CN110601469B - Multi-station motor automatic winding machine - Google Patents

Multi-station motor automatic winding machine Download PDF

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Publication number
CN110601469B
CN110601469B CN201910280747.XA CN201910280747A CN110601469B CN 110601469 B CN110601469 B CN 110601469B CN 201910280747 A CN201910280747 A CN 201910280747A CN 110601469 B CN110601469 B CN 110601469B
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CN
China
Prior art keywords
feeding
assembly
clamping
moving
seat plate
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CN201910280747.XA
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Chinese (zh)
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CN110601469A (en
Inventor
朱宝林
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Shenzhen Xtc Automation Equipment Co ltd
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Shenzhen Xtc Automation Equipment Co ltd
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Priority to CN201910280747.XA priority Critical patent/CN110601469B/en
Publication of CN110601469A publication Critical patent/CN110601469A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/068—Supplying or transporting empty cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00—Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • B65H81/02—Covering or wrapping annular or like cores forming a closed or substantially closed figure
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The application discloses an automatic winding machine for a multi-station motor, which comprises a main frame, a feeding and conveying assembly, a discharging and conveying assembly and an automatic winding machine set, wherein a movable platform assembly is arranged on the main frame, an automatic discharging assembly and a receiving and conveying assembly are respectively arranged on two sides of the movable platform assembly, a synchronous feeding assembly is arranged above the automatic discharging assembly, the movable platform assembly and the receiving and conveying assembly, a motor rotor of the feeding and conveying assembly is conveyed to the automatic discharging assembly through a feeding and conveying assembly, the movable platform assembly inputs the motor rotor into a winding station of the main frame, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper side of the winding station. The automatic motor winding machine can integrate the automatic motor winding machine into a motor assembly production line, automatically perform feeding and discharging and winding, and improve production efficiency.

Description

Multi-station motor automatic winding machine
Technical Field
The invention relates to the technical field of motor assembly, in particular to an automatic winding machine for a multi-station motor.
Background
An electric machine (ELECTRIC MACHINERY, commonly known as a "motor") is an electromagnetic device that converts electrical energy into mechanical energy, the most commonly used electric machine. In the production and life, no matter from fans, electric vehicles or large-scale generator sets and large-scale driving equipment, the motors are separated, and the motors are applied to various aspects of the current social life production.
The motor can be divided into a direct current motor and an asynchronous alternating current motor according to working current, and the motor is generally composed of a stator, a rotor, a bearing, a shell, an end cover and the like. Any motor has a stator and a rotor, and coils wound on the stator or the rotor, for example, the stator of a single-phase asynchronous motor is composed of a base and an iron core with windings, the iron core is formed by laminating silicon steel sheets by punching grooves, and two sets of main windings (also called running windings) and auxiliary windings (also called starting windings) which are mutually separated by an electric angle of 90 DEG are embedded in the grooves. The main winding is connected with an alternating current power supply, and the auxiliary winding is connected with a centrifugal switch S or a starting capacitor, an operating capacitor and the like in series and then is connected with the power supply. The rotor is a cage-type cast aluminum rotor, which is formed by laminating iron cores, casting aluminum into slots of the iron cores, and casting end rings together to short-circuit rotor conducting bars into a squirrel-cage type.
In the motor production manufacturing process, the stator or the rotor is assembled in advance, then the automatic winding machine is utilized to automatically wind the stator or the rotor, the existing automatic winding machine can effectively realize automatic winding of the coil, but manual feeding and discharging are generally adopted, the working efficiency is low, or semi-automatic feeding is adopted to assist feeding and discharging, and the motor assembly machine cannot be integrated into an integrated production line of motor assembly, so that the improvement of the motor assembly efficiency is restricted.
Disclosure of Invention
The invention aims to solve the technical problem of providing a multi-station motor automatic winding machine, which can integrate the motor automatic winding machine into a motor assembly production line, automatically perform feeding and discharging and winding, and improve the production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
The automatic winding machine comprises a main frame, a feeding and conveying assembly, a discharging and conveying assembly and an automatic winding machine set, wherein a moving platform assembly and an automatic discharging and conveying assembly are arranged on the main frame, an automatic discharging assembly and a receiving and conveying assembly are respectively arranged on two sides of the moving platform assembly, a synchronous feeding assembly is arranged above the automatic discharging assembly, the moving platform assembly and the receiving and conveying assembly, a motor rotor of the feeding and conveying assembly is conveyed to the automatic discharging assembly through a feeding and conveying assembly, the moving platform assembly inputs the motor rotor into a winding station of the main frame, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper side of the winding station and comprises a wire clamping rod and a wire cutting embedding ring which are arranged corresponding to each motor rotor through a winding upper side seat plate; the synchronous feeding assembly is used for conveying the motor rotor among the automatic discharging assembly, the moving platform assembly and the receiving and conveying assembly; the automatic feeding and discharging device comprises a main frame, wherein an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve group are arranged in the main frame, and the industrial personal computer, the PLC, the electromagnetic valve group, the automatic discharging assembly, the moving platform assembly, the material receiving and transferring assembly, the synchronous feeding assembly and the automatic winding machine group are connected in an interactive mode.
Further, the feeding conveying assembly comprises a feeding frame, a feeding first side mounting plate and a feeding second side mounting plate which are arranged on the feeding frame, feeding conveying chains are respectively arranged on the inner sides of the feeding first side mounting plate and the feeding second side mounting plate through a group of feeding conveying chain wheels, the group of feeding conveying chains are arranged in parallel and close to each other, and a plurality of groups of feeding mountain-shaped seats are correspondingly and uniformly arranged; one end of the feeding rack is also provided with a feeding driving motor, and the feeding driving motor drives the feeding conveying chain to move in the same direction through a feeding speed reducer.
Optionally, the first side mounting panel of material loading and the second side mounting panel of material loading are installed respectively on the material loading adjustable supporting seat in the material loading frame through a set of adjustable back shaft of material loading, correspond the adjustable back shaft parallel arrangement of material loading and adjust the pole, and the adjustable back shaft both ends of material loading are provided with the material loading locking piece respectively, and the material loading speed reducer is connected with the material loading conveying sprocket of one of them through a material loading drive slide shaft. Through the structure, the adjustment of the distance between the first side mounting plate and the second side mounting plate can be realized, so that the distance between the feeding conveying chains is correspondingly adjusted, and the automatic conveying device is suitable for automatic conveying of motor rotors with different specifications.
Further, the blanking conveying assembly comprises a blanking frame, a blanking first side mounting plate and a blanking second side mounting plate which are arranged on the blanking frame, a group of blanking conveying chains are respectively arranged on the inner sides of the blanking first side mounting plate and the blanking second side mounting plate through a group of blanking conveying chain wheels, the group of blanking conveying chains are arranged in parallel and close to each other, and a plurality of groups of blanking mountain-shaped seats are correspondingly and uniformly arranged; one end of the blanking frame is also provided with a blanking driving motor, and the blanking driving motor drives a blanking conveying chain to move in the same direction through a blanking speed reducer.
Optionally, the first side mounting panel of unloading and unloading second side mounting panel are installed respectively on the unloading adjustable supporting seat in the unloading frame through at least a set of unloading adjustable supporting axle, correspond unloading adjustable supporting axle parallel arrangement and have the unloading to adjust the pole, unloading adjustable supporting axle both ends are provided with respectively and set up unloading latch segment, and the unloading speed reducer passes through unloading drive slide shaft and is connected with the unloading conveying sprocket of wherein one end. Through the structure, the adjustment of the interval between the first side mounting plate and the second side mounting plate can be realized, so that the distance between the discharging conveying chains is correspondingly adjusted, and the automatic conveying device is suitable for automatic conveying of motor rotors with different specifications.
Further, the feeding conveying assembly is arranged at one end, close to the main frame, of the feeding conveying assembly, the feeding conveying assembly comprises a feeding conveying installation seat, a conveying transverse moving seat plate and a transverse moving table plate, the conveying transverse moving seat plate is arranged at the upper end of the feeding conveying installation seat, a transverse moving guide rail pair is arranged on the conveying transverse moving seat plate, a first synchronous belt group is arranged on the parallel transverse moving guide rail pair, a transverse moving motor is arranged at one end of the conveying transverse moving seat plate, the transverse moving motor drives the first synchronous belt group through a second synchronous belt group, and the synchronous belt of the first synchronous belt group is connected with the transverse moving table plate through a transverse moving connecting plate; the device comprises a transverse moving platen, a vertical moving guide rail pair, a vertical moving cylinder, a rotary mounting seat, a clamping jaw driving cylinder and a carrying clamping jaw, wherein the transverse moving platen is provided with the vertical moving platen and the vertical moving cylinder, the vertical moving platen is installed on the transverse moving platen through the vertical moving guide rail pair, the vertical moving cylinder drives the vertical moving platen to move up and down, the rotary mounting seat is arranged on the vertical moving platen, the clamping jaw driving cylinder is arranged on the rotary mounting seat, and the tail end of the clamping jaw driving cylinder is provided with the carrying clamping jaw. When the automatic conveying device is used, the transverse moving motor drives the transverse moving platen to reciprocate between the tail end of the feeding conveying assembly and the feeding station of the automatic discharging assembly on the main frame, the vertical moving platen moves up and down through the vertical moving cylinder, and the pneumatic 90-degree rotary mounting seat drives the clamping jaw driving cylinder and the conveying clamping jaw to rotate downwards by 90 degrees on the feeding conveying assembly, so that the conveying clamping jaw clamps one axial end of the motor rotor, and when the axial end of the motor rotor reaches the feeding station, the rotary mounting seat reversely rotates by 90 degrees, the shaft of the motor rotor is switched to be vertically downwards, the motor rotor is vertically placed into the feeding clamp, and the automatic conveying and feeding are realized in a circulating reciprocating mode.
Further, the automatic discharging assembly comprises a discharging substrate, a circulating feeding mechanism and a discharging positioning mechanism, wherein the circulating feeding mechanism and the discharging positioning mechanism are arranged on the discharging substrate; the circulating feeding mechanism comprises at least one group of slide ways arranged on the discharging substrate, a separation plate is arranged between the slide ways, a plurality of slide seat plates for installing the feeding clamp are arranged in the slide ways, a first pushing cylinder is arranged on one side of the outside slide way in parallel, and the first pushing cylinder drives the slide seat plate to move in the length direction of the slide way through a first pushing block; the second pushing cylinder is arranged at one end of the outer side slideway close to the feeding conveying assembly, is perpendicular to the length direction of the slideway, is correspondingly provided with a feeding station, and pushes a sliding seat plate of the feeding station to the inner side slideway; a third pushing cylinder parallel to the length direction is arranged at one end of the inner side slideway, and a sliding seat plate entering the feeding station drives a third pushing block to move through the third pushing cylinder; a fourth pushing cylinder and a fourth pushing block which are mutually perpendicular to the length direction of the slideway are arranged at the other end of the slideway at the inner side, the sliding seat plate is moved to the slideway at the outer side by the fourth pushing block, and the sliding seat plate circularly moves between the slideway at the outer side and the slideway at the inner side in a circulating way;
The material discharging positioning mechanism comprises a longitudinal material discharging seat plate arranged at one side of the inner slideway, the longitudinal material discharging seat plate is arranged on the material discharging substrate through a longitudinal material discharging guide rail pair, and the longitudinal material discharging seat plate is driven by a longitudinal material discharging cylinder to longitudinally move on the longitudinal material discharging guide rail pair vertically to the slideway; the longitudinal material discharging seat plate is also provided with a transverse material discharging seat plate, the transverse material discharging seat plate is arranged on the longitudinal material discharging seat plate through a transverse material discharging guide rail pair, a transverse material discharging cylinder of the longitudinal material discharging seat plate is connected with the transverse material discharging seat plate through a transverse connecting plate, and the transverse material discharging cylinder drives the transverse material discharging seat plate to transversely move on a parallel slideway of the transverse material discharging guide rail pair; the transverse discharging seat plate is provided with a plurality of uniformly distributed positioning clamping grooves corresponding to the slide ways, and the positioning clamping grooves are correspondingly matched with the slide seat plate.
During the use, the slip bedplate utilizes the propelling movement cylinder to realize circulating movement on a set of slide, is provided with the material loading anchor clamps on the slip bedplate, when the slide board reaches the material loading station, inserts the material loading anchor clamps with motor rotor is vertical through material loading transport subassembly, then enters into inboard slide from the slide in outside, and inboard slide is through vertical material discharging cylinder and horizontal material discharging cylinder cooperation reciprocating work for the slide board enters into each positioning card inslot on the horizontal material discharging bedplate in proper order, thereby realizes motor rotor's row material location.
Optionally, an isolation stop block is arranged at the end part of the isolation plate corresponding to the fourth pushing block, and the isolation stop block is driven by an isolation cylinder and is used for realizing isolation between the outer side and the inner side of the slideway.
Further, the automatic discharging assembly further comprises a detection and adjustment mechanism, and the detection and adjustment mechanism is arranged at one end of the inner side slideway corresponding to the feeding station; the detection and adjustment mechanism comprises a detection and adjustment mounting plate, wherein the detection and adjustment mounting plate is provided with a longitudinal moving table through a longitudinal moving guide rail pair, one side of the longitudinal moving table is provided with a longitudinal driving cylinder, the rear end of the longitudinal moving table is provided with a longitudinal motor, and the longitudinal motor is connected with the longitudinal moving table through a screw rod driving pair; the longitudinal moving table is provided with a clamping cylinder through an adjusting seat plate, the output end of the clamping cylinder is correspondingly provided with an adjusting clamping jaw, the longitudinal moving table is provided with a detecting cylinder through a vertical bracket, and the detecting cylinder drives a vertically arranged detecting probe; the detection probe is arranged right above the adjusting clamping jaw, and the distance between the detection probe and the adjusting clamping jaw corresponds to the height of the motor rotor feeding clamp.
Further, an adjusting shifting block is arranged in the adjusting clamping jaw, and an adjusting cylinder is arranged corresponding to the adjusting shifting block; the vertical adjusting rod is arranged on the adjusting clamping jaw corresponding to the slideway bottom plate and corresponds to the through hole in the sliding seat plate, the vertical adjusting rod is driven by a vertical adjusting cylinder, and the vertical adjusting cylinder is arranged on the lower side of the discharging substrate by a vertical guide rod frame.
Further, the synchronous feeding assembly comprises a synchronous feeding frame, a left clamping feeding mechanism and a right clamping feeding mechanism which are arranged on the main frame, a first feeding guide rail pair and a second feeding guide rail pair are correspondingly arranged on the upper portion of the synchronous feeding frame in parallel, a first feeding synchronous belt group and a second feeding synchronous belt group are respectively arranged on one side of the first feeding guide rail pair and one side of the second feeding guide rail pair, a feeding motor is further arranged on one side of the synchronous feeding frame, the feeding motor is connected with the first feeding synchronous belt group, the first feeding synchronous belt group drives the second feeding synchronous belt group through a transmission shaft, and the first feeding synchronous belt group and the second feeding synchronous belt group drive a feeding movable seat to reciprocate left and right between the first feeding guide rail pair and the second feeding guide rail pair; the left clamping feeding mechanism and the right clamping feeding mechanism are respectively arranged at the left side and the right side of the feeding moving seat.
Further, the left clamping and feeding mechanism comprises a left vertical moving seat plate, a left clamping seat plate and a plurality of left vertical clamping jaws, wherein the left vertical moving seat plate is arranged on a left adjusting seat plate through a left vertical guide rail pair, a left vertical motor is arranged on the left vertical moving seat plate, the left vertical motor is connected with a left driving screw pair through a left synchronous belt group, and the left driving screw pair drives the left vertical moving seat plate to move up and down on the left vertical guide rail pair; the left vertical clamping jaws are arranged at the lower end of the left vertical moving seat plate through a left clamping seat plate, each left vertical clamping jaw is connected to the output end of the left clamping cylinder, and the left vertical clamping jaws correspond to the positioning clamping grooves of the automatic discharging assembly one by one.
Optionally, the left side adjusting seat board is arranged at the left side of the feeding moving seat through a left side adjusting guide rail pair, and a left side adjusting rod is arranged in the horizontal direction of the left side adjusting seat board.
Optionally, a left protective cover is arranged on the left vertical motor, the left synchronous belt group and the left driving screw pair.
Further, the right clamping and feeding mechanism comprises a right vertical moving seat plate, a right clamping seat plate and a plurality of right horizontal clamping jaws, wherein the right vertical moving seat plate is arranged on a right adjusting seat plate through a right vertical guide rail pair, a right vertical motor is arranged on the right vertical moving seat plate, the right vertical motor is connected with a right driving screw pair through a right synchronous belt group, and the right driving screw pair drives the right vertical moving seat plate to move up and down on the right vertical guide rail pair; the right clamping seat plates are arranged at the lower ends of the right vertical moving seat plates through a turnover shaft, the turnover shaft is connected with a turnover driving cylinder, each right horizontal clamping jaw is connected with the output end of the right clamping cylinder, and the right horizontal clamping jaws correspond to the moving mounting seats of the moving platform assembly one by one.
During the use, vertical clamping jaw in left side is got motor rotor vertical clamp from the material loading anchor clamps on the positioning card groove, along with the feeding remove seat longitudinal movement to the removal mount pad top of moving platform subassembly, insert the motor rotor to remove the mount pad, moving platform subassembly moves motor rotor and send the wire winding station to the wire winding back and reset, slide board cyclic reciprocation this moment, motor rotor material loading is incessantly gone on, one end platform subassembly resets after the wire winding is accomplished, the upset drive cylinder stretches out, right side horizontal clamping jaw is with motor rotor vertical clamp, upset drive cylinder shrink, right side horizontal clamping jaw drives motor rotor 90 degrees upset, place motor rotor level and connect the material to transfer the subassembly, the synchronous work of vertical clamping jaw in left side and right side horizontal clamping jaw, guarantee synchronous pay-off.
Further, the movable platform assembly comprises a movable platen, the movable platen is arranged on the main frame through a movable guide rail pair, the movable platen is driven to reciprocate on the movable guide rail pair through a movable cylinder, a plurality of movable mounting seats are respectively arranged on the movable platen corresponding to the positioning clamping grooves, and the movable mounting seats are used for being inserted into a motor rotor; the movable platen reaches the winding station, and a platen limit switch is arranged at one end of the winding station corresponding to the movable platen.
Further, the material receiving and transferring assembly comprises a material receiving and transferring bracket, a first material receiving plate and a second material receiving plate which are arranged on one side of the movable platform assembly in parallel through the material receiving and transferring bracket, a plurality of groups of V-shaped grooves are correspondingly formed in the first material receiving plate and the second material receiving plate, a material receiving and transferring plate is arranged between the first material receiving plate and the second material receiving plate, a plurality of V-shaped transferring seats are arranged on the material receiving and transferring plate, the material receiving and transferring plate is arranged on the transferring horizontal seat plate through a transferring horizontal guide rail pair, and the material receiving and transferring plate is driven to transversely and reciprocally move on the transferring horizontal guide rail pair through a transferring horizontal cylinder; a vertical transfer cylinder and a vertical transfer guide rod are arranged below the horizontal transfer seat plate and are fixed on the main frame through a transfer mounting plate.
Optionally, the interval between first receiving plate and the second receiving plate is adjustable, adapts to the motor rotor of different specifications, and the interval of V type groove is corresponding with the interval of seat is transferred to the V type, and the receiving is transferred the board and is used for transporting the motor rotor that has wound to the outside end of first receiving plate and second receiving plate constantly, in the outside end of first receiving plate and second receiving plate, corresponds the setting as the unloading station, falls down in the unloading transport assembly at the unloading station motor rotor.
