CN110568399B - Turnover box warehousing system - Google Patents
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- CN110568399B CN110568399B CN201911007599.0A CN201911007599A CN110568399B CN 110568399 B CN110568399 B CN 110568399B CN 201911007599 A CN201911007599 A CN 201911007599A CN 110568399 B CN110568399 B CN 110568399B
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- 230000007306 turnover Effects 0.000 title claims abstract description 159
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims description 100
- 238000012795 verification Methods 0.000 claims description 21
- 238000005303 weighing Methods 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 18
- 230000008569 process Effects 0.000 abstract description 9
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Abstract
The application discloses turnover case warehouse entry system. According to the method, the information of the turnover box is read from the warehousing process in an information flow mode, the stacking type information of the turnover box is automatically tracked along the conveying pipeline path of the warehousing of the turnover box, the identification and judgment through a detection device are not needed, a photoelectric sensor used by a unstacker for detecting the appearance of the turnover box is omitted, the information tracking control is more accurate, the situation that the judgment of the appearance information of the turnover box is wrong due to the factors of the photoelectric sensor is avoided, and the technical problem that the error rate of the warehousing control of the existing turnover box is high is solved.
Description
Technical Field
The application relates to the technical field of intelligent vertical warehouses, in particular to a turnover box warehousing system.
Background
The intelligent vertical warehouse of the electric energy metering verification center realizes automatic storage, automatic taking out and cargo storage of the turnover box stacks of the electric energy metering mechanism, conveys the turnover box stacks of the electric energy metering mechanism to a corresponding verification laboratory, conveys the turnover box stacks of the electric energy metering mechanism back to a warehouse area after verification is completed, meets the operation requirements of the warehouse area mechanism, and completes the functions of automatic detection, warehousing, information checking, air showering dust removal and the like.
The automatic storage, the automatic taking out and the goods storage of the turnover box stacks of the electric energy metering mechanism are realized in a warehousing process section, the warehousing turnover box stacks are separated into single turnover boxes through a turnover box unstacker, the identification is carried out through an image identification controller, unqualified turnover boxes are removed, and then the stacking and warehousing are carried out through a turnover box stacker.
The existing turnover boxes are classified into various specifications, the determination of the size of the turnover box to be put in storage is a precondition for realizing the automatic storage of the turnover box, the size of the turnover box is determined by detecting the size parameters of a box stack through a photoelectric detection device in the existing method, however, the photoelectric detection device is easily interfered by the external environment in the actual use, so that the situation of misjudgment of the size of the box stack occurs, and the technical problem of high error rate of the existing turnover box storage control is caused.
Disclosure of Invention
The application provides a turnover box warehousing system, which is used for solving the technical problem that the error rate of the existing turnover box warehousing control is high due to the fact that the condition of misjudging the size of a box stack easily occurs in the actual use by the conventional mode of determining the specification of a turnover box through a photoelectric detection device.
In view of this, the present application provides a turnover box warehousing system, including: the device comprises a conveying mechanism, an information acquisition mechanism, a box stack splitting mechanism, a detection mechanism and a box stack stacking mechanism;
information acquisition mechanism for when detecting that first case buttress removes preset detection station, read turnover case information in the first case buttress, and with turnover case information send to case buttress split mechanism, wherein, turnover case information includes: a box type and a box identification;
the box stack splitting mechanism is used for determining the number of the turnover boxes contained in the box stack according to the box body types, splitting the box stack into a plurality of single turnover boxes according to the number of the turnover boxes, and sequentially sending the information of the single turnover boxes to the detection mechanism;
the detection mechanism is used for detecting the single turnover boxes according to the received turnover box information and sending qualified box body information of the single turnover boxes to the box stack stacking mechanism;
the box stack stacking mechanism is used for assembling a plurality of single turnover boxes into a second box stack with the specification corresponding to the box type according to the box type in the received turnover box information, and conveying the second box stack into a warehouse;
the conveying mechanism is used for conveying the box stacks and/or the single turnover boxes.
Optionally, the information acquiring mechanism specifically includes a barcode scanner or an RFID tag reader.
Optionally, the method further comprises: a rejection mechanism;
and the rejecting mechanism is used for removing the monomer turnover box with the unqualified detection result from the conveying mechanism.
Optionally, the case stack palletizing mechanism is specifically configured to:
determining the number of standard turnover boxes for assembling the box stacks according to the box types in the received turnover box information;
stacking the single turnover boxes conveyed to the box stack stacking mechanism in sequence according to the number of the standard turnover boxes until the number of the stacked single turnover boxes is consistent with that of the standard turnover boxes, and obtaining a second box stack with a specification corresponding to the box type;
and conveying the second box stack into a warehouse through the conveying mechanism.
Optionally, the detection mechanism specifically includes: weighing module and the module of making a video recording.
