CN106529890A - Cigarette product warehousing method and system - Google Patents
Cigarette product warehousing method and system Download PDFInfo
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- CN106529890A CN106529890A CN201710032723.3A CN201710032723A CN106529890A CN 106529890 A CN106529890 A CN 106529890A CN 201710032723 A CN201710032723 A CN 201710032723A CN 106529890 A CN106529890 A CN 106529890A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 163
- 238000000034 method Methods 0.000 title claims abstract description 84
- 238000003860 storage Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 19
- 230000002159 abnormal effect Effects 0.000 claims description 14
- 230000000977 initiatory effect Effects 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims description 8
- 239000000047 product Substances 0.000 description 23
- 241000208125 Nicotiana Species 0.000 description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 235000019505 tobacco product Nutrition 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0421—Storage devices mechanical using stacker cranes with control for stacker crane operations
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
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- Economics (AREA)
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- Strategic Management (AREA)
- Entrepreneurship & Innovation (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Development Economics (AREA)
- Tourism & Hospitality (AREA)
- General Business, Economics & Management (AREA)
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- Accounting & Taxation (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a cigarette product warehousing method and system, and relates to the field of automatic logistics of cigarette industry products, wherein the method comprises the following steps of: performing barcode scanning of piece cigarettes in a main channel through first scanning equipment; after the piece cigarettes enter sorting channels, performing barcode scanning of the piece cigarettes in the various sorting channels through second scanning equipment; after the piece cigarettes are stacked, judging whether piece cigarette barcode information scanned by the first scanning equipment is the same as piece cigarette barcode information scanned by the second scanning equipment or not; if so, writing the piece cigarette barcode information in a radio-frequency identification RFID chip of a tray, where the piece cigarettes are, and allowing the piece cigarettes to warehouse; and otherwise, giving an alarm. By means of the cigarette product warehousing method and system disclosed by the invention, the self-checking risk of barcodes in the original warehousing process can be avoided; the accuracy of each warehousing piece cigarette barcode is improved; and potential quality hazards can be reduced.
Description
Technical field
The present invention relates to cigarette industry finished product automatic material flow field, more particularly to a kind of cigarette finished product storage method and it is
System.
Background technology
Automatic material flow technology has been widely used in the tobacco business of the country, and traditional cigarette industry finished product shelf magazine is certainly
Dynamic compound streaming system mainly includes the main equipments such as shelf, piler, elevator, shuttle, robot, with wooden or plastic pallet
For conventional container carrier, manage and control by automatic Material Handling System software, realize the automatic storage of material and go out warehouse-in.Closely
Several years, the national call about reducing finished cigarettes industry and commerce through transport cost of tobacco business active response, between each industry and commerce
Set up the finished product of oneself one after another to put one's child in a boarding nursery disk intermodal system, the conventional cigarette finished product disk through transport industrial undertaking that puts one's child in a boarding nursery puts flow process automatically in storage
As shown in Figure 1：
In step 110, the piling station trade mark is assigned, it is intended that the current production trade mark of each passage.
In step 120, the bar code scanning of logistics main channel of the part cigarette by being deployed in before each robot sorting path
Device sweeps an engineering bar code information, and electric-control system is by recognizing the bar code information and comparing with piling station trade mark information.
In step 130, part cigarette is automatically controlled into corresponding sorting path.
In step 140, robot is with 24 or 30 as support piling part cigarette (except final quotaion).
In step 150, an engineering bar code information of all cigarettes is written in RFID chip (RFID chip installation
In the side or top of pallet, after the completion of pallet stacking, bar code information is written to by the chip by RFID read-write equipment
In).
In step 160, pallet enters profile measurement platform.
In step 170, pallet enters warehouse-in application platform application warehouse-in.
In step 180, corresponding goods yard is transported to shelf magazine goods yard by piler.
The flow process has the following disadvantages：
First, current industry promoting put one's child in a boarding nursery disk industry and commerce through transport, the flow process with wooden or plastic pallet as container carrier,
Although that can realize pallet goes out warehouse-in automatically, this container carrier must reduce the charging ratio of lorry, improve empty pallet
Cost recovery and management cost.
In addition, the flow process is in the such as verification of bar code accuracy, chip information write successful of important information checking link
Calibration link lacks abnormal flow scheme design, such as the only warning of automatically controlled aspect monitored picture, and reason is not refined, and shows
It is not directly perceived, be all need to finish troubleshooting in situ after could perform follow-up business, impact warehouse-in efficiency.
Finally, flow process logistics main channel only before robot sorting path arranges bar code and sweeps foot device, and each point
The part plume code data for picking passage is relatively independent.When RFID chip information writes, bar shaped code check is only that " oneself is with certainly
Oneself verifies ", for the multi-code (artificial smoke adding) occurred between the bar code scanner and robot piling station platform, few code
The phenomenon such as (manually moving cigarette out), error code (artificial smoke adding misplaces passage), repeated code (the same part cigarette of multiple scanning), easily causes mixed board
Quality events.
The content of the invention
The invention solves the problems that a technical problem be to provide a kind of cigarette finished product storage method and system, improve each support
The accuracy of store barcode, reduces hidden danger of quality.