Further, the left flying fork assembly comprises a left flying fork support, the left flying fork support is arranged on the main frame at the left side of the winding station through a left adjusting guide rail pair, a left whole-line speed reducer is arranged corresponding to the left flying fork support, and the left whole-line speed reducer drives the left flying fork support to transversely move through a left driving screw pair; the left flyer support is provided with a left flyer corresponding to each motor rotor, a plurality of left flyers are connected with a left rotary servo motor through a left flyer synchronous belt group, a left positioning clamping block is arranged corresponding to the working end of the left flyer, and a left protecting head is arranged behind the left positioning clamping block;
the right fly fork assembly comprises a right fly fork support, the right fly fork support is arranged on the main frame on the right side of the winding station through a right adjusting guide rail pair, a right whole-line speed reducer is arranged corresponding to the right fly fork support, and the right whole-line speed reducer drives the right fly fork support to transversely move through a right driving screw rod pair; the right flyer support is provided with a right flyer corresponding to each motor rotor, a plurality of right flyers are connected with a right rotary servo motor through a right flyer synchronous belt group, a right positioning clamping block is arranged corresponding to the working end of the right flyer, and a right protecting head is arranged behind the right positioning clamping block.
Optionally, a left flying fork protective cover and a right flying fork protective cover are respectively covered on the left flying fork synchronous belt group and the right flying fork synchronous belt group and are used for protecting the synchronous belt and the synchronous belt wheel group.
Further, the wire winding upside bedplate both ends are provided with vertical mounting plate respectively, be provided with the vertical actuating cylinder of bedplate on the vertical mounting plate respectively, the vertical actuating cylinder of bedplate passes through a bedplate vertical guide rail pair and connects wire winding upside bedplate, wire winding upside bedplate corresponds each motor rotor symmetry slope is provided with first clamp line pole and second clamp line pole be provided with the wire cutting wire embedding ring directly over the motor rotor, a first clamp line cylinder is connected to first clamp line pole, a second clamp line cylinder is connected to the second clamp line pole, the wire cutting wire embedding ring passes through a wire cutting wire embedding motor and drives the reciprocates through a wire cutting wire embedding synchronous set of groups.
Optionally, the plurality of first wire clamping rods are connected to a first adjusting frame, one end of the first adjusting frame is provided with a first longitudinal adjusting cylinder, the first adjusting frame is installed on one side of the upper side seat plate of the winding through a first adjusting frame guide rail pair, and the upper side seat plate of the winding is provided with a first transverse adjusting cylinder corresponding to the first adjusting frame; the second wire clamping rods are connected to a second adjusting frame, a second longitudinal adjusting cylinder is arranged at one end of the second adjusting frame, the second adjusting frame is installed on the other side of the upper side seat plate of the winding through a second adjusting frame guide rail pair, and a second transverse adjusting cylinder is arranged on the upper side seat plate of the winding corresponding to the second adjusting frame.
Further, the edges of the main frames outside the left flying fork assembly and the right flying fork assembly are respectively provided with a wire clamping moving assembly, the wire clamping moving assembly comprises a wire clamping moving frame, the wire clamping moving frame is arranged on the edge of the main frame through a group of wire clamping moving guide rail pairs, a wire clamping moving cylinder is arranged on the main frame, and the wire clamping moving cylinder drives the wire clamping moving frame to reciprocate in the wire inlet direction of the left flying fork assembly and the right flying fork assembly; the wire clamping moving frame is provided with a wire guide rod corresponding to each left flying fork assembly and each right flying fork assembly respectively, the upper end of the wire guide rod is provided with a wire guide wheel, the upper side of the wire clamping moving frame is provided with a first slide bar and a second slide bar, each first slide bar and each second slide bar are provided with a left wire clamping block and a right wire clamping block corresponding to each wire guide wheel respectively, a wire clamping seat is arranged between the left wire clamping block and the right wire clamping block, the same group of left wire clamping blocks and the right wire clamping blocks are fixedly connected with the first slide bar and the second slide bar respectively, one end of each first slide bar and one end of each second slide bar is provided with a slide bar moving cylinder, and each slide bar moving cylinder drives the first slide bar and the second slide bar to drive the left wire clamping blocks and the right wire clamping blocks to open and close.
Further, the workpiece rotating assembly comprises a rotating mounting bracket which is fixed on the lower side of the movable platen and synchronously moves with the movable platen, a rotating lifting shaft is connected to the rotating mounting bracket corresponding to each movable mounting seat, the lower end of the rotating lifting shaft is connected with a workpiece lifting cylinder, and a plurality of the rotating lifting shafts are connected with a workpiece rotating motor through a workpiece rotating synchronous belt group.
By adopting the technical scheme, the multi-station motor automatic winding machine provided by the embodiment of the invention has the advantages that the feeding conveying assembly and the discharging conveying assembly can be integrated on a motor rotor automatic assembly production line, the motor rotor is automatically conveyed to the automatic discharging assembly through arranging the feeding conveying assembly between the feeding conveying assembly and the discharging conveying assembly, a plurality of stations can be arranged on the automatic discharging assembly, the motor rotor on the stations can be positioned and arranged once, then clamped and conveyed to the movable platform assembly, the movable platform is reset after winding is completed on the winding station, the motor rotor is clamped to the receiving and conveying assembly, the discharging conveying assembly, the movable platform assembly and the receiving and conveying assembly are synchronously conveyed through the synchronous feeding assembly, so that the feeding, discharging, winding and discharging are continuously carried out, and the winding working procedures of the plurality of motor rotors can be synchronously carried out, thereby improving the production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a top view of a multi-station motor automatic winding machine according to an embodiment of the present invention;
FIG. 2 is a partially omitted three-dimensional structure diagram of an automatic multi-station motor winding machine according to an embodiment of the present invention;
fig. 3 is a front view structural diagram of an automatic winding machine of a multi-station motor according to an embodiment of the present invention;
FIG. 4 is a side view block diagram of an automatic winding machine for a multi-station motor according to an embodiment of the present invention;
fig. 5 is a three-dimensional structure diagram of a main frame of an automatic winding machine for a multi-station motor according to an embodiment of the present invention;
FIG. 6 is a top view of a main frame of a multi-station motor automatic winding machine according to an embodiment of the present invention;
FIG. 7 is a three-dimensional block diagram of a feeding conveyor assembly according to an embodiment of the present invention;
FIG. 8 is a second three-dimensional block diagram of a feed conveyor assembly according to an embodiment of the present invention;
FIG. 9 is a top view of a loading conveyor assembly according to an embodiment of the present invention;
FIG. 10 is a three-dimensional block diagram of a feed handling assembly according to an embodiment of the present invention;
FIG. 11 is a three-dimensional exploded view of a feed handling assembly according to an embodiment of the present invention;
FIG. 12 is a top view of a feed handling assembly according to an embodiment of the present invention;
FIG. 13 is a front view block diagram of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 14 is a top view of a schematic block diagram of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 15 is a three-dimensional block diagram of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 16 is a second three-dimensional block diagram of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 17 is a three-dimensional exploded view of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 18 is a three-dimensional block diagram of a detection and adjustment mechanism of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 19 is a second three-dimensional block diagram of a detection and adjustment mechanism of an automatic discharge assembly according to an embodiment of the present invention;
FIG. 20 is a three-dimensional block diagram of a synchronous feed assembly according to an embodiment of the invention;
FIG. 21 is a three-dimensional exploded view of a synchronous feeder assembly in accordance with an embodiment of the present invention;
FIG. 22 is a second three-dimensional exploded view of a synchronous feeder assembly in accordance with an embodiment of the present invention;
FIG. 23 is a three-dimensional block diagram of a receiving and transporting assembly according to an embodiment of the present invention;
FIG. 24 is a second three-dimensional block diagram of a receiving and transporting assembly according to an embodiment of the present invention;
FIG. 25 is a three-dimensional block diagram of a blanking conveying assembly according to an embodiment of the present invention;
FIG. 26 is a second three-dimensional block diagram of a blanking conveying assembly according to an embodiment of the present invention;
FIG. 27 is a three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 28 is a second three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 29 is a three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 30 is a three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 31 is a three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 32 is a front view block diagram of an overall wire rack assembly embodying the present invention;
FIG. 33 is a top view block diagram of an overall wire rack assembly embodying the present invention;
FIG. 34 is a side elevational view of a full line rack assembly embodying the present invention;
In the figure, a main frame 100-is, a feeding conveying component 200-is, a feeding carrying component 300-is, an automatic discharging component 400-is, a synchronous feeding component 500-is, a moving platform component 600-is, a receiving and transferring component 700-is, a feeding conveying component 800-is, an automatic winding machine set 900-is, a control panel 1000-is, a protective cover body 1100-is and a whole line frame component 1200-is arranged.
110-Motor rotor, 120-solenoid valve group, 610-movable platen, 620-movable guide rail pair, 630-movable cylinder, 640-movable mounting seat and 650-platen limit switch.
