CN110601469A - Multi-station motor automatic winding machine - Google Patents

Multi-station motor automatic winding machine Download PDF

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Publication number
CN110601469A
CN110601469A CN201910280747.XA CN201910280747A CN110601469A CN 110601469 A CN110601469 A CN 110601469A CN 201910280747 A CN201910280747 A CN 201910280747A CN 110601469 A CN110601469 A CN 110601469A
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CN
China
Prior art keywords
feeding
assembly
moving
plate
wire
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Granted
Application number
CN201910280747.XA
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Chinese (zh)
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CN110601469B (en
Inventor
朱宝林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Xingtechuang Automation Equipment Co Ltd
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Shenzhen Xingtechuang Automation Equipment Co Ltd
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Priority to CN201910280747.XA priority Critical patent/CN110601469B/en
Publication of CN110601469A publication Critical patent/CN110601469A/en
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Publication of CN110601469B publication Critical patent/CN110601469B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
    • B65H67/068—Supplying or transporting empty cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00—Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • B65H81/02—Covering or wrapping annular or like cores forming a closed or substantially closed figure
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses an automatic winding machine of a multi-station motor, which comprises a main frame, a feeding conveying assembly, a discharging conveying assembly and an automatic winding machine set, wherein a moving platform assembly is arranged on the main frame, an automatic discharging assembly and a receiving conveying assembly are respectively arranged on two sides of the moving platform assembly, synchronous feeding assemblies are arranged above the automatic discharging assembly, the moving platform assembly and the receiving conveying assembly, a motor rotor of the feeding conveying assembly is conveyed to the automatic discharging assembly through the feeding conveying assembly, the moving platform assembly inputs the motor rotor to a winding station of the main frame, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper. This application can make motor automatic coil winding machine integrate to motor assembly production line, goes up unloading and wire winding automatically, improves production efficiency.

Description

Multi-station motor automatic winding machine
Technical Field
The invention relates to the technical field of motor assembly, in particular to an automatic winding machine for a multi-station motor.
Background
An Electric machine (commonly called "motor") is an electromagnetic device that converts Electric energy into mechanical energy, and is one of the most commonly used Electric machines. In production and life, motors cannot be used from fans and electric vehicles to large-scale generating sets and large-scale driving equipment, and the motors are applied to all aspects of modern social life and production.
The motor can be divided into a direct current motor and an asynchronous alternating current motor according to working current, and the motor is generally composed of a stator, a rotor, a bearing, a shell, an end cover and the like. Any motor has a stator and a rotor, and a coil wound on the stator or the rotor, for example, the stator of a single-phase asynchronous motor is composed of a base and an iron core with windings, the iron core is formed by laminating silicon steel sheet slots, and two sets of main windings (also called running windings) and auxiliary windings (also called starting windings forming auxiliary windings) which are spaced at 90 degrees are embedded in the slots. The main winding is connected with an alternating current power supply, and the auxiliary winding is connected with a centrifugal switch S or a starting capacitor, a running capacitor and the like in series and then connected with the power supply. The rotor is a cage-type cast-aluminum rotor, and iron cores are laminated and then cast into the slots of the iron cores with aluminum, and end rings are cast together to short-circuit rotor bars into a cage shape.
In the motor manufacturing process, assemble stator or rotor in advance, then utilize automatic coil winding machine to carry out automatic wire winding to stator or rotor, the automatic wire winding of coil can be realized effectively to current automatic coil winding machine, but, generally adopt the manual work to go up unloading, work efficiency is low, perhaps adopts semi-automatic material loading to assist and goes up unloading, can not integrate the integration production line of motor assembly to motor assembly efficiency's promotion has been restricted.
Disclosure of Invention
The invention aims to provide a multi-station automatic motor winding machine, which can be integrated into a motor assembly production line, automatically perform feeding, discharging and winding and improve the production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a multi-station motor automatic winding machine comprises a main frame, a feeding conveying assembly, a discharging conveying assembly and an automatic winding machine set, wherein a moving platform assembly is arranged on the main frame, an automatic discharging assembly and a receiving conveying assembly are respectively arranged on two sides of the moving platform assembly, a synchronous feeding assembly is arranged above the automatic discharging assembly, the moving platform assembly and the receiving conveying assembly, a motor rotor of the feeding conveying assembly is conveyed to the automatic discharging assembly through the feeding conveying assembly, the motor rotor is input to a winding station of the main frame by the moving platform assembly, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper side of the winding station, the winding auxiliary assembly comprises a wire clamping rod and a wire shearing embedded ring which are arranged corresponding to each motor rotor through a winding upper side seat plate; the synchronous feeding assembly is used for transferring the motor rotor among the automatic discharging assembly, the moving platform assembly and the receiving and transferring assembly; the automatic material conveying device is characterized in that an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve bank are arranged in the main rack, the industrial personal computer, the PLC and the electromagnetic valve bank are used for automatically discharging a material assembly, a mobile platform assembly is used for receiving materials and transferring the material assembly, and a synchronous material conveying assembly and an automatic winding machine set are connected with each other.
Furthermore, the feeding conveying assembly comprises a feeding rack, a feeding first side mounting plate and a feeding second side mounting plate which are arranged on the feeding rack, feeding conveying chains are respectively arranged on the inner sides of the feeding first side mounting plate and the feeding second side mounting plate through a group of feeding conveying chain wheels, the group of feeding conveying chains are arranged in parallel and close to each other, and a plurality of groups of feeding mountain-shaped seats are correspondingly and uniformly arranged; and a feeding driving motor is further arranged at one end of the feeding frame and drives the feeding conveying chain to move in the same direction through a feeding speed reducer.
Optionally, the feeding first side mounting plate and the feeding second side mounting plate are respectively mounted on a feeding adjustable support seat on the feeding rack through at least one group of feeding adjustable support shafts, a feeding adjusting rod is arranged in parallel corresponding to the feeding adjustable support shafts, two ends of each feeding adjustable support shaft are respectively provided with a feeding locking block, and the feeding speed reducer is connected with a feeding conveying chain wheel at one end of the feeding speed reducer through a feeding driving sliding shaft. Through above-mentioned structure can realize the adjustment of interval between first side mounting panel of material loading and the material loading second side mounting panel to realize the corresponding adjustment of distance between the material loading conveying chain, adapt to the automatic conveying of the electric motor rotor of different specifications.
Further, the blanking conveying assembly comprises a blanking rack, a blanking first side mounting plate and a blanking second side mounting plate which are arranged on the blanking rack, blanking conveying chains are respectively arranged on the inner sides of the blanking first side mounting plate and the blanking second side mounting plate through a group of blanking conveying chain wheels, the group of blanking conveying chains are arranged in parallel and close to each other, and a plurality of groups of blanking mountain-shaped seats are correspondingly and uniformly arranged; and one end of the blanking rack is also provided with a blanking driving motor, and the blanking driving motor drives the blanking conveying chain to move in the same direction through a blanking speed reducer.
Optionally, the first unloading side mounting plate and the second unloading side mounting plate are respectively mounted on an unloading adjustable supporting seat on the unloading frame through at least one group of unloading adjustable supporting shafts, unloading adjusting rods are arranged in parallel corresponding to the unloading adjustable supporting shafts, unloading locking blocks are respectively arranged at two ends of each unloading adjustable supporting shaft, and the unloading speed reducer is connected with an unloading conveying chain wheel at one end of the unloading conveying chain wheel through an unloading driving sliding shaft. Through the structure, the adjustment of the distance between the first side mounting plate and the second side mounting plate of the blanking can be realized, so that the distance between the blanking conveying chains is correspondingly adjusted, and the automatic conveying of the motor rotors with different specifications is adapted.
Furthermore, the feeding and carrying assembly is arranged at one end, close to the main frame, of the feeding and carrying assembly, the feeding and carrying assembly comprises a feeding and carrying installation seat, a carrying transverse moving seat plate and a transverse moving platen, the carrying transverse moving seat plate is installed at the upper end of the feeding and carrying installation seat, a transverse moving guide rail pair is arranged on the carrying transverse moving seat plate, a first synchronous belt group is arranged on the parallel transverse moving guide rail pair, a transverse moving motor is arranged at one end of the carrying transverse moving seat plate, the transverse moving motor drives the first synchronous belt group through a second synchronous belt group, and synchronous belts of the first synchronous belt group are connected with the transverse moving platen through a; the horizontal moving platen is provided with a vertical moving platen and a vertical moving cylinder, the vertical moving platen is installed on the horizontal moving platen through a vertical moving guide rail pair, the vertical moving cylinder drives the vertical moving platen to move up and down, a rotary installation seat is arranged on the vertical moving platen, a clamping jaw driving cylinder is arranged on the rotary installation seat, and a carrying clamping jaw is arranged at the tail end of the clamping jaw driving cylinder. During the use, sideslip motor drive sideslip platen reciprocating motion between the material loading station of automatic discharging subassembly on material loading conveying subassembly end and the main frame, make vertical movement platen reciprocate through vertical movement cylinder, and pneumatic 90 degrees rotatory mount pad drives clamping jaw driving cylinder and transport clamping jaw 90 degrees downwardly spinning on material loading conveying subassembly, thereby transport clamping jaw centre gripping electric motor rotor's axial one end, when reacing the material loading station, rotatory mount pad counter-rotation 90 degrees, switch electric motor rotor's axle for vertical downwards, place electric motor rotor vertically to the material loading anchor clamps, the circulation is reciprocal, realize automatic transport material loading.