According to an aspect of the present invention, a kind of cigarette finished product storage method is proposed, including：By the first scanning device to main logical
Part cigarette in road carries out bar code scanning；After part cigarette carries out sorting path, by the second scanning device in each sorting path
Part cigarette carry out bar code scanning；After part cigarette pile code terminates, the part plume code information and the of the first scanning device scanning is judged
Whether the part plume code information of two scanning devices scanning is consistent；If information is consistent, part plume code information is written to into part
In the radio frequency discrimination RFID chip of cigarette place pallet, it is allowed to which the application of part cigarette is put in storage；Otherwise, carry out alert process.
Further, after carrying out alert process, also include：The part plume code information that first scanning device is scanned and the
The part cigarette place pallet that the part plume code information of two scanning devices scanning is inconsistent rejects abnormal arrangement platform, to carry out
Artificial pile information adjustment.
Further, part plume code information is written in the RFID chip of part cigarette place pallet, it is allowed to part cigarette application
Warehouse-in also includes：Judge whether part plume code information is successfully written to the RFID chip of part cigarette place pallet；If successfully will
Part plume code information is written in the RFID chip of part cigarette place pallet, then allow the application of part cigarette to put in storage；Otherwise, reported to the police
Process.
Further, carrying out artificial pile information adjustment includes：By RFID handhold read-writes device or RFID moving carts to pile
Information is adjusted, so that part cigarette applies for warehouse-in again.
Further, pallet is paper sliding pallet disk, wherein, RFID chip is provided with paper sliding pallet disk.
Further, the method also includes：Initialize installation is carried out to the RFID chip of paper sliding pallet disk；Judge RFID chip
Whether Initialize installation is successful；If RFID chip Initialize installation success, carry out display lamp and point out will pass through conveying equipment
Paper sliding pallet disk is delivered to into each piling station platform, otherwise, alert process is carried out.
Further, the method also includes：Paper sliding pallet disk is arranged on wooden and/or plastic pallet；The three of paper sliding pallet disk
While aliging with wooden and/or plastic pallet, another side arranges wing plate.
Further, the wing plate of paper sliding pallet disk is smaller in size than the maximum of profile measurement.
Further, carrying out alert process includes：Carry out acousto-optic, daily record and/or LED alert process.
According to a further aspect in the invention, it is also proposed that a kind of cigarette finished product Input System, including：First scanning device, uses
Part cigarette in main channel carries out bar code scanning；Second scanning device, for after part cigarette carries out sorting path, to each
Part cigarette in sorting path carries out bar code scanning；Information compares equipment, for after part cigarette pile code terminates, judging the first scanning
Whether the part plume code information of device scan is consistent with the part plume code information that the second scanning device is scanned；RFID read-write sets
It is standby, if the part plume code information one of the part plume code information for the scanning of the first scanning device and the scanning of the second scanning device
Cause, then part plume code information is written in the radio frequency discrimination RFID chip of part cigarette place pallet；Warehouse-in application platform, is used for
After part plume code information is written in the RFID chip of part cigarette place pallet, allow the application of part cigarette to put in storage；Warning device,
If the part plume code information scanned with the second scanning device for the part plume code information of the first scanning device scanning is differed
Cause, then carry out alert process.
Further, the system also includes removal equipment；Removal equipment is for the part plume that scans the first scanning device
The part cigarette place pallet that the part plume code information of code information and the scanning of the second scanning device is inconsistent rejects abnormal arrangement
Platform, to carry out artificial pile information adjustment.
Further, also judging unit is write including chip；Chip write judging unit is used to judge whether part successfully
Plume code information is written to the RFID chip of part cigarette place pallet；If warehouse-in application platform is used to successfully believe part plume shape code
Breath is written in the RFID chip of part cigarette place pallet, then allow the application of part cigarette to put in storage；If alarm unit is used for unsuccessful by part
Plume code information is written in the RFID chip of part cigarette place pallet, then carry out alert process.
Further, the system also includes RFID handhold read-writes device or RFID moving carts；RFID handhold read-writes device or
RFID moving carts for being adjusted to pile information, so as to part cigarette apply again warehouse-in.
Further, pallet is paper sliding pallet disk, wherein, RFID chip is provided with paper sliding pallet disk.
Further, the system also includes chip initiation platform and display lamp；Chip initiation platform is for sliding to paper
The RFID chip of pallet carries out Initialize installation, judges whether RFID chip Initialize installation is successful；If display lamp is used for RFID
Chip initiation is arranged successfully, then pointed out paper sliding pallet disk is delivered to each piling station platform will pass through conveying equipment；
If it is unsuccessful that warning device is used for RFID chip Initialize installation, alert process is carried out.
Further, paper sliding pallet disk is arranged on wooden and/or plastic pallet；Three sides of paper sliding pallet disk with it is wooden and/or
Plastic pallet aligns, and another side arranges wing plate.
Further, the wing plate of paper sliding pallet disk is smaller in size than the maximum of profile measurement.
Further, warning device includes sound and light alarm equipment, log alarming equipment and/or LED warning devices.
Compared with prior art, after part cigarette pile code of the present invention terminates, the part plume shape code letter that the first scanning device is scanned
The part plume code information that breath is scanned with the second scanning device is compared, could be by when the bar code information of only part cigarette is consistent
Part plume code information is written in the RFID of part cigarette place pallet, otherwise carries out alert process.Former warehouse-in stream can be avoided
The risk of bar code " oneself is verified with oneself " in journey, improves the accuracy of each support store barcode, reduces quality hidden
Suffer from.