210-Feeding frame, 220-feeding conveying chain, 230-feeding mountain-shaped seat, 240-feeding first side mounting plate, 250-feeding second side mounting plate, 260-feeding conveying chain wheel, 270-feeding driving motor, 280-feeding speed reducer, 290-feeding driving sliding shaft, 2100-feeding adjustable supporting seat, 2110-feeding adjustable supporting shaft, 2120-feeding adjusting rod, 2130-feeding locking block, 2140-feeding material taking mounting seat, 2150-feeding material taking cylinder and 2160-feeding material taking supporting rod;
310-of a feeding and carrying installation seat, 320-of a positioning adjusting rod, 330-of a carrying and traversing seat plate, 340-of a first synchronous belt group, 350-of a traversing guide rail pair, 360-of a traversing table plate, 370-of a traversing connecting plate, 380-of a second synchronous belt group, 390-of a traversing motor, 3100-of a protective cover, 3110-of a vertical moving table plate, 3120-of a vertical moving guide rail pair, 3130-of a vertical moving cylinder, 3140-of a rotating installation seat, 3150-of a clamping jaw driving cylinder, 3160-of a carrying clamping jaw and 3170-of a follow-up wire slot;
410-discharging substrate, 420-circulating feeding mechanism, 430-discharging positioning mechanism, 440-detecting and adjusting mechanism, 450-feeding clamp and 451-positioning block; 421-slideway, 422-partition plate, 423-slide seat plate, 424-first pushing cylinder, 425-first pushing block, 426-second pushing cylinder, 427-third pushing cylinder, 428-third pushing block, 429-fourth pushing cylinder, 4210-fourth pushing block, 4211-partition cylinder, 4212-partition block; 431-longitudinal discharging guide rail pair, 432-longitudinal discharging seat plate, 433-longitudinal discharging cylinder, 434-transverse discharging guide rail pair, 435-transverse discharging seat plate, 436-positioning clamping groove, 437-transverse discharging cylinder, 438-transverse connecting plate; 441-detection adjustment mounting plates, 442-longitudinal moving tables, 443-longitudinal movement guide rail pairs, 444-longitudinal driving cylinders, 445-longitudinal motors, 446-screw driving pairs, 447-adjustment seat plates, 448-clamping cylinders, 449-adjustment clamping jaws, 4410-adjustment cylinders, 4411-adjustment dials, 4412-vertical supports, 4413-detection cylinders, 4414-detection probes, 4415-vertical adjustment cylinders, 4416-vertical guide bar frames, 4417-vertical adjustment bars;
510-synchronous feeding frame, 520-first feeding synchronous band group, 530-first feeding guide rail pair, 540-transmission shaft, 550-second feeding synchronous band group, 560-second feeding guide rail pair, 570-feeding motor, 580-feeding moving seat, 590-left clamping feeding mechanism, 5100-right clamping feeding mechanism,
591-Left side adjusting guide rail pair, 592-left side adjusting rod, 593-left side adjusting seat plate, 594-left side vertical guide rail pair, 595-left side vertical moving seat plate, 596-left side vertical motor, 597-left side synchronous belt group, 598-left side driving screw pair, 599-left clamping seat plate, 5910-left side protective cover, 5911-left side clamping cylinder, 5912-left side vertical clamping jaw;
5101-right side adjusting guide rail pair, 5101-right side adjusting rod, 5103-right side adjusting seat board, 5104-right side vertical guide rail pair, 5105-right side vertical moving seat board, 5106-right side vertical motor, 5107-right side synchronous belt group, 59108-right side driving screw pair, 5109-turning driving cylinder, 51010-turning shaft, 51011-right clamping seat board, 51012-right side protective cover, 51013-right side clamping cylinder and 51014-right side horizontal clamping jaw;
710-receiving and transferring support, 720-first receiving plate, 730-second receiving plate, 740-V-shaped groove, 750-receiving and transferring plate, 760-V-shaped transferring seat, 770-transferring mounting plate, 780-transferring vertical cylinder, 790-transferring vertical guide rod, 7100-transferring horizontal seat plate, 7110-transferring horizontal guide rail pair and 7120-transferring horizontal cylinder;
810-of a blanking frame, 820-of a blanking first side mounting plate, 830-of a blanking second side mounting plate, 840-of a blanking conveying chain wheel, 850-of a blanking driving motor, 860-of a blanking speed reducer, 870-of a blanking driving sliding shaft, 880-of a blanking adjustable supporting seat, 890-of a blanking adjustable supporting shaft, 8100-of a blanking adjusting rod, 8110-of a blanking locking block, 8120-of a blanking frame, 8130-of a blanking supporting rod, 8140-of a blanking cylinder, 8150-of a blanking guide rod and 8160-of a blanking adjusting seat;
910-left flyer assembly, 920-right flyer assembly, 930-work piece rotating assembly, 940-winding auxiliary assembly, 950-vertical support plate, 960-wire clamping moving assembly;
911-left flyer support, 912-left whole-line speed reducer, 913-left driving screw pair, 914-left adjusting guide rail pair, 915-left rotating servo motor, 916-left flyer synchronous set, 917-left flyer shield, 918-left flyer, 919-left protecting head, 9110-left positioning clamping block;
921-right flyer support, 922-right whole-line speed reducer, 923-right driving screw rod pair, 924-right adjusting guide rail pair, 925-right rotating servo motor, 926-right flyer synchronous belt group, 927-right flyer protective cover, 928-right flyer, 929-right protecting head and 9210-right positioning clamping block;
931-a rotary mounting bracket, 932-a workpiece lifting cylinder, 933-a rotary lifting shaft, 934-a workpiece rotary motor, 935-a workpiece rotary synchronous belt set;
941-winding upper side seat boards, 942-seat board vertical driving cylinders, 943-seat board vertical guide rail pairs, 944-first wire clamping rods, 945-first wire clamping cylinders, 946-second wire clamping rods, 947-second wire clamping cylinders, 948-wire cutting and embedding rings, 949-wire cutting and embedding motors, 9410-wire cutting and embedding synchronous groups, 9411-first adjusting frames, 9412-first longitudinal adjusting cylinders, 9413-first adjusting frame guide rail pairs, 9414-first transverse adjusting cylinders, 9415-second adjusting frames, 9416-second longitudinal adjusting cylinders, 9417-second adjusting frame guide rail pairs and 9418-second transverse adjusting cylinders;
961-a wire clamping moving frame, 962-a wire clamping moving guide rail pair, 963-a wire clamping moving cylinder, 964-a wire rod, 965-a wire guide wheel, 966-a first slide rod, 967-a second slide rod, 968-a slide rod moving cylinder, 969-a left wire clamping block, 9610-a right wire clamping block and 9611-a wire clamping seat;
1210-wire trimming seat plate, 1220-wire roller, 1230-wire trimming frame, 1240-wire trimming mechanism, 1250-universal wheel.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings. The description of these embodiments is provided to assist understanding of the present invention, but is not intended to limit the present invention. In addition, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not collide with each other.
Example 1
As shown in fig. 1 to 6, an embodiment of the present invention provides an automatic winding machine with a multi-station motor, which includes a main frame 100, a feeding and conveying assembly 200, a discharging and conveying assembly 800, and an automatic winding machine set 900, wherein a moving platform assembly 600 is disposed on the main frame 100, an automatic discharging assembly 400 and a receiving and conveying assembly 700 are disposed at two sides of the moving platform assembly 600, a synchronous feeding assembly 500 is disposed above the automatic discharging assembly 400, the moving platform assembly 600 and the receiving and conveying assembly 700, a motor rotor 110 of the feeding and conveying assembly 200 is conveyed to the automatic discharging assembly 400 through a feeding and conveying assembly 300, the moving platform assembly 600 inputs the motor rotor 110 to a winding station of the main frame 100, the automatic winding machine set 900 includes a left flyer assembly 910 and a right flyer assembly 920 disposed at left and right sides of the winding station, a workpiece rotating assembly 930 is disposed at a lower side of the winding station, an auxiliary assembly 940 is disposed at an upper side of the winding station, and the auxiliary assembly 940 includes wire loops and wire clamps 110 disposed corresponding to each of the motor rotor through an upper side 1; the synchronous feeding assembly 500 is used for transferring the motor rotor 110 among the automatic discharging assembly 400, the moving platform assembly 600 and the receiving and transferring assembly 700; the main frame 100 is internally provided with an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve bank 120, wherein the industrial personal computer, the PLC, the electromagnetic valve bank 120, the automatic discharging assembly 400, the mobile platform assembly 600, the material receiving and transferring assembly 700, the synchronous feeding assembly 500 and the automatic winding machine set 900 are in interactive connection.
Optionally, the upper cover of the automatic winding machine set is provided with a protective cover body 1100, a control panel 1000 is fixedly extended on the protective cover body 1100, and the control panel 1000 is connected with an industrial personal computer.
As shown in fig. 10-12, the feeding and conveying assembly 300 is disposed at one end of the feeding and conveying assembly 200 near the main frame 100, the feeding and conveying assembly 300 includes a feeding and conveying mounting seat 310, a conveying and traversing seat plate 330 and a traversing platen 360 mounted at the upper end of the feeding and conveying mounting seat 310, a traversing guide pair 350 is disposed on the conveying and traversing seat plate 330, a first synchronous belt group 340 is disposed on the parallel traversing guide pair 350, a traversing motor 390 is disposed at one end of the conveying and traversing seat plate 330, the traversing motor 390 drives the first synchronous belt group 340 through a second synchronous belt group 380, and the synchronous belt of the first synchronous belt group 340 is connected with the traversing platen 360 through a traversing connecting plate 370; the traverse platen 360 is provided with a vertical moving platen 3110 and a vertical moving cylinder 3130, the vertical moving platen 3110 is mounted on the traverse platen 360 through a vertical moving rail pair 3120, the vertical moving cylinder 3130 drives the vertical moving platen 3110 to move up and down, a rotation mount 3140 is provided on the vertical moving platen 3110, a jaw driving cylinder 3150 is provided on the rotation mount 3140, and a carrying jaw 3160 is provided at the end of the jaw driving cylinder 3150. When in use, the traverse motor 390 drives the traverse platen 360 to reciprocate between the tail end of the feeding conveying assembly 200 and the feeding station of the automatic discharging assembly 400 on the main frame 100, the vertical moving platen 3110 is enabled to move up and down through the vertical moving cylinder 3130, and the pneumatic 90-degree rotary mounting seat 3140 drives the clamping jaw driving cylinder 3150 and the carrying clamping jaw 3160 to rotate downwards on the feeding conveying assembly 200 by 90 degrees, so that the carrying clamping jaw 3160 clamps one axial end of the motor rotor 110, and when the feeding station is reached, the rotary mounting seat 3140 reversely rotates by 90 degrees, the shaft of the motor rotor 110 is switched to be vertically downwards, the motor rotor 110 is vertically placed on the feeding clamp 450, and the rotary mounting seat 3140 is circularly reciprocated, so that automatic conveying and feeding are realized.
Optionally, a shield 3100 is provided corresponding to the traversing motor 390 and the second set of synchronous belts 380.
Optionally, the loading and carrying installation seat 310 is installed on the main frame 100 or the loading frame 210, and a positioning adjusting rod 320 is disposed between the loading and carrying installation seat 310 and the main frame 100 or the loading frame 210, for adjusting the installation position of the loading and carrying installation seat 310.
