CN110587793A - Track slab double-station napping machine - Google Patents
Track slab double-station napping machine Download PDFInfo
- Publication number
- CN110587793A CN110587793A CN201910957212.1A CN201910957212A CN110587793A CN 110587793 A CN110587793 A CN 110587793A CN 201910957212 A CN201910957212 A CN 201910957212A CN 110587793 A CN110587793 A CN 110587793A
- Authority
- CN
- China
- Prior art keywords
- napping
- track
- galling
- station
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000428 dust Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 210000002268 wool Anatomy 0.000 claims description 4
- 238000007788 roughening Methods 0.000 description 16
- 210000004209 hair Anatomy 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000009776 industrial production Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0881—Using vibrating mechanisms, e.g. vibrating plates for ageing stones
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Units (AREA)
Abstract
The application provides a track slab double-station galling machine which comprises a support frame, a truss beam and a galling device; the support frame crosses the track slab conveying line and comprises two support columns and a support cross rod, and the support cross rod is arranged between the two support columns; the truss crossbeam is connected with a first guide rail on the supporting cross rod through a sliding block; the truss crossbeam is provided with a second guide rail and a second driving motor, the second driving motor is connected with the second guide rail through a sliding block respectively, and the second driving motor is connected with the galling device. The two galling devices are mounted on a truss structure of the galling machine to achieve double-station galling operation on the track plate, the two support frames are connected with the truss cross beam through the first guide rail to achieve movement of the galling devices along the width direction of the track plate, the truss cross beam is connected with the second driving motor through the second guide rail to achieve movement of the galling devices along the length direction of the track plate, and therefore the galling devices can be guaranteed to move to any position of the upper surface of the track plate, and low-frequency vibration is conducted on the galling devices to achieve galling operation.
Description
Technical Field
The application relates to the technical field of sleeper rail manufacturing, in particular to a track slab double-station napping machine.
Background
In the railway track construction process, after the track slab is laid, concrete is poured and fixed, in order to increase the contact area between the concrete and the track slab and improve the bonding force between the track slab and a concrete interface, the track slab needs to be roughened, and roughening refers to arranging a plurality of grooves on the flat surface of the track slab and increasing the surface area of one side of the track slab.
The traditional method for roughening the track slab mainly comprises two methods, wherein one method is to cut a plurality of grooves on the surface of concrete by using a rotary cutter of a cutter; and the other method is to adopt a high-pressure water gun to carry out napping treatment and utilize ultrahigh-pressure water jet flow to directly mark a plurality of grooves on the track plate.
In the two traditional track plate galling methods, the rotary cutter and the high-pressure water gun are manually held, the galling reaction is large, the manual holding difficulty is large, and in the galling treatment process, the inevitable shaking problem exists, so that the track plate surface galling is uneven, and the standardization industrial production is not facilitated.
Disclosure of Invention
The application provides a track slab duplex position napping machine to realize track slab napping and handle the standardized industrial production.
The application provides a track slab double-station galling machine which comprises a support frame, a truss beam and a galling device;
the support frames cross the track slab conveying line, the number of the support frames is two, the two support frames are arranged in parallel, the distance between the two support frames is larger than the length of the track slab, the two support frames respectively comprise two support columns and a support cross rod, the two support columns are respectively arranged on two sides of the track slab conveying line, and two ends of the support cross rod are respectively connected with the two support columns;
the support cross rod is provided with first guide rails, two ends of the truss cross beam are respectively connected with the two first guide rails through sliding blocks, and two ends of the truss cross beam are respectively provided with a first driving motor so as to drive the sliding blocks to move on the first guide rails;
the truss crossbeam is also provided with a second guide rail and second driving motors, the two second driving motors are respectively connected with the second guide rail through sliding blocks, and the second driving motors can move on the second guide rail;
the second driving motor is connected with the galling device so as to drive the galling device to move on the upper surface of the track plate.
Optionally, the napping device comprises a shell, a connecting flange, a third driving motor and a napping plate;
the shell is of a shell-shaped structure with an opening at the bottom, and the connecting flange is arranged at the top of the shell and connected with the second driving motor; the third driving motor and the napping plate are positioned in the shell, and the third driving motor is connected with the shell and positioned right below the connecting flange; and the third driving motor is connected with the upper plane of the wool drawing plate through a cam mechanism so as to drive the wool drawing plate to vibrate at a low frequency.
