CN112027607A - Finished cigarette box stacking and disc combining system and working method thereof - Google Patents
Finished cigarette box stacking and disc combining system and working method thereof Download PDFInfo
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- CN112027607A CN112027607A CN202010997358.1A CN202010997358A CN112027607A CN 112027607 A CN112027607 A CN 112027607A CN 202010997358 A CN202010997358 A CN 202010997358A CN 112027607 A CN112027607 A CN 112027607A
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- tray
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/48—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers
- B65G47/49—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers without bodily contact between article or load carrier and automatic control device, e.g. the destination marks being electrically or electronically detected
- B65G47/493—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to bodily destination marks on either articles or load-carriers without bodily contact between article or load carrier and automatic control device, e.g. the destination marks being electrically or electronically detected by use of light responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The present disclosure relates to a finished cigarette case stacking and tray assembling system and a working method thereof, wherein the cigarette case stacking and tray assembling system comprises: the cigarette box comprises a tray (60), wherein a paper sliding support (70) is arranged in the tray (60), a radio frequency chip (71) is arranged on the paper sliding support (70), and the radio frequency chip (71) is configured to store the associated information of a finished cigarette box; a palletizing station (20), the palletizing station (20) being provided with a palletizer configured to stack a plurality of finished cigarette cases on a paper slip (70); a tray conveying member (30) provided upstream of the palletizing station (20) and configured to convey the trays (60) to the palletizing station (20), the tray conveying member (30) being provided with an initialization station (40); a detection device (50) configured to initialize the radiofrequency chip (71) after the pallet (60) reaches the initialization station (40), the initialization comprising detecting the validity of the radiofrequency chip (71) so as to transport the pallet (60) in which the radiofrequency chip (71) is valid to the palletization station (20).
Description
Technical Field
The disclosure relates to the technical field of automatic control of tobacco logistics, in particular to a finished cigarette box stacking and tray combining system and a working method thereof.
Background
Radio frequency chips (RFID chips for short) are widely applied to finished cigarette box paper sliding support group stacks, mainly utilize radio frequency read-write antennas to write bar code information of cigarette boxes into the chips, and are a quick and reliable information storage mode. The radio frequency chip is generally arranged on a paper sliding support, the radio frequency read-write antenna is arranged at a stacking station of the robot, and the robot stacks the cigarette boxes on a tray in which the paper sliding support is arranged in advance.
In the related art, the process of code stack scanning is as follows: after the empty tray is conveyed to the stacking platform, the robot performs cigarette box stacking at the stacking platform, and after 24 cigarette boxes are fully stacked, 24 cigarette box bar code information is written into the chip through the radio frequency read-write antenna. After the writing is finished, reading once again to confirm whether the writing is successful, and if the writing is successful, normally warehousing the stacked cigarette boxes; if the chip is damaged and signals are abnormal when the chip is read and written, the chip is judged to be unusable, the cigarette box bar code information is failed to be read and written, the stacked cigarettes are rejected to an abnormal processing station and need to be manually processed, and the stacked cigarettes which are failed to be written are put in a warehouse according to a non-paper sliding tray.
The code scanning, stacking and stacking process can reduce the warehousing quantity of paper sliding trays, and the hidden danger of information error of cigarette boxes is easy to appear.
Disclosure of Invention
The embodiment of the disclosure provides a finished cigarette box stacking tray combination system and a working method thereof, which can improve the success rate of paper tray sliding of finished cigarette boxes.
According to a first aspect of the present disclosure there is provided a finished cigarette case palletizing tray system comprising:
the cigarette box comprises a tray, a paper sliding support and a radio frequency chip, wherein the paper sliding support is arranged in the tray, and the radio frequency chip is configured to store the associated information of a finished cigarette box;
a palletizing station provided with a palletizer configured to stack a plurality of finished cigarette cases on a paper slip;
the tray conveying component is arranged at the upstream of the stacking platform and is configured to convey the tray to the stacking platform, and an initialization platform is arranged on the tray conveying component;
the detection device is configured to initialize the radio frequency chip after the tray reaches the initialization station, and the initialization comprises detecting the effectiveness of the radio frequency chip so that the tray with the effective radio frequency chip is conveyed to the stacking station.
In some embodiments, further comprising:
a tray remover configured to separate a plurality of trays stacked;
wherein, the tray conveying component is arranged between the tray detaching machine and the stacking platform.
In some embodiments, the tray conveying member includes:
a first conveyor configured to convey the tray in a first direction;
a transfer machine provided at the end of the first conveyor in the conveying direction and configured to move the tray in a second direction perpendicular to the first direction; and
a second conveyor provided adjacent to the transfer unit and configured to convey the tray in a second direction;
wherein, the initialization platform is positioned on the transfer machine.
In some embodiments, the detection device includes a first read-write antenna configured to initialize the rf chip, the first read-write antenna being located above the initialization station and aligned with the rf chip in a third direction, the third direction being a vertical direction.