By referring to the drawings to the present invention exemplary embodiment detailed description, the present invention further feature and its
Advantage will be made apparent from.
Description of the drawings
The Description of Drawings embodiments of the invention of a part for description are constituted, and is used for together with the description solving
Release the principle of the present invention.
Referring to the drawings, according to detailed description below, the present invention can be more clearly understood from, wherein：
Fig. 1 puts flow chart in storage automatically for the existing cigarette finished product disk through transport industrial undertaking that puts one's child in a boarding nursery.
Fig. 2 is the schematic flow sheet of one embodiment of cigarette finished product storage method of the present invention.
Fig. 3 is the schematic flow sheet of another embodiment of cigarette finished product storage method of the present invention.
Fig. 4 is the schematic flow sheet of the further embodiment of cigarette finished product storage method of the present invention.
Fig. 5 A are the side structure schematic diagram of paper sliding pallet disk one embodiment of the present invention.
Fig. 5 B are the overlooking the structure diagram of paper sliding pallet disk one embodiment of the present invention.
Fig. 6 is the structural representation of one embodiment of cigarette finished product Input System of the present invention.
Fig. 7 is the structural representation of another embodiment of cigarette finished product Input System of the present invention.
Fig. 8 is the schematic diagram of a specific embodiment of cigarette finished product Input System of the present invention.
Specific embodiment
Describe the various exemplary embodiments of the present invention now with reference to accompanying drawing in detail.It should be noted that：Unless had in addition
Body illustrates that the part and the positioned opposite of step, numerical expression and numerical value for otherwise illustrating in these embodiments does not limit this
The scope of invention.
Simultaneously, it should be appreciated that for the ease of description, the size of the various pieces shown in accompanying drawing is not according to reality
Proportionate relationship draw.
It is illustrative below to the description only actually of at least one exemplary embodiment, never as to the present invention
And its application or any restriction for using.
For known to person of ordinary skill in the relevant, technology, method and apparatus may be not discussed in detail, but suitable
In the case of, the technology, method and apparatus should be considered the part for authorizing description.
In all examples of shown here and discussion, any occurrence should be construed as merely exemplary, and not
It is as restriction.Therefore, the other examples of exemplary embodiment can have different values.
It should be noted that：Similar label and letter represent similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined in individual accompanying drawing, then which need not be further discussed in subsequent accompanying drawing.
To make the object, technical solutions and advantages of the present invention become more apparent, below in conjunction with specific embodiment, and reference
Accompanying drawing, the present invention is described in more detail.
Fig. 2 is the schematic flow sheet of one embodiment of cigarette finished product storage method of the present invention.The method includes following step
Suddenly：
In step 210, bar code scanning is carried out to the part cigarette in main channel by the first scanning device.Wherein it is possible to
The first scanning device, an engineering bar code letter of scanned copy cigarette are disposed in logistics main channel before each robot sorting path
Breath.System is by recognizing the bar code information and after comparing with piling station trade mark information, automatically controlling part cigarette and enter corresponding
Sorting path.
In step 220, after part cigarette carries out sorting path, the part cigarette in each sorting path is entered by the second scanning device
Row bar code scanning.Wherein it is possible to above each robot piling sorting path, be respectively mounted an a set of engineering bar shaped
Code scanning device, i.e. the second scanning device, for recording each part plume code information by the passage.
In step 230, after part cigarette pile code terminates, judge that the part plume code information of the first scanning device scanning is swept with second
Whether the part plume code information for retouching device scan is consistent, the execution step 240 if consistent, otherwise, execution step 250.
In step 240, part plume code information is written to into RFID (the Radio Frequency of part cigarette place pallet
Identification, RF identification) allow in chip the application of part cigarette to put in storage.For example, at each robot piling station station
On platform, a set of RFID chip read write line, i.e. RFID read-write equipment are respectively mounted, for by all engineering bar shapeds on pallet
Code information is written in the RFID chip of part cigarette place pallet.
In step 250, alert process is carried out.For example, when bar code is abnormal, then acousto-optic, daily record, LED warnings are carried out, together
When pallet automatic rejection is arranged into platform to abnormal.
In this embodiment, after part cigarette pile code terminates, the part plume code information and second that the first scanning device is scanned
The part plume code information of scanning device scanning is compared, could be by part plume shape when the bar code information of only part cigarette is consistent
Code information is written in the RFID of part cigarette place pallet, otherwise carries out alert process.Bar shaped in former warehouse-in flow process can be avoided
The risk of code " oneself is verified with oneself ", it is ensured that the accuracy of each support store barcode, reduces hidden danger of quality.
Fig. 3 is the schematic flow sheet of another embodiment of cigarette finished product storage method of the present invention.The method includes following
Step：
In step 310, the piling station trade mark is assigned, it is intended that the current production trade mark of each passage.
In step 320, bar code scanning is carried out to the part cigarette in main channel by the first scanning device.Wherein, automatically controlled system
System recognizes the bar code, and after comparing with piling station trade mark information, execution step 321.
In step 321, part cigarette enters corresponding go-no-go passage.
In step 330, bar code scanning is carried out to the part cigarette in each sorting path by the second scanning device.
