parallel bevel gear 605 is fixedly installed at the upper end of the connecting shaft 604, a rotating shaft 607 is rotatably installed on the welding base 602, a vertical bevel gear 606 is fixedly installed at the right end of the rotating shaft 607, the vertical bevel gear 606 is meshed with the parallel bevel gear 605, the number of teeth of the vertical bevel gear 606 is the same as that of the parallel bevel gear 605, a first end of a connecting rod I608 is fixedly installed at the left end of the rotating shaft 607, a first end of a connecting rod II 609 is rotatably installed at the second end of the connecting rod 609, and the front end of a welding sliding block 610 is rotatably installed at the second end of the connecting rod II 609, fixedly mounted welding chute 612 is arranged on welding supporting plate 611, pulley 614 is rotatably mounted at four corners of welding slider 610, welding slider 610 is slidably mounted in welding chute 612, welding chute 612 is provided with an L-shaped groove, a chute is arranged on welding slider 610, circular shaft 616 is arranged in the chute of welding slider 610, mounting roller I613 is rotated at the left end of circular shaft 616, mounting roller II 615 is rotated at the right end of circular shaft 616, roller I613 is arranged in the L-shaped groove of welding chute 612, roller II 615 is arranged in the chute of welding slider 610, fixing rod 617 is fixedly mounted at the right end of circular shaft 616, welding gun 618 is fixedly mounted at the right end of fixing rod 617, and welding gun 618 is used for welding steel templates.

The working principle of the steel formwork rapid splicing device disclosed by the invention is as follows: when the steel templates are required to be spliced in batches, a first end steel template is placed on a roller 410, a second steel template is placed on a material returning chute 518, a motor 2 is started to drive an input shaft 401 to rotate, and simultaneously drive a feeding main gear 402 and a feeding pinion 404 to rotate, the feeding pinion 404 drives an upper feeding gear 405 to rotate, a cam 407 is driven to rotate through a feeding shaft 406 to drive the first steel template to intermittently move rightwards, the feeding main gear 402 drives a gear I503 to rotate, a gear II 504 and a material returning main gear 507 to rotate, a long shaft 508 is driven to rotate, a short rotating rod 509 is driven to rotate, a long rotating rod 510 is driven to swing, a driving gear 514 and a driven gear 515 intermittently reciprocate, the second steel plate is driven to move leftwards, the gear II 504 drives a main bevel gear 506 to rotate through a transmission shaft 505, and the auxiliary bevel gears 601, a connecting shaft 604 and a parallel bevel gear 605 are driven to rotate, the vertical bevel gear 606 is driven to rotate, the connecting rod I608 is driven to rotate through the rotating shaft 607, the connecting rod II 609 is driven to swing, the welding sliding block 610 is driven to slide in the welding sliding groove 612, the circular shaft 616 is driven to move at the position where the chute of the welding sliding block 610 coincides with the L-shaped groove of the welding sliding groove 612, the circular shaft 616 is driven to move upwards firstly and then move in parallel, the fixing rod 617 is driven to move, the welding gun 618 carries out quick splicing on two steel templates in the process of moving in parallel, the spliced steel templates are conveyed to the right side through the material returning sliding groove 518, meanwhile, labels are engraved on the imprinter 516, and batch production is carried out as above.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception and fall within the scope of the present invention.

Claims

1. The utility model provides a quick splicing apparatus of steel form, includes bottom plate (1), its characterized in that: a motor bracket (3) is fixedly arranged on the front side of the upper surface of the bottom plate (1); a motor (2) for providing power is fixedly arranged on the motor bracket (3); a feeding mechanism (4) for intermittently conveying the steel templates is arranged at the left position of the rear side of the bottom plate (1); a welding mechanism (6) for welding a steel template is arranged on the right side of the feeding mechanism (4); a material returning mechanism (5) for moving the steel template is arranged on the right side of the welding mechanism (6); the feeding mechanism (4) comprises a feeding base (403) and a feeding support frame (408), wherein the feeding base (403) and the feeding support frame (408) are fixedly mounted on the upper surface of the bottom plate (1), a feeding chute (409) is fixedly mounted on the feeding support frame (408), a plurality of rollers (410) are rotatably mounted on the feeding chute (409), a feeding shaft (406) is rotatably mounted on the feeding base (403), a cam (407) is fixedly mounted at the rear end of the feeding shaft (406), the front end of the feeding shaft (406) is connected with a control component, a steel template can be placed on the rollers (410), and the cam (407) drives the steel template to intermittently move; the material returning mechanism (5) comprises a material returning support frame (512) and an imprinter support frame (519) which are fixedly installed on the upper surface of a bottom plate (1), a material returning shaft (513) is installed on the imprinter support frame (519) in a rotating mode, an imprinter (516) is fixedly installed at the rear end of the material returning shaft (513) and used for marking marks on a steel template, a driving gear (514) and a driven gear (515) are fixedly installed at the front end of the material returning shaft (513), a material returning chute (518) is installed on the material returning support frame (512) in a sliding mode, a rack (517) is fixedly installed on the side surface of the material returning chute (518), the rack (517) is meshed with the driven gear (515), arc-shaped teeth are arranged at the upper end of a long rotating rod (510), the driving gear (514) is meshed with the long rotating rod (510), a lower fixed shaft (511) is fixedly installed on the side surface of the material returning support frame (512), the long rotating rod (510) is installed on the lower fixed shaft (511) in a rotating mode, and the long rotating rod (510) is connected with a moving assembly, the welding mechanism (6) comprises a welding support plate (611) fixedly mounted on the upper surface of the base plate (1), a welding chute (612) is fixedly mounted on the welding support plate (611), a welding slider (610) is slidably mounted in the welding chute (612), a circular shaft (616) is arranged in the welding slider (610), a welding gun (618) is fixedly mounted at the front end of the circular shaft (616) through a fixing rod (617), the welding gun (618) performs welding during parallel movement, and the welding slider (610) is connected with the connecting assembly.