Optionally, the galling device is characterized by further comprising a galling needle, a flexible protective cover and a vibration reciprocating groove;
the galling needle is arranged on the lower plane of the galling plate, is a double-arc steel needle and extends out of the bottom opening of the shell; the flexible protective cover is arranged on the edge of the opening at the bottom of the shell; the vibration reciprocating groove is connected with the inner wall of the shell, and the napping plate is positioned inside the vibration reciprocating groove.
Optionally, the napping device further comprises a dust removal opening; the dust removal port is arranged at the top of the shell and is positioned on one side of the connecting flange.
Optionally, the device further comprises a die limiting device, wherein the limiting device is connected to the supporting column; the die limiting device comprises a limiting block and a limiting motor;
the limiting motor is connected with the supporting column; the limiting block is connected with the limiting motor to clamp the track plate mold.
Optionally, a positioning sensor is further included; the positioning sensor is connected with the supporting cross rod to detect the position of the track plate mold.
Optionally, the system further comprises a control cabinet; the control cabinet is arranged on one side of the track slab conveying line, and a power supply, an industrial personal computer and a motor driver are installed in the control cabinet;
the power supply is connected with the industrial personal computer and the motor driver; the industrial personal computer is connected with the motor driver.
The application provides a track slab double-station galling machine which comprises a support frame, a truss beam and a galling device; the support frames cross the track slab conveying line, the number of the support frames is two, the two support frames are arranged in parallel, the distance between the two support frames is larger than the length of the track slab, the two support frames respectively comprise two support columns and a support cross rod, the two support columns are respectively arranged on two sides of the track slab conveying line, and two ends of the support cross rod are respectively connected with the two support columns; the support cross rod is provided with first guide rails, two ends of the truss cross beam are respectively connected with the two first guide rails through sliding blocks, and two ends of the truss cross beam are respectively provided with a first driving motor so as to drive the sliding blocks to move on the first guide rails; the truss crossbeam is also provided with a second guide rail and second driving motors, the two second driving motors are respectively connected with the second guide rail through sliding blocks, and the second driving motors can move on the second guide rail; the second driving motor is connected with the galling device so as to drive the galling device to move on the upper surface of the track plate.
The truss structure of the galling machine is arranged above the track plate conveying line, and the track plate conveying line is used for conveying track plate molds loaded with track plates. Carry on two on napping machine's truss structure the napping device realizes the duplex position napping operation to the track board, two the support frame passes through first guide rail is connected truss crossbeam, thereby realizes the motion of napping device along track board width direction, truss crossbeam passes through the second guide rail is connected second driving motor, by second driving motor connects the napping device realizes the napping device moves along track board length direction, thereby guarantees the napping device can move the optional position of track board upper surface, and by the napping device carries out low frequency vibration and realizes the napping operation.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of a track slab double-station napping machine;
fig. 2 is a front view of the overall structure of a track slab double-station napping machine;
FIG. 3 is a top view of the overall structure of a track slab double-station napping machine;
fig. 4 is a schematic view of the overall structure of a napping device of a track slab double-station napping machine;
fig. 5 is a schematic view of the internal structure of a napping device of a track slab double-station napping machine;
fig. 6 is a top view of the whole structure of a galling device of a track slab double-station galling machine;
fig. 7 is a schematic partial cross-sectional view of a napping device of a track slab double-station napping machine;
fig. 8 is a schematic structural view of a napping needle of a track slab double-station napping machine;
fig. 9 is a schematic structural view of a mold limiting device of a track slab double-station napping machine;
illustration of the drawings:
the device comprises a support frame 1, a support column 11, a first guide rail 13, a support rod 12, a truss beam 2, a first driving motor 21, a second guide rail 22, a second driving motor 23, a roughening device 3, a shell 31, a connecting flange 32, a third driving motor 33, a roughening plate 34, a roughening needle 35, a flexible protective cover 36, a vibration reciprocating groove 37, a dust removing opening 38, a mould limiting device 4, a limiting block 41, a limiting motor 42, a positioning sensor 5, a control cabinet 6, a power supply 61, an industrial personal computer 62, a motor driver 63, a track plate conveying line 7, a track plate 8 and a track plate mould 9.
Detailed Description
Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following examples do not represent all embodiments consistent with the present application. But merely as exemplifications of systems and methods consistent with certain aspects of the application, as recited in the claims.
Referring to fig. 1, the overall structure of the track slab double-station napping machine is schematically shown.
Referring to fig. 2, a front view of an overall structure of the track slab double-station napping machine is shown.
Referring to fig. 3, a top view of an overall structure of the track slab double-station napping machine is shown.
