CN110580594A - Production line raw material management system - Google Patents
Production line raw material management system Download PDFInfo
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- CN110580594A CN110580594A CN201810593956.5A CN201810593956A CN110580594A CN 110580594 A CN110580594 A CN 110580594A CN 201810593956 A CN201810593956 A CN 201810593956A CN 110580594 A CN110580594 A CN 110580594A
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- 239000002994 raw material Substances 0.000 title claims abstract description 165
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 96
- 238000007726 management method Methods 0.000 claims abstract description 50
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000013523 data management Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000012384 transportation and delivery Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
- G06Q10/0875—Itemisation or classification of parts, supplies or services, e.g. bill of materials
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention provides a production line raw material management system, comprising: the data acquisition module is used for acquiring raw material data in real time; the communication module is used for realizing data exchange among the modules of the system and data exchange between the system and the outside; the data management module is provided with a raw material database and can inquire raw material data in real time; the interface module comprises a system information management function and a production line basic information management function and is used for converting, displaying or outputting data of the control module and the data management module; and the control module is used for forming a raw material allocation rule according to the production plan and controlling the raw material allocation according to the raw material allocation rule. The invention can ensure that the raw materials are timely and efficiently distributed to the production line, avoid the shutdown caused by the fact that the raw materials are not distributed in place, and improve the production efficiency.
Description
Technical Field
The invention relates to the field of industrial control, in particular to a production line raw material management system.
Background
the production line is a route which is passed by the production process of the product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. The production line is organized according to the object principle to finish a production organization form of the product process, namely, various devices and workers required by the production of certain products (parts and components) are equipped according to the product specialization principle to complete all the manufacturing work of the certain products (parts and components).
at present, the distribution of raw materials on the production line side adopts a timing distribution method, namely, materials of each production plan are intensively and regularly conveyed to the production line side for production consumption in a fractional manner according to a production plan for production import. The main problem that current raw and other materials delivery mode exists is that the information is opaque, and the real-time consumption of production line to raw and other materials can not in time be fed back to raw and other materials delivery personnel. This has the following disadvantages:
1. When production line equipment is abnormal or production arrangement is changed, raw materials at the edges of the production line cannot be consumed in time, so that the raw materials are overstocked, and the production cost is increased;
2. when raw and other materials have been consumed, raw and other materials delivery personnel can't in time learn, lead to producing the line production to suspend, reduce production output.
3. The online consumption condition of the raw materials cannot be inquired, and a certain management blind area exists.
4. At present, the production plan is usually collected manually, a stock preparation list needs to be made manually by stock preparation personnel, and the working efficiency is low.
disclosure of Invention
the invention aims to provide a production line raw material management system which can ensure that raw materials are delivered timely and efficiently.
In order to solve the technical problems, the raw material management system for the production line comprises: the device comprises a data acquisition module, a communication module, a data management module, an interface module and a control module;
The data acquisition module is used for acquiring raw material data in real time;
The communication module is used for realizing data exchange among the modules of the system and data exchange between the system and the outside; external data exchange including but not limited to other production management systems, other databases and storage systems associated with the production line;
the data management module is provided with a raw material database and can inquire raw material data in real time;
The interface module has the functions of system information management and production line basic information management and converts, displays or outputs the data of the control module and the data management module;
And the control module is used for forming a raw material allocation rule according to the production plan and controlling the raw material allocation according to the raw material allocation rule.
The raw material data comprises raw material warehouse storage data, raw material transfer temporary storage data, raw material production line side data and raw material consumption data.
Wherein the system information management comprises user management and authority management; the production line basic information management comprises production line information management, raw material information management and raw material warehousing management; the display means displays through a graphical interface, the display content of the graphical interface comprises material shortage reminding and raw material inquiry, and the output means printing output or outputting to other equipment.