Furthermore, the automatic discharging assembly comprises a discharging substrate, a circulating feeding mechanism and a discharging positioning mechanism, wherein the circulating feeding mechanism and the discharging positioning mechanism are arranged on the discharging substrate; the circulating feeding mechanism comprises at least one group of slideways arranged on the discharging base plate, partition plates are arranged between the slideways, a plurality of sliding seat plates used for installing the feeding clamp are arranged in the slideways, a first pushing cylinder is arranged on one side of the outer slideway in parallel, and the first pushing cylinder drives the sliding seat plates to move in the length direction of the slideways through a first pushing block; a second pushing cylinder is arranged at one end, close to the feeding conveying assembly, of the outer side slide way, is perpendicular to the length direction of the slide way, is correspondingly provided with a feeding station, and pushes a slide plate of the feeding station to the inner side slide way; a third pushing cylinder parallel to the length direction is arranged at one end of the slide way on the inner side, and a slide seat plate entering the feeding station drives a third pushing block to move through the third pushing cylinder; a fourth pushing cylinder and a fourth pushing block which are perpendicular to the length direction of the track are arranged at the other end of the track on the inner side, the sliding seat plate is transferred to the track on the outer side by the fourth pushing block, and the sliding seat plate circularly and circularly moves between the tracks on the outer side and the inner side;
the discharge positioning mechanism comprises a longitudinal discharge seat plate arranged on one side of the track on the inner side, the longitudinal discharge seat plate is arranged on the discharge base plate through a longitudinal discharge guide rail pair, and the longitudinal discharge seat plate is driven by a longitudinal discharge cylinder to move longitudinally on the longitudinal discharge guide rail pair and perpendicular to the track; the longitudinal discharging seat plate is also provided with a transverse discharging seat plate, the transverse discharging seat plate is arranged on the longitudinal discharging seat plate through a transverse discharging guide rail pair, a transverse discharging cylinder of the longitudinal discharging seat plate is connected with the transverse discharging seat plate through a transverse connecting plate, and the transverse discharging cylinder drives the transverse discharging seat plate to transversely move on a parallel track of the transverse discharging guide rail pair; the transverse discharge base plate is provided with a plurality of positioning clamping grooves which are uniformly distributed corresponding to the tracks, and the positioning clamping grooves are correspondingly matched with the sliding base plate.
During the use, the slide plate utilizes the propelling movement cylinder to realize cyclic movement on a set of slide, is provided with the material loading anchor clamps on the slide plate, when the slide plate reaches the material loading station, through material loading transport subassembly with the vertical material loading anchor clamps that insert of electric motor rotor, then enter into inboard slide from the track in the outside, the slide in the inboard is through vertical row material cylinder and the reciprocal work of horizontal row material cylinder cooperation for the slide plate enters into in proper order and arranges each positioning channel groove on the material bedplate transversely, thereby realizes electric motor rotor's row material location.
Optionally, an isolation stop block is arranged at the end of the isolation plate corresponding to the fourth pushing block, and the isolation stop block is driven by an isolation cylinder and used for achieving isolation between the outer side track and the inner side track.
Furthermore, the automatic discharging assembly also comprises a detection adjusting mechanism, and the detection adjusting mechanism is arranged at one end of the inner side track corresponding to the feeding station; the detection adjusting mechanism comprises a detection adjusting mounting plate, the detection adjusting mounting plate is provided with a longitudinal moving platform through a longitudinal moving guide rail pair, one side of the longitudinal moving platform is provided with a longitudinal driving cylinder, the rear end of the longitudinal moving platform is provided with a longitudinal motor, and the longitudinal motor is connected with the longitudinal moving platform through a screw rod driving pair; the vertical moving table is provided with a detection cylinder through a vertical bracket, and the detection cylinder drives a vertically arranged detection probe; the detection probe is arranged right above the adjusting clamping jaw, and the distance between the detection probe and the adjusting clamping jaw corresponds to the height of the motor rotor on the feeding clamp.
Furthermore, an adjusting shifting block is arranged in the adjusting clamping jaw, and an adjusting cylinder is arranged corresponding to the adjusting shifting block; the adjusting clamping jaw is provided with a vertical adjusting rod corresponding to the rail bottom plate, the vertical adjusting rod corresponds to a through hole in the sliding seat plate, the vertical adjusting rod is driven by a vertical adjusting cylinder, and the vertical adjusting cylinder is installed on the lower side of the discharging base plate through a vertical guide rod frame.
Furthermore, the synchronous feeding assembly comprises a synchronous feeding rack arranged on the main rack, a left clamping feeding mechanism and a right clamping feeding mechanism, a first feeding guide rail pair and a second feeding guide rail pair are correspondingly arranged at the upper part of the synchronous feeding rack in parallel, a first feeding synchronous belt group and a second feeding synchronous belt group are respectively arranged on one sides of the first feeding guide rail pair and the second feeding guide rail pair, a feeding motor is further arranged on one side of the synchronous feeding rack, the feeding motor is connected with the first feeding synchronous belt group, the first feeding synchronous belt group drives the second feeding synchronous belt group through a transmission shaft, and the first feeding synchronous belt group and the second feeding synchronous belt group drive a feeding moving seat to move left and right between the first feeding guide rail pair and the second feeding guide rail pair; the left clamping and feeding mechanism and the right clamping and feeding mechanism are respectively arranged on the left side and the right side of the feeding moving seat.
Furthermore, the left clamping and feeding mechanism comprises a left vertical moving seat plate, a left clamping seat plate and a plurality of left vertical clamping jaws, the left vertical moving seat plate is mounted on a left adjusting seat plate through a left vertical guide rail pair, a left vertical motor is arranged on the left vertical moving seat plate, the left vertical motor is connected with a left driving screw rod pair through a left synchronous belt group, and the left driving screw rod pair drives the left vertical moving seat plate to move up and down on the left vertical guide rail pair; the vertical clamping jaw in a plurality of left sides is installed at the lower extreme of the vertical removal bedplate in left side through a left side centre gripping bedplate, and the output at left side centre gripping cylinder is connected to the vertical clamping jaw in each left side, and the vertical clamping jaw in left side and the automatic positioning groove one-to-one of arranging the material subassembly.
Optionally, the left side adjusting seat plate is mounted on the left side of the feeding moving seat through a left side adjusting guide rail pair, and a left side adjusting rod is arranged in the horizontal direction of the left side adjusting seat plate.
Optionally, a left protective cover is covered on the left vertical motor, the left synchronous belt group and the left driving screw pair.
Further, the right clamping and feeding mechanism comprises a right vertical moving seat plate, a right clamping seat plate and a plurality of right horizontal clamping jaws, the right vertical moving seat plate is mounted on a right adjusting seat plate through a right vertical guide rail pair, a right vertical motor is arranged on the right vertical moving seat plate, the right vertical motor is connected with a right driving screw rod pair through a right synchronous belt group, and the right driving screw rod pair drives the right vertical moving seat plate to move up and down on the right vertical guide rail pair; a plurality of right side horizontal clamping jaw are installed on a right side centre gripping bedplate, and right side centre gripping bedplate installs the lower extreme at the vertical removal bedplate in right side through a trip shaft, and a upset drive actuating cylinder is connected to the trip shaft, and each right side horizontal clamping jaw is connected at the output of right side centre gripping cylinder, the removal mount pad one-to-one of right side horizontal clamping jaw and moving platform subassembly.
During the use, the vertical clamping jaw of left side is got with the vertical clamp of electric motor rotor from the material loading anchor clamps on the positioning channel section, along with the pay-off removes the removal mount pad top that seat longitudinal movement moved the moving platform subassembly, insert electric motor rotor and remove the mount pad, the moving platform subassembly moves electric motor rotor and resets after the wire winding station carries out the wire winding, slide plate board circulation is reciprocal this moment, electric motor rotor material loading is incessant to go on, one end platform subassembly resets after the wire winding is accomplished, the upset drives actuating cylinder and stretches out, the vertical clamp of right side horizontal clamping jaw with electric motor rotor, the upset drives actuating cylinder shrink, the horizontal clamping jaw of right side drives electric motor rotor 90 degrees upsets, place the material receiving with electric motor rotor level and transfer the subassembly, the vertical clamping jaw in left side.
Furthermore, the moving platform assembly comprises a moving platen, the moving platen is mounted on the main frame through a moving guide rail pair, the moving platen is driven by a moving cylinder to reciprocate on the moving guide rail pair, a plurality of moving mounting seats are respectively arranged on the moving platen corresponding to the positioning clamping grooves, and the moving mounting seats are used for being plugged with the motor rotor; the movable platen reaches the winding station, and a platen limit switch is arranged at one end of the winding station, which corresponds to the movable platen.
Furthermore, the receiving moving assembly comprises a receiving transferring support, a first receiving plate and a second receiving plate are arranged on one side of the moving platform assembly in parallel through the receiving transferring support, multiple groups of V-shaped grooves are correspondingly arranged on the first receiving plate and the second receiving plate, a receiving transferring plate is arranged between the first receiving plate and the second receiving plate, multiple V-shaped transferring seats are arranged on the receiving transferring plate, the receiving transferring plate is arranged on a transferring horizontal seat plate through a transferring horizontal guide rail pair, and the receiving transferring plate is driven to transversely reciprocate on the transferring horizontal guide rail pair through a transferring horizontal cylinder; a transferring vertical cylinder and a transferring vertical guide rod are arranged below the transferring horizontal seat plate and are fixed on the main frame through a transferring mounting plate.
Optionally, the distance between the first material receiving plate and the second material receiving plate is adjustable, the feeding mechanism is suitable for motor rotors of different specifications, the distance between the V-shaped grooves corresponds to the distance between the V-shaped transfer seats, the material receiving transfer plates are used for continuously transferring the wound motor rotors to the outer ends of the first material receiving plate and the second material receiving plate, the outer ends of the first material receiving plate and the second material receiving plate are correspondingly set to be blanking stations, and the motor rotors fall into a blanking conveying assembly at the blanking stations.
Furthermore, the left fly fork assembly comprises a left fly fork support, the left fly fork support is mounted on the main frame on the left side of the winding station through a left adjusting guide rail pair, a left wire arranging speed reducer is arranged corresponding to the left fly fork support, and the left wire arranging speed reducer drives the left fly fork support to move transversely through a left driving screw rod pair; the left fly fork support is provided with a left fly fork corresponding to each motor rotor, a plurality of left fly forks are connected with a left rotary servo motor through a left fly fork synchronous belt group, a left positioning clamping block is arranged corresponding to the working end of the left fly fork, and a left head protector is arranged behind the left positioning clamping block;
the right fly fork assembly comprises a right fly fork support, the right fly fork support is arranged on the main rack on the right side of the winding station through a right adjusting guide rail pair, a right wire trimming speed reducer is arranged corresponding to the right fly fork support, and the right wire trimming speed reducer drives the right fly fork support to transversely move through a right driving screw rod pair; the right fly fork support is provided with a plurality of right fly forks corresponding to the motor rotors respectively, the right fly forks are connected with a right rotary servo motor through a right fly fork synchronous belt group, a right positioning clamping block is arranged corresponding to the working end of the right fly fork, and a right protective head is arranged behind the right positioning clamping block.
Optionally, a left fly fork protective cover and a right fly fork protective cover are respectively covered on the left fly fork synchronous belt group and the right fly fork synchronous belt group for protecting the synchronous belts and the synchronous belt wheel group.