The application provides a track board duplex position napping machine, including support frame 1, truss crossbeam 2 and napping device 3.
Support frame 1 spanes track board transfer chain 7, the quantity of support frame 1 is two, two 1 parallel arrangement of support frame, the interval is greater than the length of track board 8, includes two support columns 11 respectively and supports horizontal pole 12, two support column 11 sets up respectively in the both sides of track board transfer chain 7, support the both ends of horizontal pole 12 and connect two respectively support column 11.
The supporting cross rod 12 is provided with first guide rails 13, two ends of the truss cross beam 2 are connected with the first guide rails 13 through sliding blocks respectively, and two ends of the truss cross beam 2 are provided with first driving motors 21 respectively to drive the sliding blocks to move on the first guide rails 13.
The truss crossbeam 2 is further provided with a second guide rail 22 and a second driving motor 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motors 23 can move on the second guide rail 22.
The second driving motor 23 is connected to the galling device 3 to drive the galling device 3 to move on the upper surface of the track plate 8.
In the embodiment of the application, track board duplex position napper is a special napper of board-like ballastless track, sets up in the below of napper through the track board transfer chain 7 that will transport track board 8, then by two that the truss structure of napper set up napper 3, to the track board 8 surface that has not solidified completely the napping operation replaces artifical napping operation, realizes standardized industrial production.
Further, napping machine includes support frame 1, the quantity of support frame 1 is two, spanes track board transfer chain 7 respectively, and two support columns 11 of support frame 1 set up respectively in the both sides of track board transfer chain 7 promptly, carries on two support columns 11 support horizontal pole 12.
In order to ensure that the galling device 3 can realize the galling operation of the whole surface of the track plate 8, the distance between the two support frames 1 is greater than the length of the track plate 8, that is, the height of the support cross rods 12 on the two support frames 1 is the same and parallel to each other, and the distance between the two support cross rods is greater than the length of the track plate 8.
In order to realize the movement of the galling device 3 in the width direction of the track plate 8, the first guide rail 13 is arranged on the support cross rod 12, two first guide rails 12 are respectively connected by two ends of the truss crossbeam 2 through sliding blocks, then, two first driving motors 21 disposed at two ends of the truss beam 2 drive the sliding block to move on the first guide rail 13 along the width direction of the track plate 8, that is, drive the truss beam 2 to move on the first guide rail 13 along the width direction of the track plate 8, and it should be noted that, first driving motor 21 can adopt the motion of hold-in range drive slider, also can adopt the cooperation of rack and pinion, drives the slider and is in motion on the first guide rail 13, two first driving motor 21's drive action goes on in step, guarantees truss crossbeam 2 both ends are in motion direction and speed on the first guide rail 13 are the same.
It should be noted that, the first guide rail 12 is matched with the sliding block, and the sliding block with the pulley is generally clamped on the guide rail, so that the sliding block can move in the sliding groove of the guide rail; the sliding block with a smooth surface can be clamped on a guide rail provided with the balls, so that the sliding block can move in a guide rail sliding groove with the balls, and the sliding block does not have special shape requirements, so long as the truss cross beam 2 can be connected and the truss cross beam 2 is driven to slide on the guide rail sliding groove.
In order to realize the movement of the napping device 3 in the longitudinal direction of the track plate 8, a second guide rail 22 and two second drive motors 23 are provided on the truss beam 2, and the second drive motors 23 are connected to the second guide rail 22 via sliders, so that the second drive motors 23 can move on the second guide rail 22 in the longitudinal direction of the track plate 8.
Further, the second driving motor 23 is connected to the roughening device 3, the roughening device 3 is a low-frequency vibration roughening device, and when vibrating, the first motor 21 and the second motor 23 are driven to move in the width direction and the length direction of the track plate 8, and the roughening device 3 moves on the surface of the track plate 8 while performing low-frequency vibration, so that roughening operation on the surface of the track plate 8 is realized.
The application provides a track slab double-station galling machine which comprises a support frame 1, a truss beam 2 and a galling device 3; the support frames 1 span the track slab conveying line 7, the number of the support frames 1 is two, the two support frames 1 are arranged in parallel, the distance between the two support frames 1 is larger than the length of the track slab 8, the two support frames 11 respectively comprise two support columns 11 and a support cross rod 12, the two support columns 11 are respectively arranged on two sides of the track slab conveying line 7, and two ends of the support cross rod 12 are respectively connected with the two support columns 11; the supporting cross rod 12 is provided with first guide rails 13, two ends of the truss crossbeam 2 are respectively connected with the two first guide rails 13 through sliding blocks, and two ends of the truss crossbeam 2 are respectively provided with first driving motors 21 so as to drive the sliding blocks to move on the first guide rails 13; the truss crossbeam 2 is further provided with a second guide rail 22 and second driving motors 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motors 23 can move on the second guide rail 22; the second driving motor 23 is connected to the galling device 3 to drive the galling device 3 to move on the upper surface of the track plate 8.