Wherein, the raw material blending rule comprises:
distributing the raw materials to a warehouse according to a production plan;
After the raw materials are put in storage, the data are uploaded to a raw material database;
Respectively delivering the raw materials from the warehouse to a line side temporary storage area and a workshop temporary storage area according to the actual situation of the site;
The raw material consumption reaches the line-edge temporary storage early warning, and the raw materials in the workshop temporary storage area are delivered to the line-edge temporary storage area;
The raw material consumption reaches the workshop temporary storage early warning, and the warehouse raw material is delivered to a workshop temporary storage area;
And (5) the raw material consumption reaches the production planned quantity, and the current raw material allocation is closed.
the method comprises the steps of setting identification marks for raw materials after the materials are prepared according to a production plan, binding the identification marks with the raw materials, and identifying which production plan the raw materials belong to in the circulation of the raw materials through the identification marks.
the unique identification mark is set for each raw material in each production plan, and the position of each raw material in the whole production process can be obtained by setting the unique identification mark for each raw material.
The production line raw material management system further comprises a production management system (MES) communication interface and an SAP communication interface.
Wherein the identification mark comprises an identification ID. Preferably, the ID comprises a two-dimensional code or a barcode.
the data acquisition module is a mobile intelligent terminal capable of reading the identification mark.
the invention adopts a principle of pulling the end object, namely, the delivery of the upstream link is pulled through the real-time consumption of the downstream link, thereby ensuring the timeliness and the high efficiency of the delivery.
According to the method, a stock preparation list is formed according to a production plan, raw materials are delivered to a warehouse, the data are uploaded to a raw material database after the raw materials are put in storage, the raw materials are delivered to a line side temporary storage area and a workshop temporary storage area from the warehouse respectively according to the actual situation of a site, the raw material consumption reaches a line side temporary storage early warning, the raw materials in the workshop temporary storage area are delivered to the line side, the raw material consumption reaches the workshop temporary storage early warning, the warehouse raw materials are delivered to the workshop temporary storage area, the raw material consumption reaches the production plan number, and the current raw material. Real-time raw material data monitoring work is achieved through a database and field data acquisition, flexible raw material allocation is achieved through line side early warning and temporary storage early warning, and a warehouse is prompted to send the raw materials to a production line in time. The invention can monitor the distribution condition of the raw materials of the production line in real time, so that the raw materials are reasonably circulated between a warehouse, temporary storage in a workshop, line edge and production and manufacturing, the shutdown caused by the fact that the raw materials are not distributed in place is avoided, and the timeliness and the high efficiency of the distribution of the raw materials of the production line are improved.
Drawings
the invention will be described in further detail with reference to the following detailed description and accompanying drawings:
Fig. 1 is a first schematic diagram of the system of the present invention.
Fig. 2 is a schematic diagram of the system of the present invention.
FIG. 3 is a first schematic view of the raw material processing flow of the present invention.
FIG. 4 is a schematic view of the raw material processing flow of the present invention.
Detailed Description
as shown in FIG. 1, the present invention is illustrated with a hypothetical production line as an example to illustrate the principles of the present invention.
the method comprises the steps of distributing raw materials prepared according to a production plan to a raw material warehouse for storage, setting an identification mark for the batch of raw materials, binding the identification mark and the raw materials in the circulation of the raw materials, and identifying which production plan the raw materials belong to through the identification mark, so that which warehouse, which intermediate temporary storage area and which production line the raw materials are sent to can be obtained. The factory warehouse is used as a middle temporary storage area, stations beside the production line are provided with line-edge temporary storage areas, and raw materials in the line-edge temporary storage areas are sent into the production line to enter the manufacturing process.
The invention relates to a production line raw material management system, as shown in figure 2, comprising: the device comprises a data acquisition module, a communication module, a data management module, an interface module and a control module;
the data acquisition module is used for acquiring raw material data in real time; the staff can adopt handheld PDA to scan raw material identification marks at positions of a warehouse, a factory area warehouse, a line edge temporary storage area and the like respectively, and scan the raw material identification marks at the same time when the warehouse is loaded on a vehicle for distribution, the factory area warehouse is out of the warehouse, the raw materials arrive at the line edge, the raw materials are sent into a production line and the like. The real-time acquisition of raw material data is realized, and further the real-time data of the positions and the quantity of the raw materials are obtained. The identification mark is a two-dimensional code or a bar code.