Optionally, a follow-up wire slot 3170 is arranged on one side of the carrying and traversing seat plate 330, and connection between the air cylinder and the motor and the industrial personal computer is realized through the follow-up wire slot 31700.
As shown in fig. 7 to 9, the feeding conveying assembly 200 includes a feeding frame 210, a feeding first side mounting plate 240 and a feeding second side mounting plate 250 disposed on the feeding frame 210, wherein the inner sides of the feeding first side mounting plate 240 and the feeding second side mounting plate 250 are respectively provided with a feeding conveying chain 220 through a group of feeding conveying chain wheels 260, and a group of feeding conveying chains 220 are disposed in parallel and close to each other, and are correspondingly and uniformly provided with a plurality of groups of feeding mountain seats 230; one end of the feeding frame 210 is further provided with a feeding driving motor 270, and the feeding driving motor 270 drives the feeding conveying chain 220 to move in the same direction through a feeding speed reducer 280.
Wherein, the first loading side mounting plate 240 and the second loading side mounting plate 250 are respectively mounted on the loading adjustable support seat 2100 on the loading frame 210 through at least one group of loading adjustable support shafts 2110, the loading adjusting rods 2120 are arranged in parallel corresponding to the loading adjustable support shafts 2110, the loading locking blocks 2130 are respectively arranged at two ends of the loading adjustable support shafts 2110, and the loading speed reducer 280 is connected with the loading conveying sprocket 260 at one end thereof through a loading driving sliding shaft 290. Through the structure, the adjustment of the distance between the loading first side mounting plate 240 and the loading second side mounting plate 250 can be realized, so that the distance between the loading conveying chains 220 is correspondingly adjusted, and the motor rotor 110 with different specifications is adapted to automatic conveying.
Optionally, at least one feeding and material taking brace 2160 is disposed below the feeding and material conveying chain 220, the feeding and material taking brace 2160 is installed on the feeding frame 210 through a feeding and material taking installation seat 2140, and the feeding and material taking brace 2160 is driven to move up and down in the vertical direction by a feeding and material taking cylinder 2150, so that the motor rotor 110 is ejected from the feeding and material conveying assembly 200.
13-17, The automatic discharge assembly 400 includes a discharge substrate 410, a circulation feed mechanism 420 and a discharge positioning mechanism 430 disposed on the discharge substrate 410; the circulation feeding mechanism 420 comprises at least one group of slide ways 421 arranged on the discharge substrate 410, a separation plate 422 is arranged between the slide ways 421, a plurality of slide seat plates 423 used for installing the feeding clamp 450 are arranged in the slide ways 421, a first pushing cylinder 424 is arranged on one side of the outside slide ways 421 in parallel, and the first pushing cylinder 424 drives the slide seat plates 423 to move in the length direction of the slide ways through a first pushing block 425; the outer slide way 421 is provided with a second pushing cylinder 426 near one end of the feeding conveying assembly 200, the second pushing cylinder 426 is perpendicular to the length direction of the slide way 421, a feeding station is correspondingly arranged, and a slide seat plate 423 of the feeding station is pushed to the inner slide way 421; a third pushing air cylinder 427 is arranged at one end of the inner slide 421 in the parallel length direction, and a sliding seat plate 423 entering the feeding station drives a third pushing block 428 to move through the third pushing air cylinder 427; a fourth pushing cylinder 429 and a fourth pushing block 4210 which are mutually perpendicular to the length direction of the slide rail are arranged at the other end of the slide rail 421 on the inner side, the fourth pushing block 4210 transfers the slide carriage plate 423 to the slide rail 421 on the outer side, and the slide carriage plate 423 circularly moves between the slide rail 421 on the outer side and the slide rail 421 on the inner side in a circulating way;
The discharge positioning mechanism 430 comprises a longitudinal discharge seat plate 432 arranged at one side of the inner slideway 421, wherein the longitudinal discharge seat plate 432 is arranged on the discharge substrate 410 through a longitudinal discharge guide rail pair 431, and the longitudinal discharge seat plate 432 is driven to longitudinally move on the longitudinal discharge guide rail pair 431 by a longitudinal discharge cylinder 433; the longitudinal material discharging seat plate 432 is also provided with a transverse material discharging seat plate 435, the transverse material discharging seat plate 435 is arranged on the longitudinal material discharging seat plate 432 through a transverse material discharging guide rail pair 434, a transverse material discharging cylinder 437 of the longitudinal material discharging seat plate 432 is connected with the transverse material discharging seat plate 435 through a transverse connecting plate 438, and the transverse material discharging cylinder 437 drives the transverse material discharging seat plate 435 to transversely move in parallel with a slideway of the transverse material discharging guide rail pair 434; the transverse discharging seat board 435 is provided with a plurality of uniformly distributed positioning clamping grooves 436 corresponding to the slide rail 421, and the positioning clamping grooves 436 are correspondingly matched with the slide seat board 423.
During the use, slide board 423 utilizes the propelling movement cylinder to realize circulating movement on a set of slide 421, is provided with material loading anchor clamps 450 on the slide board 423, when slide board 423 reaches the material loading station, inserts motor rotor 110 vertically to material loading anchor clamps 450 through material loading transport subassembly 300, then enters into inboard slide 421 from outside slide 421, and inboard slide 421 is through vertical row material cylinder 433 and horizontal row material cylinder 437 cooperation reciprocating work for in slide board 423 enters into each location draw-in groove 436 on the horizontal row material bedplate 435 in proper order, thereby realizes motor rotor 110's row material location.
Optionally, an isolation block 4212 is provided at an end of the isolation plate 422 corresponding to the fourth pushing block 4210, where the isolation block 4212 is driven by an isolation cylinder 4211 to isolate the slide 421 between the outer side and the inner side.
As shown in fig. 18 and 19, the automatic discharging assembly 400 further includes a detection and adjustment mechanism 440, where the detection and adjustment mechanism 440 is disposed at one end of the inner slide 421 corresponding to the feeding station; the detection and adjustment mechanism 440 comprises a detection and adjustment mounting plate 441, wherein the detection and adjustment mounting plate 441 is provided with a longitudinal moving platform 442 through a longitudinal moving guide rail pair 443, one side of the longitudinal moving platform 442 is provided with a longitudinal driving cylinder 444, the rear end of the longitudinal moving platform 442 is provided with a longitudinal motor 445, and the longitudinal motor 445 is connected with the longitudinal moving platform 442 through a screw driving pair 446; the longitudinal moving platform 442 is provided with a clamping cylinder 448 through an adjusting seat plate 447, the output end of the clamping cylinder 448 is correspondingly provided with an adjusting clamping jaw 449, the longitudinal moving platform 442 is provided with a detecting cylinder 4413 through a vertical bracket 4412, and the detecting cylinder 4413 drives a vertically arranged detecting probe 4414; the detecting probe 4414 is arranged right above the adjusting clamping jaw 449, and the distance between the detecting probe 4414 and the adjusting clamping jaw 449 corresponds to the height of the motor rotor 110 in the feeding clamp 450.
Wherein, an adjusting shifting block 4411 is arranged in the adjusting clamping jaw 449, and an adjusting cylinder 4410 is arranged corresponding to the adjusting shifting block 4411; the adjusting clamping jaw 449 is provided with a vertical adjusting rod 4417 corresponding to the slideway bottom plate, the vertical adjusting rod 4417 corresponds to the through hole in the slideway bottom plate 423, the vertical adjusting rod 4417 is driven by a vertical adjusting cylinder 4415, and the vertical adjusting cylinder 4415 is arranged on the lower side of the discharging base plate 410 by a vertical guide rod frame 4416.
When in use, after the slide seat plate 423 drives the feeding clamp 450 to receive the motor rotor 110 at the feeding station, the positioning block 451 is arranged in the feeding clamp 450, and the motor rotor 110 is correspondingly matched with the positioning block 451, so that the motor rotor 110 is ensured to keep consistent in direction, and automatic winding is convenient to realize. When the sliding seat plate 423 is pushed to one end of the inner side slideway 421 from the feeding station, the motor rotor 110 enters the detection and adjustment station, the detection probe 4414 detects whether the height of the motor rotor 110 on the feeding clamp 450 is correct, otherwise, the motor rotor 110 moves up and down slightly and rotates in the feeding clamp 450 by adjusting the shifting block 4411 and the vertical adjustment rod 4417, so that the motor rotor 110 is ensured to be correct in the position of the feeding clamp 450, and then enters the positioning clamping groove 436.
As shown in fig. 20, 21 and 22, the synchronous feeding assembly 500 comprises a synchronous feeding frame 510, a left clamping feeding mechanism 590 and a right clamping feeding mechanism 5100 which are arranged on the main frame 100, a first feeding guide rail pair 530 and a second feeding guide rail pair 560 are correspondingly arranged at the upper part of the synchronous feeding frame 510 in parallel, a first feeding synchronous belt group 520 and a second feeding synchronous belt group 550 are respectively arranged at one side of the first feeding guide rail pair 530 and one side of the second feeding guide rail pair 560, a feeding motor 570 is also arranged at one side of the synchronous feeding frame 510, the feeding motor 570 is connected with the first feeding synchronous belt group 520, the first feeding synchronous belt group 520 drives the second feeding synchronous belt group 550 through a transmission shaft 540, and the first feeding synchronous belt group 520 and the second feeding synchronous belt group 550 drive a feeding moving seat 580 to reciprocate left and right between the first feeding guide rail pair 530 and the second feeding guide rail pair 560; the left clamping feed mechanism 590 and the right clamping feed mechanism 5100 are respectively installed at the left and right sides of the feed moving seat 580.
The left clamping and feeding mechanism 590 comprises a left vertical moving seat plate 595, a left clamping seat plate 599 and a plurality of left vertical clamping jaws 5912, wherein the left vertical moving seat plate 595 is installed on a left adjusting seat plate 593 through a left vertical guide rail pair 594, a left vertical motor 596 is arranged on the left vertical moving seat plate 595, the left vertical motor 596 is connected with a left driving screw pair 598 through a left synchronous belt group 597, and the left driving screw pair 598 drives the left vertical moving seat plate 595 to move up and down on the left vertical guide rail pair 594; the plurality of left vertical clamping jaws 5912 are mounted at the lower end of the left vertical moving seat plate 595 through a left clamping seat plate 599, each left vertical clamping jaw 5912 is connected to the output end of the left clamping cylinder 5911, and the left vertical clamping jaws 5912 are in one-to-one correspondence with the positioning clamping grooves 436 of the automatic discharging assembly 400.