The track slab conveyor line 7 is used to convey the track slab mold 9 loaded with the track slab 8 by arranging the truss structure of the napping machine above the track slab conveyor line 7. Carry on two on napping machine's truss structure napping device 3 realizes the duplex position napping operation to the track board, two support frame 1 passes through first guide rail 13 is connected truss crossbeam 2 to the realization napping device 3 is along the motion of track board 8 width direction, truss crossbeam 2 passes through second guide rail 22 is connected second driving motor 23, by second driving motor 23 connects the napping device realizes the napping device 3 moves along track board length direction, thereby guarantees the napping device 3 can move the optional position of track board 8 upper surface, and by the napping device 3 carries out low frequency vibration and realizes the napping operation.
Referring to fig. 4, the overall structure of the napping device of the track slab double-station napping machine is schematically shown.
Referring to fig. 5, an internal structure schematic diagram of a napping device of a track slab double-station napping machine is shown.
Referring to fig. 6, it is a top view of the whole structure of a track slab double-station napping machine.
Fig. 7 is a partial cross-sectional schematic view of a napping device of a track slab double-station napping machine.
The application provides a track board duplex position napping machine, napping device 3 includes casing 31, flange 32, third driving motor 33 and napping board 34.
The shell 31 is a shell-shaped structure with an opening at the bottom, and the connecting flange 32 is arranged at the top of the shell 31 and connected with the second driving motor 23; the third driving motor 33 and the napping plate 34 are positioned inside the shell, and the third driving motor 33 is connected with the shell 31 and is positioned right below the connecting flange 32; the third driving motor 33 is connected to the upper plane of the napping plate 34 through a cam mechanism to drive the napping plate 34 to vibrate at a low frequency.
In some embodiments of the present application, as shown in fig. 4, the housing 31 is a shell-shaped structure with an open bottom, the second driving motor 23 is connected through a connecting flange 32 provided on the housing 31, and the housing 31 is used for protecting the internal structure of the napping device. In order to ensure the dynamic balance of the movement of the napping device 3, the connecting flange 32 is arranged in an intermediate position on top of the housing 31.
Further, as shown in fig. 5, the third driving motor 33 is installed inside the housing 31, and is located right below the connecting flange 32, and is connected to the upper plane of the hair pulling plate 34 through a cam mechanism, the upper plane of the hair pulling plate 34 is provided with an elliptical groove, and the elliptical groove is matched with the cam mechanism, so that the third driving motor 33 drives the cam mechanism to rotate, and the rotational motion of the cam mechanism is converted into the low-frequency vibration of the hair pulling plate 34.
Referring to fig. 8, a schematic structural diagram of a napping needle of the track slab double-station napping machine is shown.
The application provides a track board duplex position napping machine, its characterized in that, napping device 3 still includes napping needle 35, flexible safety cover 36 and vibration reciprocating groove 37.
The galling needle 35 is arranged on the lower plane of the galling plate 34, the galling needle 35 is a double-arc steel needle, and the galling needle 35 extends out of the bottom opening of the shell 31; the flexible protective cover 36 is arranged on the edge of the bottom opening of the shell 31; the vibration reciprocating groove 37 is connected to the inner wall of the housing 31, and the napping plate 34 is located inside the vibration reciprocating groove 37.
In this embodiment, the hair drawing plate 34 is disposed in the vibration movement reciprocating groove 37, the vibration movement reciprocating groove 37 is connected to the casing 31, including two upper and lower frid, the hair drawing plate 34 is located between two frid, through two frid restrictions the range of motion of the hair drawing plate 34, wherein, be in be provided with a plurality of through-holes on the frid of the hair drawing plate 34 below, for the hair drawing needle 35 runs through.