Optionally, the detection mechanism further comprises: an information checking module;
the information verification module is specifically used for reading the turnover box information of the single turnover box as verification information when the single turnover box moves to a preset verification station;
and taking the turnover box information received from the box stack splitting mechanism as reference information, comparing the verification information with the reference information, and if the verification information is consistent with the reference information, passing the verification.
According to the technical scheme, the embodiment of the application has the following advantages:
the application provides a turnover case warehouse entry system includes: the device comprises a conveying mechanism, an information acquisition mechanism, a box stack splitting mechanism, a detection mechanism and a box stack stacking mechanism; information acquisition mechanism for when detecting that first case buttress removes preset detection station, read turnover case information in the first case buttress, and with turnover case information send to case buttress split mechanism, wherein, turnover case information includes: a box type and a box identification; the box stack splitting mechanism is used for determining the number of the turnover boxes contained in the box stack according to the box body types, splitting the box stack into a plurality of single turnover boxes according to the number of the turnover boxes, and sequentially sending the information of the single turnover boxes to the detection mechanism; the detection mechanism is used for detecting the single turnover boxes according to the received turnover box information and sending qualified box body information of the single turnover boxes to the box stack stacking mechanism; the box stack stacking mechanism is used for assembling a plurality of single turnover boxes into a second box stack with the specification corresponding to the box type according to the box type in the received turnover box information, and conveying the second box stack into a warehouse; the conveying mechanism is used for conveying the box stacks and/or the single turnover boxes.
The utility model provides a turnover case warehouse entry system, adopt the information flow mode to carry out the mode of information tracking to the turnover case, begin to read out the information of turnover case from the warehousing process, and carry out the automatic tracking to turnover case buttress type information along the conveying pipeline route that the turnover case was put in storage, need not carry out discernment judgement through detection device again, save the optical sensor that the unstacker detected the turnover case appearance and used, information tracking control is also more accurate simultaneously, avoid leading to the wrong situation of turnover case appearance information judgement because of optical sensor's factor, the technical problem that current turnover case warehouse entry control error rate is high has been solved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic diagram of a system architecture of a turnover box warehousing system provided by the present application.
Detailed Description
The embodiment of the application provides a turnover box warehousing system, which is used for solving the technical problem of high error rate of the existing turnover box warehousing control caused by the fact that the condition of misjudging the size of a box stack easily occurs to a photoelectric detection device in the actual use in the existing mode of determining the specification of a turnover box through the photoelectric detection device.
The existing turnover boxes are generally divided into small turnover boxes and large turnover boxes, the length and width of the small turnover boxes are the same as those of the large turnover boxes, but the height of the small turnover boxes are different, the height of the small turnover boxes is 120cm, and the small turnover boxes are generally grouped into a box stack by 6 boxes; the height of the large turnover box is 200cm, and the large turnover box generally comprises 3 turnover boxes which form a box stack.
Based on the existing box type difference, the warehousing operation of different box types is different, therefore, the steps of unstacking and stacking are to be correctly executed, the premise is that the box type of the warehoused circulation box is judged to be correct, the judgment of the box type of the circulation box in the prior art is realized through a detection device, such as detection through a photoelectric detection switch, and the like, however, in actual use, the photoelectric detection device is easy to misjudge the size of the box stack due to aging of the device or interference of external environmental factors, and the detection devices of different terminals are mutually independent, so that the situation that the detection results of an unstacker and a stacker are inconsistent is easy to occur, and the technical problem that the error rate of warehousing control of the existing circulation box is high is caused.
In order to make the objects, features and advantages of the present invention more apparent and understandable, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the embodiments described below are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1, the present application provides a turnover box warehousing system, including: the device comprises a conveying mechanism 1, an information acquisition mechanism 2, a box stack splitting mechanism 3, a detection mechanism 4 and a box stack stacking mechanism 5;
information acquisition mechanism 2 for when detecting that first case buttress removes the detection station of presetting, read the turnover case information in the first case buttress, and with turnover case information transmission to case buttress split mechanism 3, wherein, turnover case information includes: a box type and a box identification;
the box stack splitting mechanism 3 is used for determining the number of the turnover boxes contained in the box stack according to the box body types, splitting the box stack into a plurality of single turnover boxes 6 according to the number of the turnover boxes, and sequentially sending the turnover box information of the single turnover boxes 6 to the detection mechanism 4;
the detection mechanism 4 is used for detecting the single turnover boxes 6 according to the received turnover box information and sending qualified box body information of the single turnover boxes 6 to the box stack stacking mechanism 5;
the box stack stacking mechanism 5 is used for assembling a plurality of single turnover boxes 6 into a second box stack with the specification corresponding to the box type according to the box type in the received turnover box information, and conveying the second box stack into a warehouse;
the conveying device 1 is used for transporting stacks of boxes and/or individual containers 6.
It should be noted that, in this embodiment, the information of the turnover box is read from the warehousing process by adopting the information flow mode to track the information of the turnover box, and the information of the turnover box including the box type information is sequentially transmitted to the equipment at the next station along the conveying pipeline path of the warehousing of the turnover box, and the box type does not need to be identified and judged by a detection device, so that a photoelectric sensor used by a unstacker to detect the appearance of the turnover box is omitted, the information tracking control is more accurate, the situation that the appearance information of the turnover box is judged incorrectly due to the factors of the photoelectric sensor is avoided, and the technical problem of high error rate of the warehousing control of the existing turnover box is solved.
In addition, the box stack splitting mechanism 3 and the box stack stacking mechanism 5 of this embodiment may adopt an existing unstacker or stacker, or may adopt an industrial manipulator, which is not specifically limited herein.
More specifically, the information acquisition mechanism 2 specifically includes a barcode scanner or an RFID tag reader.
It should be noted that the container information of this embodiment may be specifically stored in the form of an image barcode or a radio frequency tag and set on the container body of the container, and the information acquisition mechanism 2 may acquire the container information in the form of scanning the barcode or reading the radio frequency tag.
More specifically, the method further comprises the following steps: a rejecting mechanism 7;
and the rejecting mechanism 7 is used for removing the monomer turnover box 6 with the unqualified detection result from the conveying mechanism 1.
It should be noted that the rejecting mechanism of the present embodiment is controlled by the detecting mechanism 4, and when the detecting mechanism 4 detects that there is an unqualified single turnover container 6, a control instruction is sent to the rejecting mechanism, so that the rejecting mechanism removes the unqualified turnover container from the conveying line.
The removing mechanism of the embodiment can be realized by adopting the existing industrial mechanical arm, and is not described herein.
More specifically, the stack palletizing mechanism 5 is specifically configured to:
determining the number of standard turnover boxes for assembling the box stacks according to the box types in the received turnover box information;
stacking the single turnover boxes 6 conveyed to the box stack stacking mechanism 5 in sequence according to the number of the standard turnover boxes until the number of the stacked single turnover boxes 6 is consistent with that of the standard turnover boxes, and obtaining a second box stack with a specification corresponding to the type of the box body;
and conveying the second box stack into a warehouse through a conveying mechanism 1.
It should be noted that, the carton stacking mechanism 5 of this embodiment is configured to stack the sequentially conveyed single cartons 6 into cartons of corresponding standard specifications, for example, if the carton type in the received carton information indicates that the input carton is a large carton, the carton stacking mechanism 5 will also count the number of stacked cartons when stacking, and when the number of stacked cartons reaches the carton stacking standard (3 cartons) of the large carton, the stacked cartons are conveyed by the conveying mechanism 1 to be stored in the warehouse, and the stacking process of the small cartons is the same.
More specifically, the detection mechanism 4 specifically includes: weighing module and the module of making a video recording.
It should be noted that the detection mechanism 4 of the present embodiment specifically includes a weighing module and a camera module, where the weighing module is used for weighing the weight of the single turnover box 6, and it can be understood that the internal space of the turnover box is finely divided, the box types of the turnover boxes of the same batch are the same, and the types and the number of the meters loaded on the turnover boxes are substantially the same, so that the weight of the turnover boxes of the same batch is also substantially the same, that is, it can be preliminarily determined whether the types and the number of the meters loaded on the turnover box are correct by determining the weight of the turnover box.
The camera module is used for acquiring the appearance image of the turnover box and detecting whether the appearance of the turnover box and the meter in the box is defective or damaged.
More specifically, the detection mechanism 4 further includes: an information checking module;
the information verification module is specifically used for reading the turnover box information of the single turnover box 6 as verification information when the single turnover box 6 moves to a preset verification station;
and comparing the verification information with the reference information by taking the turnover box information received from the box stack splitting mechanism 3 as the reference information, and if the verification information is consistent with the reference information, passing the verification.
It should be noted that, in this embodiment, the verification container information detected in real time is compared with the received reference container information, so as to detect whether the containers in conveyance correspond to the containers in the information flow one by one, and thus, the accuracy of the container information received by the back-end device can be further ensured.
The mode of acquiring the container information by the information checking module is consistent with that of the information acquiring mechanism 2, and is not described herein again.
It is clear to those skilled in the art that, for convenience and brevity of description, the specific working processes of the above-described systems, apparatuses and units may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The terms "first," "second," "third," "fourth," and the like in the description of the application and the above-described figures, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer (which may be a personal computer, a server, or a network mechanism) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (4)
1. A turnover box warehousing system is characterized by comprising: the device comprises a conveying mechanism, an information acquisition mechanism, a box stack splitting mechanism, a detection mechanism, an eliminating mechanism and a box stack stacking mechanism;
information acquisition mechanism for when detecting that first case buttress removes preset detection station, read turnover case information in the first case buttress, and with turnover case information send to case buttress split mechanism, wherein, turnover case information includes: a box type and a box identification;
the box stack splitting mechanism is used for determining the number of the turnover boxes contained in the box stack according to the box body types, splitting the box stack into a plurality of single turnover boxes according to the number of the turnover boxes, and sequentially sending the information of the single turnover boxes to the detection mechanism;
the detection mechanism includes: the weighing module and the camera module are used for detecting the single turnover boxes according to the received turnover box information and sending qualified turnover box information of the single turnover boxes to the box stack stacking mechanism;
the rejecting mechanism is used for removing the monomer turnover box with the unqualified detection result from the conveying mechanism;
the box stack stacking mechanism is used for assembling a plurality of single turnover boxes into a second box stack with the specification corresponding to the box type according to the box type in the received turnover box information, and conveying the second box stack into a warehouse;
the conveying mechanism is used for conveying the box stacks and/or the single turnover boxes.
2. The container warehousing system according to claim 1, wherein the information acquisition mechanism specifically comprises a barcode scanner or an RFID tag reader.
3. The system of claim 1, wherein the stack palletizing mechanism is specifically configured to:
determining the number of standard turnover boxes for assembling the box stacks according to the box types in the received turnover box information;
stacking the single turnover boxes conveyed to the box stack stacking mechanism in sequence according to the number of the standard turnover boxes until the number of the stacked single turnover boxes is consistent with that of the standard turnover boxes, and obtaining a second box stack with a specification corresponding to the box type;
and conveying the second box stack into a warehouse through the conveying mechanism.
4. The storage system for the turnover box according to claim 1, wherein the detection mechanism further comprises: an information checking module;
the information verification module is specifically used for reading the turnover box information of the single turnover box as verification information when the single turnover box moves to a preset verification station;
and taking the turnover box information received from the box stack splitting mechanism as reference information, comparing the verification information with the reference information, and if the verification information is consistent with the reference information, passing the verification.
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| CN201911007599.0A CN110568399B (en) | 2019-10-22 | 2019-10-22 | Turnover box warehousing system |
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| CN201911007599.0A CN110568399B (en) | 2019-10-22 | 2019-10-22 | Turnover box warehousing system |
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| CN110568399B true CN110568399B (en) | 2021-01-26 |
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| GB1179561A (en) * | 1966-02-24 | 1970-01-28 | Norman Thomas Tamplin | Box Unstacking Machine |
| CN1923644B (en) * | 2006-08-30 | 2010-08-11 | 云南昆船设计研究院 | Automatic de-stacking and stacking technology and system for putting currency-box into and out of bank exchequer |
| CN102135607B (en) * | 2011-03-01 | 2013-07-17 | 国网电力科学研究院武汉南瑞有限责任公司 | Automatic calibration line and method for intelligent type low-tension current transformers |
| CN103586876B (en) * | 2012-08-13 | 2016-04-13 | 国家电网公司 | A kind of robot system and recognition methods thereof with Turnover Box recognition function |
| CN103344895B (en) * | 2013-07-30 | 2015-07-01 | 河北海纳电测仪器股份有限公司 | Automatic verification system of low-voltage current transformer |
| CN103440554A (en) * | 2013-08-29 | 2013-12-11 | 中国科学院自动化研究所 | Motor producing quality monitoring and managing system and corresponding method |
| CN203909266U (en) * | 2014-06-16 | 2014-10-29 | 国网上海市电力公司 | Automation calibration system for metering low-voltage current transformer |
| CN205687083U (en) * | 2016-05-19 | 2016-11-16 | 天津力神电池股份有限公司 | A kind of battery automatic guide blanking device |
| CN107758360A (en) * | 2017-10-19 | 2018-03-06 | 国网天津市电力公司电力科学研究院 | A kind of automation of arrowband power line carrier module detection is plugged into method |
| CN107860992A (en) * | 2017-10-19 | 2018-03-30 | 国网天津市电力公司电力科学研究院 | A kind of automated detection method and system for being used to tear back power line carrier module open |
| CN109081026B (en) * | 2018-07-13 | 2020-06-02 | 山东省科学院自动化研究所 | Robot unstacking system and method based on laser ranging radar positioning guidance |
| CN108957384B (en) * | 2018-08-15 | 2020-11-24 | 广东电网有限责任公司 | Method and device for distinguishing direction of turnover box and electric energy metering equipment |
| CN109956332B (en) * | 2019-03-15 | 2021-06-29 | 赖辉 | Express delivery terminal |
| CN109956250A (en) * | 2019-03-27 | 2019-07-02 | 河南中烟工业有限责任公司 | A kind of automatic de-stacking code-disc system |
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