CN110563440A - 一种原矿瓷泥制成琦玉猪油白瓷器及其制备方法 - Google Patents
一种原矿瓷泥制成琦玉猪油白瓷器及其制备方法 Download PDFInfo
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Abstract
本发明属于陶瓷制备领域,尤其涉及一种原矿瓷泥制成琦玉猪油白瓷器,包括胚体和釉料,所述胚体包括以下百分比的原料:滑石1~6%、氧化镧0.3~0.5%、氧化铝为10~15%、三氧化二硼1~2%、锆英石1~3%、高岭土60~80%、钾长石2~8%、钠长石3~9%和矿物氧化铁0.3~0.8%;所述釉料包括以下百分比的原料:碳酸钠2~4%、硼砂1.3~2.6%、石英砂为65~70%、长石3~10%、氧化锌1~2.5%、氧化镁3~9%、氧化铝10~18%、硅酸锆1~3%、碳酸钡0.5~2%、硼酸2~4%、碳酸锂3~5%和氧化锶0.5~0.9%。
Description
技术领域
本发明属于陶瓷制备领域,尤其涉及一种原矿瓷泥制成琦玉猪油白瓷器及其制备方法。
背景技术
随着社会的进步发展,人们对高品质的日用瓷器的要求越来越高,高温高白日用瓷器以其品质细腻,光洁耐磨的性能受到消费者青睐,具有广阔的市场,在陶瓷的生产过程中,陶瓷胚体的原料和釉料选择是影响产品质量至关重要的环节,随着社会的发展进步,环保、资源节约型产品已成为当今新技术研发方向,釉面好坏直接影响品质档次,要提高产品品质必须提高釉面质量。
但传统白瓷原料和釉料的使用后烧制的瓷器色泽暗淡,不通透,光滑度不高且不耐磨,已经不能满足现代生产高品质白瓷的需求。
发明内容
本发明针对上述的问题,提供了一种原矿瓷泥制成琦玉猪油白瓷器及其制备方法。
为了达到上述目的,本发明采用的技术方案为:
根据本发明的一个方面,提供了一种原矿瓷泥制成琦玉猪油白瓷器,包括胚体和釉料,所述胚体包括以下百分比的原料:
滑石1~6%、氧化镧0.3~0.5%、氧化铝为10~15%、三氧化二硼1~2%、锆英石1~3%、高岭土60~80%、钾长石2~8%、钠长石3~9%和矿物氧化铁0.3~0.8%;
所述釉料包括以下百分比的原料:
碳酸钠2~4%、硼砂1.3~2.6%、石英砂为65~70%、长石3~10%、氧化锌1~2.5%、氧化镁3~9%、氧化铝10~18%、硅酸锆1~3%、碳酸钡0.5~2%、硼酸2~4%、碳酸锂3~5%和氧化锶0.5~0.9%。
作为优选,所述胚体以下百分比的原料:滑石4%、氧化镧0.5%、氧化铝为13%、三氧化二硼2%、锆英石3%、高岭土60%、钾长石8%、钠长石 9%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为 65%、长石5%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡2%、硼酸3%、碳酸锂3%和氧化锶0.5%。
作为优选,所述胚体以下百分比的原料:滑石2%、氧化镧0.5%、氧化铝为12%、三氧化二硼2%、锆英石3%、高岭土70%、钾长石5%、钠长石 5%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为 68%、长石4%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡1%、硼酸3%、碳酸锂2%和氧化锶0.5%。
作为优选,所述胚体以下百分比的原料:滑石1%、氧化镧0.5%、氧化铝为11%、三氧化二硼1%、锆英石1%、高岭土80%、钾长石2%、钠长石 3%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠2%、硼砂2%、石英砂为70%、长石3%、氧化锌1%、氧化镁3%、氧化铝12%、硅酸锆1%、碳酸钡0.5%、硼酸2%、碳酸锂3%和氧化锶0.5%;。
作为优选,釉料层的厚度为0.3-0.8mm。
根据本发明的另一方面,提供了一种原矿瓷泥制成琦玉猪油白瓷器的制备方法,包括以下步骤:
a、将制备瓷器的原料经过淘洗、并晾干;
b、按照预先设置好的重量百分比称取各原料;
c、将粉碎后的原料除铁、过筛;
d、将原料加水经过球磨进行细碎,球磨后制得泥浆;
e、泥浆脱水:根据产品成型方法的不同,采用不同的脱水方法得到含水量为30%~35%的泥浆或8%~10%的泥饼;
f、将刚脱水的泥浆放入封闭的泥浆池中陈腐,保持一定的温度和湿度,放置3~5天,使泥料组分趋于均匀,提高可塑性;对泥饼进行真空练泥;
g、成型:泥浆采用注浆成型,泥饼采用滚压成型,脱模后干燥,然后在窑炉内烧制,得坯体;
h、素烧:将坯体置于窑炉中烧制,从室温用5-6小时时间缓慢升温至
750-850℃进行烧制;
i、施釉:在坯体表面施釉,厚度为0.3-0.8mm;
j、釉烧:在素烧后的坯体施加釉料风干后,在1310-1330℃的窑炉中保温 120-150min,即得琦玉猪油白瓷器。
作为优选,所述步骤h中烧制的温度为750-850℃,烧制的时间为2-2.5小时,烧制后缓慢冷却5-7小时至室温。
作为优选,所述步骤h中烧制的温度为1260-1330℃,烧制的时间为 1.8-2.2h。
作为优选,所述步骤j中烧制的温度为1310-1330℃,釉烧的时间为 120-150min。其烧制方法为3-5小时将温度由室温缓慢升至320-350℃,4-6小时将温度由320-350℃缓慢升至1020-1080℃,3-4小时将温度由1020-1080℃缓慢升至1310-1330℃,保温120-150min,即得琦玉猪油白瓷器。
与现有技术相比,本发明的优点和积极效果在于,
1、本发明采用的高岭土为德化金竹坑山脉的高岭土,使得烧制的瓷器较白,比较通透,从而更加利于瓷器的美观,使得产品的质量较高。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为实施例1提供的原矿瓷泥制成琦玉猪油白瓷器的制备方法流程图;
具体实施方式
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。
本发明提供了一种原矿瓷泥制成琦玉猪油白瓷器,包括胚体和釉料,所述胚体包括以下百分比的原料:
滑石1~6%、氧化镧0.3~0.5%、氧化铝为10~15%、三氧化二硼1~2%、锆英石1~3%、高岭土60~80%、钾长石2~8%、钠长石3~9%和矿物氧化铁0.3~0.8%;
所述釉料包括以下百分比的原料:
碳酸钠2~4%、硼砂1.3~2.6%、石英砂为65~70%、长石3~10%、氧化锌1~2.5%、氧化镁3~9%、氧化铝10~18%、硅酸锆1~3%、碳酸钡0.5~2%、硼酸2~4%、碳酸锂3~5%和氧化锶0.5~0.9%。
实施例一:
所述胚体以下百分比的原料:滑石4%、氧化镧0.5%、氧化铝为13%、三氧化二硼2%、锆英石3%、高岭土60%、钾长石8%、钠长石9%和矿物氧化铁0.5%;所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为65%、长石5%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡2%、硼酸3%、碳酸锂3%和氧化锶0.5%。
实施例二:
所述胚体以下百分比的原料:滑石2%、氧化镧0.5%、氧化铝为12%、三氧化二硼2%、锆英石3%、高岭土70%、钾长石5%、钠长石5%和矿物氧化铁0.5%;所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为68%、长石4%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡1%、硼酸3%、碳酸锂2%和氧化锶0.5%。
实施例三:
所述胚体以下百分比的原料:滑石1%、氧化镧0.5%、氧化铝为11%、三氧化二硼1%、锆英石1%、高岭土80%、钾长石2%、钠长石3%和矿物氧化铁0.5%;所述釉料包括以下百分比的原料:碳酸钠2%、硼砂2%、石英砂为70%、长石3%、氧化锌1%、氧化镁3%、氧化铝12%、硅酸锆1%、碳酸钡0.5%、硼酸2%、碳酸锂3%和氧化锶0.5%。
进一步的,釉料层的厚度为0.3-0.8mm。
如图1所示,根据本发明的实施例,还提供了一种原矿瓷泥制成琦玉猪油白瓷器的制备方法,包括以下步骤:
a、将制备瓷器的原料经过淘洗、并晾干;
b、按照预先设置好的重量百分比称取各原料;
c、将粉碎后的原料除铁、过筛;
d、将原料加水经过球磨进行细碎,球磨后制得泥浆;
e、泥浆脱水:根据产品成型方法的不同,采用不同的脱水方法得到含水量为30%~35%的泥浆或8%~10%的泥饼;
f、将刚脱水的泥浆放入封闭的泥浆池中陈腐,保持一定的温度和湿度,放置3~5天,使泥料组分趋于均匀,提高可塑性;对泥饼进行真空练泥;
g、成型:泥浆采用注浆成型,泥饼采用滚压成型,脱模后干燥,然后在窑炉内烧制,得坯体;
h、素烧:将坯体置于窑炉中烧制,从室温用5-6小时时间缓慢升温至
750-850℃进行烧制;
i、施釉:在坯体表面施釉,厚度为0.3-0.8mm;
j、釉烧:在素烧后的坯体施加釉料风干后,在1310-1330℃的窑炉中保温120-150min,即得琦玉猪油白瓷器。
在一个实施例中,所述步骤h中烧制的温度为750-850℃,烧制的时间为 2-2.5小时,烧制后缓慢冷却5-7小时至室温。
在一个实施例中,所述步骤h中烧制的温度为1260-1330℃,烧制的时间为1.8-2.2h。
在一个实施例中,所述步骤j中烧制的温度为1310-1330℃,釉烧的时间为 120-150min。其烧制方法为3-5小时将温度由室温缓慢升至320-350℃,4-6小时将温度由320-350℃缓慢升至1020-1080℃,3-4小时将温度由1020-1080℃缓慢升至1310-1330℃,保温120-150min,即得琦玉猪油白瓷器。