In step 331, robot is with predetermined piece as a support piling part cigarette.For example, with 24 or 30 as a support piling part
Cigarette (except final quotaion).
In step 340, the part plume code information of the first scanning device scanning and the part of the second scanning device scanning are judged
Whether plume code information is consistent, the execution step 350 if consistent, otherwise, execution step 360.
In step 350, acousto-optic hint is carried out.
In step 351, part plume code information is written in the RFID of part cigarette place pallet.
In step 352, judge whether part plume code information is successfully written to the RFID chip of part cigarette place pallet, if
Successfully part plume code information is written in the RFID chip of part cigarette place pallet, then execution step 370, otherwise, perform step
Rapid 360.
In step 360, acousto-optic, daily record and LED alert process are carried out.Wherein, if bar code information is inconsistent or such as because of core
Piece damage or because caused by antenna and chip relative offset chip information the reason such as cannot write, then carry out acousto-optic, daily record
With LED alert process.
Specifically, the bar code abnormal information that system can be captured includes：(1) invalid bar code, such as scanning device false touch
Send out, bar code damages the code swept to；(2) bar code, such as bar code patch weight or part cigarette multiple scanning are repeated；(3) drain sweep, such as scans
Part cigarette is not allowed to be scanned through again device when device triggering failure or artificial smoke adding；(4) bar code dislocation, such as because bar code residual causes
Follow-up warehouse-in tray member plume shape code continuously misplaces.
In step 361, the part plume code information that first scanning device is scanned and the scanning of the second scanning device
The inconsistent part cigarette place pallet of part plume code information rejects abnormal arrangement platform.Wherein, arrange on platform abnormal, can
To show the reason for rejecting the platform by LED display.
In step 362, artificial pile information adjustment is carried out, then can be with execution step 370.For example, by the hand-held readings of RFID
Write device or RFID moving carts are adjusted to pile information, so that the part cigarette applies for warehouse-in again.Wherein, it is hand-held using RFID
Read write line or RFID moving carts read chip information, and processing mode can adopt following two：(1) directly delete chip letter
Breath, to each plume shape code all barcode scannings again；(2) the wrong part plume shape code in chip is found out, again the correct part of barcode scanning
Plume shape code is replaced.After using the process of both the above method, correct part plume code information is re-write in chip.
In step 370, pallet enters warehouse-in application platform application warehouse-in.Certainly, before the step, can also carry out step
353, carry out profile measurement.
In step 380, corresponding goods yard is transported to by piler.
In this embodiment, after part cigarette pile code terminates, the part plume code information and second that the first scanning device is scanned
The part plume code information of scanning device scanning is compared, could be by part cigarette when the bar code information of only each part cigarette is consistent
Bar code information is written in the RFID of part cigarette place pallet, otherwise carries out alert process.Can avoid in former warehouse-in flow process
The risk of a number engineering bar code " oneself is verified with oneself ", it is ensured that the accuracy of each support store barcode, reduces matter
Amount hidden danger.Further, since newly-increased RFID information write success or not handling process, only chip information write successfully just allow into
Storehouse, otherwise carries out acousto-optic, daily record, LED warnings, adopts unified first rejecting to the major part pallet such as failure of chip, Information abnormity
The pattern of artificial treatment again, it is to avoid impact to follow-up warehouse-in, improves the overall warehouse-in efficiency of part cigarette.
In another embodiment of the present invention, can be with as shown in figure 4, initializing flow process to RFID chip.Wherein, on
It is paper sliding pallet disk to state pallet in embodiment, paper sliding pallet disk place platform by manually by paper sliding pallet disk be placed on traditional tray it
On, RFID chip is reinitialized on chip initiation platform.Wherein, RFID chip is provided with paper sliding pallet disk, paper is slided
The structure of pallet is concrete as shown in Figure 5 A and 5B.
In step 410, empty pallet group supplements outbound.
In step 420, de-stacking process is carried out to empty pallet group.
In step 430, paper sliding pallet disk is placed on traditional tray.
In step 440, Initialize installation is carried out to the RFID chip of paper sliding pallet disk.
In step 450, judge whether RFID chip Initialize installation is successful, if initializing successfully, execution step 460,
Otherwise, execution step 470.
In step 460, carry out display lamp prompting and paper sliding pallet disk is delivered to into each piling station station will pass through conveying equipment
Platform.
In step 470, sound and light alarm is carried out.
In step 480, artificial treatment is carried out to paper sliding pallet disk, for example, change chip or paper sliding pallet disk in time.
In this embodiment, when traditional empty pallet group is from shelf magazine outbound is to empty pallet assembling and dismantling pile platform and is separated list
After individual pallet, RFID chip initialization flow process is increased newly, availability for calibrating chip and empty chip information, and will be initial
Change successful paper sliding pallet disk to be delivered directly on each robot piling station platform by conveying equipment.Avoid to subsequently entering
The impact in storehouse, improves overall warehouse-in efficiency.
Paper sliding pallet disk of the present invention is as fig. 5 a and fig. 5b.The paper sliding pallet disk 510 is arranged on wooden or plastic pallet 520
On, three sides of the paper sliding pallet disk 510 are alignd with wooden or plastic pallet 520, and another side arranges wing plate 511, facilitates special forklift
Gripping pulls operation.Wherein wing plate 511 is smaller in size than the maximum of profile measurement.Using the viscous of suitable tobacco business use requirement
Mixture is stained with RFID chip 512 in the center of paper sliding pallet disk 510, and the RFID chip 512 is used for the part cigarette for storing each support
Bar code information.
In this embodiment, the support holder structure to holding part cigarette is optimized, using special forklift, so that it may realize equipped with part
The paper sliding pallet disk of cigarette is separated with wooden or plastic pallet and entrucking transport, improves the charging ratio of vehicle；Simultaneously because of paper sliding pallet
The features such as disk lightweight robust thin small volume, management and cost recovery are substantially reduced.
Fig. 6 is the structural representation of one embodiment of cigarette finished product Input System of the present invention.The system includes that first sweeps
Retouch equipment 610, the second scanning device 620, information and compare equipment 630, RFID read-write equipment 640, warehouse-in application platform 650 and report
Alert equipment 660, wherein：
First scanning device 610 is for carrying out bar code scanning to the part cigarette in main channel.Wherein it is possible in each machine
The first scanning device 610, an engineering bar code information of scanned copy cigarette are disposed in logistics main channel before people's sorting path.System
System is automatically controlled part cigarette and enters corresponding sorting and led to by recognizing the bar code information and after being compared with piling station trade mark information
Road.
Second scanning device 620 is for, after part cigarette carries out sorting path, carrying out bar to the part cigarette in each sorting path
Shape code is scanned.Wherein it is possible to above each robot piling sorting path, be respectively mounted an a set of engineering bar code and sweep
Device, i.e. the second scanning device 620 are retouched, for recording each part plume code information by the passage.
Information compares equipment 630 for after part cigarette pile code terminates, judging the part plume shape code of the first scanning device scanning
Whether information is consistent with the part plume code information that the second scanning device is scanned.Wherein, it can be to compare that information compares equipment 630
Device.
If RFID read-write equipment 640 is used for the part plume code information of the scanning of the first scanning device 610 and the second scanning sets
The part plume code information of standby 620 scanning is consistent, then part plume code information is written to the RFID chip of part cigarette place pallet
In.For example, on each robot piling station platform, a set of RFID chip read write line is respectively mounted, i.e. RFID read-write sets
Standby 640, for all engineering bar code informations on pallet are written in the RFID chip of part cigarette place pallet.
Warehouse-in application platform 650 is for after part plume code information is written in the RFID chip of part cigarette place pallet
The application of part cigarette is allowed to put in storage.
If warning device 660 is used for the part plume code information and the second scanning device 620 of the scanning of the first scanning device 610
The part plume code information of scanning is inconsistent, then carry out alert process.For example, when bar code is abnormal, then carry out acousto-optic, day
Will, LED report to the police.Warning device 650 can for sound and light alarm equipment, log alarming equipment and LED warning devices etc., wherein, can
With by the display screen display alarm reason of LED warning devices.
In this embodiment, after part cigarette pile code terminates, the part plume code information and second that the first scanning device is scanned
The part plume code information of scanning device scanning is compared, could be by part plume shape when the bar code information of only part cigarette is consistent
Code information is written in the RFID of part cigarette place pallet, otherwise carries out alert process.Can avoid No. one in former warehouse-in flow process
The risk of engineering bar code " oneself is verified with oneself ", it is ensured that the accuracy of each support store barcode, reduces quality hidden
Suffer from.
Fig. 7 is the structural representation of another embodiment of cigarette finished product Input System of the present invention.The system includes first
Scanning device 710, the second scanning device 720, information compare equipment 730, RFID read-write equipment 740, chip write judging unit
750th, warehouse-in application platform 760, warning device 770 and removal equipment 780, wherein：
First scanning device 710 is for carrying out bar code scanning to the part cigarette in main channel.Second scanning device 720 is used for
After part cigarette carries out sorting path, bar code scanning is carried out to the part cigarette in each sorting path.Information compares equipment 730 to be used for
After part cigarette pile code terminates, the part plume code information of the first scanning device scanning and the part cigarette of the second scanning device scanning are judged
Whether bar code information is consistent.Wherein, it can be comparator that information compares equipment 730.If RFID read-write equipment 740 is used for first
The part plume code information of the scanning of scanning device 710 is consistent with the part plume code information that the second scanning device 720 is scanned, then will
Part plume code information is written in the RFID chip of part cigarette place pallet.Chip write judging unit 750 is used to judge whether
Part plume code information is written to the RFID chip of part cigarette place pallet for success, if being successfully written to part plume code information
In the RFID chip of part cigarette place pallet, then warehouse-in application platform 760 allows part cigarette to put in storage, otherwise, is carried out by warning device 770
Acousto-optic, daily record and LED alert process.If warning device 770 is additionally operable to the part plume code information of the scanning of the first scanning device 710
It is inconsistent with the part plume code information of the scanning of the second scanning device 720, then carry out alert process.Removal equipment 780 is used for will
The part plume code information of the first scanning device scanning is inconsistent with the part plume code information that the second scanning device is scanned
Part cigarette place pallet reject and abnormal arrange platform.Wherein, arrange on platform abnormal, can be shown by LED display
The reason for rejecting the platform.
The present invention can also include RFID handhold read-writes or RFID moving carts 790, RFID handhold read-writes or RFID movements
Dolly 790 for being adjusted to pile information, so as to part cigarette apply again warehouse-in.