Further, wire winding upside bedplate both ends are provided with vertical mounting panel respectively, be provided with the vertical actuating cylinder that drives of bedplate on the vertical mounting panel respectively, the bedplate is vertical to be driven actuating cylinder and is connected through the vertical guide rail pair of bedplate wire winding upside bedplate, wire winding upside bedplate corresponds each motor rotor symmetry slope is provided with first trapping mechanism and second trapping mechanism be provided with the trimming through-wire ring directly over the motor rotor, first trapping mechanism connects a first trapping mechanism cylinder, a second trapping mechanism cylinder is connected to the second trapping mechanism, the trimming through-wire ring reciprocates through a trimming through-wire ring motor through the synchronous area of trimming group drive.
Optionally, the plurality of first wire clamping rods are all connected to a first adjusting frame, one end of the first adjusting frame is provided with a first longitudinal adjusting cylinder, the first adjusting frame is mounted on one side of the winding upper side seat plate through a first adjusting frame guide rail pair, and the winding upper side seat plate is provided with a first transverse adjusting cylinder corresponding to the first adjusting frame; the plurality of second wire clamping rods are connected to a second adjusting frame, a second longitudinal adjusting cylinder is arranged at one end of the second adjusting frame, the second adjusting frame is installed on the other side of the winding upper side seat plate through a second adjusting frame guide rail pair, and a second transverse adjusting cylinder is arranged on the winding upper side seat plate corresponding to the second adjusting frame.
Furthermore, the edges of the main frame outside the left flying fork assembly and the right flying fork assembly are respectively provided with a wire clamping moving assembly, the wire clamping moving assembly comprises a wire clamping moving frame, the wire clamping moving frame is arranged on the edge of the main frame through a group of wire clamping moving guide rail pairs, a wire clamping moving cylinder is arranged on the main frame, and the wire clamping moving cylinder drives the wire clamping moving frame to reciprocate in the wire inlet direction of the left flying fork assembly and the right flying fork assembly; the wire clamping device is characterized in that a wire guide rod is arranged on the wire clamping moving rack corresponding to each left flying fork assembly and each right flying fork assembly respectively, a wire guide wheel is arranged at the upper end of the wire guide rod, a first slide rod and a second slide rod are arranged on the wire clamping moving rack, a left wire clamping block and a right wire clamping block are arranged on the first slide rod and the second slide rod corresponding to each wire guide wheel respectively, a wire clamping seat is arranged between the left wire clamping block and the right wire clamping block, the left wire clamping block and the right wire clamping block are fixedly connected with the first slide rod and the second slide rod respectively, a slide rod moving cylinder is arranged at one end of the first slide rod and one end of the second slide rod, and the slide rod moving cylinder drives the first slide rod and the second slide rod to drive the left wire clamping block and the right wire clamping block to open and close.
Furthermore, the workpiece rotating assembly comprises a rotating mounting support which is fixed on the lower side of the movable platen and moves synchronously with the movable platen, a rotating lifting shaft is connected to the rotating mounting support corresponding to each movable mounting seat, the lower end of each rotating lifting shaft is connected with a workpiece lifting cylinder, and the rotating lifting shafts are connected with a workpiece rotating motor through a workpiece rotating synchronous belt group.
By adopting the technical scheme, the multi-station automatic motor winding machine provided by the embodiment of the invention has the advantages that the feeding conveying assembly and the discharging conveying assembly can be integrated on the automatic motor rotor assembly production line, the feeding conveying assembly is arranged between the feeding conveying assembly and the discharging conveying assembly, the motor rotor is automatically conveyed to the automatic discharging assembly, the automatic discharging assembly can be provided with a plurality of stations, the motor rotor on the stations can be positioned and arranged at one time, the motor rotor is clamped and conveyed to the moving platform assembly, the moving platform is reset after the winding is completed at the winding station, the motor rotor is clamped to the receiving conveying assembly, the discharging conveying assembly or the discharging material taking mechanism enters the discharging conveying assembly through the discharging station of the receiving moving assembly, and the feeding assembly, the moving platform assembly and the receiving conveying assembly are ensured through the synchronous feeding assembly, Arrange material, wire winding, unloading and go on in succession uninterruptedly, owing to set up a plurality of positioning channel groove, can carry out the wire winding process by a plurality of electric motor rotor in step moreover, promoted production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a top view structural diagram of a multi-station motor automatic winding machine according to an embodiment of the invention;
fig. 2 is a partially omitted three-dimensional structural view of the multi-station motor automatic winding machine according to the embodiment of the present invention;
FIG. 3 is a main view of the multi-station motor automatic winding machine according to the embodiment of the present invention;
fig. 4 is a side view structural diagram of the multi-station motor automatic winding machine according to the embodiment of the invention;
fig. 5 is a three-dimensional structure diagram of a main frame of the multi-station motor automatic winding machine according to the embodiment of the invention;
fig. 6 is a top view structural diagram of a main frame of the multi-station motor automatic winding machine according to the embodiment of the invention;
FIG. 7 is a first three-dimensional structural diagram of a feeding and conveying assembly according to an embodiment of the present invention;
FIG. 8 is a second three-dimensional structural view of a feeding and conveying assembly according to an embodiment of the present invention;
FIG. 9 is a top view of the feeding conveyor assembly according to the embodiment of the present invention;
FIG. 10 is a three-dimensional block diagram of a load handling assembly according to an embodiment of the present invention;
FIG. 11 is a three-dimensional exploded view of a load handling assembly according to an embodiment of the present invention;
FIG. 12 is a top view of a load handling assembly according to an embodiment of the present invention;
FIG. 13 is a front view of the automatic discharging assembly of the embodiment of the present invention;
FIG. 14 is a top view of the automatic discharge assembly of an embodiment of the present invention;
FIG. 15 is a first three-dimensional structural view of an automatic discharging assembly according to an embodiment of the present invention;
FIG. 16 is a second three-dimensional structural view of an automatic discharging assembly according to an embodiment of the present invention;
FIG. 17 is a three-dimensional exploded view of an automatic discharging assembly according to an embodiment of the present invention;
FIG. 18 is a first three-dimensional structural view of a detecting and adjusting mechanism of an automatic discharging assembly according to an embodiment of the present invention;
FIG. 19 is a second three-dimensional structural view of a detecting and adjusting mechanism of an automatic discharging assembly according to an embodiment of the present invention;
FIG. 20 is a three-dimensional block diagram of a synchronous feed assembly according to an embodiment of the present invention;
FIG. 21 is a first three-dimensional exploded view of a synchronous feed assembly in accordance with an embodiment of the present invention;
FIG. 22 is a second three-dimensional exploded view of the synchronous feed assembly according to the embodiment of the present invention;
fig. 23 is a first three-dimensional structure diagram of a receiving and transferring assembly according to an embodiment of the present invention;
fig. 24 is a second three-dimensional structure diagram of the receiving and transferring assembly according to the embodiment of the present invention;
fig. 25 is a first three-dimensional structure diagram of a blanking conveying assembly according to an embodiment of the present invention;
fig. 26 is a second three-dimensional structure diagram of the blanking conveying assembly according to the embodiment of the invention;
FIG. 27 is a first three-dimensional block diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 28 is a second three-dimensional structural diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 29 is a three-dimensional structural diagram of an automatic winding unit according to an embodiment of the present invention;
FIG. 30 is a three-dimensional structural diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 31 is a three-dimensional structural diagram of an automatic winding machine set according to an embodiment of the present invention;
FIG. 32 is a front view block diagram of a full line rack assembly embodying the present invention;
FIG. 33 is a top view block diagram of a full line rack assembly embodying the present invention;
FIG. 34 is a side view block diagram of a full line frame assembly embodying the present invention;
in the figure, 100-main frame, 200-feeding conveying assembly, 300-feeding carrying assembly, 400-automatic discharging assembly, 500-synchronous feeding assembly, 600-mobile platform assembly, 700-receiving conveying assembly, 800-blanking conveying assembly, 900-automatic winding machine set, 1000-control panel, 1100-protective cover body and 1200-whole line frame assembly.
110-motor rotor, 120-electromagnetic valve group, 610-movable platen, 620-movable guide rail pair, 630-movable cylinder, 640-movable mounting seat and 650-platen limit switch.
