CN110562683A - intelligent manufacturing system of wind power pitch system - Google Patents
intelligent manufacturing system of wind power pitch system Download PDFInfo
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- CN110562683A CN110562683A CN201910791089.0A CN201910791089A CN110562683A CN 110562683 A CN110562683 A CN 110562683A CN 201910791089 A CN201910791089 A CN 201910791089A CN 110562683 A CN110562683 A CN 110562683A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Mechanical Engineering (AREA)
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Abstract
the application discloses an intelligent manufacturing system of a wind power pitch system, which comprises a navigation vehicle control system, a plurality of drum-type automatic production platforms, an automatic tracing and batching system and a production control system; the navigation vehicle control system is used for controlling the operation of an upper line and a lower line of the variable-pitch box body on the production line; the roller type automatic production platforms are connected with each other to form a linear production line which is used for assembling and producing each process of the variable-pitch box body; the automatic tracing and batching system is arranged in parallel with the intelligent manufacturing production line and is used for distributing and assembling materials required by the production of the variable-pitch box body in real time; and the production control system is used for controlling the production manufacturing process of the variable pitch box body and feeding back a production result based on the production scheduling plan and the production information. This application can realize becoming automatic circulation of oar box, and the material delivery synchronous tracking produces line box circulation, becomes the oar box and goes up the line and roll off the production line and pass through the turnover of navigation car, reduces the operator load, realizes the process quality assurance, reduces material and waste in man-hour.
Description
Technical Field
the invention belongs to the technical field of production and manufacturing of wind power generation variable pitch systems, and relates to an intelligent manufacturing system of a wind power variable pitch system.
background
With the increasing of the competition of the variable-pitch market year by year, especially under the condition that the situation of the domestic wind power industry obviously changes to cold and slides down integrally, the challenges of reducing cost and improving efficiency, improving the reliability of equipment assets and improving the fine management level are faced by the future development of the wind power industry.
Therefore, the wind power industry needs to improve the production efficiency, shorten the response time of orders, improve the product quality and reduce the cost of each link. The sustainable development mode is realized by creating the intelligent manufacturing production line, the core competitive advantage of an enterprise is improved, the challenge is met, and the trend of realizing industrialization and informatization high-level deep fusion is certain to accelerate the construction of the intelligent manufacturing production line of the wind power pitch system.
disclosure of Invention
for solving the not enough among the prior art, this application provides a wind-powered electricity generation becomes oar system intelligence manufacturing system, can realize becoming the automatic circulation of oar box, material delivery synchronous tracking produces the line box circulation, it passes through the navigation car turnover to become the line of getting the oar box on-line, reduce the operator load, realize the process quality assurance, it is extravagant to reduce material and man-hour, it produces according to standard production technology flow, full processing procedure mistake proofing is slow-witted, form the flexible production of collection, the intelligent manufacturing system is the new generation wind-powered electricity generation system intelligence manufacturing line as an organic whole.
in order to achieve the above objective, the following technical solutions are adopted in the present application:
An intelligent manufacturing system of a wind power pitch system comprises a navigation vehicle control system, a plurality of drum-type automatic production platforms, an automatic tracing and batching system and a production control system;
The navigation vehicle control system is used for controlling the up-and-down line operation of the variable-pitch box body on the intelligent manufacturing production line;
The plurality of drum-type automatic production platforms are connected with one another to form a linear intelligent manufacturing production line, and all the drum-type production platforms are synchronously operated in a linkage mode or independently operated and are used for assembling all procedures for producing the variable-pitch box body;
The automatic tracing and batching system is arranged in parallel with the intelligent manufacturing production line and is used for distributing and assembling materials required for producing the variable-pitch box body in real time;
and the production control system is used for controlling the production manufacturing process of the variable pitch box body and feeding back a production result based on the production scheduling plan and the production information.
The invention further comprises the following preferred embodiments:
preferably, the navigation vehicle control system comprises a navigation vehicle control track, three lifting execution mechanisms and a handheld operation handle;
the navigation vehicle control track is fixed above the production line and covers the whole production line;
the three hoisting execution mechanisms are respectively arranged above the head section, the middle section and the tail section of the production line, the hoisting mechanisms above the head section and the tail section of the production line are used for the online and offline operation of the variable-pitch box body, and the hoisting mechanism above the middle section of the production line is used for processing abnormal conditions;
the lifting executing mechanism comprises a lifting beam, a crane and a lifting tool;
the crane is characterized in that the lifting beam is arranged on a navigation vehicle control track, the crane and the lifting tool are arranged on the lifting beam, and trundles are arranged at two ends of the lifting beam and used for realizing the reciprocating movement of the lifting tool along the navigation vehicle control track;
the lifting tool is an annular buckle type lifting tool and is used for fixing a lifting point of the variable-pitch box body;
The crane is connected with the hoisting tool and is used for realizing the online and offline operation of the variable-pitch box body on the manufacturing production line;
and the handheld operating handle is used for remotely controlling the lifting actuating mechanism.
Preferably, the load-bearing capacity of the hanging beam is more than 500Kg, the rated power of the crane is not less than 1.5KW, and the hoisting capacity is more than 200 Kg.
Preferably, the drum-type automatic production platform comprises a base and a drum platform;
The bottom end of the base is provided with four trundles and four foot cups, and the four trundles and the four foot cups are used for realizing the movable and adjustable effect of the base;
The roller platform is arranged on the base, and the roller shaft is driven to rotate through the three-phase asynchronous motor, so that a variable-pitch box body on the production line is driven to move horizontally;
the roller platform is provided with a hydraulic device, a limiting device and an induction device;
the hydraulic device is used for controlling the lifting of the roller platform;
The limiting device is used for limiting the lifting amplitude of the roller platform;
and the sensing device is used for receiving a trigger signal and controlling the roller platform to stop running when the variable-pitch box body enters the designated position of the roller platform.
preferably, the automatic tracing batching system comprises a magnetic induction belt and a batching trolley;
the magnetic induction belt is laid on the ground along the drum-type automatic production platform;
The distribution trolley moves synchronously with the variable-pitch box body on the production line on the magnetic induction belt, so that the real-time distribution of the materials is realized.
preferably, the vertical distance between the magnetic induction belt and the drum-type automatic production platform is not less than 1200 meters, and the laying length of the magnetic induction belt is 1500 meters compared with that of each extension of two ends of the whole manufacturing production line.
Preferably, the batching trolley is provided with a magnetic induction receiving device, a lithium battery, a driving device and a wireless receiving device;
the magnetic induction receiving device is used for receiving magnetic induction band signals;
the lithium battery is used for supplying power to all power utilization devices of the batching trolley;
the driving device is used for driving the batching trolley to move;
and the wireless receiving device is used for receiving the wireless transmitting signal and further controlling the ingredient trolley to move along the magnetic induction belt.
preferably, the production control system comprises an ERP system, a mobile bar code management tracing system, an MES system, an electric control system and a visual display system;
The ERP system is used for issuing a production scheduling plan;
The mobile bar code management tracing system is used for realizing tracing management of production and manufacturing process information, and combining the production and manufacturing process information and the collected off-plant operation and maintenance information to build a full life cycle database of the variable pitch product;
The MES system is used for receiving the production scheduling plan from the ERP system and executing the production flow based on the production scheduling plan; the MES system is also used for acquiring and recording the production progress of each station of the production line and call information generated in the production process, and the production progress of each station of the production line and the call information generated in the production process are stored in the production control server to provide data analysis for later-stage production management;
The electric control system is used for controlling the lifting and the rotation of the roller platform and the rotation of the roller shaft, and controlling the batching trolley to automatically move to a specified station;
the visual display system is used for displaying the operation instruction book and the operation instruction of the operation instruction book.
Preferably, the visual display system is a MiniPC with a touch display;
the operation instruction of the work instruction is displayed by switching by touch or timing.
the beneficial effect that this application reached:
1. The method and the device can realize automatic circulation of the variable-pitch box body on the intelligent manufacturing production line, and material distribution synchronously tracks the circulation of the variable-pitch box body on the production line;
2. the on-line and off-line of the variable pitch box body are turned over through the aerocar, so that the load of operators is reduced, the process quality is guaranteed, and the waste of materials and working hours is reduced;
3. the intelligent production line is produced according to the standard production process flow, the whole process is error-proof and fool-proof, the compatibility is strong, the production efficiency is high, and production information can be collected, so that a new generation intelligent production line of the wind power pitch system integrating flexible production and an intelligent production system is formed.
Drawings
FIG. 1 is an interface block diagram of an intelligent manufacturing system of a wind power pitch system according to the present invention
the designations in FIG. 1 have the following meanings: the system comprises a navigation vehicle control system 1, a drum-type automatic production platform 2 and an automatic tracing and batching system 3.
Detailed Description
the present application is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present application is not limited thereby.
As shown in fig. 1, an intelligent manufacturing system of a wind power pitch system is suitable for assembling and producing all types of pitch systems of wind generating sets, and comprises a navigation vehicle control system 1, a plurality of drum-type automatic production platforms 2, an automatic tracing batching system 3 and a production control system;
The navigation vehicle control system 1 is used for controlling the up-and-down line operation of a variable-pitch box body on an intelligent manufacturing production line;
in the embodiment, the navigation vehicle control system 1 comprises a navigation vehicle control track, three lifting execution mechanisms and a handheld operation handle;
The navigation vehicle control track is fixed on a house beam above the production line and covers the whole production line;
The three hoisting execution mechanisms are respectively arranged above the head section, the middle section and the tail section of the production line, the hoisting mechanisms above the head section and the tail section of the production line are used for the online and offline operation of the variable-pitch box body, and the hoisting mechanism above the middle section of the production line is used for processing abnormal conditions; the three hoisting mechanisms not only facilitate the operation of the pitch-controlled box body and improve the carrying efficiency, but also avoid the risk of shutdown of the whole production line caused by the abnormality of one hoisting mechanism.
The lifting executing mechanism comprises a lifting beam, a crane and a lifting tool;
The crane is characterized in that the lifting beam is arranged on a navigation vehicle control track, the crane and the lifting tool are arranged on the lifting beam, and trundles are arranged at two ends of the lifting beam and used for realizing the reciprocating movement of the lifting tool along the navigation vehicle control track;
The lifting tool is an annular buckle type lifting tool and is used for fixing a lifting point of the variable-pitch box body;
the crane is connected with the hoisting tool and is used for realizing the online and offline operation of the variable-pitch box body on the manufacturing production line;
In the embodiment, the load-bearing capacity of the lifting beam is more than 500Kg, the rated power of the crane is not less than 1.5KW, and the lifting capacity is more than 200 Kg.
And the handheld operating handle is used for remotely controlling the lifting actuating mechanism.
in the embodiment, the handheld operating handle can control the lifting executing mechanism to move right above the box body to be carried, so that the crane can be controlled to act, and the operation is simple and convenient; meanwhile, the handheld operating handle is provided with an emergency stop button, so that the operation of the navigation vehicle control system 1 can be stopped at any time in an emergency.
The plurality of drum-type automatic production platforms 2 are connected with one another to form a linear intelligent manufacturing production line, and all the drum-type production platforms are synchronously operated in a linkage mode or independently operated and are used for assembling all procedures for producing the variable-pitch box body;
in an embodiment, the roller-type automatic production platform 2 comprises a base and a roller platform;
the bottom end of the base is provided with four trundles and four foot cups, and the four trundles and the four foot cups are used for realizing the movable and adjustable effect of the base;
in the embodiment, the caster is mainly used for production line adjustment and equipment offline maintenance; the foot cup is used after the production line position is fixed, the height of the foot cup is adjustable, and the caster can be lifted off the ground by adjusting the height of the foot cup, so that the production line position is fixed.
The roller platform is arranged on the base, and the roller shaft is driven to rotate through the three-phase asynchronous motor, so that a variable-pitch box body on the production line is driven to move horizontally;
In the embodiment, the power of the three-phase asynchronous motor is not less than 0.75KW, and the bearing capacity of the roller shaft is not less than 200 Kg.
the roller platform is provided with a hydraulic device, a limiting device and an induction device;
the hydraulic device is used for controlling the lifting of the roller platform, the lifting of the roller platform effectively solves the problems of inconsistent height of operators and inconvenient operation, and is more humanized in design;
the limiting device is used for limiting the lifting amplitude of the roller platform and preventing the influence of the overhigh lifting position of the platform on the safety of operators;
and the sensing device is used for receiving a trigger signal and controlling the roller platform to stop running when the variable-pitch box body enters the designated position of the roller platform.
in the embodiment, the induction device is arranged inside the two cross beams of the roller platform, so that the induction device can be prevented from colliding when the variable-pitch box body moves.
the roller platform can rotate 180 degrees through the asynchronous motor, and an operator does not need to move the working face through the rotation of the roller platform.
In the embodiment, the grating is arranged in the working area of the operator, the rotary motion is allowed only after the operator leaves the working area and the roller platform, and the operator is prevented from being injured by the grating.
the automatic tracing and batching system 3 is arranged in parallel with the intelligent manufacturing production line and is used for distributing and assembling materials required by the production of the variable-pitch box body in real time;
and the production control system is used for controlling the production manufacturing process of the variable pitch box body and feeding back a production result based on the production scheduling plan and the production information.
In the embodiment, the automatic tracing and batching system 3 comprises a magnetic induction belt and a batching trolley;
the magnetic induction belt is laid on the ground along the drum-type automatic production platform 2;
The distribution trolley moves synchronously with the variable-pitch box body on the production line on the magnetic induction belt, so that the real-time distribution of the materials is realized.
The vertical distance between the magnetic induction belt and the drum-type automatic production platform 2 is not less than 1200 meters, and the laying length of the magnetic induction belt is 1500 meters compared with that of each extension at two ends of the whole manufacturing production line.
The batching trolley is provided with a magnetic induction receiving device, a lithium battery, a driving device and a wireless receiving device;
the magnetic induction receiving device is used for receiving magnetic induction signal, and the batching trolley moves according to the received magnetic induction signal;
The lithium battery is used for supplying power to all power utilization devices of the batching trolley, and the lithium battery is detachable and rechargeable;
the driving device is used for driving the batching trolley to move;
and the wireless receiving device is used for receiving the wireless transmitting signal and further controlling the ingredient trolley to move along the magnetic induction belt.
in the embodiment, the production control system comprises an ERP system, a mobile bar code management tracing system, an MES system, an electric control system and a visual display system;
the ERP system is used for issuing a production scheduling plan;
the mobile bar code management tracing system is used for realizing tracing management of production and manufacturing process information, and combining the production and manufacturing process information and the collected off-plant operation and maintenance information to build a full life cycle database of the variable pitch product;
The MES system is used for receiving the production scheduling plan from the ERP system and executing the production flow based on the production scheduling plan; the MES system is also used for acquiring and recording the production progress of each station of the production line and call information generated in the production process, and the production progress of each station of the production line and the call information generated in the production process are stored in the production control server to provide data analysis for later-stage production management;
in the embodiment, the production line personnel operation information, the material batch serial number information, the inspection record information, the production order information and the standard rated working hour information are collected and collected to an MES system through a handheld PDA terminal or a bar code identification device equipped on the production line.
the electric control system is used for controlling the lifting and the rotation of the roller platform and the rotation of the roller shaft, and controlling the batching trolley to automatically move to a specified station;
in the embodiment, the station is provided with a control panel, the operator presses keys to flow water, the keys receive signals to synchronously control the automatic tracing batching system 3, and the moving distance of the batching trolley is synchronously tracked in the moving distance of the variable-pitch box body, so that the required materials can be ensured to arrive synchronously when the variable-pitch box body reaches the appointed station. When the variable-pitch box body reaches the last working procedure, the batching trolleys arrive synchronously, and materials of the batching trolleys are all used up immediately.
the visual display system is used for displaying the operation instruction book and the operation instruction of the operation instruction book.
the visual display system is a MiniPC with a touch display;
the operation instruction of the work instruction is displayed by switching by touch or timing.
in the embodiment, the visual display system carries a light installation system and is used for realizing abnormal production calling and station state display.
the present applicant has described and illustrated embodiments of the present invention in detail with reference to the accompanying drawings, but it should be understood by those skilled in the art that the above embodiments are merely preferred embodiments of the present invention, and the detailed description is only for the purpose of helping the reader to better understand the spirit of the present invention, and not for limiting the scope of the present invention, and on the contrary, any improvement or modification made based on the spirit of the present invention should fall within the scope of the present invention.
Claims (9)
1. The utility model provides a wind-powered electricity generation becomes oar system intelligence manufacturing system which characterized in that:
The intelligent manufacturing system comprises an aerocar control system (1), a plurality of drum-type automatic production platforms (2), an automatic tracing and batching system (3) and a production control system;
the navigation vehicle control system (1) is used for controlling the upper and lower lines of the variable-pitch box body on the intelligent manufacturing production line to operate;
the plurality of drum-type automatic production platforms (2) are connected with one another to form a linear intelligent manufacturing production line, and the drum-type automatic production platforms are synchronously operated in a linkage mode or independently operated and are used for assembling and producing various working procedures of the variable-pitch box body;
the automatic tracing and batching system (3) is arranged in parallel with the intelligent manufacturing production line and is used for distributing, assembling and producing materials required by the variable-pitch box body in real time;
and the production control system is used for controlling the production manufacturing process of the variable pitch box body and feeding back a production result based on the production scheduling plan and the production information.
2. the intelligent manufacturing system of a wind power pitch system according to claim 1, wherein:
the navigation vehicle control system (1) comprises a navigation vehicle control track, three lifting execution mechanisms and a handheld operation handle;
The navigation vehicle control track is fixed above the production line and covers the whole production line;
the three hoisting execution mechanisms are respectively arranged above the head section, the middle section and the tail section of the production line, the hoisting mechanisms above the head section and the tail section of the production line are used for the online and offline operation of the variable-pitch box body, and the hoisting mechanism above the middle section of the production line is used for processing abnormal conditions;
the lifting executing mechanism comprises a lifting beam, a crane and a lifting tool;
the crane is characterized in that the lifting beam is arranged on a navigation vehicle control track, the crane and the lifting tool are arranged on the lifting beam, and trundles are arranged at two ends of the lifting beam and used for realizing the reciprocating movement of the lifting tool along the navigation vehicle control track;
the lifting tool is an annular buckle type lifting tool and is used for fixing a lifting point of the variable-pitch box body;
the crane is connected with the hoisting tool and is used for realizing the online and offline operation of the variable-pitch box body on the manufacturing production line;
and the handheld operating handle is used for remotely controlling the lifting actuating mechanism.
3. The intelligent manufacturing system of a wind power pitch system according to claim 2, wherein:
the load-bearing capacity of the hanging beam is more than 500Kg, the rated power of the crane is not less than 1.5KW, and the hoisting capacity is more than 200 Kg.
4. the intelligent manufacturing system of a wind power pitch system according to claim 1, wherein:
The roller type automatic production platform (2) comprises a base and a roller platform;
the bottom end of the base is provided with four trundles and four foot cups, and the four trundles and the four foot cups are used for realizing the movable and adjustable effect of the base;
the roller platform is arranged on the base, and the roller shaft is driven to rotate through the three-phase asynchronous motor, so that a variable-pitch box body on the production line is driven to move horizontally;
The roller platform is provided with a hydraulic device, a limiting device and an induction device;
the hydraulic device is used for controlling the lifting of the roller platform;
the limiting device is used for limiting the lifting amplitude of the roller platform;
and the sensing device is used for receiving a trigger signal and controlling the roller platform to stop running when the variable-pitch box body enters the designated position of the roller platform.
5. the intelligent manufacturing system of a wind power pitch system according to claim 1, wherein:
The automatic tracing and batching system (3) comprises a magnetic induction belt and a batching trolley;
The magnetic induction belt is laid on the ground along the drum-type automatic production platform (2);
the distribution trolley moves synchronously with the variable-pitch box body on the production line on the magnetic induction belt, so that the real-time distribution of the materials is realized.
6. the intelligent manufacturing system of a wind power pitch system according to claim 5, wherein:
the vertical distance between the magnetic induction belt and the drum-type automatic production platform (2) is not less than 1200 meters, and the laying length of the magnetic induction belt is 1500 meters compared with that of each extension at two ends of the whole manufacturing production line.
7. the intelligent manufacturing system of a wind power pitch system according to claim 5, wherein:
the batching trolley is provided with a magnetic induction receiving device, a lithium battery, a driving device and a wireless receiving device;
The magnetic induction receiving device is used for receiving magnetic induction band signals;
the lithium battery is used for supplying power to all power utilization devices of the batching trolley;
the driving device is used for driving the batching trolley to move;
and the wireless receiving device is used for receiving the wireless transmitting signal and further controlling the ingredient trolley to move along the magnetic induction belt.
8. The intelligent manufacturing system of a wind power pitch system according to claim 1, wherein:
the production control system comprises an ERP system, a mobile bar code management and tracing system, an MES system, an electric control system and a visual display system;
the ERP system is used for issuing a production scheduling plan;
the mobile bar code management tracing system is used for realizing tracing management of production and manufacturing process information, and combining the production and manufacturing process information and the collected off-plant operation and maintenance information to build a full life cycle database of the variable pitch product;
the MES system is used for receiving the production scheduling plan from the ERP system and executing the production flow based on the production scheduling plan; the MES system is also used for acquiring and recording the production progress of each station of the production line and call information generated in the production process, and the production progress of each station of the production line and the call information generated in the production process are stored in the production control server to provide data analysis for later-stage production management;
the electric control system is used for controlling the lifting and the rotation of the roller platform and the rotation of the roller shaft, and controlling the batching trolley to automatically move to a specified station;
The visual display system is used for displaying the operation instruction book and the operation instruction of the operation instruction book.
9. the intelligent manufacturing system of a wind power pitch system according to claim 8, wherein:
The visual display system is a MiniPC with a touch display;
the operation instruction of the work instruction is displayed by switching by touch or timing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910791089.0A CN110562683A (en) | 2019-08-26 | 2019-08-26 | intelligent manufacturing system of wind power pitch system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910791089.0A CN110562683A (en) | 2019-08-26 | 2019-08-26 | intelligent manufacturing system of wind power pitch system |
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| CN110562683A true CN110562683A (en) | 2019-12-13 |
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| CN201910791089.0A Pending CN110562683A (en) | 2019-08-26 | 2019-08-26 | intelligent manufacturing system of wind power pitch system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114083497A (en) * | 2021-12-02 | 2022-02-25 | 南京晨光集团有限责任公司 | Sky rail transfer device and system for assembling electromechanical products and assembling method |
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| CN114083497B (en) * | 2021-12-02 | 2024-01-09 | 南京晨光集团有限责任公司 | Antenna rail transfer device, system and assembly method for electromechanical product assembly |
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Application publication date: 20191213 |