In the above-described embodiments, after part cigarette pile code terminates, the part plume code information that the first scanning device is scanned and the
The part plume code information of two scanning devices scanning is compared, could be by part when the bar code information of only each part cigarette is consistent
Plume code information is written in the RFID of part cigarette place pallet, otherwise carries out alert process.Former warehouse-in flow process can be avoided
In engineering bar code " oneself is verified with oneself " risk, it is ensured that the accuracy of each support store barcode, reduce
Hidden danger of quality.Further, since newly-increased RFID information write success or not handling process, only chip information writes successfully just allows
Warehouse-in, otherwise carries out acousto-optic, daily record, LED warnings, and the major part pallet such as failure of chip, Information abnormity is first picked using unified
Except the pattern of artificial treatment again, it is to avoid impact to follow-up warehouse-in, the overall warehouse-in efficiency of part cigarette is improve.
In another embodiment of the present invention, the system also includes chip initiation platform 791 and display lamp 792.Its
In, the pallet in the embodiment is paper sliding pallet disk, places platform by paper sliding pallet disk is placed on traditional support manually in paper sliding pallet disk
On disk, RFID chip is reinitialized on chip initiation platform.Wherein, RFID chip is provided with paper sliding pallet disk,
The structure of paper sliding pallet disk is concrete as shown in Figure 5 A and 5B, and the paper sliding pallet disk 510 is arranged on wooden or plastic pallet 520, the paper
Three sides of sliding pallet disk 510 are alignd with wooden or plastic pallet 520, and another side arranges wing plate 511, facilitate special forklift gripping to pull
Operation.Wherein wing plate 511 is smaller in size than the maximum of profile measurement.Using the binding agent of suitable tobacco business use requirement in paper
The center of sliding pallet disk 510 is stained with RFID chip 512, and the RFID chip 512 is used for the bar code of the part cigarette for storing each support
Information.
Chip initiation platform 791 judges RFID chip for carrying out Initialize installation to the RFID chip of paper sliding pallet disk
Whether Initialize installation is successful.If display lamp 792 is used for RFID chip Initialize installation success, pointed out defeated will pass through
Send equipment that paper sliding pallet disk is delivered to each piling station platform.If warning device 770 be used for RFID chip Initialize installation not into
Work(, then carry out alert process.
In this embodiment, when traditional empty pallet group is from shelf magazine outbound is to empty pallet assembling and dismantling pile platform and is separated list
After individual pallet, RFID chip initialization flow process is increased newly, availability for calibrating chip and empty chip information, and will be initial
Change successful paper sliding pallet disk to be delivered directly on each robot piling station platform by conveying equipment.Avoid to subsequently entering
The impact in storehouse, improves overall warehouse-in efficiency.
In one particular embodiment of the present invention, the support holder structure first to holding part cigarette is optimized.Traditional
Place with the slightly larger paper sliding pallet disk of its overall dimensions on wooden or plastic pallet wherein, paper sliding pallet disk maximum should not be outside system
Shape detects maximum.Wherein three sides are alignd with tray edge, many one block of wing plates of a remaining broadside, facilitate special forklift to press from both sides
Take and pull operation.RFID chip is stained with the center of paper sliding pallet disk using the binding agent of suitable tobacco business use requirement,
The chip is used for number engineering bar code information of part cigarette for storing each support.
As shown in figure 8, after empty pallet group supplements outbound, in 1 de-stacking of empty pallet assembling and dismantling pile platform, in paper sliding pallet disk placement station
Platform 2 passes through rfid interrogator 4 pairs on chip initiation platform 3 by manually paper sliding pallet disk is placed on traditional tray
RFID chip is reinitialized.If initializing successfully, carry out display lamp 5 and point out, with will pass through conveying set 6 will be paper sliding pallet disk defeated
Deliver to each piling station platform 7.
When Medicated cigarette car test tobacco product 8 enters main channel 9, scanning device 10 is provided with main channel 9, scanning device 10 is scanned into
A number engineering bar code information of product cigarette, electric-control system by recognize the bar code information and with piling station trade mark information ratio
It is right, tobacco product is automatically controlled into corresponding sorting path 11.The top of sorting path 11 is provided with scanning device 12, scanning device
12 record each tobacco product bar code information by the passage.Robot palletizer 13 is a support in piling with 24 or 30
After 7 piling tobacco product of station platform, if main channel bar code information swept with sorting path is consistent, by rfid interrogator 18
Bar code information is written in the RFID chip of paper sliding pallet disk.Otherwise, paper sliding pallet disk is rejected at abnormal arrangement platform 19,
And the reason for rejecting the platform is shown by LED display 20, artificial pile information is carried out by artificial inbound station 21 then and is adjusted
It is whole.If the RFID chip that bar code information is written to paper sliding pallet disk is write successfully by rfid interrogator 18, or carries out artificial pile
Information adjustment after, then tobacco product enter warehouse-in application platform 22 application warehouse-in, finally by piler be transported to corresponding goods to
Finished product solid overhead storehouse 23.
During outbound, the disposable reading of a number engineering bar code information of pile is realized by rfid interrogator and is reported automatically
Upper system, while utilizing special forklift, so that it may realize equipped with part cigarette paper sliding pallet disk separate with wooden or plastic pallet with
And entrucking transport, improve the charging ratio of vehicle；Simultaneously because of paper sliding pallet disk lightweight robust thin small volume the features such as, management and cost recovery
Substantially reduce.In addition, present invention, avoiding the risk of an engineering bar code " oneself is verified with oneself " in former warehouse-in flow process, lead to
Newly-increased a set of independent bar code collection checking process is crossed, using various alarm modes, it is ensured that each support store barcode
Accuracy, reduces hidden danger of quality.In addition, adopting unified first rejecting again to the major part pallet such as failure of chip, Information abnormity
The pattern of artificial treatment, it is to avoid the impact to follow-up warehouse-in, improves overall warehouse-in efficiency.
By taking one or two area's finished product shelf magazine of LongYan tobacco Industry Co., Ltd as an example, can realize being based on using the present invention
The paper sliding pallet of RFID is checked and regulated pallet and goes out warehouse-in.For example, an area includes 3 robots, 9 passages, and 2nd area include 2 robots, 6
Individual passage.Using RFID moving carts, artificial pile adjustment realizes that about 22.5 ten thousand go out warehouse-in amount, are expected for 2016 for 2015 altogether
750,000 are completed, current whole system is stable, works well.
So far, the present invention is described in detail.In order to avoid the design of the masking present invention, this area institute is not described public
Some details known.Those skilled in the art as described above, completely it can be appreciated how implementing technology disclosed herein
Scheme.
The method of the present invention and device may be achieved in many ways.For example, can by software, hardware, firmware or
Person's software, hardware, any combinations of firmware are realizing the method for the present invention and device.For above-mentioned the step of methods described
Order is not limited to order described in detail above merely to illustrate, the step of the method for the present invention, unless with other sides
Formula is illustrated.Additionally, in certain embodiments, also the present invention can be embodied as recording program in the recording medium, these
Program is included for realizing the machine readable instructions of the method according to the invention.Thus, the present invention also covers storage for performing
The recording medium of the program of the method according to the invention.
Although being described in detail to some specific embodiments of the present invention by example, the skill of this area
Art personnel it should be understood that above example is merely to illustrate, rather than in order to limit the scope of the present invention.The skill of this area
Art personnel are it should be understood that can modify to above example without departing from the scope and spirit of the present invention.This
Bright scope is defined by the following claims.
Claims (18)
1. a kind of cigarette finished product storage method, it is characterised in that include：
Bar code scanning is carried out to the part cigarette in main channel by the first scanning device；
After the part cigarette carries out sorting path, bar shaped is carried out to the part cigarette in each sorting path by the second scanning device
Code scanning；
After the part cigarette pile code terminates, part plume code information and described second scanning of the first scanning device scanning are judged
Whether the part plume code information of device scan is consistent；
If information is consistent, the part plume code information is written to into the radio frequency discrimination RFID chip of the part cigarette place pallet
In, it is allowed to the part cigarette application warehouse-in；Otherwise, carry out alert process.
2. method according to claim 1, it is characterised in that after carrying out alert process, also include：
The part plume shape code that the part plume code information that first scanning device is scanned is scanned with second scanning device
The inconsistent part cigarette place pallet of information rejects abnormal arrangement platform, to carry out artificial pile information adjustment.
3. method according to claim 1, it is characterised in that the part plume code information is written to into the part cigarette institute
In the RFID chip of pallet, it is allowed to which the part cigarette application warehouse-in also includes：
Judge whether the part plume code information is successfully written to the RFID chip of the part cigarette place pallet；
If successfully the part plume code information is written in the RFID chip of the part cigarette place pallet, the part is allowed
Cigarette application is put in storage；Otherwise, carry out alert process.
4. method according to claim 2, it is characterised in that carrying out artificial pile information adjustment includes：
Pile information is adjusted by RFID handhold read-writes device or RFID moving carts, so as to the part cigarette apply again into
Storehouse.
5. according to the arbitrary described method of claim 1-4, it is characterised in that the pallet is paper sliding pallet disk, wherein, the paper
RFID chip is provided with sliding pallet disk.
6. method according to claim 5, it is characterised in that also include：
Initialize installation is carried out to the RFID chip of the paper sliding pallet disk；
Judge whether the RFID chip Initialize installation is successful；
If the RFID chip Initialize installation success, carry out display lamp and point out conveying equipment is will pass through by the paper sliding pallet
Disk is delivered to each piling station platform, otherwise, carries out alert process.
7. method according to claim 5, it is characterised in that also include：
The paper sliding pallet disk is arranged on wooden and/or plastic pallet；
Three sides of the paper sliding pallet disk are alignd with described wooden and/or plastic pallet, and another side arranges wing plate.
8. method according to claim 7, it is characterised in that the wing plate of the paper sliding pallet disk is smaller in size than profile measurement
Maximum.
9. according to the arbitrary described method of claim 1-4, it is characterised in that carrying out alert process includes：
Carry out acousto-optic, daily record and/or LED alert process.
10. a kind of cigarette finished product Input System, it is characterised in that include：
First scanning device, for carrying out bar code scanning to the part cigarette in main channel；
Second scanning device, for, after the part cigarette carries out sorting path, carrying out to the part cigarette in each sorting path
Bar code scanning；
Information compares equipment, for after the part cigarette pile code terminates, judging the part plume shape of the first scanning device scanning
Whether code information is consistent with the part plume code information that second scanning device is scanned；
RFID read-write equipment, if for the part plume code information and second scanning device of first scanning device scanning
The part plume code information of scanning is consistent, then know the radio frequency that the part plume code information is written to the part cigarette place pallet
In other RFID chip；
Warehouse-in application platform, in the part plume code information to be written to the RFID chip of the part cigarette place pallet
After allow part cigarette application warehouse-in；
Warning device, if the part plume code information for first scanning device scanning is scanned with second scanning device
Part plume code information it is inconsistent, then carry out alert process.
11. systems according to claim 10, it is characterised in that also including removal equipment；
The removal equipment is for the part plume code information that scans first scanning device and second scanning device
The part cigarette place pallet that the part plume code information of scanning is inconsistent rejects abnormal arrangement platform, to carry out artificial pile
Information is adjusted.
12. systems according to claim 10, it is characterised in that also write judging unit including chip；
The chip write judging unit is used to judge whether the part plume code information is written to the part cigarette institute successfully
In the RFID chip of pallet；
If the warehouse-in application platform is used to the part plume code information to be written to the part cigarette place pallet successfully
In RFID chip, then the part cigarette application warehouse-in is allowed；
If the alarm unit is used for the unsuccessful RFID that the part plume code information is written to the part cigarette place pallet
In chip, then alert process is carried out.
13. systems according to claim 11, it is characterised in that also little including RFID handhold read-writes device or RFID movements
Car；
The RFID handhold read-writes device or the RFID moving carts for being adjusted to pile information, so as to the part cigarette again
Application warehouse-in.
14. according to the arbitrary described system of claim 10-13, it is characterised in that the pallet is paper sliding pallet disk, wherein, institute
State in paper sliding pallet disk and be provided with RFID chip.
15. systems according to claim 14, it is characterised in that also including chip initiation platform and display lamp；
The chip initiation platform judges the RFID for carrying out Initialize installation to the RFID chip of the paper sliding pallet disk
Whether chip initiation arranges successful；
If the display lamp is used for the RFID chip Initialize installation success, pointed out to will pass through conveying equipment by institute
State paper sliding pallet disk and be delivered to each piling station platform；
If it is unsuccessful that the warning device is used for the RFID chip Initialize installation, alert process is carried out.
16. systems according to claim 14, it is characterised in that the paper sliding pallet disk is arranged on wooden and/or plastic tray
On disk；
Three sides of the paper sliding pallet disk are alignd with described wooden and/or plastic pallet, and another side arranges wing plate.
17. systems according to claim 16, it is characterised in that the wing plate of the paper sliding pallet disk is smaller in size than profile measurement
Maximum.
18. according to the arbitrary described system of claim 10-13, it is characterised in that the warning device includes that sound and light alarm sets
Standby, log alarming equipment and/or LED warning devices.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710032723.3A CN106529890A (en) | 2017-01-18 | 2017-01-18 | Cigarette product warehousing method and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710032723.3A CN106529890A (en) | 2017-01-18 | 2017-01-18 | Cigarette product warehousing method and system |
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| Publication Number | Publication Date |
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| CN106529890A true CN106529890A (en) | 2017-03-22 |
Family
ID=58335763
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| CN201710032723.3A Pending CN106529890A (en) | 2017-01-18 | 2017-01-18 | Cigarette product warehousing method and system |
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| CN107878984B (en) * | 2017-09-29 | 2019-04-30 | 浙江中烟工业有限责任公司 | Filter stick for cigarettes is put in storage error protection method |
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| CN110322198B (en) * | 2019-06-28 | 2023-09-22 | 四川省烟草公司成都市公司 | Ordered cigarette stacking system suitable for automation and operation method |
| CN110428031A (en) * | 2019-07-26 | 2019-11-08 | 浙江中烟工业有限责任公司 | A kind of bar code auto-associating system and method |
| CN110428188A (en) * | 2019-08-13 | 2019-11-08 | 厦门烟草工业有限责任公司 | Tobacco flow dispatching method, warehousing system and storage medium |
| CN110428188B (en) * | 2019-08-13 | 2023-01-20 | 厦门烟草工业有限责任公司 | Tobacco logistics scheduling method, warehousing system and storage medium |
| CN112027607A (en) * | 2020-09-21 | 2020-12-04 | 龙岩烟草工业有限责任公司 | Finished cigarette box stacking and disc combining system and working method thereof |
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| CN113344497A (en) * | 2021-06-16 | 2021-09-03 | 浙江中烟工业有限责任公司 | Cigarette building intelligent warehousing system based on industrial vision |
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| CN114130710A (en) * | 2021-11-12 | 2022-03-04 | 厦门烟草工业有限责任公司 | Cigarette box sorting system and sorting method |
| CN114130710B (en) * | 2021-11-12 | 2024-08-09 | 厦门烟草工业有限责任公司 | Tobacco box sorting system and sorting method |
| CN114118322A (en) * | 2021-11-19 | 2022-03-01 | 红云红河烟草(集团)有限责任公司 | Intelligent logistics management system for finished cigarettes in cigarette factory and working method of intelligent logistics management system |
| CN114118322B (en) * | 2021-11-19 | 2024-03-15 | 红云红河烟草(集团)有限责任公司 | Intelligent logistics management system for finished cigarettes in cigarette factory and working method of intelligent logistics management system |
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