CN110587793B - Double-station roughening machine for track plate - Google Patents
Double-station roughening machine for track plate Download PDFInfo
- Publication number
- CN110587793B CN110587793B CN201910957212.1A CN201910957212A CN110587793B CN 110587793 B CN110587793 B CN 110587793B CN 201910957212 A CN201910957212 A CN 201910957212A CN 110587793 B CN110587793 B CN 110587793B
- Authority
- CN
- China
- Prior art keywords
- napping
- track
- roughening
- driving motor
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000007788 roughening Methods 0.000 title claims abstract description 114
- 239000000428 dust Substances 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0881—Using vibrating mechanisms, e.g. vibrating plates for ageing stones
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The double-station roughening machine for the track plate comprises a support frame, a truss beam and a roughening device; the support frame spans the track slab conveying line and comprises two support columns and a support cross rod, and the support cross rod is arranged between the two support columns; the truss cross beam is connected with a first guide rail on the support cross beam through a sliding block; the truss cross beam is provided with a second guide rail and a second driving motor, the second driving motor is connected with the second guide rail through a sliding block respectively, and the second driving motor is connected with the napping device. Through carrying two napping devices on the truss structure of napping machine, realize the duplex position napping operation to the track board, two support frames pass through first guide rail connection truss crossbeam, realize the motion of napping device along track board width direction, the truss crossbeam passes through the second guide rail connection second driving motor, realize the motion of napping device along track board length direction to guarantee that the napping device can remove the optional position of track board upper surface, and carry out low frequency vibration by the napping device and realize the napping operation.
Description
Technical Field
The application relates to the technical field of sleeper rail manufacturing, in particular to a track plate double-station napping machine.
Background
In the railway track construction process, after the track slab is paved, concrete is poured and fixed, in order to increase the contact area between the concrete and the track slab and improve the adhesion force between the track slab and a concrete interface, the track slab needs to be napped, namely a plurality of grooves are formed in the flat surface of the track slab, and the surface area of one side of the track slab is increased.
The traditional method of track slab roughening treatment mainly comprises two methods, one is to cut a plurality of grooves on the surface of the concrete by using a rotary cutter such as a cutting machine; and the other is that a high-pressure water gun is adopted for napping treatment, and a plurality of grooves are directly drawn on the track plate by utilizing ultrahigh-pressure water jet.
In the roughening method of the two traditional track boards, the rotary cutter and the high-pressure water gun are manually held, the construction reaction of roughening is large, the manual holding difficulty is large, in the roughening treatment process, the shaking problem inevitably exists, the surface roughening of the track boards is uneven, and the standardized industrial production is not facilitated.
Disclosure of Invention
The application provides a track plate double-station roughening machine for realizing standardized industrial production of track plate roughening treatment.
The double-station roughening machine for the track plate comprises a support frame, a truss beam and a roughening device;
the two support frames are arranged in parallel, the distance between the two support frames is larger than the length of the track board, the two support frames respectively comprise two support columns and a support cross rod, the two support columns are respectively arranged on two sides of the track board conveying line, and two ends of the support cross rod are respectively connected with the two support columns;
the support cross rod is provided with first guide rails, two ends of the truss cross rod are respectively connected with the two first guide rails through sliding blocks, and two ends of the truss cross rod are respectively provided with a first driving motor so as to drive the sliding blocks to move on the first guide rails;
the truss cross beam is also provided with a second guide rail and a second driving motor, the two second driving motors are respectively connected with the second guide rail through sliding blocks, and the second driving motor can move on the second guide rail;
the second driving motor is connected with the roughening device so as to drive the roughening device to move on the upper surface of the track plate.
Optionally, the roughening device comprises a shell, a connecting flange, a third driving motor and a roughening plate;
the shell is of a shell-shaped structure with an opening at the bottom, and the connecting flange is arranged at the top of the shell and is connected with the second driving motor; the third driving motor and the napping plate are positioned in the shell, and the third driving motor is connected with the shell and positioned right below the connecting flange; the third driving motor is connected with the upper plane of the napping plate through a cam mechanism so as to drive the napping plate to vibrate at low frequency.
Optionally, the napping device further comprises a napping needle, a flexible protective cover and a vibration reciprocating groove;
the napping needle is arranged on the lower plane of the napping plate, is a double-arc steel needle and extends out of the bottom opening of the shell; the flexible protection cover is arranged on the edge of the bottom opening of the shell; the vibration reciprocating groove is connected with the inner wall of the shell, and the napping plate is positioned in the vibration reciprocating groove.
Optionally, the napping device further comprises a dust removing port; the dust removal port is arranged at the top of the shell and is positioned at one side of the connecting flange.
Optionally, the device further comprises a die limiting device, wherein the limiting device is connected to the support column; the die limiting device comprises a limiting block and a limiting motor;
the limiting motor is connected with the supporting column; the limiting block is connected with the limiting motor to clamp the track plate die.
Optionally, the device further comprises a positioning sensor; the positioning sensor is connected with the supporting cross rod so as to detect the position of the track plate die.
Optionally, the device also comprises a control cabinet; the control cabinet is arranged on one side of the track board conveying line, and a power supply, an industrial personal computer and a motor driver are arranged in the control cabinet;
the power supply is connected with the industrial personal computer and the motor driver; the industrial personal computer is connected with the motor driver.
The double-station roughening machine for the track plate comprises a support frame, a truss beam and a roughening device; the two support frames are arranged in parallel, the distance between the two support frames is larger than the length of the track board, the two support frames respectively comprise two support columns and a support cross rod, the two support columns are respectively arranged on two sides of the track board conveying line, and two ends of the support cross rod are respectively connected with the two support columns; the support cross rod is provided with first guide rails, two ends of the truss cross rod are respectively connected with the two first guide rails through sliding blocks, and two ends of the truss cross rod are respectively provided with a first driving motor so as to drive the sliding blocks to move on the first guide rails; the truss cross beam is also provided with a second guide rail and a second driving motor, the two second driving motors are respectively connected with the second guide rail through sliding blocks, and the second driving motor can move on the second guide rail; the second driving motor is connected with the roughening device so as to drive the roughening device to move on the upper surface of the track plate.
The track slab conveying line is used for conveying track slab molds carrying the track slabs by arranging the truss structure of the napping machine above the track slab conveying line. The double-station roughening operation of the track plate is realized by carrying two roughening devices on a truss structure of the roughening machine, the two supporting frames are connected with the truss cross beam through the first guide rail, so that the roughening device moves along the width direction of the track plate, the truss cross beam is connected with the second driving motor through the second guide rail, the second driving motor is connected with the roughening device, the roughening device moves along the length direction of the track plate, and the roughening device can move to any position on the upper surface of the track plate, and is subjected to low-frequency vibration to realize the roughening operation.
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings that are needed in the embodiments will be briefly described below, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.
FIG. 1 is a schematic diagram of the overall structure of a track plate duplex napping machine;
FIG. 2 is a front view of the overall structure of a track plate duplex napping machine;
FIG. 3 is a top view of the overall structure of a track plate duplex napping machine;
fig. 4 is a schematic diagram of the overall structure of a roughening device of a track plate double-station roughening machine;
FIG. 5 is a schematic view of the internal structure of a roughening device of a track plate double-station roughening machine;
FIG. 6 is a top view of the overall structure of a roughening device of a track plate double-station roughening machine;
FIG. 7 is a schematic view in partial cross-section of a roughening apparatus for a track slab duplex roughening machine;
FIG. 8 is a schematic drawing of a napping needle structure of a track plate duplex napping machine;
FIG. 9 is a schematic diagram of a die limiting device of a track plate duplex napping machine;
illustration of:
the device comprises a 1-supporting frame, a 11-supporting column, a 13-first guide rail, a 12-supporting rod, a 2-truss cross beam, a 21-first driving motor, a 22-second guide rail, a 23-second driving motor, a 3-roughening device, a 31-shell, a 32-connecting flange, a 33-third driving motor, a 34-roughening plate, a 35-roughening needle, a 36-flexible protection cover, a 37-vibration reciprocating groove, a 38-dedusting port, a 4-die limiting device, a 41-limiting block, a 42-limiting motor, a 5-positioning sensor, a 6-control cabinet, a 61-power supply, a 62-industrial personal computer, a 63-motor driver, a 7-track plate conveying line, an 8-track plate and a 9-track plate die.
Detailed Description
Reference will now be made in detail to the embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The embodiments described in the examples below do not represent all embodiments consistent with the present application. Merely as examples of systems and methods consistent with some aspects of the present application as detailed in the claims.
Referring to fig. 1, an overall structure of a track plate double-station napping machine is shown.
Referring to fig. 2, a front view of the whole structure of the track plate double-station napping machine is shown.
Referring to fig. 3, a top view of the overall structure of the track plate double-station napping machine is shown.
The utility model provides a track slab duplex position napping machine, including support frame 1, truss crossbeam 2 and napping device 3.
The support frame 1 straddles the track board transfer chain 7, the quantity of support frame 1 is two, two support frame 1 parallel arrangement, and the interval is greater than the length of track board 8, includes two support columns 11 and support horizontal pole 12 respectively, two support columns 11 set up respectively in the both sides of track board transfer chain 7, two are connected respectively to the both ends of support horizontal pole 12 support column 11.
The support cross bar 12 is provided with a first guide rail 13, two ends of the truss cross bar 2 are respectively connected with the two first guide rails 13 through sliding blocks, and two ends of the truss cross bar 2 are respectively provided with a first driving motor 21 so as to drive the sliding blocks to move on the first guide rails 13.
The truss cross beam 2 is further provided with a second guide rail 22 and a second driving motor 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motor 23 can move on the second guide rail 22.
The second driving motor 23 is connected to the roughening device 3 to drive the roughening device 3 to move on the upper surface of the track plate 8.
In this embodiment, track slab duplex roughening machine is a special roughening machine of board-like ballastless track, through the track slab transfer chain 7 that will transport track slab 8 sets up in the below of roughening machine, then by two that the truss structure of roughening machine goes up the roughening operation is carried out on the track slab 8 surface that has not solidified yet, replaces artifical roughening operation, realizes standardized industrial production.
Further, the roughening machine comprises two supporting frames 1, wherein the two supporting frames 1 respectively span the track board conveying line 7, namely, two supporting columns 11 of the supporting frames 1 are respectively arranged on two sides of the track board conveying line 7, and the supporting cross bars 12 are carried on the two supporting columns 11.
In order to ensure that the roughening device 3 can achieve roughening operation of the entire surface of the track plate 8, the distance between the two support frames 1 is greater than the length of the track plate 8, i.e. the support cross bars 12 on the two support frames 1 are the same in height and parallel to each other, and the distance between the two support frames is greater than the length of the track plate 8.
In order to realize the movement of the napping device 3 in the width direction of the track plate 8, the first guide rails 13 are arranged on the support cross bar 12, two ends of the truss cross bar 2 are respectively connected with two first guide rails 12 through sliding blocks, then two first driving motors 21 are arranged at two ends of the truss cross bar 2, the driving sliding blocks move on the first guide rails 13 along the width direction of the track plate 8, that is, the truss cross bar 2 is driven to move on the first guide rails 13 along the width direction of the track plate 8, it is required to say, the first driving motors 21 can adopt synchronous belts to drive the sliding blocks to move, or can adopt the cooperation of gear racks to drive the sliding blocks to move on the first guide rails 13, and the driving actions of the two first driving motors 21 are synchronously performed, so that the movement directions and the speeds of the two ends of the truss cross bar 2 on the first guide rails 13 are ensured to be the same.
It should be noted that, the first guide rail 12 is matched with the sliding block, and the sliding block with a pulley is generally clamped on the guide rail, so that the sliding block can move in the chute of the guide rail; the sliding block with smooth surface can be also used and clamped on the guide rail provided with the balls, so that the sliding block can move in the guide rail sliding groove with the balls, and the sliding block has no special shape requirement, so long as the connection of the truss cross beam 2 can be realized, and the truss cross beam 2 is driven to slide on the guide rail sliding groove.
In order to realize the movement of the roughening device 3 in the length direction of the track plate 8, a second guide rail 22 and two second drive motors 23 are arranged on the truss cross beam 2, and the second drive motors 23 are connected with the second guide rail 22 through sliding blocks, so that the second drive motors 23 can move on the second guide rail 22 along the length direction of the track plate 8.
Further, the second driving motor 23 is connected with the roughening device 3, the roughening device 3 is a low-frequency vibration roughening device, and the first motor 21 and the second motor 23 are driven to move in the width and length directions of the track plate 8 while vibrating, and the roughening operation on the surface of the track plate 8 is realized by the low-frequency vibration while the roughening device 3 moves on the surface of the track plate 8.
The double-station roughening machine for the track plate comprises a support frame 1, a truss cross beam 2 and a roughening device 3; the two support frames 1 cross the track board conveying line 7, the two support frames 1 are arranged in parallel, the distance between the two support frames 1 is larger than the length of the track board 8, the two support frames respectively comprise two support columns 11 and a support cross rod 12, the two support columns 11 are respectively arranged on two sides of the track board conveying line 7, and two ends of the support cross rod 12 are respectively connected with the two support columns 11; the support cross bar 12 is provided with a first guide rail 13, two ends of the truss cross bar 2 are respectively connected with the two first guide rails 13 through sliding blocks, and two ends of the truss cross bar 2 are respectively provided with a first driving motor 21 so as to drive the sliding blocks to move on the first guide rails 13; the truss cross beam 2 is also provided with a second guide rail 22 and a second driving motor 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motor 23 can move on the second guide rail 22; the second driving motor 23 is connected to the roughening device 3 to drive the roughening device 3 to move on the upper surface of the track plate 8.
By arranging the truss structure of the napping machine above the rail plate transfer line 7, the rail plate transfer line 7 is used for transferring rail plate moulds 9 carrying rail plates 8. The two roughening devices 3 are carried on the truss structure of the roughening machine, double-station roughening operation on a track plate is achieved, the two supporting frames 1 are connected with the truss cross beam 2 through the first guide rail 13, movement of the roughening devices 3 along the width direction of the track plate 8 is achieved, the truss cross beam 2 is connected with the second driving motor 23 through the second guide rail 22, the second driving motor 23 is connected with the roughening devices, movement of the roughening devices 3 along the length direction of the track plate is achieved, movement of the roughening devices 3 to any position of the upper surface of the track plate 8 is guaranteed, and low-frequency vibration of the roughening devices 3 is achieved.
Referring to fig. 4, an overall structure of a roughening device of a track plate duplex roughening machine is shown.
Referring to fig. 5, an internal structure diagram of a roughening device of a track plate duplex roughening machine is shown.
Referring to fig. 6, a top view of the whole structure of a roughening device of a track plate double-station roughening machine is shown.
Referring to fig. 7, a schematic view of a part of a roughening apparatus of a track plate duplex roughening machine is shown.
The application provides a track slab duplex roughening machine, roughening device 3 includes casing 31, flange 32, third driving motor 33 and roughening plate 34.
The shell 31 is of a shell-shaped structure with an opening at the bottom, and the connecting flange 32 is arranged at the top of the shell 31 and is connected with the second driving motor 23; the third driving motor 33 and the napping plate 34 are positioned inside the shell, and the third driving motor 33 is connected with the shell 31 and positioned right below the connecting flange 32; the third driving motor 33 is connected to the upper plane of the napping plate 34 through a cam mechanism, so as to drive the napping plate 34 to vibrate at a low frequency.
In some embodiments of the present application, as shown in fig. 4, the housing 31 is a shell structure with an opening at the bottom, and is connected to the second driving motor 23 through a connection flange 32 provided on the housing 31, where the housing 31 is used for protecting an internal structure of the napping device. In order to ensure dynamic balance of the movement of the napping device 3, the connecting flange 32 is arranged at the middle position of the top of the shell 31.
Further, as shown in fig. 5, the third driving motor 33 is installed inside the housing 31 and is located under the connection flange 32 and is connected to the upper plane of the napping plate 34 through a cam mechanism, an elliptical groove is disposed on the upper plane of the napping plate 34, and the elliptical groove is matched with the cam mechanism, so that the third driving motor 33 drives the cam mechanism to rotate, and the rotation motion of the cam mechanism is converted into low-frequency vibration of the napping plate 34.
Referring to fig. 8, a schematic drawing of a napping needle structure of a track plate duplex napping machine is shown.
The application provides a track slab duplex napping machine which is characterized in that the napping device 3 further comprises a napping needle 35, a flexible protection cover 36 and a vibration reciprocating groove 37.
The napping needle 35 is arranged on the lower plane of the napping plate 34, the napping needle 35 is a double-arc steel needle, and the napping needle 35 extends out of the bottom opening of the shell 31; the flexible boot 36 is arranged on the rim of the bottom opening of the housing 31; the vibration reciprocation groove 37 is connected to the inner wall of the housing 31, and the napping plate 34 is located inside the vibration reciprocation groove 37.
In some embodiments of the present application, the napping plate 34 is disposed in the vibration motion reciprocating groove 37, where the vibration motion reciprocating groove 37 is connected to the housing 31, and includes an upper groove plate and a lower groove plate, the napping plate 34 is disposed between the two groove plates, and the motion range of the napping plate 34 is limited by the two groove plates, where a plurality of through holes are disposed on the groove plate below the napping plate 34, so that the napping needles 35 penetrate through.
Further, as shown in fig. 8, the lower plane of the napping plate 34 is connected with the napping needle 35, the napping needle 35 is a double-arc steel needle, the middle part of the double-arc steel needle is provided with two continuous semi-arc structures, the opening directions of the two semi-arc structures are opposite, one end of the double-arc steel needle is connected with the lower plane of the napping plate 34, and the napping needle 35 can be arranged on the lower plane of the napping plate 34 in a riveting, screwing or welding mode; the other end of double-arc steel needle is used for realizing the napping operation of track board 8, and two semicircle structures are guaranteeing under the circumstances that napping needle 35 has enough intensity, guarantee napping needle 34 possesses certain elasticity, works as when napping device 3 carries out the napping operation, the unavoidable buried bar that needs collide on track board 8 of napping needle 35, and the buried bar on the track board 8 that needs to be explained is partly buried in the plate body of track board, and another part is in the outside for when track board 8 installs, strengthen the joint strength of track board 8 and outside cement.
Further, in the roughening apparatus 3, in order to prevent foreign matter from being mixed under the roughening plate 34, the roughening needle 35 is damaged, or concrete particles generated in the roughening operation are prevented from being splashed, or the roughening needle 35 is prevented from being broken and ejected. A ring of said flexible boot 36 is provided at the rim of the bottom opening of said housing 31.
Further, the flexible protection cover 36 is connected to the edge of the bottom opening of the housing 31, and when the roughening device 3 performs roughening operation, the flexible protection cover 36 may be deformed by extrusion, so that the roughening device 3 smoothly spans over the embedded bars on the track board 8. The flexible boot 36 may be made of rubber or plastic wire, and the plastic wire may be used to protect the flexible boot by closely placing more plastic wire within a certain range.
The application provides a track slab duplex napping machine, napping device 3 still includes dust removal mouth 38. The dust removing opening 38 is disposed at the top of the housing 31 and is located at one side of the connecting flange 32.
In some embodiments of the present application, in order to clean the surface of the track plate 8 before the roughening operation, to prevent impurities from being on the surface of the track plate 8, and to affect the roughening operation performed by the roughening device 3, the top of the housing 31 is further provided with the dust removal opening 38, and the dust removal opening 38 is connected with an air inlet device, so that compressed air is blown into the housing 31 of the roughening device 3, so as to clean the surface of the track plate 8. It should be noted that the air inlet device may be disposed on the ground where the support frame 1 is located, and then connected to the dust removing opening 38 through a pipe and a valve, where the air inlet device is a common compressed air generating device, such as an air compressor.
Further, in order to ensure that the compressed air of the housing 31 is blown from the dust removing opening 38, the dust removing opening 38 may be disposed at one side of the connecting flange 32 near the top edge of the housing 31, and after the compressed air enters the housing 31, the compressed air may be blown along one end of the napping device 3.
Referring to fig. 9, a schematic structural diagram of a die limiting device of a track plate double-station napping machine is shown.
In order to realize automated production, need transport track board mould 9 of track board 8 stop at fixed place at every turn, when track board mould 9 stops the back, need avoid track board 8 to take place the secondary when carrying out the napping operation, so in this application part of embodiments, still include mould stop device 4, stop device 4 connects support column 11, through mould stop device 4 fixes the position of track board mould 9, when guaranteeing the napping operation, the position of track board 8 is fixed.
Further, the die limiting device 4 comprises a limiting block 41 and a limiting motor 42, the limiting motor 42 is arranged on one supporting column 11 of the supporting frame 1, namely, the limiting motor 42 is connected with the supporting column 11, the limiting motor 42 is connected with the limiting block 41, the limiting motor 42 is used for controlling the action of the limiting block 41 so as to clamp the track plate die 9, the clamping action of the limiting block 41 can be in a rotating mode or in a telescopic mode, in the embodiment of the application, the limiting block 41 is clamped with the track plate die 9 in a telescopic mode, and a groove is formed in the track plate die 9 for the insertion or the extraction of the limiting block 41. The shape and structure of the stopper 41 are not particularly limited, and may be any one that can achieve the locking function, such as a long wooden block or a bar-shaped steel bar. The limiting motor 42 may be a linear motor or a rotary motor, and when the rotary motor is adopted, the rotary motion of the motor needs to be converted into the telescopic motion of the limiting block 41 through a conversion structure.
The double-station roughening machine for the track plate further comprises a positioning sensor 5; the positioning sensor 5 is connected to the support rail 12 to detect the position of the rail plate mold 9.
In order to detect whether the track slab mold 9 reaches the predetermined roughening station, in this embodiment, the method further includes a positioning sensor 5, where the positioning sensor 5 is disposed on the support rail 12, and the positioning sensor 5 may detect whether the track slab mold 9 reaches the predetermined position in an infrared or laser correlation manner.
The double-station roughening machine for the track plate further comprises a control cabinet 6; the control cabinet 6 is arranged on one side of the track board conveying line 7, and a power supply 61, an industrial personal computer 62 and a motor driver 63 are arranged in the control cabinet 6.
The power supply 61 is connected with the industrial personal computer 62 and the motor driver 63; the industrial personal computer 62 is connected with the motor driver 63.
In some embodiments of the present application, the control cabinet 6 is a cabinet structure disposed on one side of the track board conveying line 7, and a power source 61, an industrial personal computer 62, a motor driver 63, and other necessary circuit structures are disposed in the control cabinet 6.
The power supply 61 is used for providing working power for the industrial personal computer 62 and the motor driver 63; the industrial personal computer 62 is a processor with storage and computing capabilities, such as a computer, and the industrial personal computer 62 is connected to the motor driver 63 to provide control signals. The motor driver 63 connects the first, second and third driving motors 21, 23 and 33 to provide driving signals and driving power.
Further, the industrial personal computer 62 is connected with the positioning sensor 5 to obtain whether the track slab mold 9 reaches a preset position, and after reaching the preset position, the motor controller 63 controls the limiting motor 42 to extend the limiting block 41 to clamp the track slab mold 9,
the double-station roughening machine for the track plate comprises a support frame 1, a truss cross beam 2 and a roughening device 3; the two support frames 1 cross the track board conveying line 7, the two support frames 1 are arranged in parallel, the distance between the two support frames 1 is larger than the length of the track board 8, the two support frames respectively comprise two support columns 11 and a support cross rod 12, the two support columns 11 are respectively arranged on two sides of the track board conveying line 7, and two ends of the support cross rod 12 are respectively connected with the two support columns 11; the support cross bar 12 is provided with a first guide rail 13, two ends of the truss cross bar 2 are respectively connected with the two first guide rails 13 through sliding blocks, and two ends of the truss cross bar 2 are respectively provided with a first driving motor 21 so as to drive the sliding blocks to move on the first guide rails 13; the truss cross beam 2 is also provided with a second guide rail 22 and a second driving motor 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motor 23 can move on the second guide rail 22; the second driving motor 23 is connected to the roughening device 3 to drive the roughening device 3 to move on the upper surface of the track plate 8.
By arranging the truss structure of the napping machine above the rail plate transfer line 7, the rail plate transfer line 7 is used for transferring rail plate moulds 9 carrying rail plates 8. The two roughening devices 3 are carried on the truss structure of the roughening machine, double-station roughening operation on a track plate is achieved, the two supporting frames 1 are connected with the truss cross beam 2 through the first guide rail 13, movement of the roughening devices 3 along the width direction of the track plate 8 is achieved, the truss cross beam 2 is connected with the second driving motor 23 through the second guide rail 22, the second driving motor 23 is connected with the roughening devices, movement of the roughening devices 3 along the length direction of the track plate is achieved, movement of the roughening devices 3 to any position of the upper surface of the track plate 8 is guaranteed, and low-frequency vibration of the roughening devices 3 is achieved.
The foregoing detailed description of the embodiments is merely illustrative of the general principles of the present application and should not be taken in any way as limiting the scope of the invention. Any other embodiments developed in accordance with the present application without inventive effort are within the scope of the present application for those skilled in the art.
Claims (4)
1. The double-station roughening machine for the track plate is characterized by comprising a support frame (1), a truss cross beam (2) and a roughening device (3);
the support frames (1) cross the track board conveying line (7), the number of the support frames (1) is two, the two support frames (1) are arranged in parallel, the distance is larger than the length of the track board (8), each support frame comprises two support columns (11) and a support cross rod (12), the two support columns (11) are respectively arranged on two sides of the track board conveying line (7), and two ends of the support cross rod (12) are respectively connected with the two support columns (11);
the support cross bar (12) is provided with a first guide rail (13), two ends of the truss cross bar (2) are respectively connected with the two first guide rails (13) through sliding blocks, and two ends of the truss cross bar (2) are respectively provided with a first driving motor (21) so as to drive the sliding blocks to move on the first guide rails (13);
the truss cross beam (2) is also provided with a second guide rail (22) and a second driving motor (23), the two second driving motors (23) are respectively connected with the second guide rail (22) through sliding blocks, and the second driving motor (23) can move on the second guide rail (22);
the second driving motor (23) is connected with the roughening device (3) to drive the roughening device (3) to move on the upper surface of the track plate (8);
the napping device (3) comprises a shell (31), a connecting flange (32), a third driving motor (33) and a napping plate (34);
the shell (31) is of a shell-shaped structure with an opening at the bottom, and the connecting flange (32) is arranged at the top of the shell (31) and is connected with the second driving motor (23); the third driving motor (33) and the napping plate (34) are positioned in the shell, the third driving motor (33) is connected with the shell (31) and is positioned right below the connecting flange (32); the third driving motor (33) is connected with the upper plane of the napping plate (34) through a cam mechanism so as to drive the napping plate (34) to vibrate at low frequency;
the napping device (3) further comprises a napping needle (35), a flexible protection cover (36) and a vibration reciprocating groove (37);
the napping needle (35) is arranged on the lower plane of the napping plate (34), the napping needle (35) is a double-arc steel needle, and the napping needle (35) extends out of the bottom opening of the shell (31); -said flexible boot (36) being arranged on the rim of the bottom opening of said housing (31); the vibration reciprocating groove (37) is connected with the inner wall of the shell (31), and the napping plate (34) is positioned in the vibration reciprocating groove (37);
the napping device (3) further comprises a dust removing port (38);
the dust removing opening (38) is arranged at the top of the shell (31) and is positioned at one side of the connecting flange (32).
2. The track slab duplex roughening machine according to claim 1, further comprising a die limiting device (4), the limiting device (4) being connected to the support column (11); the die limiting device (4) comprises a limiting block (41) and a limiting motor (42);
the limiting motor (42) is connected with the supporting column (11); the limiting block (41) is connected with the limiting motor (42) so as to clamp the track plate die (9).
3. The track slab duplex roughening machine according to claim 1, further comprising a positioning sensor (5); the positioning sensor (5) is connected with the supporting cross rod (12) so as to detect the position of the track plate die (9).
4. The track slab duplex roughening machine according to claim 1, further comprising a control cabinet (6);
the control cabinet (6) is arranged on one side of the track board conveying line (7), and a power supply (61), an industrial personal computer (62) and a motor driver (63) are arranged in the control cabinet (6);
the power supply (61) is connected with the industrial personal computer (62) and the motor driver (63); the industrial personal computer (62) is connected with the motor driver (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910957212.1A CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910957212.1A CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110587793A CN110587793A (en) | 2019-12-20 |
| CN110587793B true CN110587793B (en) | 2024-03-15 |
Family
ID=68866214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910957212.1A Active CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110587793B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405800A (en) * | 2020-11-19 | 2021-02-26 | 广东博智林机器人有限公司 | Napping device |
| CN113400451B (en) * | 2021-08-03 | 2022-06-24 | 中铁十四局集团建筑科技有限公司 | Prefabricated component vibration napping device |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117530A (en) * | 1997-10-13 | 1999-04-27 | Takeshi Yamaguchi | Finishing method of concrete |
| CN104480843A (en) * | 2014-12-09 | 2015-04-01 | 长安大学 | Rotation type napping machine |
| CN205501783U (en) * | 2016-03-29 | 2016-08-24 | 长安大学 | A napper for air park cement concrete surface course |
| CN107020686A (en) * | 2017-05-24 | 2017-08-08 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN206796135U (en) * | 2017-05-24 | 2017-12-26 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN107584643A (en) * | 2017-10-31 | 2018-01-16 | 天津银龙预应力材料股份有限公司 | A kind of self-action track plates galling device |
| CN207159570U (en) * | 2017-08-25 | 2018-03-30 | 诸暨市振越针织有限公司 | A kind of efficiently socks napper |
| CN207484096U (en) * | 2017-11-29 | 2018-06-12 | 威海鸿祥汽车内饰件有限公司 | A kind of raising gig that neatly can transmit and clean soft flocks |
| CN208020461U (en) * | 2018-01-31 | 2018-10-30 | 苏州建国建筑工业有限公司 | A kind of prefabricated components surface galling device |
| CN109159265A (en) * | 2018-11-01 | 2019-01-08 | 河北新大地机电制造有限公司 | A kind of napper for precast concrete |
| CN208501445U (en) * | 2018-06-21 | 2019-02-15 | 中铁十五局集团第三工程有限公司 | A kind of modified paver |
| CN211164537U (en) * | 2019-10-10 | 2020-08-04 | 北京好运达智创科技有限公司 | Track slab double-station napping machine |
-
2019
- 2019-10-10 CN CN201910957212.1A patent/CN110587793B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117530A (en) * | 1997-10-13 | 1999-04-27 | Takeshi Yamaguchi | Finishing method of concrete |
| CN104480843A (en) * | 2014-12-09 | 2015-04-01 | 长安大学 | Rotation type napping machine |
| CN205501783U (en) * | 2016-03-29 | 2016-08-24 | 长安大学 | A napper for air park cement concrete surface course |
| CN107020686A (en) * | 2017-05-24 | 2017-08-08 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN206796135U (en) * | 2017-05-24 | 2017-12-26 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN207159570U (en) * | 2017-08-25 | 2018-03-30 | 诸暨市振越针织有限公司 | A kind of efficiently socks napper |
| CN107584643A (en) * | 2017-10-31 | 2018-01-16 | 天津银龙预应力材料股份有限公司 | A kind of self-action track plates galling device |
| CN207484096U (en) * | 2017-11-29 | 2018-06-12 | 威海鸿祥汽车内饰件有限公司 | A kind of raising gig that neatly can transmit and clean soft flocks |
| CN208020461U (en) * | 2018-01-31 | 2018-10-30 | 苏州建国建筑工业有限公司 | A kind of prefabricated components surface galling device |
| CN208501445U (en) * | 2018-06-21 | 2019-02-15 | 中铁十五局集团第三工程有限公司 | A kind of modified paver |
| CN109159265A (en) * | 2018-11-01 | 2019-01-08 | 河北新大地机电制造有限公司 | A kind of napper for precast concrete |
| CN211164537U (en) * | 2019-10-10 | 2020-08-04 | 北京好运达智创科技有限公司 | Track slab double-station napping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110587793A (en) | 2019-12-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211164537U (en) | Track slab double-station napping machine | |
| CN110587793B (en) | Double-station roughening machine for track plate | |
| CN203876032U (en) | Automatic prefabricated part production system | |
| CN107139387B (en) | One kind buries nut and cuts sprue apparatus automatically | |
| CN104526826A (en) | Profile modelling and sanding mechanism | |
| CN108274607A (en) | A kind of pre-stress rail plate continuous production complete set of equipments | |
| CN108273965A (en) | A kind of sand mold 3D printing model fettling installation | |
| CN109015899A (en) | A kind of stacked sawing machine | |
| CN108657820B (en) | A kind of glass plate water jet cutting machine clamping shunting transport device | |
| CN103111605B (en) | Cast-welding machine using storage batteries | |
| CN104526862A (en) | Integrated prefabricated part demolding machine | |
| CN213499961U (en) | Chinese character 'hui' shaped production line | |
| CN209466335U (en) | A kind of stacked sawing machine | |
| CN111070378A (en) | Movable type floating tamping vibration equipment for concrete prefabricated part | |
| CN215031633U (en) | Aluminum mould surface concrete cleaning device for building construction | |
| CN215241238U (en) | Chocolate dicer | |
| CN106956827B (en) | Robot partition place apparatus | |
| CN205305236U (en) | Special automatic edging device of PCB board processing | |
| CN201052655Y (en) | Glass fiber reinforced plastic pipeline stripper | |
| CN212147168U (en) | Ultrasonic cleaning transfer device for die cleaning equipment | |
| CN211806825U (en) | Side form assembly of prefabricated T roof beam | |
| CN208645505U (en) | A kind of steel disc separating mechanism and its equipment | |
| CN110774439A (en) | Track plate spiral rib sleeve mounting machine | |
| CN209632367U (en) | A kind of welder for muffler | |
| CN220426612U (en) | High-efficient easy drawing of patterns car front side sill inner panel mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |