CN110577685A - 防静电无味防臭抑菌一硫海绵胶料及其制备方法及应用 - Google Patents
防静电无味防臭抑菌一硫海绵胶料及其制备方法及应用 Download PDFInfo
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Abstract
本发明公开了一种防静电无味防臭抑菌一硫海绵胶料及其制备方法及应用,包括标准胶,绉片胶,原生胶,丁苯型CR橡胶,再生胶(油法),精细再生胶,高强力再生胶,黑油膏,环保无味增粘树脂,塑解剂DS‑T‑1,硫磺,硫化促进剂,抗菌防臭粉,纳米银系抗菌剂,纳米银系无机抗菌剂XT‑02,活性氧化锌,硬脂酸,陶土,高级无味发泡剂,水杨酸,导电炭黑及防老剂。本发明对一硫海绵的胶料配方制备方法进行调整,使一硫海绵在满足其基本的性能要求的前提下,还具有防静电和较好的抑菌效果的作用,提高了其适用范围及应用前景,本发明材料来源广泛,制备方法简单,而且还提供了相应的应用方法。
Description
技术领域
本发明涉及橡胶加工领域,特别是一种防静电无味防臭抑菌一硫海绵胶料及其制备方法及应用。
背景技术
由于部分市场的需求防静电胶鞋随之出现在市场上;一般情况下,在胶鞋制造过程中,作为胶鞋减震关键部件的橡胶海绵,通常采用一次硫化成型或模具硫化(简称二硫)工艺制造,但防静电胶鞋所用海绵为一次硫化海绵且一次硫化海绵会伴有臭味和抑菌效果不佳,让使用的人容易产生脚臭。为了更好的实现防静电效果和抑菌效果,满足人们需求,将一次硫化海绵橡胶改为防静电无味防臭抑菌一硫海绵发明胶为最佳。现有技术中还没有防静电无味防臭抑菌一硫海绵。为了更好的满足市场需求更好的服务人们;发明防静电无味防臭抑菌一硫海绵胶料是符合市场需求的且工艺简单和成本低。
发明内容
本发明所要解决的技术问题是:提供一种防静电无味防臭抑菌一硫海绵胶料及其制备方法及应用,它解决了一硫海绵不防静电抑菌效果差的技术难题,以克服现有技术的不足。
本发明的是这样实现的:防静电无味防臭抑菌一硫海绵胶料,按重量份数计算,包括42.6~70.9份标准胶,7.1~21.3份绉片胶,7.1~21.3份原生胶,7.8~22份丁苯型CR橡胶,156~184.4份再生胶(油法),21.3~25.9份精细再生胶,1~15份高强力再生胶14.2~28.4份黑油膏,5.7~11.4份环保无味增粘树脂,1.4~2.6份塑解剂DS-T-1,5.2~5.9份硫磺,9.8~13.1份硫化促进剂,5.4~6.4份活性氧化锌,24.2~25.9份硬脂酸,8.5~25.4份陶土,11.8~12.8份高级无味发泡剂,0.2~0.4份水杨酸,8.5~25.4份导电炭黑,0.2~0.4份防老剂。
更优选的方案是,按重量份数计算,包括包括56.7份标准胶,14.2份绉片胶,14.2份原生胶,14.9份丁苯型CR橡胶,170.2份再生胶(油法),28.4份精细再生胶,7份高强力再生胶,21.3份黑油膏,8.5份环保无味增粘树脂,2份塑解剂DS-T-1,5.6份硫磺,11.5份硫化促进剂,1份抗菌防臭粉,0.9份纳米银系抗菌剂,0.9份纳米银系无机抗菌剂XT-02,5.9份活性氧化锌,25.9份硬脂酸,16.9份陶土,12.3份高级无味发泡剂,0.7份水杨酸,16.9份导电炭黑,0.2份防老剂。
所述的标准胶为2#标准胶。
所述的硫化促进剂是,每11.5份硫化促进剂由3.2份促进剂B,0.2份促进剂DS,4.3份促进剂BM,6.5份综合促进剂以及0.4份促进剂TMTD组成。
所述的防老剂是防老剂CD
防静电无味防臭抑菌一硫海绵胶料的制备方法,按上述的重量分数取各组分,1)制备母炼胶:将标准胶,绉片胶,原生胶,丁苯型CR橡胶,油法再生胶,精细再生胶,高强力再生胶,黑油膏,环保无味增粘树脂,塑解剂DS-T-1及0.8份硬脂酸相继以及加入密炼中,待密炼机工作电流表的负荷指针回升到100A以上后,再压7~9分钟,排料到开放式炼胶机捣胶5~6分钟后出片,自然冷却至室温,可塑度为0.33~0.43,放置24小时备用;2)制备混炼胶:将制备的母胶、硫化促进剂、活性氧化锌、剩余的硬脂酸、抗菌防臭粉、纳米银系抗菌剂、纳米银系无机抗菌剂XT-02、高级无味发泡剂、防老剂、水杨酸以及硫磺投入密炼机中,炼制1分钟,然后加入导电炭黑、陶土炼制6~7分钟后,排料到开放式炼胶机,在开放式炼胶机的辊距为4~5mm的条件下,拉通4~5分钟使混炼胶炼制均匀,出片水冷,检测并纠正,使混炼胶的硫化起点为2分钟~2分30秒,可塑度为0.45~0.58,即得防静电无味防臭抑菌一硫海绵胶料成品。