Further, as shown in fig. 8, the lower plane of the napping plate 34 is connected to the napping needle 35, the napping needle 35 is a double-arc steel needle, the middle part of the double-arc structure is a straight steel needle and is provided with two continuous semi-arc structures, the opening directions of the two semi-arc structures are opposite, one end of the double-arc steel needle is connected to the lower plane of the napping plate 34, and the napping needle 35 can be arranged on the lower plane of the napping plate 34 in a riveting, screwing or welding manner; the other end of double arc steel needle is used for realizing the napping operation of track board 8, and two semicircle structures are guaranteeing under the condition that napping needle 35 has sufficient intensity, guarantee napping needle 34 possesses certain elasticity, works as when napping device 3 carries out the napping operation, the embedded bar on track board 8 is collided to inevitable needs of napping needle 35, and the partly pre-buried in the board body of track board of the embedded bar on the track board 8 that needs the explanation, another part is in the outside for when track board 8 installs, strengthen the joint strength of track board 8 and outside cement.
Further, the galling device 3 prevents foreign matter from being mixed below the galling plate 34 during galling operation, and damages the galling needle 35, prevents concrete particles from splashing during galling operation, and prevents the galling needle 35 from breaking and popping out. A ring of the flexible protective cover 36 is provided at the edge of the bottom opening of the housing 31.
Further, the flexible protective cover 36 is connected to the edge of the bottom opening of the housing 31, and when the galling device 3 performs galling operation, the flexible protective cover 36 can be extruded and deformed, so that the galling device 3 smoothly spans the embedded steel bars on the track slab 8. The flexible protective cover 36 may be made of rubber material or plastic wire, and it should be noted that the plastic wire is used to play a role of a protective cover by densely arranging a plurality of plastic wires within a certain range.
The application provides a track board duplex position napping machine, napping device 3 still includes dust removal mouth 38. The dust removing port 38 is provided at the top of the housing 31 on the side of the connecting flange 32.
In some embodiments of the present application, in order to clean the surface of the track slab 8 before the roughening operation, and prevent impurities from being on the surface of the track slab 8, the roughening device 3 is affected by the roughening operation, the top of the housing 31 is further provided with the dust removing port 38, the dust removing port 38 is connected with an air inlet device, compressed air is blown into the housing 31 of the roughening device 3, and the surface of the track slab 8 is cleaned. It should be noted that the air intake device may be disposed on the ground where the support frame 1 is located, and then connected to the dust removing port 38 through a pipe and a valve, and the air intake device is a common compressed air generating device, such as an air compressor.
Further, in order to ensure that the compressed air of the housing 31 is supplied from the dust removing port 38, the blowing may be started from one end of the napping device 3, the dust removing port 38 may be provided on one side of the attachment flange 32 near the edge of the top of the housing 31, and the compressed air may be blown along one end of the napping device 3 after the compressed air enters the housing 31.
Referring to fig. 9, a schematic structural view of a mold limiting device of a track slab double-station napping machine is shown.
In order to realize automatic production, the track slab mold 9 which needs to convey the track slab 8 stops at a fixed place each time, and after the track slab mold 9 stops, when the track slab mold is subjected to roughening operation, the track slab 8 needs to be prevented from moving for the second time, so in this application embodiment, the track slab mold further comprises a mold limiting device 4, the limiting device 4 is connected with the supporting column 11, the position of the track slab mold 9 is fixed through the mold limiting device 4, and when the roughening operation is ensured, the position of the track slab 8 is fixed.
Further, mould stop device 4 includes stopper 41 and spacing motor 42, spacing motor 42 sets up on a support column 11 of support frame 1, promptly, spacing motor 42 connects support column 11, spacing motor 42 connects stopper 41, through spacing motor 42 control stopper 41's action to joint track board mould 9, stopper 41's joint action can be for rotatory mode or flexible mode, in this application embodiment, stopper 41 adopts flexible mode joint track board mould 9, is provided with the recess on track board mould 9, supplies stopper 41's insertion or extraction. The shape and structure of the limiting block 41 have no special requirement, and the limiting block can be any object which can achieve the clamping function, such as a long strip-shaped wood block or a round bar-mounted steel bar. The limiting motor 42 may be a linear motor or a rotating motor, and when the rotating motor is used, the rotating motion of the motor needs to be converted into the telescopic motion of the limiting block 41 through a conversion structure.
The track slab double-station napping machine further comprises a positioning sensor 5; the positioning sensor 5 is connected to the support rail 12 to detect the position of the track slab mold 9.
In order to detect whether the track slab mold 9 reaches a predetermined napping station, in the embodiment of the present application, the track slab mold further includes a positioning sensor 5, the positioning sensor 5 is disposed on the supporting cross bar 12, and the positioning sensor 5 may adopt an infrared or laser correlation mode to detect whether the track slab mold 9 reaches a predetermined position.