The communication module is used for realizing data exchange among the modules (for example, by utilizing a TCP/IP protocol) and data exchange between the system and the outside; the system exchanges data with an external system such as a smart phone. The staff can install this system or have this system architecture's other intelligent system on smart mobile phone and look over raw and other materials data through wireless network at any time.
The data management module is provided with a raw material database and can inquire raw material data in real time; the raw material data comprises raw material warehouse storage data, raw material transfer temporary storage data, raw material production line edge data and raw material consumption data, and can also comprise raw material types and real-time positions.
The interface module has the functions of system information management and production line basic information management and converts, displays or outputs the data of the control module and the data management module; the system information management comprises user management and authority management; the production line basic information management comprises production line information management, raw material information management and raw material warehousing management; the display means displaying through a graphical interface, the display content of the graphical interface comprises the material shortage reminding and the raw material inquiry, and the output means printing output such as a printed list or a label or outputting to other equipment such as exporting a BOM list.
and the control module is used for forming a raw material allocation rule according to the production plan and controlling the raw material allocation according to the raw material allocation rule.
As shown in fig. 3, the raw material blending rule includes:
distributing the raw materials to a warehouse according to a production plan;
uploading the raw material data to a raw material database after the raw material is put in storage; the raw materials are prepared according to a production plan, and information such as a production line to which the batch of raw materials belongs, the type and the quantity of the batch of raw materials and the like is obtained.
according to the actual situation of a site, raw materials are respectively delivered to a line edge temporary storage area and a workshop temporary storage area (a plant area warehouse) from a warehouse;
The raw material consumption reaches the line-edge temporary storage early warning, and the raw materials (in a factory warehouse) are delivered to a line-edge temporary storage area;
When the raw material consumption reaches the workshop temporary storage early warning, the warehouse raw material is delivered to a workshop temporary storage area (factory warehouse);
And (5) the raw material consumption reaches the production planned quantity, and the current raw material allocation is closed.
when the raw materials are bound by the identification marks, the raw materials can be bound according to batches. The unique identification mark can be set for each raw material in each production plan, and the position of each raw material in the whole production process can be obtained by setting the unique identification mark for each raw material. If a certain raw material is damaged in a certain production process, the specific position and the stock quantity of another same raw material can be immediately acquired for real-time allocation, so that the allocation of the raw materials is more flexible.
The present invention has been described in detail with reference to the specific embodiments and examples, but these are not intended to limit the present invention. Many variations and modifications may be made by one of ordinary skill in the art without departing from the principles of the present invention, which should also be considered as within the scope of the present invention.
Claims (10)
1. A production line raw material management system, comprising: the device comprises a data acquisition module, a communication module, a data management module, an interface module and a control module;
The data acquisition module is used for acquiring raw material data in real time;
The communication module is used for realizing data exchange among the modules of the system and data exchange between the system and the outside;
The data management module is provided with a raw material database and can inquire raw material data in real time;
the interface module has the functions of system information management and production line basic information management and converts, displays or outputs the data of the control module and the data management module;
And the control module is used for forming a raw material allocation rule according to the production plan and controlling the raw material allocation according to the raw material allocation rule.
2. the production line raw material management system as set forth in claim 1, wherein: the raw material data comprises raw material warehouse storage data, raw material transfer temporary storage data, raw material production line side data and raw material consumption data.
3. The production line raw material management system as set forth in claim 1, wherein: the system information management comprises user management and authority management; the production line basic information management comprises production line information management, raw material information management and raw material warehousing management; the display means displays through a graphical interface, the display content of the graphical interface comprises material shortage reminding and raw material inquiry, and the output means printing output or outputting to other equipment.