防静电无味防臭抑菌一硫海绵胶料的应用,将防静电无味防臭抑菌一硫海绵胶料在开炼机上进行热练出片成相应的厚度放入挤出机中,然后通过压延机和海绵贴合压延出片厚度为3.0~3.3mm,在按相应的冲刀冲切成所需胶片模型,即得防静电无味防臭抑菌一硫海绵胶料半成品,将海绵半成品贴在鞋帮中底布上,上上大底一起硫化发泡,即得防静电无味防臭抑菌一硫海绵胶料成品。
为了进一步验证本发明的效果,进行了如下实验:
一、标准胶塑炼胶威氏可塑度对海绵发泡效果影响
表1
通过表1获得,一硫海绵胶所需标准胶的威氏可塑度为0.63-0.68。
二、硫化配合体系对发泡效果和电阻值影响
1、硫化体系、发孔体系对一硫海绵质量影响
表2配合体系试验
表2(续)
2、橡胶软化体系、补强填充体系对海绵质量影响
表3、补强填充体系试验
3、抗菌剂应用试验
表4抗菌剂对防静电无味防臭抑菌一硫海绵胶料质量影响
通过表2、表3、表4获得最佳配方用量为:包括56.7份标准胶,14.2份绉片胶,14.2份原生胶,14.9份丁苯型CR橡胶,170.2份再生胶(油法),28.4份精细再生胶,7份高强力再生胶,21.3份黑油膏,8.5份环保无味增粘树脂,2份塑解剂DS-T-1,5.6份硫磺,11.5份硫化促进剂,1份抗菌防臭粉,0.9份纳米银系抗菌剂,0.9份纳米银系无机抗菌剂XT-02,5.9份活性氧化锌,25.9份硬脂酸,16.9份陶土,12.3份高级无味发泡剂,0.7份水杨酸,16.9份导电炭黑,0.2份防老剂。
三、硫化条件研究:
表5、硫化条件对防静电无味防臭抑菌一硫海绵胶料质量影响
表5续
通过表5试验数据得出,防静电无味防臭抑菌一硫海绵胶料绵的最佳硫化条件为:硫化机工作压力20MPa、硫化温145℃、硫化时间2.1min。
五、促进剂并用体系对防静电无味防臭抑菌一硫海绵胶料质量影响
表6、促进剂并用体系对防静电无味防臭抑菌一硫海绵胶料质量影响
通过表6得出,促进剂最佳配比是:每11.5份硫化促进剂由2.5份促进剂B,0.2份促进剂DS,3.4份促进剂BM,5.1份综合促进剂以及0.3份促进剂TMTD组成。
由于采用了上述技术方案,与现有技术相比,本发明对一硫海绵的胶料配方制备方法进行调整,使一硫海绵在满足其基本的性能要求的前提下,还具有防静电和抑菌的作用,提高了其适用范围及应用前景,本发明材料来源广泛,制备方法简单,而且还提供了相应的应用方法。本发明简单易行,成本低廉,产品的使用效果好。
具体实施方式
3、本发明的实施例:防静电无味防臭抑菌一硫海绵胶料,按重量份数计算,包括包括56.7份标准胶,14.2份绉片胶,14.2份原生胶,14.9份丁苯型CR橡胶,170.2份再生胶(油法),28.4份精细再生胶,7份高强力再生胶,21.3份黑油膏,8.5份环保无味增粘树脂,2份塑解剂DS-T-1,5.6份硫磺,11.5份硫化促进剂,1份抗菌防臭粉,0.9份纳米银系抗菌剂,0.9份纳米银系无机抗菌剂XT-02,5.9份活性氧化锌,25.9份硬脂酸,16.9份陶土,12.3份高级无味发泡剂,0.7份水杨酸,16.9份导电炭黑,0.2份防老剂。
防静电无味防臭抑菌一硫海绵胶料的制备方法,按上述的重量分数取各组分,1)制备母炼胶:包括56.7份标准胶,14.2份绉片胶,14.2份原生胶,14.9份丁苯型CR橡胶,170.2份再生胶(油法),28.4份精细再生胶,7份高强力再生胶,21.3份黑油膏,8.5份环保无味增粘树脂,2份塑解剂DS-T-1,0.8份硬脂酸相继以及加入密炼中,待密炼机工作电流表的负荷指针回升到100A以上后,再压7~9分钟,排料到开放式炼胶机捣胶5~6分钟后出片,自然冷却至室温,可塑度(0.33~0.43),放置24小时备用;2)制备混炼胶:将制备的母胶、硫化促进剂、活性氧化锌、剩余的硬脂酸、高级无味发泡剂、防老剂、水杨酸、以及硫磺投入密炼机中,炼制1分钟,然后加入导电炭黑、陶土炼制6~7分钟后,排料到开放式炼胶机,在开放式炼胶机的辊距为4~5mm的条件下,拉通4~5分钟使混炼胶炼制均匀,出片水冷,检测并纠正,使混炼胶的硫化起点为2分钟~2分30秒,可塑度为0.45~0.58,即得防静电无味防臭抑菌一硫海绵胶料成品。
防静电无味防臭抑菌一硫海绵胶料的应用,将防静电无味防臭抑菌一硫海绵胶料在开炼机上进行热练出片成相应的厚度放入挤出机中,然后通过压延机和海绵贴合压延出片厚度为3.0~3.3mm,在按相应的冲刀冲切成所需胶片模型,即得防静电无味防臭抑菌一硫海绵胶料半成品,将海绵半成品贴在鞋帮中底布上,上上大底一起硫化发泡,即得防静电无味防臭抑菌一硫海绵胶料成品。
Claims (7)
1.一种防静电无味防臭抑菌一硫海绵胶料,其特征在于:按重量份数计算,包括42.6~70.9份标准胶,7.1~21.3份绉片胶,7.1~21.3份原生胶,7.8~22份丁苯型CR橡胶,156~184.4份油法再生胶,21.3~25.9份精细再生胶,1~15份高强力再生胶14.2~28.4份黑油膏,5.7~11.4份环保无味增粘树脂,1.4~2.6份塑解剂DS-T-1,5.2~5.9份硫磺,9.8~13.1份硫化促进剂,0.3~1.7份抗菌防臭粉,0.5~1.3份纳米银系抗菌剂,0.3~1.3份纳米银系无机抗菌剂XT-02,5.4~6.4份活性氧化锌,24.2~25.9份硬脂酸,8.5~25.4份陶土,11.8~12.8份高级无味发泡剂,0.2~0.4份水杨酸,8.5~25.4份导电炭黑及0.2~0.4份防老剂。
2.根据权利要求1所述的防静电无味防臭抑菌一硫海绵胶料,其特征在于:按重量份数计算,包括56.7份标准胶,14.2份绉片胶,14.2份原生胶,14.9份丁苯型CR橡胶,170.2份油法再生胶,28.4份精细再生胶,7份高强力再生胶,21.3份黑油膏,8.5份环保无味增粘树脂,2份塑解剂DS-T-1,5.6份硫磺,11.5份硫化促进剂,1份抗菌防臭粉,0.9份纳米银系抗菌剂,0.9份纳米银系无机抗菌剂XT-02,5.9份活性氧化锌,25.9份硬脂酸,16.9份陶土,12.3份高级无味发泡剂,0.7份水杨酸,16.9份导电炭黑及0.2份防老剂。
3.根据权利要求1或2所述的防静电无味防臭抑菌一硫海绵胶料,其特征在于:所述的标准胶为2#标准胶。
4.根据权利要求1或2所述的防静电无味防臭抑菌一硫海绵胶料,其特征在于:所述的硫化促进剂是,每11.5份硫化促进剂由2.5份促进剂B,0.2份促进剂DS,3.4份促进剂BM,5.1份综合促进剂以及0.3份促进剂TMTD组成。
5.根据权利要求1或2所述的防静电无味防臭抑菌一硫海绵胶料,其特征在于:所述的防老剂是防老剂CD。
6.一种如权利要求1所述的防静电无味防臭抑菌一硫海绵胶料的制备方法,其特征在于:按上述的重量分数取各组分,1)制备母炼胶:将标准胶,绉片胶,原生胶,丁苯型CR橡胶,油法再生胶,精细再生胶,高强力再生胶,黑油膏,环保无味增粘树脂,塑解剂DS-T-1及0.8份硬脂酸相继以及加入密炼中,待密炼机工作电流表的负荷指针回升到100A以上后,再压7~9分钟,排料到开放式炼胶机捣胶5~6分钟后出片,自然冷却至室温,可塑度为0.33~0.43,放置24小时备用;2)制备混炼胶:将制备的母胶、硫化促进剂、活性氧化锌、剩余的硬脂酸、抗菌防臭粉、纳米银系抗菌剂、纳米银系无机抗菌剂XT-02、高级无味发泡剂、防老剂、水杨酸以及硫磺投入密炼机中,炼制1分钟,然后加入导电炭黑、陶土炼制6~7分钟后,排料到开放式炼胶机,在开放式炼胶机的辊距为4~5mm的条件下,拉通4~5分钟使混炼胶炼制均匀,出片水冷,检测并纠正,使混炼胶的硫化起点为2分钟~2分30秒,可塑度为0.45~0.58,即得防静电无味防臭抑菌一硫海绵胶料成品。
7.一种如权利要求1所述的防静电无味防臭抑菌一硫海绵胶料的应用,其特征在于:将防静电无味防臭抑菌一硫海绵胶料在开炼机上进行热练出片成相应的厚度放入挤出机中,然后通过压延机和海绵贴合压延出片厚度为3.0~3.3mm,在按相应的冲刀冲切成所需胶片模型,即得防静电无味防臭抑菌一硫海绵胶料半成品,将海绵半成品贴在鞋帮中底布上,上上大底一起硫化发泡,即得防静电无味防臭抑菌一硫海绵胶料成品。
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