210-a feeding rack, 220-a feeding conveying chain, 230-a feeding mountain-shaped seat, 240-a feeding first side mounting plate, 250-a feeding second side mounting plate, 260-a feeding conveying chain wheel, 270-a feeding driving motor, 280-a feeding speed reducer, 290-a feeding driving sliding shaft, 2100-a feeding adjustable supporting seat, 2110-a feeding adjustable supporting shaft, 2120-a feeding adjusting rod, 2130-a feeding locking block, 2140-a feeding and taking mounting seat, 2150-a feeding and taking air cylinder and 2160-a feeding and taking supporting rod;
310-loading and carrying installation seat, 320-positioning and adjusting rod, 330-carrying transverse moving seat plate, 340-first synchronous belt group, 350-transverse moving guide rail pair, 360-transverse moving platen, 370-transverse moving connecting plate, 380-second synchronous belt group, 390-transverse moving motor, 3100-protective cover, 3110-vertical moving platen, 3120-vertical moving guide rail pair, 3130-vertical moving cylinder, 3140-rotating installation seat, 3150-clamping jaw driving cylinder, 3160-carrying clamping jaw and 3170-follow-up wire groove;
410-discharging a substrate, 420-circulating feeding mechanism, 430-discharging positioning mechanism, 440-detecting adjusting mechanism, 450-feeding clamp and 451-positioning block; 421-a slide way, 422-an isolating plate, 423-a slide seat plate, 424-a first pushing cylinder, 425-a first pushing block, 426-a second pushing cylinder, 427-a third pushing cylinder, 428-a third pushing block, 429-a fourth pushing cylinder, 4210-a fourth pushing block, 4211-an isolating cylinder and 4212-an isolating stop block; 431-a longitudinal discharging guide rail pair, 432-a longitudinal discharging seat plate, 433-a longitudinal discharging air cylinder, 434-a transverse discharging guide rail pair, 435-a transverse discharging seat plate, 436-a positioning clamping groove, 437-a transverse discharging air cylinder and 438-a transverse connecting plate; 441-detection adjustment mounting plate, 442-longitudinal moving table, 443-longitudinal moving guide rail pair, 444-longitudinal driving cylinder, 445-longitudinal motor, 446-screw rod driving pair, 447-adjustment seat plate, 448-clamping cylinder, 449-adjustment clamping jaw, 4410-adjustment cylinder, 4411-adjustment shifting block, 4412-vertical support, 4413-detection cylinder, 4414-detection probe, 4415-vertical adjustment cylinder, 4416-vertical guide rod frame and 4417-vertical adjustment rod;
510-synchronous feeding machine frame, 520-first feeding synchronous belt group, 530-first feeding guide rail pair, 540-transmission shaft, 550-second feeding synchronous belt group, 560-second feeding guide rail pair, 570-feeding motor, 580-feeding moving seat, 590-left clamping feeding mechanism, 5100-right clamping feeding mechanism,
591-left side adjusting guide rail pair, 592-left side adjusting rod, 593-left side adjusting seat plate, 594-left side vertical guide rail pair, 595-left side vertical moving seat plate, 596-left side vertical motor, 597-left side synchronous belt group, 598-left side driving screw rod pair, 599-left clamping seat plate, 5910-left side protective cover, 5911-left side clamping cylinder and 5912-left side vertical clamping jaw;
5101-right side adjusting guide rail pair, 5101-right side adjusting rod, 5103-right side adjusting seat plate, 5104-right side vertical guide rail pair, 5105-right side vertical moving seat plate, 5106-right side vertical motor, 5107-right side synchronous belt group, 59108-right side driving screw rod pair, 5109-turnover driving air cylinder, 51010-turnover shaft, 51011-right clamping seat plate, 51012-right side protective cover, 51013-right side clamping air cylinder and 51014-right side horizontal clamping jaw;
710-a material receiving and transferring bracket, 720-a first material receiving plate, 730-a second material receiving plate, 740-V-shaped grooves, 750-a material receiving and transferring plate, 760-V-shaped transferring seat, 770-a transferring mounting plate, 780-a transferring vertical cylinder, 790-a transferring vertical guide rod, 7100-a transferring horizontal seat plate, 7110-a transferring horizontal guide rail pair and 7120-a transferring horizontal cylinder;
810-a blanking rack, 820-a blanking first side mounting plate, 830-a blanking second side mounting plate, 840-a blanking transmission chain wheel, 850-a blanking driving motor, 860-a blanking speed reducer, 870-a blanking driving sliding shaft, 880-a blanking adjustable supporting seat, 890-a blanking adjustable supporting shaft, 8100-a blanking adjusting rod, 8110-a blanking locking block, 8120-a blanking taking rack, 8130-a blanking taking supporting rod, 8140-a blanking taking cylinder, 8150-a blanking taking guide rod, 8160-a blanking taking adjusting seat;
910-left fly fork component, 920-right fly fork component, 930-workpiece rotating component, 940-winding auxiliary component, 950-vertical support plate and 960-clamping moving component;
911-left fly fork support, 912-left whole line speed reducer, 913-left driving screw rod pair, 914-left adjusting guide rail pair, 915-left rotating servo motor, 916-left fly fork synchronous belt group, 917-left fly fork protective cover, 918-left fly fork, 919-left protective head, 9110-left positioning clamp block;
921-right fly fork support, 922-right whole line speed reducer, 923-right driving screw rod pair, 924-right adjusting guide rail pair, 925-right rotating servo motor, 926-right fly fork synchronous belt group, 927-right fly fork protective cover, 928-right fly fork, 929-right protective head, 9210-right positioning clamp block;
931-a rotary mounting bracket, 932-a workpiece lifting cylinder, 933-a rotary lifting shaft, 934-a workpiece rotating motor and 935-a workpiece rotating synchronous belt set;
941-winding upper side seat plate, 942-seat plate vertical driving cylinder, 943-seat plate vertical guide rail pair, 944-first wire clamping rod, 945-first wire clamping cylinder, 946-second wire clamping rod, 947-second wire clamping cylinder, 948-wire cutting embedded ring, 949-wire cutting embedded motor, 9410-wire cutting embedded synchronous belt group, 9411-first adjusting frame, 9412-first longitudinal adjusting cylinder, 9413-first adjusting frame guide rail pair, 9414-first transverse adjusting cylinder, 9415-second adjusting frame, 9416-second longitudinal adjusting cylinder, 9417-second adjusting frame guide rail pair and 9418-second transverse adjusting cylinder;
961-a wire clamping moving rack, 962-a wire clamping moving guide rail pair, 963-a wire clamping moving cylinder, 964-a wire guide rod, 965-a wire guide wheel, 966-a first sliding rod, 967-a second sliding rod, 968-a sliding rod moving cylinder, 969-a left wire clamping block, 9610-a right wire clamping block and 9611-a wire clamping seat;
1210-wire-trimming seat plate, 1220-wire roller, 1230-wire-trimming frame, 1240-wire-trimming mechanism and 1250-universal wheel.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
As shown in fig. 1 to 6, an embodiment of the present invention provides an automatic winding machine for a multi-station motor, including a main frame 100, a feeding conveying assembly 200, a discharging conveying assembly 800, and an automatic winding unit 900, wherein a moving platform assembly 600 is disposed on the main frame 100, and an automatic discharging assembly 400 and a receiving conveying assembly 700 are disposed on two sides of the moving platform assembly 600, respectively, a synchronous feeding assembly 500 is disposed above the automatic discharging assembly 400, the moving platform assembly 600, and the receiving conveying assembly 700, a motor rotor 110 of the feeding conveying assembly 200 is conveyed to the automatic discharging assembly 400 through a feeding conveying assembly 300, the moving platform assembly 600 inputs the motor rotor 110 to a winding station of the main frame 100, the automatic winding unit 900 includes a left flying fork assembly 910 and a right flying fork assembly 920 disposed on the left and right sides of the winding station, a workpiece rotating component 930 is arranged at the lower side of the winding station, a winding auxiliary component 940 is arranged at the upper side of the winding station, and the winding auxiliary component 940 comprises a wire clamping rod and a wire shearing embedded ring which are arranged corresponding to each motor rotor 110 through a winding upper side base plate 941; the synchronous feeding assembly 500 is used for transferring the motor rotor 110 among the automatic discharging assembly 400, the moving platform assembly 600 and the receiving and transferring assembly 700; an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve group 120 are arranged in the main frame 100, wherein the industrial personal computer, the PLC, the electromagnetic valve group 120, the automatic discharging assembly 400, the mobile platform assembly 600, the receiving and transferring assembly 700, the synchronous feeding assembly 500 and the automatic winding unit 900 are in interactive connection.
Optionally, the automatic winding machine set is covered with a protective cover body 1100, the protective cover body 1100 extends and is fixed with a control panel 1000, and the control panel 1000 is connected with an industrial personal computer.
As shown in fig. 10-12, the loading and carrying assembly 300 is disposed at one end of the loading and conveying assembly 200 close to the main frame 100, the loading and carrying assembly 300 includes a loading and carrying mounting seat 310, a carrying traverse base plate 330 mounted at the upper end of the loading and carrying mounting seat 310, and a traverse platen 360, a traverse guide pair 350 is disposed on the carrying traverse base plate 330, a first synchronous belt set 340 is disposed on the parallel traverse guide pair 350, a traverse motor 390 is disposed at one end of the carrying traverse base plate 330, the traverse motor 390 drives the first synchronous belt set 340 through a second synchronous belt set 380, and the synchronous belts of the first synchronous belt set 340 are connected with the traverse platen 360 through a traverse connecting plate 370; the horizontal moving platen 360 is provided with a vertical moving platen 3110 and a vertical moving cylinder 3130, the vertical moving platen 3110 is mounted on the horizontal moving platen 360 through a vertical moving guide rail pair 3120, the vertical moving cylinder 3130 drives the vertical moving platen 3110 to move up and down, a rotating mounting seat 3140 is arranged on the vertical moving platen 3110, a clamping jaw driving cylinder 3150 is arranged on the rotating mounting seat 3140, and the tail end of the clamping jaw driving cylinder 3150 is provided with a carrying clamping jaw 3160. When the automatic material loading device is used, the traverse motor 390 drives the traverse table plate 360 to reciprocate between the tail end of the material loading conveying assembly 200 and a material loading station of the automatic material loading assembly 400 on the main frame 100, the vertical moving table plate 3110 is moved up and down through the vertical moving cylinder 3130, the pneumatic 90-degree rotating mounting seat 3140 drives the clamping jaw driving cylinder 3150 and the carrying clamping jaw 3160 to rotate downwards by 90 degrees on the material loading conveying assembly 200, so that the carrying clamping jaw 3160 clamps one axial end of the motor rotor 110, when the material loading station is reached, the rotating mounting seat 3140 rotates 90 degrees in the reverse direction, the shaft of the motor rotor 110 is switched to be vertically downward, the motor rotor 110 is vertically placed on the material loading clamp 450, and the automatic material loading are realized through the cyclic reciprocation.
Optionally, a shield 3100 is provided corresponding to the traverse motor 390 and the second timing belt 380.
Optionally, the loading and carrying mount 310 is mounted on the main frame 100 or the feeder frame 210, and a positioning adjustment rod 320 is disposed between the loading and carrying mount 310 and the main frame 100 or the feeder frame 210 for adjusting a mounting position of the loading and carrying mount 310.
Optionally, a follow-up wire groove 3170 is arranged on one side of the carrying traverse seat plate 330, and the connection between the cylinder and the motor and the industrial personal computer is realized through the follow-up wire groove 31700.
As shown in fig. 7-9, the feeding conveying assembly 200 includes a feeding frame 210, a feeding first side mounting plate 240 and a feeding second side mounting plate 250 disposed on the feeding frame 210, wherein a feeding conveying chain 220 is respectively mounted on the inner sides of the feeding first side mounting plate 240 and the feeding second side mounting plate 250 through a set of feeding conveying chain wheels 260, and a set of feeding conveying chains 220 is disposed in parallel and close to each other, and a plurality of sets of feeding chevron-shaped seats 230 are correspondingly and uniformly disposed; one end of the feeding frame 210 is further provided with a feeding driving motor 270, and the feeding driving motor 270 drives the feeding conveying chain 220 to move in the same direction through a feeding speed reducer 280.
The feeding first side mounting plate 240 and the feeding second side mounting plate 250 are respectively mounted on a feeding adjustable support base 2100 on the feeding rack 210 through at least one group of feeding adjustable support shafts 2110, a feeding adjusting rod 2120 is arranged in parallel corresponding to the feeding adjustable support shafts 2110, two ends of the feeding adjustable support shafts 2110 are respectively provided with a feeding locking block 2130, and the feeding speed reducer 280 is connected with a feeding conveying sprocket 260 at one end through a feeding driving sliding shaft 290. Through the structure, the adjustment of the distance between the feeding first side mounting plate 240 and the feeding second side mounting plate 250 can be realized, so that the distance between the feeding conveying chains 220 is correspondingly adjusted, and the automatic conveying of the motor rotors 110 with different specifications is adapted.
Optionally, at least one feeding and taking support rod 2160 is disposed below the feeding and conveying chain 220, the feeding and taking support rod 2160 is mounted on the feeding rack 210 through a feeding and taking mounting seat 2140, and the feeding and taking support rod 2160 is driven by a feeding and taking air cylinder 2150 to move up and down in the vertical direction, so as to eject the motor rotor 110 from the feeding and conveying assembly 200.
As shown in fig. 13-17, the automatic discharge assembly 400 includes a discharge substrate 410, a circular feeding mechanism 420 and a discharge positioning mechanism 430 disposed on the discharge substrate 410; the circular feeding mechanism 420 comprises at least one group of slideways 421 arranged on the discharging substrate 410, isolation plates 422 are arranged between the slideways 421, a plurality of sliding plate plates 423 used for installing the loading clamps 450 are arranged in the slideways 421, a first pushing cylinder 424 is arranged on one side of the outer slideways 421 in parallel, and the first pushing cylinder 424 drives the sliding plate plates 423 to move in the length direction of the slideways through a first pushing block 425; a second pushing cylinder 426 is arranged at one end, close to the feeding conveying assembly 200, of the outer side slide way 421, the second pushing cylinder 426 is perpendicular to the length direction of the slide way 421, a feeding station is correspondingly arranged, and a slide plate 423 of the feeding station is pushed to the inner side slide way 421; a third pushing cylinder 427 parallel to the length direction is arranged at one end of the slide 421 at the inner side, and a slide plate 423 entering the feeding station drives a third pushing block 428 to move through the third pushing cylinder 427; a fourth pushing cylinder 429 and a fourth pushing block 4210 which are perpendicular to the length direction of the rail are arranged at the other end of the rail 421 at the inner side, the sliding seat plate 423 is transferred to the rail 421 at the outer side by the fourth pushing block 4210, and the sliding seat plate 423 circularly moves between the rail 421 at the outer side and the rail 421 at the inner side;
the discharge positioning mechanism 430 comprises a longitudinal discharge seat plate 432 arranged on one side of the inner rail 421, the longitudinal discharge seat plate 432 is mounted on the discharge substrate 410 through a longitudinal discharge guide rail pair 431, and the longitudinal discharge seat plate 432 is driven by a longitudinal discharge cylinder 433 to move vertically to the rail on the longitudinal discharge guide rail pair 431; a transverse discharge seat plate 435 is further arranged on the longitudinal discharge seat plate 432, the transverse discharge seat plate 435 is mounted on the longitudinal discharge seat plate 432 through a transverse discharge guide rail pair 434, a transverse discharge air cylinder 437 of the longitudinal discharge seat plate 432 is connected with the transverse discharge seat plate 435 through a transverse connecting plate 438, and the transverse discharge air cylinder 437 drives the transverse discharge seat plate 435 to transversely move in a way parallel to the transverse discharge guide rail pair 434; the transverse discharge seat plate 435 is provided with a plurality of positioning slots 436 uniformly distributed corresponding to the rail 421, and the positioning slots 436 are correspondingly matched with the slide seat plate 423.
During the use, slide plate 423 utilizes the propelling movement cylinder to realize cyclic movement on a set of slide 421, be provided with material loading anchor clamps 450 on slide plate 423, when slide plate 423 reached the material loading station, through material loading transport subassembly 300 with motor rotor 110 vertical insertion to material loading anchor clamps 450, then enter into inboard slide 421 from the track 421 in the outside, slide 421 in the inboard through vertical row material cylinder 433 and horizontal row material cylinder 437 cooperation reciprocating work for slide plate 423 enters into in proper order each location draw-in groove 436 on horizontal row material bedplate 435, thereby realize motor rotor 110's row material location.
Optionally, an isolation stop 4212 is disposed at an end of the isolation plate 422 corresponding to the fourth push block 4210, and the isolation stop 4212 is driven by an isolation cylinder 4211 to achieve isolation between the outer side and the inner side of the rail 421.
As shown in fig. 18 and 19, the automatic discharging assembly 400 further includes a detection adjusting mechanism 440, and the detection adjusting mechanism 440 is disposed at one end of the inner side rail 421 corresponding to the feeding station; the detection adjusting mechanism 440 comprises a detection adjusting mounting plate 441, the detection adjusting mounting plate 441 is provided with a longitudinal moving platform 442 through a longitudinal moving guide rail pair 443, one side of the longitudinal moving platform 442 is provided with a longitudinal driving cylinder 444, the rear end of the longitudinal moving platform 442 is provided with a longitudinal motor 445, and the longitudinal motor 445 is connected with the longitudinal moving platform 442 through a screw rod driving pair 446; the longitudinal moving platform 442 is provided with a clamping cylinder 448 through an adjusting seat plate 447, the output end of the clamping cylinder 448 is correspondingly provided with an adjusting clamping jaw 449, the longitudinal moving platform 442 is provided with a detection cylinder 4413 through a vertical support 4412, and the detection cylinder 4413 drives a detection probe 4414 which is vertically arranged; the detecting probe 4414 is arranged right above the adjusting clamping jaw 449, and the distance between the detecting probe 4414 and the adjusting clamping jaw 449 corresponds to the height of the motor rotor 110 on the loading clamp 450.
Wherein, an adjusting shifting block 4411 is arranged in the adjusting clamping jaw 449, and an adjusting cylinder 4410 is arranged corresponding to the adjusting shifting block 4411; a vertical adjusting rod 4417 is arranged on the adjusting clamping jaw 449 corresponding to the rail bottom plate, the vertical adjusting rod 4417 corresponds to a through hole in the slide plate 423, the vertical adjusting rod 4417 is driven by a vertical adjusting cylinder 4415, and the vertical adjusting cylinder 4415 is mounted on the lower side of the discharging substrate 410 by a vertical guide rod bracket 4416.
During the use, after slide plate 423 drove material loading anchor clamps 450 and receives motor rotor 110 at the material loading station, be provided with locating piece 451 in material loading anchor clamps 450, motor rotor 110 corresponds the cooperation with locating piece 451, ensures that motor rotor 110 keeps the direction unanimous, is convenient for realize automatic wire winding. When the sliding seat plate 423 is pushed to one end of the inner side rail 421 from the loading station, the sliding seat plate enters a detection and adjustment station, whether the height of the motor rotor 110 on the loading fixture 450 is correct is detected through the detection probe 4414, otherwise, the motor rotor 110 slightly moves and rotates up and down in the loading fixture 450 by adjusting the shifting block 4411 and the vertical adjusting rod 4417, the position of the motor rotor 110 on the loading fixture 450 is correct, and then the motor rotor enters the positioning clamping groove 436.
As shown in fig. 20, 21 and 22, the synchronous feeding assembly 500 includes a synchronous feeding frame 510, a left clamping and feeding mechanism 590 and a right clamping and feeding mechanism 5100 which are arranged on the main frame 100, a first feeding guide rail pair 530 and a second feeding guide rail pair 560 are correspondingly arranged in parallel on the upper portion of the synchronous feeding frame 510, a first feeding synchronous belt group 520 and a second feeding synchronous belt group 550 are respectively arranged on one sides of the first feeding guide rail pair 530 and the second feeding guide rail pair 560, a feeding motor 570 is further arranged on one side of the synchronous feeding rack 510, the feeding motor 570 is connected with the first feeding synchronous belt group 520, the first feeding synchronous belt group 520 drives the second feeding synchronous belt group 550 through a transmission shaft 540, and the first feeding synchronous belt group 520 and the second feeding synchronous belt group 550 drive a feeding moving seat 580 to reciprocate left and right between the first feeding guide rail pair 530 and the second feeding guide rail pair 560; the left clamping and feeding mechanism 590 and the right clamping and feeding mechanism 5100 are respectively installed on the left and right sides of the feeding moving seat 580.
The left clamping and feeding mechanism 590 comprises a left vertical moving seat plate 595, a left clamping seat plate 599 and a plurality of left vertical clamping jaws 5912, the left vertical moving seat plate 595 is mounted on a left adjusting seat plate 593 through a left vertical guide rail pair 594, a left vertical motor 596 is arranged on the left vertical moving seat plate 595, the left vertical motor 596 is connected with a left driving screw rod pair 598 through a left synchronous belt set 597, and the left driving screw rod pair 598 drives the left vertical moving seat plate 595 to move up and down on the left vertical guide rail pair 594; a plurality of left side vertical clamping jaw 5912 install the lower extreme at left side vertical movement bedplate 595 through a left side centre gripping bedplate 599, and each left side vertical clamping jaw 5912 is connected at left side centre gripping cylinder 5911's output, and left side vertical clamping jaw 5912 is with automatic discharge assembly 400's positioning card groove 436 one-to-one.
Optionally, the left adjusting seat plate 593 is installed on the left side of the feeding moving seat 580 through a left adjusting guide rail pair 591, and the left adjusting seat plate 593 is provided with a left adjusting rod 592 in the horizontal direction.
Optionally, a left protective cover 5910 is covered on the left vertical motor 596, the left synchronous belt set 597 and the left driving screw pair 598.
The right clamping and feeding mechanism 5100 comprises a right vertical moving base plate 5105, a right clamping base plate 51011 and a plurality of right horizontal clamping jaws 51014, the right vertical moving base plate 5105 is mounted on a right adjusting base plate 5103 through a right vertical guide rail pair 5104, a right vertical motor 5106 is arranged on the right vertical moving base plate 5105, the right vertical motor 5106 is connected with a right driving screw rod pair 5108 through a right synchronous belt group 5107, and the right driving screw rod pair 5108 drives the right vertical moving base plate 5105 to move up and down on the right vertical guide rail pair 5104; a plurality of right horizontal clamping jaws 51014 are mounted on a right clamping base plate 51011, the right clamping base plate 51011 is mounted at the lower end of a right vertical moving base plate 5105 through a turning shaft 51010, the turning shaft 51010 is connected with a turning driving cylinder 5109, each right horizontal clamping jaw 51014 is connected with the output end of a right clamping cylinder 51013, and the right horizontal clamping jaws 51014 correspond to the moving mounting base 640 of the moving platform assembly 600 one by one.
Optionally, the right adjusting base plate 5103 is mounted on the right side of the feeding moving base 580 through a right adjusting guide rail pair 5101, and the right adjusting base plate 5103 is provided with a right adjusting rod 5102 in the horizontal direction.
Optionally, a right protective cover 51012 is covered on the right vertical motor 5106, the right synchronous belt group 5107 and the right driving screw pair 5108.
When the clamping device is used, the left vertical clamping jaw 5912 vertically clamps the motor rotor 110 from the feeding clamp 450 on the positioning clamping groove 436, the feeding moving seat 580 longitudinally moves to the position above the moving installation seat 640 of the moving platform assembly 600, the motor rotor 110 is inserted into the moving installation seat 640, the moving platform assembly 600 transfers the motor rotor 110 to a winding station for winding and then resetting, at the moment, the sliding seat plate 423 circularly reciprocates, the feeding of the motor rotor 110 is continuously carried out, the platform assembly at one end resets after winding is completed, the overturning driving cylinder 5109 extends out, the right horizontal clamping jaw 51014 vertically clamps the motor rotor 110, the overturning driving cylinder 5109 contracts, the right horizontal clamping jaw 51014 drives the motor rotor 11090-degree to overturn, the motor rotor 110 is horizontally placed on the receiving assembly 700, the left vertical clamping jaw 5912 and the right horizontal clamping jaw 51014 synchronously work, and synchronous feeding is guaranteed.
As shown in fig. 5 and 6, the moving platform assembly 600 includes a moving platen 610, the moving platen 610 is mounted on the main frame 100 through a moving guide rail pair 620, the moving platen 610 is driven by a moving cylinder 630 to reciprocate on the moving guide rail pair 620, a plurality of moving mounting seats 640 are respectively provided on the moving platen 610 corresponding to the positioning slots 436, and the moving mounting seats 640 are used for plugging the motor rotor 110; the movable platen 610 reaches the winding station, and a platen limit switch 650 is arranged at one end of the winding station corresponding to the movable platen 610.
As shown in fig. 23 and 24, the material receiving moving assembly 700 includes a material receiving transferring bracket 710, a first material receiving plate 720 and a second material receiving plate 730 mounted on one side of the moving platform assembly 600 in parallel by the material receiving transferring bracket 710, a plurality of sets of V-shaped grooves 740 are correspondingly disposed on the first material receiving plate 720 and the second material receiving plate 730, a material receiving transferring plate 750 is disposed between the first material receiving plate 720 and the second material receiving plate 730, a plurality of V-shaped transferring seats 760 are disposed on the material receiving transferring plate 750, the material receiving transferring plate 750 is mounted on a transferring horizontal base plate 7100 by a transferring horizontal guide rail pair 7110, and the material receiving transferring plate 750 is driven by a transferring horizontal cylinder 7120 to traverse the transferring horizontal guide rail pair 7110; a transfer vertical cylinder 780 and a transfer vertical guide 790 are arranged below the transfer horizontal seat plate 7100, and the transfer vertical cylinder 780 and the transfer vertical guide 790 are fixed on the main frame 100 through a transfer mounting plate 770.
Optionally, the distance between the first material receiving plate 720 and the second material receiving plate 730 is adjustable to adapt to the motor rotors 110 with different specifications, the distance between the V-shaped grooves 740 corresponds to the distance between the V-shaped transfer seats 760, the material receiving transfer plate 750 is used for continuously transferring the wound motor rotors 110 to the outer ends of the first material receiving plate 720 and the second material receiving plate 730, the outer ends of the first material receiving plate 720 and the second material receiving plate 730 are correspondingly set as blanking stations, and the motor rotors 110 fall into the blanking transfer assembly 800 at the blanking stations.
As shown in fig. 25 and 26, the blanking conveying assembly 800 includes a blanking frame 810, a blanking first side mounting plate 820 and a blanking second side mounting plate arranged on the blanking frame 810, and a blanking conveying chain (not shown) is respectively arranged at the inner sides of the blanking first side mounting plate 820 and the blanking second side mounting plate 830 through a set of blanking conveying chain wheels 840, and the set of blanking conveying chains are arranged in parallel and close to each other, and a plurality of sets of blanking mountain-shaped seats are correspondingly and uniformly arranged; one end of the blanking frame 810 is further provided with a blanking driving motor 850, and the blanking driving motor 850 drives the blanking conveying chain to move in the same direction through a blanking speed reducer 860.
The first blanking side mounting plate 820 and the second blanking side mounting plate 830 are respectively mounted on a blanking adjustable support seat 880 on the blanking rack 810 through at least one group of blanking adjustable support shafts 890, a blanking adjusting rod 8100 is arranged in parallel corresponding to the blanking adjustable support shafts 890, two ends of each blanking adjustable support shaft 890 are respectively provided with a blanking locking block 8110, and the blanking speed reducer 860 is connected with a blanking conveying sprocket 840 at one end through a blanking driving sliding shaft 870. Through the structure, the adjustment of the distance between the first blanking side mounting plate 720 and the second blanking side mounting plate 730 can be realized, so that the corresponding adjustment of the distance between the blanking conveying chains is realized, and the automatic conveying of the motor rotors 110 with different specifications is adapted.
Optionally, a discharging and taking rack 8120 is arranged on one side of the discharging rack 810 close to the main rack, a discharging and taking support rod 8130 is arranged on the discharging and taking rack 8120 corresponding to a discharging station, the discharging and taking support rod 8130 is driven by a discharging and taking air cylinder 8140 to move up and down on a vertically arranged discharging and taking guide rod 8150, and a discharging and taking adjusting seat 8160 is further arranged at the lower end of the discharging and taking support rod 8130.
As shown in fig. 27-30, the left fly fork assembly 910 includes a left fly fork support 911, the left fly fork support 911 is mounted on the main frame 100 on the left side of the winding station through a left adjustment guide rail pair 914, a left wire alignment speed reducer 912 is disposed corresponding to the left fly fork support 911, and the left wire alignment speed reducer 912 drives the left fly fork support 911 to move laterally through a left driving screw pair 913; the left fly fork support 911 is provided with a left fly fork 918 corresponding to each motor rotor 110, the left fly forks 918 are connected with a left rotation servo motor 915 through a left fly fork synchronous belt group 916, a left positioning clamping block 9110 is arranged corresponding to the working end of the left fly fork 918, and a left protective head 919 is arranged behind the left positioning clamping block 9110;
the right flying fork assembly 920 comprises a right flying fork support 921, the right flying fork support 921 is mounted on the main frame 100 on the right side of the winding station through a right adjusting guide rail pair 924, a right wire arranging speed reducer 922 is arranged corresponding to the right flying fork support 921, and the right wire arranging speed reducer 922 drives the right flying fork support 921 to move transversely through a right driving screw pair 923; correspond each on the right side fly fork support 921 electric motor rotor 110 is provided with right fly fork 928 respectively, and is a plurality of right fly fork 928 is connected with right-hand rotation servo motor 925 through a right fly fork synchronous belt group 926, corresponds right fly fork 928 working end is provided with right side location clamp splice 9210 be provided with right side head 929 behind the right side location clamp splice 9210.
Optionally, a left fly fork protection cover 917 and a right fly fork protection cover 927 are respectively covered on the left fly fork synchronization belt group 916 and the right fly fork synchronization belt group 926 to protect the synchronization belt and the synchronization belt group.
Specifically, wire winding upside bedplate 941 both ends are provided with vertical support plate 950 respectively, be provided with the vertical drive cylinder 942 of bedplate on the vertical support plate 950 respectively, the vertical drive cylinder 942 of bedplate connects through the vice 943 of the vertical guide rail of bedplate wire winding upside bedplate 941, wire winding upside bedplate 941 corresponds each the motor rotor 110 symmetry slope is provided with first press from both sides line pole 944 and second press from both sides line pole 946 be provided with trimming and inlay the wire ring 948 directly over the motor rotor 110, first press from both sides line pole 945 is connected to first press from both sides line pole 944, a second press from both sides line pole 946 connects a second press from both sides line cylinder 947, trimming inlays the wire ring 948 and reciprocates through the drive of a trimming and inlays the line synchro-band group 9410 through a trimming motor 979.
Optionally, a plurality of the first wire clamping rods 944 are connected to a first adjusting frame 9411, one end of the first adjusting frame 9411 is provided with a first longitudinal adjusting cylinder 9412, the first adjusting frame 9411 is mounted on one side of the wire winding upper side base plate 941 through a first adjusting frame guide rail pair 9413, and the wire winding upper side base plate 941 is provided with a first transverse adjusting cylinder 9414 corresponding to the first adjusting frame 9411; a plurality of the second wire clamping rods 946 are all connected to the second adjusting frame 9415, the second adjusting frame 9415 one end is provided with the second longitudinal adjusting cylinder 9416, the second adjusting frame 9415 is installed through a second adjusting frame guide rail pair 9417 on the other side of the wire winding upper side base plate 941, the wire winding upper side base plate 941 corresponds the second adjusting frame 9415 is provided with the second transverse adjusting cylinder 9418.
Specifically, the workpiece rotation assembly 930 includes a rotation mounting bracket 931 fixed to the lower side of the movable platen 610 and moving synchronously with the movable platen 610, a rotation lifting shaft 933 is connected to the rotation mounting bracket 931 corresponding to each movable mounting base 640, a workpiece lifting cylinder 932 is connected to the lower end of the rotation lifting shaft 933, and a plurality of the rotation lifting shafts 933 are connected to a workpiece rotation motor 934 through a workpiece rotation synchronization belt set 935.
As shown in fig. 31, the edges of the main frame 100 outside the left fly fork assembly 910 and the right fly fork assembly 920 are respectively provided with a thread clamping moving assembly 960, the thread clamping moving assembly 960 includes a thread clamping moving frame 961, the thread clamping moving frame 961 is mounted on the edge of the main frame 100 through a set of thread clamping moving guide rail pairs 962, the main frame 100 is provided with a thread clamping moving cylinder 963, and the thread clamping moving cylinder 963 drives the thread clamping moving frame 961 to reciprocate in the thread feeding direction of the left fly fork assembly 910 and the right fly fork assembly 920; a wire guide rod 964 is respectively arranged on the wire clamping moving rack 961 corresponding to each of the left fly fork assembly 910 and the right fly fork assembly 920, a wire guide wheel 965 is arranged at the upper end of the wire guide rod 964, a first slide bar 966 and a second slide bar 967 are provided on an upper side of the thread tension moving frame 961, a left wire clamping block 969 and a right wire clamping block 9610 are respectively disposed on the first sliding bar 966 and the second sliding bar 967 corresponding to each wire guide wheel 965, a wire clamping seat 9611 is arranged between the left wire clamping block 969 and the right wire clamping block 9610, the left wire clamping block 969 and the right wire clamping block 9610 in the same group are fixedly connected with the first sliding rod 966 and the second sliding rod 967 respectively, one ends of the first slide bar 966 and the second slide bar 967 are provided with a slide bar moving cylinder 968, the sliding rod moving cylinder 968 drives the first sliding rod 966 and the second sliding rod 967 to drive the left wire clamping block 969 and the right wire clamping block 9610 to open and close.
Specifically, when the left fly fork assembly 910 and the right fly fork assembly 920 are used for winding, a copper wire is continuously pulled from the wire roller 1220, and because the copper wire has a certain tension, the left fly fork assembly 910 and the right fly fork assembly 920 are easy to break when the left fly fork assembly 910 and the right fly fork assembly 920 are rapidly operated, so that normal production is not facilitated, the wire clamping moving cylinder 963 is used for pushing out the wire clamping moving cylinder 963 before the left fly fork assembly 910 and the right fly fork assembly 920 pull the wire, at this time, the left wire clamping block 969 and the right wire clamping block 9610 are not closed, when the wire cutting and pulling process is performed, the slide rod moving cylinder 968 drives the first slide rod 966 and the second slide rod 967 to drive the left wire clamping block 969 and the right wire clamping block 9610 to relatively move and close to clamp the copper wire, the wire clamping moving cylinder 963 is reset, so that a copper wire with a loose end is formed between the wire clamping seat 9611 and the left fly fork assembly 910 and the right fly fork assembly 920, after the process of cutting the pulling wire is finished, the wire clamping moving assembly 960 is reset and circulates in a reciprocating way.
As shown in fig. 1 and 32-34, a wire arranging frame assembly 1200 is respectively disposed at two sides of the main frame 100 corresponding to the automatic winding unit 900, the wire arranging frame assembly 1200 includes a wire arranging seat plate 1210 and a wire arranging frame 1230, a plurality of wire rollers 1220 are disposed on the wire arranging seat plate 1210, a wire arranging mechanism 1240 is disposed on the wire arranging frame 1230 corresponding to each wire roller 1220, and the enameled wires in the wire rollers 1220 enter each set of flyers after being subjected to tension adjustment by the wire arranging mechanism 1230. The lower end of the whole line seat plate 1210 is also provided with a universal wheel 1250.
By adopting the technical scheme, the multi-station automatic motor winding machine provided by the embodiment of the invention has the advantages that the feeding conveying assembly and the discharging conveying assembly can be integrated on the automatic motor rotor assembly production line, the feeding conveying assembly is arranged between the feeding conveying assembly and the discharging conveying assembly, the motor rotor is automatically conveyed to the automatic discharging assembly, the automatic discharging assembly can be provided with a plurality of stations, the motor rotor on the stations can be positioned and arranged at one time, the motor rotor is clamped and conveyed to the moving platform assembly, the moving platform is reset after the winding is completed at the winding station, the motor rotor is clamped to the receiving conveying assembly, the discharging conveying assembly or the discharging material taking mechanism enters the discharging conveying assembly through the discharging station of the receiving moving assembly, and the feeding assembly, the moving platform assembly and the receiving conveying assembly are ensured through the synchronous feeding assembly, Arrange material, wire winding, unloading and go on in succession uninterruptedly, owing to set up a plurality of positioning channel groove, can carry out the wire winding process by a plurality of electric motor rotor in step moreover, promoted production efficiency.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.

Claims (10)

1. A multi-station motor automatic winding machine is characterized by comprising a main frame, a feeding conveying assembly, a discharging conveying assembly and an automatic winding machine set, wherein a moving platform assembly is arranged on the main frame, an automatic discharging assembly and a receiving conveying assembly are respectively arranged on two sides of the moving platform assembly, a synchronous feeding assembly is arranged above the automatic discharging assembly, the moving platform assembly and the receiving conveying assembly, a motor rotor of the feeding conveying assembly is conveyed to the automatic discharging assembly through a feeding conveying assembly, the motor rotor is input to a winding station of the main frame by the moving platform assembly, the automatic winding machine set comprises a left flying fork assembly and a right flying fork assembly which are arranged on the left side and the right side of the winding station, a workpiece rotating assembly is arranged on the lower side of the winding station, and a winding auxiliary assembly is arranged on the upper side of the winding station, the winding auxiliary assembly comprises a wire clamping rod and a wire shearing embedded ring which are arranged corresponding to each motor rotor through a winding upper side seat plate; the synchronous feeding assembly is used for transferring the motor rotor among the automatic discharging assembly, the moving platform assembly and the receiving and transferring assembly; the automatic material conveying device is characterized in that an industrial personal computer, a PLC (programmable logic controller) and an electromagnetic valve bank are arranged in the main rack, the industrial personal computer, the PLC and the electromagnetic valve bank are used for automatically discharging a material assembly, a mobile platform assembly is used for receiving materials and transferring the material assembly, and a synchronous material conveying assembly and an automatic winding machine set are connected with each other.
2. The multi-station motor automatic winding machine according to claim 1, wherein the feeding conveying assembly comprises a feeding rack, a feeding first side mounting plate and a feeding second side mounting plate which are arranged on the feeding rack, feeding conveying chains are respectively arranged on the inner sides of the feeding first side mounting plate and the feeding second side mounting plate through a group of feeding conveying chain wheels, the feeding conveying chains are arranged in parallel and close to each other, and a plurality of groups of feeding mountain-shaped seats are correspondingly and uniformly arranged; a feeding driving motor is further arranged at one end of the feeding frame and drives the feeding conveying chains to move in the same direction through a feeding speed reducer;
the blanking conveying assembly comprises a blanking rack, a blanking first side mounting plate and a blanking second side mounting plate, wherein the blanking first side mounting plate and the blanking second side mounting plate are arranged on the blanking rack; and one end of the blanking rack is also provided with a blanking driving motor, and the blanking driving motor drives the blanking conveying chain to move in the same direction through a blanking speed reducer.
3. A multi-station motor automatic winding machine as claimed in claim 1, wherein the loading and carrying assembly is arranged at one end of the loading and conveying assembly close to the main frame, the loading and carrying assembly comprises a loading and carrying mounting seat, a carrying traverse base plate and a traverse platen, the carrying traverse base plate is mounted at the upper end of the loading and carrying mounting seat, a traverse guide rail pair is arranged on the carrying traverse base plate, a first synchronous belt group is arranged in parallel with the traverse guide rail pair, a traverse motor is arranged at one end of the carrying traverse base plate, the traverse motor drives the first synchronous belt group through a second synchronous belt group, and a synchronous belt of the first synchronous belt group is connected with the traverse platen through a traverse connecting plate; the device comprises a transverse moving platen, a vertical moving platen and a vertical moving cylinder, wherein the vertical moving platen is installed on the transverse moving platen through a vertical moving guide rail pair, the vertical moving cylinder drives the vertical moving platen to move up and down, a rotating installation seat is arranged on the vertical moving platen, a clamping jaw driving cylinder is arranged on the rotating installation seat, and a carrying clamping jaw is arranged at the tail end of the clamping jaw driving cylinder.
4. The multi-station motor automatic winding machine according to claim 1, wherein the automatic discharging assembly comprises a discharging substrate, a circulating feeding mechanism and a discharging positioning mechanism which are arranged on the discharging substrate; the circulating feeding mechanism comprises at least one group of slideways arranged on the discharging base plate, partition plates are arranged between the slideways, a plurality of sliding seat plates used for installing a feeding clamp are arranged in the slideways, a first pushing cylinder is arranged on one side of the slideway on the outer side in parallel, and the first pushing cylinder drives the sliding seat plates to move in the length direction of the slideways through a first pushing block; a second pushing cylinder is arranged at one end, close to the feeding conveying assembly, of the outer side slide way, is perpendicular to the length direction of the slide way, is correspondingly provided with a feeding station, and pushes the slide seat plate of the feeding station to the inner side slide way; a third pushing cylinder parallel to the length direction is arranged at one end of the slide way on the inner side, and the slide seat plate entering the feeding station drives a third pushing block to move through the third pushing cylinder; a fourth pushing cylinder and a fourth pushing block which are perpendicular to the length direction of the track are arranged at the other end of the track on the inner side, the fourth pushing block is used for moving the slide plate to the track on the outer side, and the slide plate circularly moves between the tracks on the outer side and the inner side;
the discharge positioning mechanism comprises a longitudinal discharge seat plate arranged on one side of the track on the inner side, the longitudinal discharge seat plate is arranged on the discharge base plate through a longitudinal discharge guide rail pair, and the longitudinal discharge seat plate is driven by a longitudinal discharge air cylinder to move on the longitudinal discharge guide rail pair vertically to the track; the longitudinal discharging seat plate is also provided with a transverse discharging seat plate, the transverse discharging seat plate is arranged on the longitudinal discharging seat plate through a transverse discharging guide rail pair, a transverse discharging cylinder of the longitudinal discharging seat plate is connected with the transverse discharging seat plate through a transverse connecting plate, and the transverse discharging cylinder drives the transverse discharging seat plate to transversely move on a parallel track of the transverse discharging guide rail pair; the transverse discharging base plate is provided with a plurality of positioning clamping grooves which are uniformly distributed corresponding to the rails, and the positioning clamping grooves are correspondingly matched with the sliding base plate.
5. The multi-station motor automatic winding machine according to claim 4, wherein the automatic discharging assembly further comprises a detection adjusting mechanism, and the detection adjusting mechanism is arranged at one end of the inner side rail corresponding to the feeding station; the detection adjusting mechanism comprises a detection adjusting mounting plate, the detection adjusting mounting plate is provided with a longitudinal moving platform through a longitudinal moving guide rail pair, one side of the longitudinal moving platform is provided with a longitudinal driving cylinder, the rear end of the longitudinal moving platform is provided with a longitudinal motor, and the longitudinal motor is connected with the longitudinal moving platform through a lead screw driving pair; the vertical moving table is provided with a detection cylinder through a vertical bracket, and the detection cylinder drives a vertically arranged detection probe; the detection probe is arranged right above the adjusting clamping jaw, and the distance between the detection probe and the adjusting clamping jaw corresponds to the height of the motor rotor on the feeding clamp.
6. The multi-station motor automatic winding machine according to claim 1, wherein the synchronous feeding assembly comprises a synchronous feeding frame, a left clamping and feeding mechanism and a right clamping and feeding mechanism which are arranged on the main frame, the upper part of the synchronous feeding rack is provided with a first feeding guide rail pair and a second feeding guide rail pair in parallel and correspondingly, a first feeding synchronous belt group and a second feeding synchronous belt group are respectively arranged on one side of the first feeding guide rail pair and one side of the second feeding guide rail pair, a feeding motor is arranged on one side of the synchronous feeding rack and is connected with the first feeding synchronous belt group, the first feeding synchronous belt group drives the second feeding synchronous belt group through a transmission shaft, and the first feeding synchronous belt group and the second feeding synchronous belt group drive a feeding moving seat to move left and right in a reciprocating manner between the first feeding guide rail pair and the second feeding guide rail pair; the left clamping and feeding mechanism and the right clamping and feeding mechanism are respectively arranged on the left side and the right side of the feeding moving seat.
7. The multi-station motor automatic winding machine according to claim 6, characterized in that the left clamping and feeding mechanism comprises a left vertical moving seat plate, a left clamping seat plate and a plurality of left vertical clamping jaws, the left vertical moving seat plate is mounted on a left adjusting seat plate through a left vertical guide rail pair, a left vertical motor is arranged on the left vertical moving seat plate, the left vertical motor is connected with a left driving screw rod pair through a left synchronous belt group, and the left driving screw rod pair drives the left vertical moving seat plate to move up and down on the left vertical guide rail pair; the left vertical clamping jaws are mounted at the lower end of the left vertical moving seat plate through a left clamping seat plate, each left vertical clamping jaw is connected to the output end of a left clamping cylinder, and the left vertical clamping jaws correspond to the positioning clamping grooves of the automatic discharging assembly one by one;
the right clamping and feeding mechanism comprises a right vertical moving seat plate, a right clamping seat plate and a plurality of right horizontal clamping jaws, the right vertical moving seat plate is mounted on a right adjusting seat plate through a right vertical guide rail pair, a right vertical motor is arranged on the right vertical moving seat plate, the right vertical motor is connected with a right driving screw rod pair through a right synchronous belt group, and the right driving screw rod pair drives the right vertical moving seat plate to move up and down on the right vertical guide rail pair; it is a plurality of right side horizontal clamping jaw installs on a right side centre gripping bedplate, right side centre gripping bedplate is installed through a trip shaft the lower extreme of the vertical removal bedplate in right side, a upset drive actuating cylinder is connected to the trip shaft, each the output at right side centre gripping cylinder is connected to right side horizontal clamping jaw, right side horizontal clamping jaw with the removal mount pad one-to-one of moving platform subassembly.
8. A multi-station motor automatic winding machine according to claim 1, characterized in that the left fly fork assembly comprises a left fly fork support, the left fly fork support is mounted on the main frame on the left side of the winding station through a left adjusting guide rail pair, a left wire trimming reducer is arranged corresponding to the left fly fork support, and the left wire trimming reducer drives the left fly fork support to move transversely through a left driving screw pair; the left fly fork support is provided with a left fly fork corresponding to each motor rotor, a plurality of left fly forks are connected with a left rotary servo motor through a left fly fork synchronous belt group, a left positioning clamping block is arranged corresponding to the working end of the left fly fork, and a left head protector is arranged behind the left positioning clamping block;
the right fly fork assembly comprises a right fly fork support, the right fly fork support is arranged on the main rack on the right side of the winding station through a right adjusting guide rail pair, a right wire trimming speed reducer is arranged corresponding to the right fly fork support, and the right wire trimming speed reducer drives the right fly fork support to transversely move through a right driving screw rod pair; the right fly fork support is provided with a right fly fork corresponding to each motor rotor, a plurality of right fly forks are connected with a right rotary servo motor through a right fly fork synchronous belt group, a right positioning clamping block is arranged corresponding to the working end of the right fly fork, and a right protective head is arranged behind the right positioning clamping block;
the two ends of the winding upper side seat plate are respectively provided with a vertical support plate, the vertical support plates are respectively provided with a seat plate vertical driving cylinder, the seat plate vertical driving cylinder is connected with the winding upper side seat plate through a seat plate vertical guide rail pair, the winding upper side seat plate is symmetrically and obliquely provided with a first wire clamping rod and a second wire clamping rod corresponding to each motor rotor, a wire cutting embedded wire ring is arranged right above the motor rotor, the first wire clamping rod is connected with the first wire clamping cylinder, the second wire clamping rod is connected with the second wire clamping cylinder, and the wire cutting embedded wire ring is driven to move up and down through a wire cutting embedded wire synchronous belt group by a wire cutting embedded wire motor;
the workpiece rotating assembly comprises a rotating mounting support which is fixed on the lower side of the movable platen and moves synchronously with the movable platen, a rotating lifting shaft is connected to the rotating mounting support corresponding to each movable mounting seat, the lower end of the rotating lifting shaft is connected with a workpiece lifting cylinder, and the rotating lifting shafts are connected with a workpiece rotating motor through a workpiece rotating synchronous belt group.
9. The multi-station motor automatic winding machine according to claim 1, wherein the edges of the main frame outside the left fly fork assembly and the right fly fork assembly are respectively provided with a wire clamping moving assembly, the wire clamping moving assembly comprises a wire clamping moving frame, the wire clamping moving frame is mounted on the edges of the main frame through a set of wire clamping moving guide rail pairs, a wire clamping moving cylinder is arranged on the main frame, and the wire clamping moving cylinder drives the wire clamping moving frame to reciprocate in the wire inlet direction of the left fly fork assembly and the right fly fork assembly; the wire clamping device is characterized in that a wire guide rod is arranged on the wire clamping moving rack corresponding to each left flying fork assembly and each right flying fork assembly respectively, a wire guide wheel is arranged at the upper end of the wire guide rod, a first slide rod and a second slide rod are arranged on the wire clamping moving rack, a left wire clamping block and a right wire clamping block are arranged on the first slide rod and the second slide rod corresponding to each wire guide wheel respectively, a wire clamping seat is arranged between the left wire clamping block and the right wire clamping block, the left wire clamping block and the right wire clamping block are fixedly connected with the first slide rod and the second slide rod respectively, a slide rod moving cylinder is arranged at one end of the first slide rod and one end of the second slide rod, and the slide rod moving cylinder drives the first slide rod and the second slide rod to drive the left wire clamping block and the right wire clamping block to open and close.
10. The multi-station motor automatic winding machine according to claim 1, wherein the moving platform assembly comprises a moving platen, the moving platen is mounted on the main frame through a moving guide rail pair, the moving platen is driven by a moving cylinder to reciprocate on the moving guide rail pair, a plurality of moving mounting seats are respectively arranged on the moving platen corresponding to the positioning clamping grooves, and the moving mounting seats are used for being inserted with a motor rotor; the movable platen reaches the winding station, and a platen limit switch is arranged at one end of the winding station, which corresponds to the movable platen;
the material receiving moving assembly comprises a material receiving transferring support, a first material receiving plate and a second material receiving plate are arranged on one side of the moving platform assembly in parallel through the material receiving transferring support, multiple groups of V-shaped grooves are correspondingly arranged on the first material receiving plate and the second material receiving plate, a material receiving transferring plate is arranged between the first material receiving plate and the second material receiving plate, multiple V-shaped transferring seats are arranged on the material receiving transferring plate, the material receiving transferring plate is arranged on a transferring horizontal seat plate through a transferring horizontal guide rail pair, and the material receiving transferring plate is driven to transversely reciprocate on the transferring horizontal guide rail pair through a transferring horizontal cylinder; a transferring vertical cylinder and a transferring vertical guide rod are arranged below the transferring horizontal seat plate, and the transferring vertical cylinder and the transferring vertical guide rod are fixed on the main frame through a transferring mounting plate.
CN201910280747.XA 2019-04-09 2019-04-09 Multi-station motor automatic winding machine Active CN110601469B (en)

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CN111669014A (en) * 2020-07-10 2020-09-15 揭阳市吉杯自动化设备有限公司 Station conversion control mechanism for winding of micromotor rotor
CN111776712A (en) * 2020-06-11 2020-10-16 佛山汇百盛激光科技有限公司 Automatic material distributing and feeding equipment
CN111874749A (en) * 2020-08-03 2020-11-03 岳西县长宁织绸有限责任公司 Silk roller material feeding system
CN112723006A (en) * 2020-12-25 2021-04-30 西北机器有限公司 Multifunctional take-up device
CN112928878A (en) * 2021-03-20 2021-06-08 苏州市帅睿自动化设备有限公司 Multi-station full-automatic rotor winding machine
CN112967886A (en) * 2021-02-07 2021-06-15 苏州德固机械有限公司 Full-automatic inductance crochet hook machine
CN114068175A (en) * 2021-12-14 2022-02-18 杭州腾宇光电有限公司 Runway coil winding device
CN114300258A (en) * 2021-12-08 2022-04-08 珠海市淏顺自动化设备有限公司 Novel automatic feeding coiling machine
CN115055761A (en) * 2022-07-08 2022-09-16 浙江钜丰科技有限公司 Automatic grinding device for cast aluminum rotor
CN116191793A (en) * 2023-04-24 2023-05-30 邦迪智能装备(河南)有限公司 Automatic coil wire bonding device for flat wire motor
CN116631774A (en) * 2023-05-12 2023-08-22 杭州飞拓智能设备有限公司 Vertical multi-station coil winding machine
CN116666103A (en) * 2023-06-27 2023-08-29 中山立为智能科技有限公司 Multi-platform automatic winding machine

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CN111776712A (en) * 2020-06-11 2020-10-16 佛山汇百盛激光科技有限公司 Automatic material distributing and feeding equipment
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CN112723006A (en) * 2020-12-25 2021-04-30 西北机器有限公司 Multifunctional take-up device
CN112967886A (en) * 2021-02-07 2021-06-15 苏州德固机械有限公司 Full-automatic inductance crochet hook machine
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CN112928878A (en) * 2021-03-20 2021-06-08 苏州市帅睿自动化设备有限公司 Multi-station full-automatic rotor winding machine
CN114300258A (en) * 2021-12-08 2022-04-08 珠海市淏顺自动化设备有限公司 Novel automatic feeding coiling machine
CN114068175A (en) * 2021-12-14 2022-02-18 杭州腾宇光电有限公司 Runway coil winding device
CN115055761A (en) * 2022-07-08 2022-09-16 浙江钜丰科技有限公司 Automatic grinding device for cast aluminum rotor
CN116191793A (en) * 2023-04-24 2023-05-30 邦迪智能装备(河南)有限公司 Automatic coil wire bonding device for flat wire motor
CN116191793B (en) * 2023-04-24 2023-06-30 邦迪智能装备(河南)有限公司 Automatic coil wire bonding device for flat wire motor
CN116631774A (en) * 2023-05-12 2023-08-22 杭州飞拓智能设备有限公司 Vertical multi-station coil winding machine
CN116631774B (en) * 2023-05-12 2024-02-06 杭州飞拓智能设备有限公司 Vertical multi-station coil winding machine
CN116666103A (en) * 2023-06-27 2023-08-29 中山立为智能科技有限公司 Multi-platform automatic winding machine
CN116666103B (en) * 2023-06-27 2024-02-27 中山立为智能科技有限公司 Multi-platform automatic winding machine

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