The track slab double-station napping machine further comprises a control cabinet 6; the control cabinet 6 is arranged on one side of the track slab conveying line 7, and a power supply 61, an industrial personal computer 62 and a motor driver 63 are installed inside the control cabinet 6.
The power supply 61 is connected with the industrial personal computer 62 and the motor driver 63; the industrial personal computer 62 is connected with the motor driver 63.
In some embodiments of the present application, the control cabinet 6 is a cabinet structure disposed on one side of the track slab conveying line 7, and a power supply 61, an industrial personal computer 62, a motor driver 63, and other necessary circuit structures are disposed in the control cabinet 6.
The power supply 61 is used for providing working power for the industrial personal computer 62 and the motor driver 63; the industrial personal computer 62 is a processor with storage and calculation capability, such as a computer, and the industrial personal computer 62 is connected with the motor driver 63 to provide a control signal. The motor driver 63 is connected to the first, second, and third driving motors 21, 23, and 33 to provide driving signals and driving power.
Further, the industrial personal computer 62 is connected with the positioning sensor 5 to obtain whether the track slab mold 9 reaches a preset position, and after the track slab mold 9 reaches the preset position, the motor controller 63 controls the limiting motor 42 to extend the limiting block 41 to clamp the track slab mold 9,
the application provides a track slab double-station galling machine which comprises a support frame 1, a truss beam 2 and a galling device 3; the support frames 1 span the track slab conveying line 7, the number of the support frames 1 is two, the two support frames 1 are arranged in parallel, the distance between the two support frames 1 is larger than the length of the track slab 8, the two support frames 11 respectively comprise two support columns 11 and a support cross rod 12, the two support columns 11 are respectively arranged on two sides of the track slab conveying line 7, and two ends of the support cross rod 12 are respectively connected with the two support columns 11; the supporting cross rod 12 is provided with first guide rails 13, two ends of the truss crossbeam 2 are respectively connected with the two first guide rails 13 through sliding blocks, and two ends of the truss crossbeam 2 are respectively provided with first driving motors 21 so as to drive the sliding blocks to move on the first guide rails 13; the truss crossbeam 2 is further provided with a second guide rail 22 and second driving motors 23, the two second driving motors 23 are respectively connected with the second guide rail 22 through sliding blocks, and the second driving motors 23 can move on the second guide rail 22; the second driving motor 23 is connected to the galling device 3 to drive the galling device 3 to move on the upper surface of the track plate 8.
The track slab conveyor line 7 is used to convey the track slab mold 9 loaded with the track slab 8 by arranging the truss structure of the napping machine above the track slab conveyor line 7. Carry on two on napping machine's truss structure napping device 3 realizes the duplex position napping operation to the track board, two support frame 1 passes through first guide rail 13 is connected truss crossbeam 2 to the realization napping device 3 is along the motion of track board 8 width direction, truss crossbeam 2 passes through second guide rail 22 is connected second driving motor 23, by second driving motor 23 connects the napping device realizes the napping device 3 moves along track board length direction, thereby guarantees the napping device 3 can move the optional position of track board 8 upper surface, and by the napping device 3 carries out low frequency vibration and realizes the napping operation.
The embodiments provided in the present application are only a few examples of the general concept of the present application, and do not limit the scope of the present application. Any other embodiments extended according to the scheme of the present application without inventive efforts will be within the scope of protection of the present application for a person skilled in the art.
Claims (7)
1. A track slab double-station napping machine is characterized by comprising a support frame (1), a truss cross beam (2) and a napping device (3);
the supporting frames (1) cross the track plate conveying line (7), the number of the supporting frames (1) is two, the two supporting frames (1) are arranged in parallel, the distance between the two supporting frames is larger than the length of the track plate (8), the two supporting frames respectively comprise two supporting columns (11) and a supporting cross rod (12), the two supporting columns (11) are respectively arranged on two sides of the track plate conveying line (7), and two ends of the supporting cross rod (12) are respectively connected with the two supporting columns (11);
the supporting cross rod (12) is provided with first guide rails (13), two ends of the truss cross beam (2) are connected with the two first guide rails (13) through sliding blocks respectively, and two ends of the truss cross beam (2) are provided with first driving motors (21) respectively so as to drive the sliding blocks to move on the first guide rails (13);
the truss crossbeam (2) is also provided with a second guide rail (22) and second driving motors (23), the two second driving motors (23) are respectively connected with the second guide rail (22) through sliding blocks, and the second driving motors (23) can move on the second guide rail (22);
and the second driving motor (23) is connected with the galling device (3) so as to drive the galling device (3) to move on the upper surface of the track plate (8).
2. The track plate double-station napping machine according to claim 1, characterized in that the napping device (3) comprises a housing (31), a connecting flange (32), a third drive motor (33) and a napping plate (34);
the shell (31) is of a shell-shaped structure with an opening at the bottom, and the connecting flange (32) is arranged at the top of the shell (31) and connected with the second driving motor (23); the third driving motor (33) and the napping plate (34) are positioned in the shell, and the third driving motor (33) is connected with the shell (31) and is positioned right below the connecting flange (32); and the third driving motor (33) is connected with the upper plane of the wool drawing plate (34) through a cam mechanism so as to drive the wool drawing plate (34) to vibrate at a low frequency.
3. The track plate double-station napping machine according to claim 2, characterized in that the napping device (3) further comprises a napping needle (35), a flexible protective cover (36) and a vibrating reciprocating groove (37);
the napping needle (35) is arranged on the lower plane of the napping plate (34), the napping needle (35) is a double-arc-shaped steel needle, and the napping needle (35) extends out of the bottom opening of the shell (31); the flexible protective cover (36) is arranged on the edge of the bottom opening of the shell (31); the vibration reciprocating groove (37) is connected with the inner wall of the shell (31), and the fur pulling plate (34) is arranged inside the vibration reciprocating groove (37).
4. The track plate double-station napping machine according to claim 2, characterized in that the napping device (3) further comprises a dust removal opening (38);
the dust removal opening (38) is arranged at the top of the shell (31) and is positioned at one side of the connecting flange (32).
5. The track slab double-station napping machine according to claim 1, characterized by further comprising a mold limiting device (4), wherein the limiting device (4) is connected to the supporting column (11); the die limiting device (4) comprises a limiting block (41) and a limiting motor (42);
the limiting motor (42) is connected with the supporting column (11); the limiting block (41) is connected with the limiting motor (42) to be clamped with the track plate die (9).
6. The track slab double-station napping machine according to claim 1, characterized by further comprising a positioning sensor (5); the positioning sensor (5) is connected with the supporting cross rod (12) to detect the position of the track plate mold (9).
7. The track slab double-station napping machine according to claim 1, characterized by further comprising a control cabinet (6);
the control cabinet (6) is arranged on one side of the track slab conveying line (7), and a power supply (61), an industrial personal computer (62) and a motor driver (63) are installed inside the control cabinet (6);
the power supply (61) is connected with the industrial personal computer (62) and the motor driver (63); the industrial personal computer (62) is connected with the motor driver (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910957212.1A CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910957212.1A CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110587793A true CN110587793A (en) | 2019-12-20 |
| CN110587793B CN110587793B (en) | 2024-03-15 |
Family
ID=68866214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910957212.1A Active CN110587793B (en) | 2019-10-10 | 2019-10-10 | Double-station roughening machine for track plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110587793B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405800A (en) * | 2020-11-19 | 2021-02-26 | 广东博智林机器人有限公司 | Napping device |
| CN113400451A (en) * | 2021-08-03 | 2021-09-17 | 中铁十四局集团建筑科技有限公司 | Prefabricated component vibration napping device |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117530A (en) * | 1997-10-13 | 1999-04-27 | Takeshi Yamaguchi | Finishing method of concrete |
| CN104480843A (en) * | 2014-12-09 | 2015-04-01 | 长安大学 | Rotation type napping machine |
| CN205501783U (en) * | 2016-03-29 | 2016-08-24 | 长安大学 | A napper for air park cement concrete surface course |
| CN107020686A (en) * | 2017-05-24 | 2017-08-08 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN206796135U (en) * | 2017-05-24 | 2017-12-26 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN107584643A (en) * | 2017-10-31 | 2018-01-16 | 天津银龙预应力材料股份有限公司 | A kind of self-action track plates galling device |