Optionally, a left adjusting seat plate 593 is installed on the left side of the feeding moving seat 580 through a left adjusting guide rail pair 591, and a left adjusting lever 592 is provided on the left adjusting seat plate 593 in a horizontal direction.
Optionally, a left shield 5910 is capped over the left vertical motor 596, left timing belt set 597, and left drive lead screw pair 598.
The right clamping and feeding mechanism 5100 comprises a right vertical moving seat plate 5105, a right clamping seat plate 51011 and a plurality of right horizontal clamping jaws 51014, wherein the right vertical moving seat plate 5105 is arranged on a right adjusting seat plate 5103 through a right vertical guide rail pair 5104, a right vertical motor 5106 is arranged on the right vertical moving seat plate 5105, the right vertical motor 5106 is connected with a right driving screw pair 5108 through a right synchronous belt set 5107, and the right driving screw pair 5108 drives the right vertical moving seat plate 5105 to move up and down on the right vertical guide rail pair 5104; the right clamping seat plate 51011 is mounted on the right clamping seat plate 51011 through a turnover shaft 51010, the right clamping seat plate 51011 is mounted at the lower end of the right vertical moving seat plate 5105, the turnover shaft 51010 is connected with a turnover driving cylinder 5109, each right clamping seat 51014 is connected with the output end of the right clamping cylinder 51013, and the right clamping seat plates 51014 are in one-to-one correspondence with the moving mounting seats 640 of the moving platform assembly 600.
Optionally, the right adjusting seat plate 5103 is installed on the right side of the feeding moving seat 580 through a right adjusting guide rail pair 5101, and a right adjusting rod 5102 is disposed on the right adjusting seat plate 5103 in the horizontal direction.
Optionally, a right shield 51012 is capped over the right vertical motor 5106, right timing belt set 5107, and right drive screw pair 5108.
When the feeding device is used, the left vertical clamping jaw 5912 clamps the motor rotor 110 vertically from the feeding clamp 450 on the positioning clamping groove 436, the motor rotor 110 is inserted into the movable mounting seat 640 along with the longitudinal movement of the feeding movable seat 580 to the position above the movable mounting seat 640 of the movable platform assembly 600, the movable platform assembly 600 transfers the motor rotor 110 to a winding station for winding and then resetting, the sliding seat plate 423 is cycled and reciprocated, the feeding of the motor rotor 110 is carried out uninterruptedly, after the winding is completed, the platform assembly at one end is reset, the overturning driving cylinder 5109 stretches out, the right horizontal clamping jaw 51014 clamps the motor rotor 110 vertically, the overturning driving cylinder 5109 contracts, the right horizontal clamping jaw 51014 drives the motor rotor 11090 to overturn, the motor rotor 110 is horizontally placed to the material receiving and transferring assembly 700, and the left vertical clamping jaw 5912 and the right horizontal clamping jaw 51014 synchronously work, so that synchronous feeding is ensured.
As shown in fig. 5 and 6, the moving platform assembly 600 includes a moving platen 610, the moving platen 610 is mounted on the main frame 100 through a moving rail pair 620, the moving platen 610 is driven by a moving cylinder 630 to reciprocate on the moving rail pair 620, a plurality of moving mounting seats 640 are respectively provided on the moving platen 610 corresponding to the positioning clamping slots 436, and the moving mounting seats 640 are used for inserting the motor rotor 110; the movable platen 610 reaches the winding station, and a platen limit switch 650 is disposed at one end of the winding station corresponding to the movable platen 610.
As shown in fig. 23 and 24, the material receiving and transferring assembly 700 includes a material receiving and transferring bracket 710, a first material receiving plate 720 and a second material receiving plate 730 installed in parallel on one side of the moving platform assembly 600 through the material receiving and transferring bracket 710, a plurality of groups of V-shaped grooves 740 correspondingly provided on the first material receiving plate 720 and the second material receiving plate 730, a material receiving and transferring plate 750 provided between the first material receiving plate 720 and the second material receiving plate 730, a plurality of V-shaped transferring seats 760 provided on the material receiving and transferring plate 750, the material receiving and transferring plate 750 installed on the transferring horizontal seat plate 7100 through a transferring horizontal guide pair 7110, and the material receiving and transferring plate 750 driven to move transversely and reciprocally on the transferring horizontal guide pair 7110 through a transferring horizontal cylinder 7120; a transfer vertical cylinder 780 and a transfer vertical guide 790 are provided below the transfer horizontal seat plate 7100, and the transfer vertical cylinder 780 and the transfer vertical guide 790 are fixed to the main frame 100 by a transfer mounting plate 770.
Optionally, the distance between the first receiving plate 720 and the second receiving plate 730 is adjustable, so as to adapt to motor rotors 110 of different specifications, the distance between the V-shaped grooves 740 corresponds to the distance between the V-shaped transfer seats 760, the receiving transfer plate 750 is used for continuously conveying the wound motor rotor 110 to the outer ends of the first receiving plate 720 and the second receiving plate 730, the outer ends of the first receiving plate 720 and the second receiving plate 730 are correspondingly arranged as a blanking station, and the motor rotor 110 falls into the blanking conveying assembly 800 at the blanking station.
As shown in fig. 25 and 26, the blanking conveying assembly 800 includes a blanking frame 810, a blanking first side mounting plate 820 and a blanking second side mounting plate arranged on the blanking frame 810, and a group of blanking conveying chains (not shown) are respectively arranged on the inner sides of the blanking first side mounting plate 820 and the blanking second side mounting plate 830 through a group of blanking conveying chain wheels 840, and the group of blanking conveying chains are arranged in parallel and close to each other, and a plurality of groups of blanking mountain seats are correspondingly and uniformly arranged; one end of the blanking frame 810 is also provided with a blanking driving motor 850, and the blanking driving motor 850 drives a blanking conveying chain to move in the same direction through a blanking speed reducer 860.
Wherein, the first side mounting plate 820 and the second side mounting plate 830 are respectively mounted on the adjustable support seats 880 of the blanking frame 810 through at least one group of adjustable support shafts 890, the adjustable support shafts 890 are provided with adjustable blanking rods 8100 in parallel, two ends of the adjustable support shafts 890 are respectively provided with a locking block 8110, and the reducer 860 is connected with the feeding conveying sprocket 840 at one end thereof through a driving sliding shaft 870. Through the structure, the adjustment of the interval between the blanking first side mounting plate 820 and the blanking second side mounting plate 830 can be realized, so that the corresponding adjustment of the distance between blanking conveying chains is realized, and the automatic conveying of the motor rotor 110 with different specifications is adapted.
Optionally, a discharging and taking frame 8120 is disposed on a side of the discharging frame 810 close to the main frame, a discharging and taking support rod 8130 is disposed on the discharging and taking frame 8120 corresponding to the discharging station, the discharging and taking support rod 8130 is driven by a discharging and taking cylinder 8140 to move up and down on a discharging and taking guide rod 8150 which is vertically disposed, and a discharging and taking adjusting seat 8160 is further disposed at the lower end of the discharging and taking support rod 8130.
As shown in fig. 27-30, the left flyer assembly 910 includes a left flyer support 911, the left flyer support 911 is mounted on the main frame 100 at the left side of the winding station through a left adjustment guide rail pair 914, a left integral wire reducer 912 is disposed corresponding to the left flyer support 911, and the left integral wire reducer 912 drives the left flyer support 911 to move laterally through a left driving screw pair 913; a left flying fork 918 is respectively arranged on the left flying fork support 911 corresponding to each motor rotor 110, a plurality of left flying forks 918 are connected with a left rotary servo motor 915 through a left flying fork synchronous belt group 916, a left positioning clamp block 9110 is arranged corresponding to the working end of the left flying fork 918, and a left protection head 919 is arranged behind the left positioning clamp block 9110;
The right fly-fork assembly 920 includes a right fly-fork support 921, the right fly-fork support 921 is mounted on the main frame 100 on the right side of the winding station through a right adjustment guide rail pair 924, a right whole-line speed reducer 922 is disposed corresponding to the right fly-fork support 921, and the right whole-line speed reducer 922 drives the right fly-fork support 921 to move transversely through a right driving screw pair 923; the right flyer support 921 is provided with a right flyer 928 corresponding to each motor rotor 110, the plurality of right flyers 928 are connected with the right rotary servo motor 925 through a right flyer synchronous belt set 926, a right positioning clamping block 9210 is provided corresponding to the working end of the right flyer 928, and a right protecting head 929 is provided behind the right positioning clamping block 9210.
Optionally, a left fly fork protecting cover 917 and a right fly fork protecting cover 927 are respectively covered on the left fly fork synchronous belt group 916 and the right fly fork synchronous belt group 926 for protecting the synchronous belt and the synchronous belt wheel group.
Specifically, the two ends of the upper seat plate 941 of the winding are respectively provided with a vertical support plate 950, the vertical support plates 950 are respectively provided with seat plate vertical driving cylinders 942, the seat plate vertical driving cylinders 942 are connected with the upper seat plate 941 of the winding through a seat plate vertical guide rail pair 943, the upper seat plate 941 of the winding is correspondingly provided with a first wire clamping rod 944 and a second wire clamping rod 946 in a symmetrical inclined manner corresponding to each motor rotor 110, a wire cutting wire embedding ring 948 is arranged right above the motor rotors 110, the first wire clamping rod 944 is connected with a first wire clamping cylinder 945, the second wire clamping rod 946 is connected with a second wire clamping cylinder 947, and the wire cutting wire embedding ring 948 is driven to move up and down through a wire cutting wire embedding synchronous belt set 9410 by a wire cutting wire embedding motor 979.
Optionally, the first wire clamping rods 944 are connected to a first adjusting frame 9411, one end of the first adjusting frame 9411 is provided with a first longitudinal adjusting cylinder 9412, the first adjusting frame 9411 is mounted on one side of the winding upper side seat plate 941 through a first adjusting frame rail pair 9413, and the winding upper side seat plate 941 is provided with a first transverse adjusting cylinder 9414 corresponding to the first adjusting frame 9411; the second wire clamping rods 946 are connected to a second adjusting frame 9415, a second longitudinal adjusting cylinder 9416 is disposed at one end of the second adjusting frame 9415, the second adjusting frame 9415 is mounted on the other side of the winding upper side seat plate 941 through a second adjusting frame rail pair 9417, and a second transverse adjusting cylinder 9418 is disposed on the winding upper side seat plate 941 corresponding to the second adjusting frame 9415.
Specifically, the workpiece rotating assembly 930 includes a rotating mounting bracket 931 fixed on the lower side of the movable platen 610 and moving synchronously with the movable platen 610, a rotating lifting shaft 933 is connected to the rotating mounting bracket 931 corresponding to each movable mounting seat 640, the lower end of the rotating lifting shaft 933 is connected to a workpiece lifting cylinder 932, and a plurality of the rotating lifting shafts 933 are connected to a workpiece rotating motor 934 through a workpiece rotating synchronous belt group 935.
As shown in fig. 31, the edges of the main frame 100 outside the left flying fork component 910 and the right flying fork component 920 are respectively provided with a wire clamping moving component 960, the wire clamping moving component 960 comprises a wire clamping moving frame 961, the wire clamping moving frame 961 is installed on the edge of the main frame 100 through a group of wire clamping moving guide rail pairs 962, the main frame 100 is provided with a wire clamping moving cylinder 963, and the wire clamping moving cylinder 963 drives the wire clamping moving frame 961 to reciprocate in the wire feeding direction of the left flying fork component 910 and the right flying fork component 920; wire clamping moving frame 961 is provided with wire guide rods 964 corresponding to each left flying fork assembly 910 and right flying fork assembly 920 respectively, wire guide wheels 965 are arranged at the upper ends of wire guide rods 964, the upper sides of wire clamping moving frame 961 are provided with first sliding rods 966 and second sliding rods 967, each first sliding rod 966 and each second sliding rod 967 is provided with a left wire clamping block 969 and a right wire clamping block 9610 corresponding to each wire guide wheel 965 respectively, a wire clamping seat 9611 is arranged between each left wire clamping block 969 and each right wire clamping block 9610, the same group of left wire clamping blocks 969 and right wire clamping blocks 9610 are fixedly connected with each first sliding rod 966 and each second sliding rod 967 respectively, and one ends of each first sliding rod 966 and each second sliding rod 967 are provided with a moving cylinder 968, and each moving cylinder 968 drives each first sliding rod 966 and each second sliding rod 967 to drive each left wire clamping block 969 and each right wire clamping block 9610 to open and close.
Specifically, because the left flyer component 910 and the right flyer component 920 continuously pull the copper wire from the wire roller 1220 when winding, because the copper wire has a certain tensioning force, the left flyer component 910 and the right flyer component 920 are easy to break when fast acting, thereby being unfavorable for normal production, the wire clamping moving component 960 is utilized, before the left flyer component 910 and the right flyer component 920 pull wires, the wire clamping moving cylinder 963 is pushed outwards, at this time, the left wire clamping block 969 and the right wire clamping block 9610 are not closed, when the wire clamping cutting procedure is entered, the first slide rod 966 and the second slide rod 967 are driven by the slide rod moving cylinder 968 to drive the left wire clamping block 969 and the right wire clamping block 9610 to relatively move and close to clamp the copper wire, the wire clamping moving cylinder 963 is reset, one end of the loose copper wire is formed between the wire clamping seat 9611 and the left flyer component 910 and the right flyer component 920, the wire clamping moving component 960 is prevented from being pulled off, and the wire clamping moving component 960 is reset after the wire clamping cutting procedure is completed, and the reciprocating cycle is performed.
As shown in fig. 1 and 32-34, a wire-straightening frame assembly 1200 is respectively disposed on two sides of the main frame 100 corresponding to the automatic winding machine set 900, the wire-straightening frame assembly 1200 includes a wire-straightening seat plate 1210 and a wire-straightening frame 1230, a plurality of wire rollers 1220 are disposed on the wire-straightening seat plate 1210, a wire-straightening mechanism 1240 is disposed on the wire-straightening frame 1230 corresponding to each wire roller 1220, and enameled wires in the wire rollers 1220 enter each group of flyers after tension adjustment by the wire-straightening mechanism 1240. The lower end of the wire harness seat 1210 is also provided with a universal wheel 1250.
By adopting the technical scheme, the multi-station motor automatic winding machine provided by the embodiment of the invention has the advantages that the feeding conveying assembly and the discharging conveying assembly can be integrated on a motor rotor automatic assembly production line, the motor rotor is automatically conveyed to the automatic discharging assembly through arranging the feeding conveying assembly between the feeding conveying assembly and the discharging conveying assembly, a plurality of stations can be arranged on the automatic discharging assembly, the motor rotor on the stations can be positioned and arranged once, then clamped and conveyed to the movable platform assembly, the movable platform is reset after winding is completed on the winding station, the motor rotor is clamped to the receiving and conveying assembly, the discharging conveying assembly, the movable platform assembly and the receiving and conveying assembly are synchronously conveyed through the synchronous feeding assembly, so that the feeding, discharging, winding and discharging are continuously carried out, and the winding working procedures of the plurality of motor rotors can be synchronously carried out, thereby improving the production efficiency.
The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, and yet fall within the scope of the invention.

Claims (7)

1. The automatic winding machine for the multi-station motor is characterized by comprising a main frame, a feeding and conveying assembly, a discharging and conveying assembly and an automatic winding machine set, wherein a moving platform assembly is arranged on the main frame, an automatic discharging assembly and a receiving and conveying assembly are respectively arranged on two sides of the moving platform assembly, a synchronous feeding assembly is arranged above the automatic discharging assembly, the moving platform assembly and the receiving and conveying assembly, a motor rotor of the feeding and conveying assembly is conveyed to the automatic discharging assembly through a feeding and conveying assembly, the moving platform assembly inputs the motor rotor to a winding station of the main frame, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper side of the winding station and comprises a wire clamping rod and a wire cutting embedding ring which are arranged corresponding to each motor rotor through a winding upper side; the synchronous feeding assembly is used for conveying the motor rotor among the automatic discharging assembly, the moving platform assembly and the receiving and conveying assembly; the main frame is internally provided with an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve bank, and the industrial personal computer, the PLC, the electromagnetic valve bank, the automatic discharging assembly, the movable platform assembly, the material receiving and transferring assembly, the synchronous feeding assembly and the automatic winding machine set are in interactive connection;
The left flying fork assembly comprises a left flying fork support, the left flying fork support is arranged on the main frame at the left side of the winding station through a left adjusting guide rail pair, a left whole-line speed reducer is arranged corresponding to the left flying fork support, and the left whole-line speed reducer drives the left flying fork support to transversely move through a left driving screw pair; the left flyer support is provided with a left flyer corresponding to each motor rotor, a plurality of left flyers are connected with a left rotary servo motor through a left flyer synchronous belt group, a left positioning clamping block is arranged corresponding to the working end of the left flyer, and a left protecting head is arranged behind the left positioning clamping block;
The right fly fork assembly comprises a right fly fork support, the right fly fork support is arranged on the main frame on the right side of the winding station through a right adjusting guide rail pair, a right whole-line speed reducer is arranged corresponding to the right fly fork support, and the right whole-line speed reducer drives the right fly fork support to transversely move through a right driving screw rod pair; the right flyer support is respectively provided with a right flyer corresponding to each motor rotor, a plurality of right flyers are connected with a right rotary servo motor through a right flyer synchronous belt group, a right positioning clamping block is arranged corresponding to the working end of the right flyer, and a right protecting head is arranged behind the right positioning clamping block;
The wire winding upper side seat boards are symmetrically and obliquely provided with a first wire clamping rod and a second wire clamping rod corresponding to each motor rotor, a wire cutting and embedding ring is arranged right above the motor rotors, the first wire clamping rod is connected with a first wire clamping cylinder, the second wire clamping rod is connected with a second wire clamping cylinder, and the wire cutting and embedding ring is driven to move up and down through a wire cutting and embedding synchronous belt group by a wire cutting and embedding motor;
The workpiece rotating assembly comprises a rotating mounting bracket which is fixed on the lower side of the movable platen and synchronously moves with the movable platen, a rotating lifting shaft is connected to the rotating mounting bracket corresponding to each movable mounting seat, the lower end of the rotating lifting shaft is connected with a workpiece lifting cylinder, and a plurality of the rotating lifting shafts are connected with a workpiece rotating motor through a workpiece rotating synchronous belt group;
The wire clamping moving assemblies are respectively arranged at the edges of the main frames at the outer sides of the left flying fork assembly and the right flying fork assembly, each wire clamping moving assembly comprises a wire clamping moving frame, each wire clamping moving frame is arranged at the edge of the main frame through a group of wire clamping moving guide rail pairs, a wire clamping moving cylinder is arranged on the main frame, and each wire clamping moving cylinder drives the wire clamping moving frame to reciprocate in the wire inlet direction of the left flying fork assembly and the right flying fork assembly; the wire clamping moving frame is provided with a wire guide rod corresponding to each left flying fork component and each right flying fork component respectively, the upper end of the wire guide rod is provided with a wire guide wheel, the upper side of the wire clamping moving frame is provided with a first slide bar and a second slide bar, the first slide bar and the second slide bar are provided with a left wire clamping block and a right wire clamping block corresponding to each wire guide wheel respectively, a wire clamping seat is arranged between the left wire clamping block and the right wire clamping block, the same group of the left wire clamping block and the right wire clamping block are respectively and fixedly connected with the first slide rod and the second slide rod, one ends of the first slide rod and the second slide rod are provided with a slide rod moving cylinder, and the slide rod moving cylinder drives the first slide rod and the second slide rod to drive the left wire clamping block and the right wire clamping block to open and close;
The movable platform assembly comprises a movable platen, the movable platen is arranged on the main frame through a movable guide rail pair, the movable platen is driven to reciprocate on the movable guide rail pair through a movable cylinder, a plurality of movable mounting seats are respectively arranged on the movable platen corresponding to the positioning clamping grooves, and the movable mounting seats are used for being inserted into a motor rotor; the movable platen reaches the winding station, and a platen limit switch is arranged at one end of the winding station corresponding to the movable platen;
The material receiving and transferring assembly comprises a material receiving and transferring bracket, a first material receiving plate and a second material receiving plate which are arranged on one side of the movable platform assembly in parallel through the material receiving and transferring bracket, a plurality of groups of V-shaped grooves are correspondingly formed in the first material receiving plate and the second material receiving plate, a material receiving and transferring plate is arranged between the first material receiving plate and the second material receiving plate, a plurality of V-shaped transferring seats are arranged on the material receiving and transferring plate, the material receiving and transferring plate is arranged on a transferring horizontal seat plate through a transferring horizontal guide rail pair, and the material receiving and transferring plate is driven to transversely reciprocate on the transferring horizontal guide rail pair through a transferring horizontal cylinder; a vertical transfer cylinder and a vertical transfer guide rod are arranged below the horizontal transfer seat plate and are fixed on the main frame through a transfer mounting plate.
2. The multi-station motor automatic winding machine according to claim 1, wherein the feeding conveying assembly comprises a feeding rack, a feeding first side mounting plate and a feeding second side mounting plate which are arranged on the feeding rack, feeding conveying chains are respectively arranged on the inner sides of the feeding first side mounting plate and the feeding second side mounting plate through a group of feeding conveying chain wheels, a group of feeding conveying chains are arranged in parallel and close to each other, and a plurality of groups of feeding mountain-shaped seats are correspondingly and uniformly arranged; one end of the feeding rack is also provided with a feeding driving motor, and the feeding driving motor drives the feeding conveying chain to move in the same direction through a feeding speed reducer;
The blanking conveying assembly comprises a blanking frame, a blanking first side mounting plate and a blanking second side mounting plate which are arranged on the blanking frame, wherein a group of blanking conveying chains are respectively arranged on the inner sides of the blanking first side mounting plate and the blanking second side mounting plate through a group of blanking conveying chain wheels, a group of blanking conveying chains are arranged in parallel and close to each other, and a plurality of groups of blanking mountain-shaped seats are correspondingly and uniformly arranged; one end of the blanking frame is also provided with a blanking driving motor, and the blanking driving motor drives the blanking conveying chain to move in the same direction through a blanking speed reducer.
3. The multi-station motor automatic winding machine according to claim 1, wherein the feeding and conveying assembly is arranged at one end of the feeding and conveying assembly, which is close to the main frame, the feeding and conveying assembly comprises a feeding and conveying installation seat, a conveying and traversing seat plate and a traversing platen, which are arranged at the upper end of the feeding and conveying installation seat, a traversing guide rail pair is arranged on the conveying and traversing seat plate, a first synchronous belt group is arranged in parallel with the traversing guide rail pair, a traversing motor is arranged at one end of the conveying and traversing seat plate, the traversing motor drives the first synchronous belt group through a second synchronous belt group, and the synchronous belt of the first synchronous belt group is connected with the traversing platen through a traversing connecting plate; the device is characterized in that a vertical moving platen and a vertical moving cylinder are arranged on the transverse moving platen, the vertical moving platen is arranged on the transverse moving platen through a vertical moving guide rail pair, the vertical moving cylinder drives the vertical moving platen to move up and down, a rotary mounting seat is arranged on the vertical moving platen, a clamping jaw driving cylinder is arranged on the rotary mounting seat, and a carrying clamping jaw is arranged at the tail end of the clamping jaw driving cylinder.
4. The multi-station motor automatic winding machine according to claim 1, wherein the automatic discharging assembly comprises a discharging substrate, a circulating feeding mechanism and a discharging positioning mechanism which are arranged on the discharging substrate; the circulating feeding mechanism comprises at least one group of slide ways arranged on the discharging substrate, isolation plates are arranged between the slide ways, a plurality of slide seat plates for installing a feeding clamp are arranged in the slide ways, a first pushing cylinder is arranged on one side of the slide ways on the outer side in parallel, and the first pushing cylinder drives the slide seat plates to move in the length direction of the slide ways through a first pushing block; a second pushing cylinder is arranged at one end, close to the feeding conveying assembly, of the slide rail at the outer side, the second pushing cylinder is perpendicular to the length direction of the slide rail, a feeding station is correspondingly arranged, and the slide seat plate of the feeding station is pushed to the slide rail at the inner side; a third pushing cylinder parallel to the length direction is arranged at one end of the inner side of the slideway, and the sliding seat plate entering the feeding station drives a third pushing block to move through the third pushing cylinder; a fourth pushing cylinder and a fourth pushing block which are mutually perpendicular to the length direction of the slide way are arranged at the other end of the slide way on the inner side, the fourth pushing block moves the slide carriage plate to the slide way on the outer side, and the slide carriage plate circularly moves between the slide ways on the outer side and the inner side in a circulating way;
The discharging positioning mechanism comprises a longitudinal discharging seat plate arranged at one side of the inner slideway, the longitudinal discharging seat plate is arranged on the discharging substrate through a longitudinal discharging guide rail pair, and the longitudinal discharging seat plate is driven to longitudinally move on the longitudinal discharging guide rail pair through a longitudinal discharging cylinder; the longitudinal material discharging seat plate is also provided with a transverse material discharging seat plate, the transverse material discharging seat plate is arranged on the longitudinal material discharging seat plate through a transverse material discharging guide rail pair, a transverse material discharging cylinder of the longitudinal material discharging seat plate is connected with the transverse material discharging seat plate through a transverse connecting plate, and the transverse material discharging cylinder drives the transverse material discharging seat plate to transversely move on a parallel slideway of the transverse material discharging guide rail pair; the transverse discharging seat plate is provided with a plurality of uniformly distributed positioning clamping grooves corresponding to the slide ways, and the positioning clamping grooves are correspondingly matched with the sliding seat plate.
5. The multi-station motor automatic winding machine according to claim 4, wherein the automatic discharging assembly further comprises a detection and adjustment mechanism, and the detection and adjustment mechanism is arranged at one end of an inner slideway corresponding to the feeding station; the detection and adjustment mechanism comprises a detection and adjustment mounting plate, wherein the detection and adjustment mounting plate is provided with a longitudinal moving table through a longitudinal moving guide rail pair, one side of the longitudinal moving table is provided with a longitudinal driving cylinder, the rear end of the longitudinal moving table is provided with a longitudinal motor, and the longitudinal motor is connected with the longitudinal moving table through a screw rod driving pair; the vertical moving table is provided with a detection cylinder through a vertical bracket, and the detection cylinder drives a vertically arranged detection probe; the detection probe is arranged right above the adjusting clamping jaw, and the distance between the detection probe and the adjusting clamping jaw corresponds to the height of the motor rotor feeding clamp.
6. The automatic multi-station motor winding machine according to claim 1, wherein the synchronous feeding assembly comprises a synchronous feeding frame, a left clamping feeding mechanism and a right clamping feeding mechanism which are arranged on the main frame, a first feeding guide rail pair and a second feeding guide rail pair are correspondingly arranged on the upper portion of the synchronous feeding frame in parallel, a first feeding synchronous belt group and a second feeding synchronous belt group are respectively arranged on one side of the first feeding guide rail pair and one side of the second feeding guide rail pair, a feeding motor is further arranged on one side of the synchronous feeding frame, the feeding motor is connected with the first feeding synchronous belt group, the first feeding synchronous belt group drives the second feeding synchronous belt group through a transmission shaft, and the first feeding synchronous belt group and the second feeding synchronous belt group drive a feeding movable seat to reciprocate left and right between the first feeding guide rail pair and the second feeding guide rail pair; the left clamping feeding mechanism and the right clamping feeding mechanism are respectively arranged at the left side and the right side of the feeding moving seat.
7. The multi-station motor automatic winding machine according to claim 6, wherein the left clamping and feeding mechanism comprises a left vertical moving seat plate, a left clamping seat plate and a plurality of left vertical clamping jaws, the left vertical moving seat plate is arranged on a left adjusting seat plate through a left vertical guide rail pair, a left vertical motor is arranged on the left vertical moving seat plate, the left vertical motor is connected with a left driving screw pair through a left synchronous belt group, and the left driving screw pair drives the left vertical moving seat plate to move up and down on the left vertical guide rail pair; the left vertical clamping jaws are arranged at the lower end of the left vertical moving seat plate through a left clamping seat plate, each left vertical clamping jaw is connected to the output end of the left clamping cylinder, and the left vertical clamping jaws correspond to the positioning clamping grooves of the automatic discharging assembly one by one;
The right clamping and feeding mechanism comprises a right vertical moving seat plate, a right clamping seat plate and a plurality of right horizontal clamping jaws, wherein the right vertical moving seat plate is arranged on a right adjusting seat plate through a right vertical guide rail pair, a right vertical motor is arranged on the right vertical moving seat plate and is connected with a right driving screw pair through a right synchronous belt group, and the right driving screw pair drives the right vertical moving seat plate to move up and down through the right vertical guide rail pair; the right clamping device comprises a right clamping seat plate, a right vertical moving seat plate, a right horizontal clamping jaw, a turning shaft, a turning driving cylinder, a right horizontal clamping jaw and a moving mounting seat, wherein the right horizontal clamping jaw is arranged on the right clamping seat plate, the right clamping seat plate is arranged at the lower end of the right vertical moving seat plate through the turning shaft, the turning shaft is connected with the turning driving cylinder, each right horizontal clamping jaw is connected with the output end of the right clamping cylinder, and the right horizontal clamping jaw corresponds to the moving mounting seat of the moving platform assembly one by one.
CN201910280747.XA 2019-04-09 2019-04-09 Multi-station motor automatic winding machine Active CN110601469B (en)

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