为了方便理解本发明的上述技术方案,以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。
在实际应用时,所采用的高岭土为德化金竹坑山脉的高岭土,由于德化高岭土中含硒比较丰富,使得烧制的瓷器较白,比较通透,从而更加利于瓷器的美观,使得产品的质量较高。
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。
Claims (8)
1.一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,包括胚体和釉料,所述胚体包括以下百分比的原料:
滑石1~6%、氧化镧0.3~0.5%、氧化铝为10~15%、三氧化二硼1~2%、锆英石1~3%、高岭土60~80%、钾长石2~8%、钠长石3~9%和矿物氧化铁0.3~0.8%;
所述釉料包括以下百分比的原料:
碳酸钠2~4%、硼砂1.3~2.6%、石英砂为65~70%、长石3~10%、氧化锌1~2.5%、氧化镁3~9%、氧化铝10~18%、硅酸锆1~3%、碳酸钡0.5~2%、硼酸2~4%、碳酸锂3~5%和氧化锶0.5~0.9%。
2.根据权利要求1所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,所述胚体以下百分比的原料:滑石4%、氧化镧0.5%、氧化铝为13%、三氧化二硼2%、锆英石3%、高岭土60%、钾长石8%、钠长石9%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为65%、长石5%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡2%、硼酸3%、碳酸锂3%和氧化锶0.5%。
3.根据权利要求1所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,所述胚体以下百分比的原料:滑石2%、氧化镧0.5%、氧化铝为12%、三氧化二硼2%、锆英石3%、高岭土70%、钾长石5%、钠长石5%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠3%、硼砂1.5%、石英砂为68%、长石4%、氧化锌2%、氧化镁3%、氧化铝10%、硅酸锆2%、碳酸钡1%、硼酸3%、碳酸锂2%和氧化锶0.5%。
4.根据权利要求1所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,所述胚体以下百分比的原料:滑石1%、氧化镧0.5%、氧化铝为11%、三氧化二硼1%、锆英石1%、高岭土80%、钾长石2%、钠长石3%和矿物氧化铁0.5%;
所述釉料包括以下百分比的原料:碳酸钠2%、硼砂2%、石英砂为70%、长石3%、氧化锌1%、氧化镁3%、氧化铝12%、硅酸锆1%、碳酸钡0.5%、硼酸2%、碳酸锂3%和氧化锶0.5%。
5.根据权利要求1所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,釉料层的厚度为0.3-0.8mm。
6.一种原矿瓷泥制成琦玉猪油白瓷器的制备方法,其特征在于,用于权利要求1所述的原矿瓷泥制成琦玉猪油白瓷器的制备,包括以下步骤:
a、将制备瓷器的原料经过淘洗、并晾干;
b、按照预先设置好的重量百分比称取各原料;
c、将粉碎后的原料除铁、过筛;
d、将原料加水经过球磨进行细碎,球磨后制得泥浆;
e、泥浆脱水:根据产品成型方法的不同,采用不同的脱水方法得到含水量为30%~35%的泥浆或8%~10%的泥饼;
f、将刚脱水的泥浆放入封闭的泥浆池中陈腐,保持一定的温度和湿度,放置3~5天,使泥料组分趋于均匀,提高可塑性;对泥饼进行真空练泥;
g、成型:泥浆采用注浆成型,泥饼采用滚压成型,脱模后干燥,然后在窑炉内烧制,得坯体;
h、素烧:将坯体置于窑炉中烧制,从室温用5-6小时时间缓慢升温至750-850℃进行烧制。
i、施釉:在坯体表面施釉,厚度为0.3-0.8mm;
j、釉烧:在素烧后的坯体施加釉料风干后,在1310-1330℃的窑炉中保温120-150min,即得琦玉猪油白瓷器。
7.根据权利要求6所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,所述步骤h中烧制的温度为750-850℃,烧制的时间为2-2.5小时,烧制后缓慢冷却5-7小时至室温。
8.根据权利要求6所述的一种原矿瓷泥制成琦玉猪油白瓷器,其特征在于,所述步骤j中烧制的温度为1310-1330℃,釉烧的时间为120-150min。其烧制方法为3-5小时将温度由室温缓慢升至320-350℃,4-6小时将温度由320-350℃缓慢升至1020-1080℃,3-4小时将温度由1020-1080℃缓慢升至1310-1330℃,保温120-150min,即得琦玉猪油白瓷器。
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