In some embodiments, the detection device further comprises a mounting frame fixed to a side portion of the tray conveying part;
wherein, the first reading-writing antenna is arranged on the mounting rack.
In some embodiments, the mount comprises:
a base;
the bottom end of the vertical rod is fixed on the base; and
the first end of the cross rod is fixed with the top end of the vertical rod, and the second end of the cross rod is provided with a first read-write antenna.
In some embodiments, the detection apparatus further includes a mounting frame and a height adjustment mechanism disposed on the mounting frame, the first read-write antenna is disposed on the mounting frame through the height adjustment mechanism, and the height adjustment mechanism is configured to adjust a height position of the first read-write antenna in the third direction so as to adjust a distance between the first read-write antenna and the radio frequency chip.
In some embodiments, the height adjustment mechanism comprises:
the guide cylinder is fixed on the mounting frame, a through hole is formed in the outer wall of the guide cylinder, a nut is fixed on the outer wall of the guide cylinder, and the nut and the through hole are coaxially arranged;
the adjusting rod penetrates through the guide cylinder and is movably arranged along a third direction relative to the guide cylinder; and
and the screw rod sequentially penetrates through the nut and the through hole and abuts against the side wall of the adjusting rod to limit the adjusting rod to move along the third direction.
In some embodiments, further comprising:
an upper computer system; and
the controller is configured to send a chip initialization application signal to the upper computer system after the tray reaches the initialization platform;
wherein the upper computer system is configured to cause the detection device to initialize the radio frequency chip in response to the initialization application signal.
In some embodiments, the controller is configured to determine that the radio frequency chip is valid and enable the pallet to be conveyed to the palletizing station when the initialization success flag sent by the upper computer system is received.
In some embodiments, further comprising:
an alarm configured to emit an alarm signal;
the controller is configured to judge that the radio frequency chip is invalid, enable the alarm to send out an alarm signal and enable the tray to stop being conveyed forwards when the controller receives an initialization failure mark sent by the upper computer system.
In some embodiments, the controller is configured to reissue the chip initialization application signal after receiving a confirmation instruction to replace the paper slide.
According to a second aspect of the present disclosure, there is provided a working method of the finished cigarette box stacking and tray assembling system based on the above embodiment, including:
conveying the tray to a stacking platform through a tray conveying component;
after the tray reaches an initialization platform, initializing the radio frequency chip through a detection device, wherein the initialization comprises the detection of the effectiveness of the radio frequency chip;
the effective tray of the radio frequency chip is conveyed to a stacking platform.
In some embodiments, initializing the radio frequency chip comprises:
performing read-write operation through a first read-write antenna to detect the effectiveness of the radio frequency chip;
and erasing the information stored in the radio frequency chip through the first read-write antenna.
In some embodiments, after the tray reaches the initialization station, the step of initializing the rf chip by the detecting device includes:
after the tray reaches the initialization platform, sending a chip initialization application signal to an upper computer system through a controller;
and after the upper computer system receives the chip initialization application signal, the first read-write antenna initializes the radio frequency chip.
In some embodiments, the conveying of the radio frequency chip enabled tray to the palletizing station comprises:
when the initialization is successful, an initialization success mark sent by an upper computer system is received through the controller;
confirming that the radio frequency chip is effective through the controller;
the pallet is conveyed further forward to the palletizing station by the pallet conveying component.
In some embodiments, the method of operation further comprises:
when the initialization fails, an alarm signal is sent out through the controller, and the tray stops being conveyed forwards;
and the controller re-sends a chip initialization application signal to the upper computer system after receiving a confirmation instruction of replacing the paper sliding support.
In some embodiments, the method of operation further comprises:
and after the pallet arrives at the stacking platform and stacking is completed, the upper computer system writes the associated information of the finished product cigarette box into the radio frequency chip through the second read-write antenna.
In some embodiments, the method of operation further comprises:
the height position of the first read-write antenna is adjusted through a height adjusting mechanism in the detection device, so that the radio frequency chip is located in the optimal signal range of the first read-write antenna.
The finished product cigarette case pile up neatly group dish system of this embodiment can detect the validity of radio frequency chip before the tray that bears the weight of the finished product cigarette case is carried to the pile up neatly platform to judge whether radio frequency chip is available, in order to intercept the tray that radio frequency chip damaged or became invalid before the pile up neatly process, prevent it to get into the pile up neatly platform, can improve the group dish success rate and the warehouse entry rate that finished product cigarette case paper slideed the support, and can also improve the accuracy of radio frequency chip stored information.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the disclosure and together with the description serve to explain the disclosure and not to limit the disclosure. In the drawings:
figure 1 is a schematic structural view of some embodiments of a finished cigarette case palletizing tray system of the present disclosure;
fig. 2 is a schematic structural diagram of the arrangement position of the detection device in the finished cigarette box stacking and tray assembling system according to the disclosure;
FIG. 3 is a perspective view of some embodiments of a detection device;
FIG. 4 is a side view of some embodiments of a detection device;
FIG. 5 is a top view of some embodiments of a detection device;
figure 6 is a schematic flow chart diagram of some embodiments of a method of operating a finished cigarette case palletizing tray set system according to the present disclosure;
figure 7 is a schematic flow chart diagram illustrating another embodiment of a method of operating a finished cigarette case palletizing and tray-assembling system according to the present disclosure.
Description of the reference numerals
10. A tray dismounting machine; 20. a stacking station; 21. a second read-write antenna; 30. a tray conveying member; 31. a first conveyor; 32. a transfer machine; 33. a second conveyor; 40. initializing a platform; 50. a detection device; 51. a base; 511. a first lever; 512. a second lever; 52. erecting a rod; 53. a cross bar; 54. a guide cylinder; 55. adjusting a rod; 56. a screw; 57. a protective cover; 58. a first read-write antenna; 59. a reinforcing bar; 60. a tray; 70. paper sliding support; 71. and a radio frequency chip.
Detailed Description
The present disclosure is described in detail below. In the following paragraphs, different aspects of the embodiments are defined in more detail. Aspects so defined may be combined with any other aspect or aspects unless clearly indicated to the contrary. In particular, any feature considered to be preferred or advantageous may be combined with one or more other features considered to be preferred or advantageous.
The terms "first", "second", and the like in the present disclosure are merely for convenience of description to distinguish different constituent elements having the same name, and do not denote a sequential or primary-secondary relationship.
In addition, when an element is referred to as being "on" another element, it can be directly on the other element or be indirectly on the other element with one or more intervening elements interposed therebetween. In addition, when an element is referred to as being "connected to" another element, it may be directly connected to the other element or may be indirectly connected to the other element with one or more intervening elements interposed therebetween. Hereinafter, like reference numerals denote like elements.
The description of the relative orientations and positional relationships of the indications "upper," "lower," "top," "bottom," "front," "back," "inner" and "outer" and the like are used in this disclosure for convenience in describing the disclosure, and do not indicate or imply that the indicated devices must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the scope of the disclosure.
As shown in fig. 1-5, the present disclosure provides a finished cigarette case palletizing tray system, which in some embodiments, comprises: a tray 60, a palletizing station 20, a tray transport element 30 and a detection device 50.
As shown in fig. 2, a paper sliding support 70 is disposed in the tray 60, a radio frequency chip 71 is disposed on the paper sliding support 70, the radio frequency chip 71 is disposed at a center position or other position of the paper sliding support 70 and can be fixed on the surface of the paper sliding support 70 or embedded in the paper sliding support 70, the radio frequency chip 71 is configured to store relevant information of the finished product cigarette boxes, for example, N finished product cigarette boxes are stacked on the paper sliding support 70, and information of the N finished product cigarette boxes is simultaneously stored in the radio frequency chip 71. When the finished cigarette boxes need to be unloaded from the tray 60, the paper sliding support 70 can be directly moved down from the tray 60, and all the finished cigarette boxes on the paper sliding support 70 can be unloaded at one time.
The palletizing station 20 is provided with a palletizer configured to stack a plurality of finished cartons on the tray 60. The stacking platform 20 or the stacker crane is provided with a second read-write antenna 21, and after the pallet 60 reaches the stacking platform 20 and stacking is completed, the upper computer system writes associated information of a plurality of finished product cigarette boxes into the radio frequency chip 71 through the second read-write antenna 21, where the associated information may be, for example, serial numbers of the finished product cigarette boxes, types of internal cigarettes, and the like. The finished cartons in the tray 60 are then warehoused.
The tray conveying member 30 is disposed upstream of the palletizing station 20 and configured to convey the tray 60 to the palletizing station 20, and the tray conveying member 30 is provided with an initializing station 40, and the initializing station 40 may be disposed at any position of the tray conveying member 30. The pallet station 20 may be provided in a plurality, for example, a plurality of pallet stations 20 arranged side by side, and the tray transfer member 30 may transfer the tray 60 to a desired pallet station 20 as needed.
The detecting device 50 is configured to initialize the rf chip 71 after the tray 60 reaches the initialization station 40, wherein the initialization includes detecting the validity of the rf chip 71 so that the tray 60 with the valid rf chip 71 is delivered to the palletizing station 20, and the tray 60 with the invalid rf chip 71 is prohibited from being delivered to the palletizing station 20.
According to the embodiment, the effectiveness of the radio frequency chip 71 can be detected before the tray 60 bearing the finished cigarette boxes is conveyed to the stacking platform 20, so that whether the radio frequency chip 71 is available or not is judged, the damaged or failed tray 60 of the radio frequency chip 71 is intercepted before the stacking process, the tray is prevented from entering the stacking platform 20, the tray assembling success rate and the warehousing rate of the finished cigarette box paper sliding tray 70 can be improved, and the accuracy of information storage of the radio frequency chip 71 can be improved.
In some embodiments, as shown in fig. 1, the finished cigarette case palletizing tray system further comprises: the tray remover 10 is configured to separate a plurality of trays 60 stacked one on another. Wherein, the tray conveying component 30 is arranged between the tray removing machine 10 and the stacking platform 20, and is used for conveying the trays 60 separated by the tray removing machine 10 to the stacking platform 20 one by one.
In some embodiments, as shown in fig. 2, the tray conveying member 30 includes: a first conveyor 31, a transfer machine 32, and a second conveyor 33. Wherein the first conveyor 31 is configured to convey the tray 60 in the first direction X; the transfer unit 32 is provided at the end of the first conveyor 31 in the conveying direction, and is configured to move the tray 60 in the second direction Y, which is perpendicular to the first direction X, and corresponds to the transfer unit 32 changing the conveying direction of the tray 60 from the first direction X to the second direction Y; the second conveyor 33 is provided adjacent to the transfer unit 32 and is configured to convey the tray 60 in the second direction Y. Wherein the initialization station 40 is located on the transfer machine 32.
This embodiment can facilitate the flexibility of the position arrangement of the tray detaching machine 10 and the palletizing station 20, and since the transfer machine 32 is located at the corner position of the tray conveying component 30, the arrangement of the initialization station 40 at this position facilitates the installation of the detecting device 50, the adjustment and maintenance, and the replacement of the paper sliding tray 70 by the operator when detecting an invalid rf chip 71. Alternatively, the initialization station 40 may be provided at any position of the tray conveying member 30 other than the transfer unit 32.
In some embodiments, as shown in fig. 3, the detecting device 50 includes a first reader/writer antenna 58 configured to initialize the rf chip 71, wherein the first reader/writer antenna 58 is located above the initialization station 40 and aligned with the rf chip 71 in a third direction Z, which is a vertical direction.
The embodiment can initialize the radio frequency chip 71 through the first read-write antenna 58 arranged above the initialization platform 40, for example, detect the validity of the radio frequency chip 71, so that the initialization can be completed in the conveying path of the tray 60 without arranging an additional initialization platform, the validity of the tray 60 can be more conveniently judged before the tray 60 enters the stacking platform 20, the tray assembly success rate and the warehousing rate of the finished cigarette box paper sliding tray 70 can be improved, and the time required for warehousing can not be obviously increased.
In some embodiments, as shown in fig. 2, the detection device 50 further includes a mounting bracket fixed to a side portion of the tray conveying member 30, for example, the mounting bracket is fixed to a ground surface or a mounting platform of the side portion of the tray conveying member 30; wherein the first read-write antenna 58 is mounted on the mounting.
This embodiment allows the first reader/writer antenna 58 to be conveniently installed above the initialization station 40 without affecting the normal operation of the tray conveying unit 30.
In some embodiments, as shown in fig. 3, the mounting bracket comprises: a base 51, uprights 52 and cross-bars 53. Wherein, the base 51 is fixed on the ground of the side of the tray conveying part 30 or on the installation platform; the bottom end of the upright rod 52 is fixed on the base 51; the first end of the cross bar 53 is fixed to the top end of the vertical rod 52, and the second end of the cross bar 53 is provided with a first read-write antenna 58.
The mounting frame is simple in structure, easy to mount and small in occupied space, and the first read-write antenna 58 can be conveniently located at a proper position only by designing proper lengths for the upright rod 52 and the cross rod 53, so that the radio frequency chip 71 is located in a better signal range of the first read-write antenna 58, and the accuracy of validity detection of the radio frequency chip 71 is improved.
Specifically, the base 51 may include: first pole 511 and second pole 512, first pole 511 are equipped with two, and set up along vertical direction interval, and the bottom of two first poles 511 can be fixed on ground or mounting platform, and the top of two first poles 511 passes through second pole 512 to be connected, and pole setting 52 is connected on second pole 512. The first rod 511, the second rod 512, the vertical rod 52 and the cross rod 53 mentioned above are main supporting frameworks of the detecting device 50, and steel structures such as stainless steel pipes with rectangular cross sections can be adopted, so as to provide reliable stressed support for the first read-write antenna 58 and the like. The first rod 511 may be fixed to the ground using a screw.
Further, in order to improve the structural strength of the mounting frame, the mounting frame may further include a reinforcing rod 59, two ends of the reinforcing rod 59 are respectively connected with the vertical rod 52 and the cross rod 53, so that a triangular structure is formed among the vertical rod 52, the cross rod 53 and the reinforcing rod 59, and therefore the vertical rod 52 and the cross rod 53 can be prevented from shaking or deforming, the mounting position of the first read-write antenna 58 is stable, the detection accuracy can be improved, and the assembly success rate and the warehousing rate of the finished cigarette box paper slip tray 70 are improved.
In some embodiments, the detection apparatus 50 further includes a mounting frame and a height adjustment mechanism disposed on the mounting frame, wherein the first read-write antenna 58 is disposed on the mounting frame through the height adjustment mechanism, and the height adjustment mechanism is configured to adjust a height position of the first read-write antenna 58 in the third direction Z, so as to adjust a distance between the first read-write antenna 58 and the rf chip 71. For example, the height adjustment mechanism may be automatically adjusted or manually adjusted.
In the embodiment, the height position of the first read-write antenna 58 can be flexibly and conveniently adjusted through the height adjusting mechanism, so that the distance between the first read-write antenna 58 and the radio frequency chip 71 is adjusted, the radio frequency chip 71 is in the optimal signal range of the first read-write antenna 58, and the accuracy of the validity detection of the radio frequency chip 71 is improved. Moreover, the height of the tray conveying component 30 and the radio frequency chip 71 can be adapted to different heights.
In some embodiments, as shown in fig. 2 and 3, the height adjustment mechanism comprises: a guide cylinder 54, an adjusting rod 55 and a screw 56. Wherein, the guide cylinder 54 is vertically fixed on the mounting frame, a through hole is arranged on the outer wall of the guide cylinder 54, and a nut is fixed on the outer wall of the guide cylinder 54, for example, the nut can be fixed by welding, and the nut and the through hole are coaxially arranged; the adjusting rod 55 is inserted into the guide cylinder 54 and movably disposed along the third direction Z relative to the guide cylinder 54; the screw 56 passes through the nut and the through hole in turn and abuts against a side wall of the adjustment lever 55 to restrict the adjustment lever 55 from moving in the third direction Z. For example, in order to improve the reliability of fixing the adjustment lever 55, at least two screws 56 may be provided at intervals in the height direction. For example, the adjusting rod 55 is a cylindrical long rod, the diameter of which is slightly smaller than the diameter of the inner wall of the guide cylinder 54 by 1-2 mm, and the adjusting rod can freely penetrate into the guide cylinder 54 without resistance, so as to freely adjust the height.
Specifically, the guide cylinder 54 is fixed to the second end of the cross bar 53. In this structure, the height of the first read/write antenna 58 is adjusted at the end of the cross bar 53, and the adjustment is facilitated due to the small mass of the moving member, and the position of the first read/write antenna 58 after adjustment can be made more accurate by direct adjustment at the end. Alternatively, the height of the crossbar 53 relative to the vertical rod 52 may be adjusted to change the height position of the first pick-and-write antenna 58.
In some embodiments, as shown in fig. 2 and 3, the detection device 50 further includes a protective cover 57, the protective cover 57 can be secured to the mounting bracket, and the first read/write antenna 58 can be secured within the protective cover 57. Specifically, the protective cover 57 may be fixed to the bottom end of the adjustment lever 55, for example, the protective cover 57 may have a tapered shape, a cylindrical shape, a truncated quadrangular pyramid shape, or the like, and may be formed by machining a metal plate. The protective cover 57 is opened downward, and the first read/write antenna 58 can be installed facing down in the hollow interior of the protective cover 57.
This structure can protect the first read/write antenna 58 from being contaminated or damaged by external dust or impurities, and can prevent the first read/write antenna 58 from being interfered by external signals, so as to improve the accuracy and reliability of detection.
In some embodiments, the finished cigarette case palletizing tray system further comprises: an upper computer system; and a controller configured to send a chip initialization application signal to the upper computer system after the tray 60 reaches the initialization station 40. Wherein the upper computer system is configured to cause the detection device 50 to initialize the radio frequency chip 71 in response to the initialization application signal. For example, the controller may employ a PLC, DSP, or the like.
The embodiment can reliably and smoothly complete the initialization of the radio frequency chip 71 through the cooperation of the upper computer system and the controller.
In some embodiments, the controller is configured to determine that the radio frequency chip 71 is valid upon receiving the initialization success flag from the upper computer system, and to cause the tray 60 to continue to be transported to the palletizing station 20 for palletizing the paper slip 70 of the tray 60.
In some embodiments, the cigarette case palletizing set tray system further comprises: and an alarm configured to emit an alarm signal, such as an alarm lamp or a buzzer. Wherein, the controller is configured to determine that the radio frequency chip 71 is invalid when receiving the initialization failure flag sent by the upper computer system, enable the alarm to send out an alarm signal, and enable the tray 60 to stop the forward conveying.
The embodiment can accurately judge the valid and invalid radio frequency chips 71, so that the valid trays of the radio frequency chips 71 normally enter the stacking procedure, and the invalid trays of the radio frequency chips 71 stop conveying, so as to prevent the trays from entering the stacking platform 20, thereby improving the success rate of stacking and assembling finished cigarette boxes, improving the warehousing efficiency, and enabling the storage of the information of the finished cigarette boxes to be more accurate.
In some embodiments, the controller is configured to reissue the chip initialization application signal upon receiving a confirmation instruction to replace the paper slide 70. After the controller judges that the radio frequency chip 71 is invalid, after receiving the alarm signal, the operator replaces the paper sliding support 70 in the tray 60, operates the clickable confirmation button after replacing the paper sliding support 70, and sends a chip initialization application signal to the upper computer system again so that the upper computer system controls the first read-write antenna 58 to initialize the new radio frequency chip 71.
The embodiment can timely process the tray 60 with the invalid radio frequency chip 71 and replace the paper sliding support 70, so that the tray 60 can be used, the tray 60 with the invalid radio frequency chip 71 can be prevented from entering the stacking platform 20, and the warehousing efficiency of finished cigarette boxes can be improved.
The detection device disclosed by the invention is simple in structure and good in reliability, can effectively detect the usability of the radio frequency chip in the finished product paper slip support and initialize the usability, finds out the damaged or weak-signal radio frequency chip in advance, sends out an alarm signal in advance, increases the success rate of finished product cigarette box paper slip support tray assembly and the warehousing quantity, simultaneously reduces the problems of abnormal stack cigarette removal and information disorder caused by the damage of the radio frequency chip, improves the operation efficiency of equipment, and effectively ensures the production. The working principle and the device are suitable for various automatic logistics conveying equipment which needs paper sliding supports and radio frequency chips to store material information, and have good popularization prospects.
In some specific embodiments, there are 3 palletizing robots in the finished product warehouse, 9 palletizing stations 20, and the finished cigarettes are palletized according to paper slip pallets to be warehoused by more than half, and the warehousing amount is increased year by year. Due to repeated use of the paper sliding support, part of coils in the radio frequency chip are gradually broken, signals are slowly attenuated, and when loss reaches a certain degree, the read-write antenna cannot detect the chip, so that read-write failure is caused. And eliminating the paper sliding tray stack cigarettes which fail to read and write to an abnormal processing station, and manually warehousing the paper sliding tray stack cigarettes according to the non-paper sliding tray stack. After the radio frequency chip usability detection device and the radio frequency chip usability detection method are adopted, the damaged paper sliding support chip can be intercepted before the stacking station, and detection is carried out in advance, so that the faults that the damaged paper sliding support chip enters the stacking station to cause unnecessary read-write failure and the like are avoided. After the device and the method are adopted for detection, the reading and writing failure fault of a logistics system caused by the damage of the radio frequency chip is obviously reduced, the equipment is more stable, the success rate and the warehousing quantity of finished cigarette box paper sliding tray assembly are improved, and the accuracy of chip storage information is improved.
Secondly, the present disclosure also provides a working method of a finished cigarette box stacking tray set system based on the above embodiments, in some embodiments, as shown in fig. 6, including:
101, conveying the tray 60 to the stacking platform 20 through the tray conveying component 30;
Wherein, the steps 101 to 103 are executed in sequence. According to the embodiment, the effectiveness of the radio frequency chip 71 can be detected before the tray 60 bearing the finished cigarette boxes is conveyed to the stacking platform 20, so that whether the radio frequency chip 71 is available or not is judged, the damaged or invalid tray 60 of the radio frequency chip 71 is intercepted before the stacking process, the tray is prevented from entering the stacking platform 20, only the tray 60 with the effective radio frequency chip 71 is allowed to be conveyed to the stacking platform 20, the tray assembling success rate and the warehousing rate of the finished cigarette box paper sliding tray 70 can be improved, and the accuracy of information storage of the radio frequency chip 71 can be improved.
In some embodiments, the step 102 of initializing the rf chip 71 includes:
step 102A, performing read-write operation through the first read-write antenna 58 to detect the validity of the rf chip 71. If the radio frequency chip 71 stores information, directly performing reading operation, if the information can be correctly read, indicating that the radio frequency chip 71 is effective and usable, and if the information cannot be successfully read, indicating that the radio frequency chip 71 is invalid and unusable; if the information stored in the rf chip 71 is empty, the information needs to be written first and then read.
And 102B, erasing the information stored in the radio frequency chip 71 through the first read-write antenna 58, and after the information is erased, directly writing information related to a plurality of stacked finished cigarette boxes in the stacking station 20.
By initializing the radio frequency chip 71, the embodiment can detect whether the radio frequency chip 71 is available, and can clear information inside the radio frequency chip 71 after detection is completed, so that information can be written into the stacking platform 20 later, and the stacking and tray-assembling efficiency of finished cigarette boxes can be improved.
In some embodiments, as shown in fig. 7, after the tray 60 reaches the initialization station 40, the step 102 of initializing the rf chip 71 through the detection device 50 includes:
In this embodiment, the transport and positioning of the tray are controlled by the controller, and the read-write operation of the radio frequency chip 71 is controlled by the upper computer system.
In some embodiments, as shown in fig. 7, between steps 102 and 103, the method of operation further comprises: and 102', judging whether the initialization is successful or not through the upper computer system.
In some embodiments, as shown in fig. 7, the step 103 of transferring the radio frequency chip 71 valid tray 60 to the palletizing station 20 includes:
103A, receiving an initialization success mark sent by an upper computer system through a controller when the initialization is successful;
The embodiment can only allow the effective tray 60 of the radio frequency chip 71 to enter the stacking station 20 through the information interaction and cooperation of the controller and the upper computer system, so as to improve the success rate of the finished cigarette box paper sliding tray set.
