CN211264155U - Unmanned stacker-reclaimer management system - Google Patents
Unmanned stacker-reclaimer management system Download PDFInfo
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- CN211264155U CN211264155U CN202020131564.XU CN202020131564U CN211264155U CN 211264155 U CN211264155 U CN 211264155U CN 202020131564 U CN202020131564 U CN 202020131564U CN 211264155 U CN211264155 U CN 211264155U
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Abstract
The utility model discloses an unmanned stacker-reclaimer management system, including data center server, application server, host computer, central exchange, stacker-reclaimer control system, ground equipment control system, laser scanner, camera and remote operating system, stacker-reclaimer control system, ground equipment control system, laser scanner camera and remote operating system pass through wireless AP communication with central exchange and are connected, and data center server, application server and host computer pass through the backbone network communication with central exchange and are connected. The management system realizes centralized remote control of a central control room on the basis of the traditional stacker-reclaimer, automatically completes stacking and reclaiming operations, realizes an unmanned operation mode in a stock yard, fully exerts the stacking and reclaiming capabilities of the stacker-reclaimer, and optimizes the operation of the stacker-reclaimer by combining the actual operation mode of the stock yard and the planning of the stock yard so as to adapt to the characteristics of raw material operation.
Description
Technical Field
The utility model belongs to the technical field of stacker-reclaimer control system and specifically relates to an unmanned stacker-reclaimer management system.
Background
With the deployment and advancement of the strategy of "china manufacturing 2025", intelligent, network, cooperative and control technologies and unmanned control technologies have been developed unprecedentedly. There are weak links of different degrees in the inside logistics management of domestic large-scale iron and steel enterprise, and logistics equipment automatic control just starts, and linking problem etc. with production link information all await solving urgently. The bulk material yard is an important link of the logistics process, the material piling and taking machine is one of core devices of the bulk material yard, and the informatization of the material yard and the unmanned management of the material piling and taking machine are combined to form the development trend of material piling and taking machine control in a new period.
SUMMERY OF THE UTILITY MODEL
The utility model provides an unmanned stacker-reclaimer management system, this management system realize central control room and concentrate remote control on traditional stacker-reclaimer basis, accomplish the heap automatically, get the material operation, and the stock ground realizes unmanned operation mode, and the heap of full play stacker-reclaimer, the ability of getting the material combine stock ground actual operation mode and stock pile planning, the optimization that goes on stacker-reclaimer operation to adapt to the raw materials operation characteristics.
The utility model provides an unmanned stacker-reclaimer management system, includes data center server, application server, host computer, central exchange, stacker-reclaimer control system, ground equipment control system, laser scanner, camera and remote operating system pass through wireless AP communication with central exchange and are connected, and data center server, application server and host computer pass through backbone network communication with central exchange and are connected.
Preferably, the stacker-reclaimer control system comprises a stacker-reclaimer PLC controller, and the stacker-reclaimer PLC controller is configured to control operation of a stacker-reclaimer.
Preferably, the ground equipment control system comprises a ground equipment PLC controller, and the ground equipment PLC controller is configured to control operation of a ground conveyor belt of the stacker-reclaimer.
Preferably, the remote operation system comprises a stock yard management PLC controller and a central control remote operation console, the stock yard management PLC controller is in communication connection with the central switch, and the central control remote operation console is in communication connection with the stock yard management PLC controller.
Preferably, the system further comprises a printer, and the printer is also in communication connection with the central switch through the backbone network.
The beneficial effects of the utility model reside in that:
1. the unmanned stacker-reclaimer management system takes stockyard management and unmanned control of stacker-reclaimers as cores, and realizes information management of stockyards and unmanned operation of stacker-reclaimers.
2. The unmanned operation of the stacker-reclaimer and the automatic planning strategy of the stacker-reclaimer of the management system improve the operation efficiency of the stacker-reclaimer, and have obvious effects of energy conservation and consumption reduction.
2. The stacker-reclaimer control system, the ground equipment control system and the remote operation system are independently analyzed, operated and managed independently, and the single system fault has small influence on the operation of the whole system, thereby being beneficial to the customized deployment of projects and the long-time stable operation of the whole unmanned stacker-reclaimer system.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
The reference numbers are as follows: the system comprises a data center server 1, an application program server 2, an upper computer 3, a central switch 4, a laser scanner 5, a camera 6, a wireless AP7, a backbone network 8, a stacker-reclaimer PLC, a ground equipment PLC 10, a stock yard management PLC 11, a central control remote console 12 and a printer 13.
Detailed Description
The present embodiment is described in detail below with reference to the accompanying drawings.
As shown in fig. 1, an unmanned stacker-reclaimer management system includes a data center server 1, an application server 2, an upper computer 3, a central switch 4, a stacker-reclaimer control system, a ground equipment control system, a laser scanner 5, a camera 6 and a remote operation system, wherein the stacker-reclaimer control system, the ground equipment control system, the laser scanner 6, the camera 7 and the remote operation system are in communication connection with the central switch 4 through a wireless AP7, and the data center server 1, the application server 2 and the upper computer 3 are in communication connection with the central switch 4 through a backbone network 8.
The data center server 1 is used for calculating and storing all data information transmitted by the central switch 4. The application program server 2 is responsible for storing and operating software, is used as a bridge between field data acquisition and the data center server 1, is responsible for acquiring field data and entering the data center server 1, and is a server side of an application program. The laser scanner 5 is used for monitoring the state of the whole stock ground and the stacker-reclaimer in real time, the data center server 1 carries out three-dimensional modeling according to the acquired data information of the laser scanner 5, screens and calculates the material taking operation access point of the stacker-reclaimer, and simultaneously can carry out stock calculation and management of the stock pile according to the change of model data. According to the picture that 6 catched of camera, can be used for discerning and monitoring staff and the unusual interloper in stock ground and stacker-reclaimer operation region, fix a position and track tracking management to personnel in the stock ground, if there is the unusual interloper, host computer 3 will in time report to the police, can in time shout through the microphone, warn and drive away the unusual interloper. Assign the task instruction to stacker-reclaimer through host computer 3, stacker-reclaimer control system and ground equipment control system detect the operation of data control stacker-reclaimer and ground equipment with its system according to the instruction to can carry out the management of stacker-reclaimer strategy, wherein, the windrow operation includes: a fixed-point stacking method, a rotary stacking method, a long-pile building-assisted stacking method, a fixed-point pile-supplementing stacking method and the like; the material taking operation comprises the following steps: the method comprises three control strategies of slope multilayer cutting and taking, a horizontal full-layer taking method, a mixed taking method and the like, or an action instruction is manually sent to the stock ground management PLC 11 through the central control remote operation console 12, and the stock ground management PLC 11 controls the operation of the stacker-reclaimer. Meanwhile, the upper computer 3 can monitor the equipment in the whole management system according to the received data, the information of the nodes such as the installation, maintenance, overhaul, upgrading, modification, replacement and the like of the stacker-reclaimer can be recorded into the data center server 1 in the form of a data list, and the monitoring, prompting, early warning and management of the whole life cycle are carried out on the equipment, so that the material life, the technical life and the economic life of the equipment are optimized, and once the equipment breaks down, the upper computer 3 can give an alarm in time.
In this embodiment, the stacker-reclaimer control system includes a stacker-reclaimer PLC controller 9, and the stacker-reclaimer PLC controller 9 is configured to control operations of a stacker-reclaimer. The position sensors installed on each part of the stacker-reclaimer are used for monitoring the running state of each part of the stacker-reclaimer by combining the data collected by the laser scanner 5, the PLC 9 of the stacker-reclaimer is used for controlling the stacking and reclaiming operation of the stacker-reclaimer, and the stacker-reclaimer is automatically controlled, monitored in the process and safely interlocked when walking, rotating, pitching and stacker-reclaimer equipment, so that the smooth operation is ensured.
In this embodiment, the floor equipment control system includes a floor equipment PLC controller 10, and the floor equipment PLC controller 10 is configured to control the operation of a floor conveyor belt of the stacker-reclaimer. And speed sensors are arranged on the conveying belt and the ground conveying belt of the stacker-reclaimer and used for detecting whether the conveying belt is opened or not. The control system of the stacker-reclaimer and the control system of the ground equipment can realize the unmanned control of the stacker-reclaimer, establish perfect process interlocking control, establish control strategies for faults such as groove blocking of a central trough of the stacker-reclaimer, material pressing of a cantilever belt, stuffy bucket of a bucket wheel, shutdown of the ground belt and the like, strengthen the timeliness of detection, judgment, processing and alarm in an unmanned state, and avoid material overflow and material overflow accidents caused by fault expansion.
In this embodiment, the remote operation system includes a stock yard management PLC controller 11 and a central control remote operation console 12, the stock yard management PLC controller 11 is connected to the central exchange 4 in a communication manner, and the central control remote operation console 10 is connected to the stock yard management PLC controller 11 in a communication manner. The central control remote operation console 12 issues a movement instruction to the stock yard management PLC 11, and manual remote operation on the stacker-reclaimer can be realized under necessary conditions.
In this embodiment, a printer 13 is further included, and the printer 13 is also communicatively connected to the central exchange 4 via the backbone network 8. The printer 13 generates a job ticket according to the operation of the stacker/reclaimer, and prints and records the job ticket.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an unmanned stacker-reclaimer management system which characterized in that: including data center server, application server, host computer, central exchange, stacker-reclaimer control system, ground equipment control system, laser scanner, camera and remote operating system pass through wireless AP communication with central exchange and are connected, and data center server, application server and host computer pass through backbone network communication with central exchange and are connected.
2. The management system according to claim 1, wherein: the stacker-reclaimer control system comprises a stacker-reclaimer PLC, and the stacker-reclaimer PLC is used for controlling the operation of the stacker-reclaimer.
3. The management system according to claim 1, wherein: the ground equipment control system comprises a ground equipment PLC controller, and the ground equipment PLC controller is used for controlling the operation of a ground conveying belt of the stacker-reclaimer.
4. The management system according to claim 1, wherein: the remote operation system comprises a stock yard management PLC controller and a central control remote operation platform, the stock yard management PLC controller is in communication connection with the central switch, and the central control remote operation platform is in communication connection with the stock yard management PLC controller.
5. The management system according to claim 1, wherein: still include the printer, the printer also passes through backbone network and central switch communication connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020131564.XU CN211264155U (en) | 2020-01-20 | 2020-01-20 | Unmanned stacker-reclaimer management system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020131564.XU CN211264155U (en) | 2020-01-20 | 2020-01-20 | Unmanned stacker-reclaimer management system |
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| CN211264155U true CN211264155U (en) | 2020-08-14 |
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| CN202020131564.XU Active CN211264155U (en) | 2020-01-20 | 2020-01-20 | Unmanned stacker-reclaimer management system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113697519A (en) * | 2021-09-01 | 2021-11-26 | 浙江邦业科技股份有限公司 | Intelligent scheduling system for long-material unmanned material piling and taking |
| CN113885422A (en) * | 2021-08-23 | 2022-01-04 | 河北邯峰发电有限责任公司 | Unmanned intelligent system of bucket wheel machine |
| CN113928868A (en) * | 2021-11-03 | 2022-01-14 | 邯郸钢铁集团有限责任公司 | Automatic control system of scraper reclaimer |
-
2020
- 2020-01-20 CN CN202020131564.XU patent/CN211264155U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113885422A (en) * | 2021-08-23 | 2022-01-04 | 河北邯峰发电有限责任公司 | Unmanned intelligent system of bucket wheel machine |
| CN113697519A (en) * | 2021-09-01 | 2021-11-26 | 浙江邦业科技股份有限公司 | Intelligent scheduling system for long-material unmanned material piling and taking |
| CN113928868A (en) * | 2021-11-03 | 2022-01-14 | 邯郸钢铁集团有限责任公司 | Automatic control system of scraper reclaimer |
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Address after: 430000 room 1101, floor 11, building 1, China Merchants high tech online Valley, No. 16, fozuling Third Road, East Lake New Technology Development Zone, Wuhan, Hubei Province (Wuhan area of the free trade zone) Patentee after: WUHAN SOLD MEASURING & CONTROL CO.,LTD. Country or region after: China Address before: 430000 East Lake New Technology Development Zone, Wuhan City, Hubei Province, No. 40 High-tech Fourth Road, Gezhouba Sun City, 3 buildings, 5 floors and 04 rooms Patentee before: WUHAN SOLD MEASURING & CONTROL CO.,LTD. Country or region before: China |