2. The steel form rapid splicing device according to claim 1, wherein: welding spout (612) be equipped with L type groove, welding slider (610) are equipped with the chute, circle axle (616) left end is rotated and is installed gyro wheel I (613), circle axle (616) right-hand member is rotated and is installed gyro wheel II (615), the chute in be equipped with gyro wheel II (615), L type inslot be equipped with gyro wheel I (613), welding slider (610) four corners is equipped with pulley (614).

3. The steel form rapid splicing device according to claim 2, wherein: welding slider (610) rotate installation connecting rod II (609) second end, connecting rod II (609) first end rotates installation connecting rod I (608) second end, connecting rod I (608) first end fixed mounting axis of rotation (607) left end, the last fixed surface of bottom plate (1) installation welding base (602), rotate installation axis of rotation (607) on welding base (602).

4. The steel form rapid splicing device according to claim 3, wherein: the material returning device is characterized in that a vertical bevel gear (606) is fixedly mounted at the right end of a rotating shaft (607), the vertical bevel gear (606) is meshed with a parallel bevel gear (605), the teeth of the vertical bevel gear (606) are the same as those of the parallel bevel gear (605), a side bracket (603) is fixedly mounted at the right side of a welding base (602), a connecting shaft (604) is rotatably mounted on the side bracket (603), an auxiliary bevel gear (601) is fixedly mounted at the lower end of the connecting shaft (604), the auxiliary bevel gear (601) is meshed with a main bevel gear (506), the teeth of the auxiliary bevel gear (601) are the same as those of the main bevel gear (506), a material returning base (501) is fixedly mounted on the upper surface of a bottom plate (1), and the main bevel gear (506) is rotatably mounted on the side surface of the material returning base (501).

5. The steel form rapid splicing device according to claim 4, wherein: the material returning base (501) is sequentially rotatably provided with a gear shaft (502), a transmission shaft (505) and a long shaft (508) from left to right, the front end of the transmission shaft (505) is fixedly provided with a main bevel gear (506), the front end of the long shaft (508) is fixedly provided with a material returning main gear (507), the rear end of the long shaft (508) is fixedly provided with a first end of a short rotating rod (509), a long groove is formed in the long rotating rod (510), the second end of the short rotating rod (509) is arranged in the long groove, and the short rotating rod (509) drives the long rotating rod (510) to swing in a reciprocating mode.

6. The steel form rapid splicing device according to claim 5, wherein: a gear II (504) is fixedly mounted at the rear end of the transmission shaft (505), the material returning main gear (507) is meshed with the gear II (504), a gear I (503) is fixedly mounted on the gear shaft (502), the gear I (503) is meshed with the gear II (504), and the gear I (503) and the gear II (504) are identical in tooth number.

7. The steel form rapid splicing device according to claim 6, wherein: the gear I (503) is meshed with the feeding main gear (402), the feeding main gear (402) and the material returning main gear (507) are same in tooth number, an input shaft (401) is fixedly installed on a rotating shaft of the motor (2), and the input shaft (401) is rotatably installed on the feeding base (403).

8. The steel form rapid splicing device according to claim 7, wherein: the rear end of the input shaft (401) is fixedly provided with a feeding pinion (404), the feeding base (403) is rotatably provided with the feeding pinion (404), the feeding pinion (404) is meshed with the feeding upper gear (405), the front end of the feeding shaft (406) is fixedly provided with the feeding upper gear (405), and the feeding pinion (404) and the feeding upper gear (405) have the same tooth number.