In some embodiments, as shown in fig. 7, the working method of the present disclosure further includes:
104, when the initialization fails, sending an alarm signal through the controller, and stopping the forward conveying of the tray 60;
and 105, after receiving the confirmation instruction of replacing the paper sliding support 70, the controller sends a chip initialization application signal to the upper computer system again.
Step 103 and steps 104 and 105 are parallel branch steps, and after step 105 is completed, the initialization step in step 102 is continued. After the controller judges that the radio frequency chip 71 is invalid, after receiving the alarm signal, the operator replaces the paper sliding support 70 in the tray 60, operates the clickable confirmation button after replacing the paper sliding support 70, and sends a chip initialization application signal to the upper computer system again so that the upper computer system controls the first read-write antenna 58 to initialize the new radio frequency chip 71.
The embodiment can timely process the tray 60 with the invalid radio frequency chip 71 and replace the paper sliding support 70, so that the tray 60 can be used, the tray 60 with the invalid radio frequency chip 71 can be prevented from entering the stacking platform 20, and the warehousing efficiency of finished cigarette boxes can be improved.
In some embodiments, as shown in fig. 7, the working method of the present disclosure further includes:
and 106, after the pallet 60 reaches the palletizing station 20 and palletizing is completed, enabling the upper computer system to write the associated information of the finished cigarette box into the radio frequency chip 71 through the second read-write antenna 21. For example, the associated information may be the serial number of the finished cigarette box, the type of the inside cigarette, and the like. The finished cartons in the tray 60 are then warehoused.
This embodiment can make the finished product cigarette case in the tray 60 accurately put in storage to suitable position, improves the accuracy and the efficiency of putting in storage.
In some embodiments, the method of operation of the present disclosure further comprises:
the height position of the first read-write antenna 58 is adjusted by a height adjustment mechanism in the detection device 50 so that the rf chip 71 is within the optimal signal range of the first read-write antenna 58.
In this embodiment, the distance between the first read/write antenna 58 and the rf chip 71 can be adjusted by adjusting the height of the first read/write antenna 58, so that the rf chip 71 is located in the optimal signal range of the first read/write antenna 58, thereby improving the accuracy of the validity detection of the rf chip 71. Moreover, the height of the tray conveying component 30 and the radio frequency chip 71 can be adapted to different heights.
A finished cigarette case palletizing and tray-assembling system provided by the present disclosure is described in detail above. The principles and embodiments of the present disclosure are explained herein using specific examples, which are set forth only to help understand the method and its core ideas of the present disclosure. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present disclosure without departing from the principle of the present disclosure, and such improvements and modifications also fall within the scope of the claims of the present disclosure.
Claims (19)
1. A finished product smoke box pile up neatly dish system which characterized in that includes:
the cigarette box comprises a tray (60), wherein a paper sliding support (70) is arranged in the tray (60), a radio frequency chip (71) is arranged on the paper sliding support (70), and the radio frequency chip (71) is configured to store relevant information of a finished cigarette box;
a palletizing station (20), said palletizing station (20) being provided with a palletizer configured to stack a plurality of said finished cigarette cases on said paper slip (70);
-a tray conveying member (30) provided upstream of the palletizing station (20) and configured to convey the trays (60) to the palletizing station (20), the tray conveying member (30) being provided with an initialization station (40);
-a detection device (50) configured to initialize the radiofrequency chip (71) after the tray (60) reaches the initialization station (40), said initialization comprising detecting the validity of the radiofrequency chip (71) so as to cause the tray (60) in which the radiofrequency chip (71) is valid to be conveyed to the palletization station (20).
2. The finished cigarette case palletizing tray system according to claim 1, further comprising:
a tray remover (10) configured to separate the plurality of trays (60) placed in a stack;
wherein the tray conveying member (30) is provided between the tray remover (10) and the palletizing station (20).
3. A finished cigarette case palletizing set system according to claim 1, wherein the tray conveying component (30) comprises:
a first conveyor (31) configured to convey the tray (60) in a first direction (X);
a transfer machine (32) provided at an end of the first conveyor (31) in the conveying direction, and configured to move the tray (60) in a second direction (Y) perpendicular to the first direction (X); and
a second conveyor (33) provided adjacent to the transfer unit (32) and configured to convey the tray (60) in the second direction (Y);
wherein the initialization station (40) is located at the transfer (32).
4. A finished cigarette box palletizing tray system according to claim 1, wherein the detection device (50) comprises a first read-write antenna (58) configured to initialize the radio-frequency chip (71), the first read-write antenna (58) being located above the initialization station (40) and aligned with the radio-frequency chip (71) in a third direction (Z), the third direction (Z) being a vertical direction.
5. A finished smoke box palletizing set system according to claim 4, characterized in that said detection means (50) further comprise a mounting bracket fixed to the side of said pallet conveyor member (30);
wherein the first read-write antenna (58) is mounted on the mounting.
6. The finished cigarette case palletizing tray system according to claim 5, wherein the mounting bracket comprises:
a base (51);
the bottom end of the upright rod (52) is fixed on the base (51); and
the first end of the cross rod (53) is fixed with the top end of the upright rod (52), and the second end of the cross rod (53) is provided with the first read-write antenna (58).
7. Finished cigarette box palletizing set system according to claim 4, wherein the detection device (50) further comprises a mounting frame and a height adjustment mechanism provided on the mounting frame, through which the first read-write antenna (58) is provided on the mounting frame, the height adjustment mechanism being configured to adjust a height position of the first read-write antenna (58) in the third direction (Z) so as to adjust a distance between the first read-write antenna (58) and the radio frequency chip (71).
8. The finished cigarette case palletizing set system according to claim 7, wherein the height adjustment mechanism comprises:
the guide cylinder (54) is fixed on the mounting frame, a through hole is formed in the outer wall of the guide cylinder (54), a nut is fixed on the outer wall of the guide cylinder (54), and the nut and the through hole are coaxially arranged;
an adjustment rod (55) which is inserted into the guide cylinder (54) and is movably arranged along the third direction (Z) relative to the guide cylinder (54); and
and the screw rod (56) sequentially penetrates through the nut and the through hole and abuts against the side wall of the adjusting rod (55) so as to limit the adjusting rod (55) to move along the third direction (Z).
9. The finished cigarette case palletizing tray system according to claim 1, further comprising:
an upper computer system; and
a controller configured to send a chip initialization application signal to the upper computer system after the tray (60) reaches the initialization station (40);
wherein the upper computer system is configured to cause the detection device (50) to initialize the radio frequency chip (71) in response to the initialization application signal.
10. A finished cigarette case palletizing set tray system according to claim 9, wherein the controller is configured to determine that the radio frequency chip (71) is valid and to cause the tray (60) to continue to be conveyed to the palletizing station (20) upon receiving an initialization success flag from the upper computer system.
11. The finished cigarette case palletizing tray system according to claim 9, further comprising:
an alarm configured to emit an alarm signal;
the controller is configured to judge that the radio frequency chip (71) is invalid, enable the alarm to send out an alarm signal and enable the tray (60) to stop forward conveying when the initialization failure mark sent by the upper computer system is received.
12. A finished cigarette case palletizing set tray system according to claim 11, wherein the controller is configured to reissue a chip initialization application signal upon receiving a confirmation instruction to replace the paper slip (70).
13. A method of operating a finished cigarette case palletizing and tray assembling system according to any one of claims 1 to 12, comprising:
-conveying the pallet (60) towards the palletization station (20) by means of the pallet conveying member (30);
-initializing, by said detection means (50), said radiofrequency chip (71) after said tray (60) arrives at said initialization station (40), said initialization comprising detecting the validity of said radiofrequency chip (71);
-the pallet (60) with radio frequency chips (71) active is transported to the palletization station (20).
14. The operating method according to claim 13, characterized in that initializing the radiofrequency chip (71) comprises:
performing read-write operation through a first read-write antenna (58) to detect the effectiveness of the radio frequency chip (71);
and erasing the information stored in the radio frequency chip (71) through the first read-write antenna (58).
15. Operating method according to claim 13, characterized in that the step of initializing the radiofrequency chip (71) by means of the detection device (50) after the tray (60) has reached the initialization station (40) comprises:
after the tray (60) reaches the initialization platform (40), a chip initialization application signal is sent to an upper computer system through a controller;
and after the upper computer system receives the chip initialization application signal, the first read-write antenna (58) initializes the radio frequency chip (71).
16. Working method according to claim 13, characterized in that the transfer of the pallet (60) with radio frequency chips (71) active to the palletization station (20) comprises:
when the initialization is successful, an initialization success mark sent by an upper computer system is received through the controller;
confirming, by the controller, that the radio frequency chip (71) is valid;
the pallet (60) is conveyed further forward to the palletization station (20) by means of the pallet conveying member (30).
17. The method of operation of claim 13, further comprising:
when the initialization fails, sending an alarm signal through a controller, and stopping the forward conveying of the tray (60);
and the controller re-sends a chip initialization application signal to the upper computer system after receiving a confirmation instruction of replacing the paper sliding support (70).
18. The method of operation of claim 13, further comprising:
after the pallet (60) arrives at the palletizing station (20) and palletizing is completed, the upper computer system writes the relevant information of the finished cigarette boxes into the radio frequency chip (71) through a second read-write antenna (21).
19. The method of operation of claim 13, further comprising:
the height position of the first read-write antenna (58) is adjusted through a height adjusting mechanism in the detection device (50), so that the radio frequency chip (71) is in the optimal signal range of the first read-write antenna (58).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010997358.1A CN112027607A (en) | 2020-09-21 | 2020-09-21 | Finished cigarette box stacking and disc combining system and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010997358.1A CN112027607A (en) | 2020-09-21 | 2020-09-21 | Finished cigarette box stacking and disc combining system and working method thereof |
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| CN112027607A true CN112027607A (en) | 2020-12-04 |
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| CN202010997358.1A Pending CN112027607A (en) | 2020-09-21 | 2020-09-21 | Finished cigarette box stacking and disc combining system and working method thereof |
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