4. the production line raw material management system as set forth in claim 1, wherein: the raw material blending rule comprises the following steps:
distributing the raw materials to a warehouse according to a production plan;
After the raw materials are put in storage, the data are uploaded to a raw material database;
Respectively delivering the raw materials from the warehouse to a line side temporary storage area and a workshop temporary storage area according to the actual situation of the site;
the raw material consumption reaches the line-edge temporary storage early warning, and the raw materials in the workshop temporary storage area are delivered to the line-edge temporary storage area;
The raw material consumption reaches the workshop temporary storage early warning, and the warehouse raw material is delivered to a workshop temporary storage area;
And (5) the raw material consumption reaches the production planned quantity, and the current raw material allocation is closed.
5. the production line raw material management system as set forth in claim 4, wherein: and setting an identification mark for the batch of raw materials after preparing the materials according to the production plan, binding the identification mark with the raw materials, and identifying the production plan to which the raw materials belong in the circulation of the raw materials through the identification mark.
6. the production line raw material management system as set forth in claim 5, wherein: and setting a unique identification for each raw material in each production plan.
7. The production line raw material management system as set forth in claim 1, wherein: also included are a production management system (MES) communication interface and an SAP communication interface.
8. the production line raw material management system as set forth in claim 6, wherein: the identification mark comprises an identification ID.
9. the production line raw material management system as set forth in claim 8, wherein: the ID includes a two-dimensional code or a barcode.
10. the production line raw material management system as set forth in claim 6, wherein: the data acquisition module can read the mobile intelligent terminal of the identification mark.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593956.5A CN110580594A (en) | 2018-06-11 | 2018-06-11 | Production line raw material management system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593956.5A CN110580594A (en) | 2018-06-11 | 2018-06-11 | Production line raw material management system |
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| CN110580594A true CN110580594A (en) | 2019-12-17 |
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| CN201810593956.5A Pending CN110580594A (en) | 2018-06-11 | 2018-06-11 | Production line raw material management system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111461580A (en) * | 2020-05-09 | 2020-07-28 | 苏州基列德智能制造有限公司 | Full-automatic feeding method and system and AGV |
| CN111863156A (en) * | 2020-07-24 | 2020-10-30 | 四川永祥硅材料有限公司 | Control method and system for silicon material technological process |
| CN112380289A (en) * | 2020-11-16 | 2021-02-19 | 西藏汇英柏科技发展有限公司 | Industrial automation intelligent manufacturing management system based on block chain technology |
| CN113065747A (en) * | 2021-03-15 | 2021-07-02 | 中国第一汽车股份有限公司 | Intelligent logistics information system based on automatic information acquisition and processing |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103679322A (en) * | 2012-10-24 | 2014-03-26 | 杭州金色能源科技有限公司 | Production data processing method, device thereof, and system thereof |
-
2018
- 2018-06-11 CN CN201810593956.5A patent/CN110580594A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103679322A (en) * | 2012-10-24 | 2014-03-26 | 杭州金色能源科技有限公司 | Production data processing method, device thereof, and system thereof |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111461580A (en) * | 2020-05-09 | 2020-07-28 | 苏州基列德智能制造有限公司 | Full-automatic feeding method and system and AGV |
| CN111461580B (en) * | 2020-05-09 | 2023-06-09 | 苏州基列德智能制造有限公司 | Full-automatic feeding method, system and AGV trolley |
| CN111863156A (en) * | 2020-07-24 | 2020-10-30 | 四川永祥硅材料有限公司 | Control method and system for silicon material technological process |
| CN112380289A (en) * | 2020-11-16 | 2021-02-19 | 西藏汇英柏科技发展有限公司 | Industrial automation intelligent manufacturing management system based on block chain technology |
| CN112380289B (en) * | 2020-11-16 | 2023-11-14 | 北京国联视讯信息技术股份有限公司 | Industrial automation intelligent manufacturing management system based on block chain technology |
| CN113065747A (en) * | 2021-03-15 | 2021-07-02 | 中国第一汽车股份有限公司 | Intelligent logistics information system based on automatic information acquisition and processing |
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Application publication date: 20191217 |
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