| CN207159570U (en) * | 2017-08-25 | 2018-03-30 | 诸暨市振越针织有限公司 | A kind of efficiently socks napper |
| CN207484096U (en) * | 2017-11-29 | 2018-06-12 | 威海鸿祥汽车内饰件有限公司 | A kind of raising gig that neatly can transmit and clean soft flocks |
| CN208020461U (en) * | 2018-01-31 | 2018-10-30 | 苏州建国建筑工业有限公司 | A kind of prefabricated components surface galling device |
| CN109159265A (en) * | 2018-11-01 | 2019-01-08 | 河北新大地机电制造有限公司 | A kind of napper for precast concrete |
| CN208501445U (en) * | 2018-06-21 | 2019-02-15 | 中铁十五局集团第三工程有限公司 | A kind of modified paver |
| CN211164537U (en) * | 2019-10-10 | 2020-08-04 | 北京好运达智创科技有限公司 | Track slab double-station napping machine |
-
2019
- 2019-10-10 CN CN201910957212.1A patent/CN110587793B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117530A (en) * | 1997-10-13 | 1999-04-27 | Takeshi Yamaguchi | Finishing method of concrete |
| CN104480843A (en) * | 2014-12-09 | 2015-04-01 | 长安大学 | Rotation type napping machine |
| CN205501783U (en) * | 2016-03-29 | 2016-08-24 | 长安大学 | A napper for air park cement concrete surface course |
| CN107020686A (en) * | 2017-05-24 | 2017-08-08 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN206796135U (en) * | 2017-05-24 | 2017-12-26 | 中铁十七局集团物资有限公司 | Track plate mobile is embossed plucking all-in-one |
| CN207159570U (en) * | 2017-08-25 | 2018-03-30 | 诸暨市振越针织有限公司 | A kind of efficiently socks napper |
| CN107584643A (en) * | 2017-10-31 | 2018-01-16 | 天津银龙预应力材料股份有限公司 | A kind of self-action track plates galling device |
| CN207484096U (en) * | 2017-11-29 | 2018-06-12 | 威海鸿祥汽车内饰件有限公司 | A kind of raising gig that neatly can transmit and clean soft flocks |
| CN208020461U (en) * | 2018-01-31 | 2018-10-30 | 苏州建国建筑工业有限公司 | A kind of prefabricated components surface galling device |
| CN208501445U (en) * | 2018-06-21 | 2019-02-15 | 中铁十五局集团第三工程有限公司 | A kind of modified paver |
| CN109159265A (en) * | 2018-11-01 | 2019-01-08 | 河北新大地机电制造有限公司 | A kind of napper for precast concrete |
| CN211164537U (en) * | 2019-10-10 | 2020-08-04 | 北京好运达智创科技有限公司 | Track slab double-station napping machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405800A (en) * | 2020-11-19 | 2021-02-26 | 广东博智林机器人有限公司 | Napping device |
| CN113400451A (en) * | 2021-08-03 | 2021-09-17 | 中铁十四局集团建筑科技有限公司 | Prefabricated component vibration napping device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110587793B (en) | 2024-03-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN211164537U (en) | Track slab double-station napping machine | |
| CN110587793A (en) | Track slab double-station napping machine | |
| CN110744674B (en) | Concrete prefabricated member stair automatic vibration device | |
| CN204505367U (en) | Semi-finished product cutter sweep | |
| CN108274607A (en) | A kind of pre-stress rail plate continuous production complete set of equipments | |
| CN105863266B (en) | Building template surface removal of impurities purging system | |
| CN103203338A (en) | Ultrasound cleaning device of filter element in polyester industry | |
| CN109129876A (en) | A kind of method for cleaning for clearing up railway plate die support rail shell | |
| CN108273965A (en) | A kind of sand mold 3D printing model fettling installation | |
| CN206913533U (en) | A kind of abatvoix processing mold cleans coating device | |
| CN206690351U (en) | A kind of arc stone material working machine | |
| CN104526862A (en) | Integrated prefabricated part demolding machine | |
| CN109483703B (en) | Concrete sleeper mould cleaning system | |
| CN204183709U (en) | A kind of aerated blocks moulding box track automatic ferry mechanism | |
| CN213499961U (en) | Chinese character 'hui' shaped production line | |
| CN109227897A (en) | A kind of mold cleaning method | |
| CN212121089U (en) | Dust removal cleaning device of lipstick body | |
| CN104801696B (en) | A kind of axle housing cast cleaning machine | |
| CN110614705A (en) | Track slab mold cleaning device and method | |
| CN109048609B (en) | Intelligent flexible cleaning system for high-speed railway sleeper die robot | |
| CN111167640A (en) | Aluminium alloy spraying plastics processing apparatus based on internet | |
| CN212021063U (en) | Slab shaving secondary purging device | |
| CN215315518U (en) | Surrounding type lost foam device for side part die sinking | |
| CN220014476U (en) | Slag removing device | |
| CN213946936U (en) | Cleaning device of mortar mixture bubble carding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |