CN110544634A - chip integration method - Google Patents
chip integration method Download PDFInfo
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- CN110544634A CN110544634A CN201811266071.0A CN201811266071A CN110544634A CN 110544634 A CN110544634 A CN 110544634A CN 201811266071 A CN201811266071 A CN 201811266071A CN 110544634 A CN110544634 A CN 110544634A
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- 238000000034 method Methods 0.000 title claims abstract description 65
- 230000010354 integration Effects 0.000 title claims abstract description 46
- 239000003292 glue Substances 0.000 claims abstract description 132
- 239000000758 substrate Substances 0.000 claims abstract description 118
- 239000000853 adhesive Substances 0.000 claims abstract description 67
- 230000001070 adhesive effect Effects 0.000 claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000001723 curing Methods 0.000 claims description 37
- 238000007639 printing Methods 0.000 claims description 24
- 238000010146 3D printing Methods 0.000 claims description 19
- 238000005516 engineering process Methods 0.000 claims description 16
- 229920001187 thermosetting polymer Polymers 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 239000004065 semiconductor Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 22
- 230000035882 stress Effects 0.000 description 10
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- 239000003822 epoxy resin Substances 0.000 description 8
- 229920000647 polyepoxide Polymers 0.000 description 8
- 229920001225 polyester resin Polymers 0.000 description 8
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- 239000011347 resin Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 238000001029 thermal curing Methods 0.000 description 4
- 229920006305 unsaturated polyester Polymers 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000002041 carbon nanotube Substances 0.000 description 3
- 229910021393 carbon nanotube Inorganic materials 0.000 description 3
- 239000011231 conductive filler Substances 0.000 description 3
- 229910021389 graphene Inorganic materials 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000013538 functional additive Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
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- 229920002050 silicone resin Polymers 0.000 description 2
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
- H01L23/3185—Partial encapsulation or coating the coating covering also the sidewalls of the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L24/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/18—High density interconnect [HDI] connectors; Manufacturing methods related thereto
- H01L2224/23—Structure, shape, material or disposition of the high density interconnect connectors after the connecting process
- H01L2224/24—Structure, shape, material or disposition of the high density interconnect connectors after the connecting process of an individual high density interconnect connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/82—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by forming build-up interconnects at chip-level, e.g. for high density interconnects [HDI]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/83909—Post-treatment of the layer connector or bonding area
- H01L2224/83951—Forming additional members, e.g. for reinforcing, fillet sealant
Landscapes
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Die Bonding (AREA)
Abstract
the invention discloses a chip integration method, which relates to the field of semiconductor manufacturing process, and comprises the following steps: providing a substrate, and forming adhesive glue at a chip mounting position of the substrate; providing a chip, and adhering the chip to the substrate through the adhesive glue; coating insulating glue on the side surface of the chip and the substrate around the chip; curing the insulating glue; and manufacturing a chip lead, wherein the chip lead extends from the chip to the substrate along the surface of the cured insulating glue. By adopting the technical scheme, the problems of breakage, debonding failure and the like of the connecting wire between the chip and the substrate can be inhibited, and the influence caused by the stress concentration phenomenon is reduced.
Description
the invention relates to a divisional application of the invention application, which is filed on 2018, 5, 28 and 2018105225940 application numbers, and has the application name of a chip integration method and a chip integration structure.
Technical Field
The invention relates to the field of semiconductor manufacturing processes, in particular to a chip integration method.
Background
Chip integration refers to the integration of chip leads and their off-chip circuitry onto the substrate of a device. In the conventional process, a packaged chip is used for chip integration. The packaged chip has leads which lead from contact pads in the chip (Die) for providing electrical contact to circuit elements within the chip. When the packaged chip is integrated into a device, the chip is wire-bonded to a substrate, and a circuit external to the chip is prepared on the substrate of the device to realize electrical connection of the chip.
The inventor finds that the prior art has at least the following defects in the process of implementing the invention:
because the size and the material property of the chip are different from those of the substrate, in the process of using the device, the phenomenon of stress concentration is generated at the joint of the chip and the substrate due to the sudden change of the geometric dimension and the material property, particularly, the stress concentration phenomenon is more likely to occur in the use process of the flexible electronic device, and the stress concentration phenomenon easily causes the problems of fracture, debonding failure and the like of a connecting wire between the chip and the substrate.
Disclosure of Invention
accordingly, there is a need for a chip integration method that can reduce the impact of stress concentration.
The embodiment of the invention provides a chip integration method, which comprises the following steps:
Providing a substrate, and forming adhesive glue at a chip mounting position of the substrate;
Providing a chip, and adhering the chip to the substrate through the adhesive glue;
Forming a buffer layer on a side surface of the chip and a substrate around the chip;
And manufacturing a chip lead, wherein the chip lead extends from the chip to the substrate along the surface of the buffer layer, and the chip lead is insulated from the side surface of the chip under the buffer layer and the surface of the substrate under the buffer layer.
in an alternative embodiment, the buffer layer is formed by printing using a 3D printing technique.
In an optional embodiment, the buffer layer is an ultraviolet light curing adhesive, and the buffer layer is cured by an ultraviolet light curing method.
in an alternative embodiment, the step of forming a buffer layer on the side of the chip and the substrate around the chip includes:
Printing a buffer layer on the side face of the chip and the substrate around the chip by adopting a 3D printing technology, so that the buffer layer forms a slope extending from the side face of the chip to the substrate.
In an alternative embodiment, the step of fabricating the chip leads includes:
Printing and forming a wire to be cured by taking the conductive paste as a raw material, wherein the wire to be cured extends from the chip to the substrate along the surface of the cured buffer layer;
And curing the wire to be cured to obtain the chip lead, wherein the chip lead is formed by printing by adopting a 3D printing technology.
In an alternative embodiment, the conductive paste is a thermally curable paste; and the lead to be cured is cured in a thermosetting mode.
In an alternative embodiment, after the step of fabricating the chip leads, the method further comprises:
forming a chip external circuit on the substrate;
and extending the chip lead from the chip to the substrate along the surface of the solidified buffer layer and connecting the chip lead with a chip external circuit.
In an alternative embodiment, the chip external circuit is printed by using a 3D printing technology, and the chip external circuit is integrally printed with the chip lead.
In an optional implementation, the chip integration method further includes:
printing the conductive paste serving as a raw material on the substrate to form a line to be cured;
And curing the line to be cured to obtain the chip external circuit.
In an optional embodiment, the adhesive glue is formed by printing through a 3D printing technology, and the adhesive glue is a thermosetting glue; the adhesive glue is cured in a thermosetting mode.
Compared with the prior art, the invention has the following outstanding beneficial effects:
The invention provides a chip integration method, which is characterized in that a chip is bonded on a substrate through bonding glue, so that the bonding capability between the chip and the substrate can be improved; the bonding capability of the chip and the substrate is enhanced by curing the insulating adhesive on the side surface of the chip and the substrate around the chip, the problems of fracture, debonding failure and the like of a connecting lead between the chip and the substrate are inhibited, and because a chip lead extends from the chip to the substrate along the surface of the cured insulating adhesive, the stress on the substrate is weakened by the buffering of the insulating adhesive when reaching the connecting lead, so that the influence of the stress concentration phenomenon on the connecting lead is reduced.
Drawings
fig. 1 is a flowchart of a chip integration method according to an embodiment of the present invention;
FIG. 2 is a schematic view of a substrate according to a second embodiment of the present invention;
Fig. 3 is a schematic diagram of a first step of a chip integration method according to a second embodiment of the present invention;
fig. 4 is a schematic diagram of a second step of a chip integration method according to a second embodiment of the present invention;
fig. 5 is another schematic diagram of a second step of the chip integration method according to the second embodiment of the present invention;
fig. 6 is a schematic diagram of a fourth step of a chip integration method according to a second embodiment of the present invention;
FIG. 7 is a partial enlarged view of A in FIG. 6;
Fig. 8 is another schematic diagram of step four of a chip integration method according to a second embodiment of the present invention;
fig. 9 is a schematic diagram of step six of a chip integration method according to a second embodiment of the present invention;
fig. 10 is another schematic diagram of step six of a chip integration method according to a second embodiment of the present invention;
Fig. 11 is a schematic diagram of a seventh step of a chip integration method according to a second embodiment of the present invention;
fig. 12 is another schematic diagram of a seventh step of a chip integration method according to a second embodiment of the present invention;
fig. 13 is a schematic diagram of a chip integrated structure according to a third embodiment of the present invention;
fig. 14 is another schematic diagram of a chip integrated structure according to a third embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the relevant aspects of the present invention are shown in the drawings.
Example one
Fig. 1 is a flowchart of a chip integration method according to an embodiment.
Specifically, referring to fig. 1, the method for integrating chips provided in this embodiment includes:
S110, providing a substrate, and forming adhesive glue at the chip mounting position of the substrate;
S120, providing a chip, and adhering the chip to the substrate through the adhesive glue;
s130, coating insulating glue on the side surface of the chip and the substrate around the chip;
wherein the insulating glue has electrical insulation; the contact pads of the chip are used for providing electrical contact to the circuit elements inside the chip; by leading out the chip lead from the contact pad, the connection between the chip internal circuit and the chip external circuit is realized through the chip lead. The substrate around the chip refers to a substrate in a preset area around the chip.
S140, curing the insulating glue;
s150, manufacturing a chip lead, wherein the chip lead extends to the substrate from the chip along the surface of the cured insulating glue.
The chip is bonded on the substrate through the bonding glue, so that the bonding capability between the chip and the substrate can be improved; the bonding capability of the chip and the substrate is enhanced by curing the insulating adhesive on the side surface of the chip and the substrate around the chip, the problems of fracture, debonding failure and the like of a connecting lead between the chip and the substrate are inhibited, and because a chip lead extends from the chip to the substrate along the surface of the cured insulating adhesive, the stress on the substrate is weakened by the buffering of the insulating adhesive when reaching the connecting lead, so that the influence of the stress concentration phenomenon on the connecting lead is reduced.
the angle formed between the insulating glue and the substrate is adjusted by controlling the viscosity of the insulating glue, the printing thickness of the insulating glue and the setting angle of a printer, the angle formed between the printed and cured insulating glue and the substrate is 0-45 degrees, preferably 10 degrees, and the optimal bonding strength can be obtained by the angle.
In an alternative embodiment, the insulating glue is formed by printing through a 3D printing technology.
furthermore, the printing thickness of the insulating glue can be adjusted according to actual requirements; for example, the printing thickness of the insulating glue is determined according to the requirement of the volume of the chip.
Further, coating an insulating glue on the side surface of the chip and the substrate around the chip, specifically: printing an insulating glue on the side surface of the chip and the substrate around the chip by adopting a 3D printing technology, so that the insulating glue forms an inclined surface extending from the side surface of the chip to the substrate; the included angle between the inclined plane and the substrate is 0-45 degrees. Preferably, the included angle is 10 degrees, which is beneficial to improving the bonding strength of the insulating glue and the substrate. Optionally, the inclined surface is a linear inclined surface, a concave inclined surface, a convex inclined surface, a concave-convex inclined surface, or the like. Specifically, the included angle can be set through the preset viscosity of the insulating adhesive, the printing thickness of the insulating adhesive and the setting angle of the printer, so that the insulating adhesive meets the actual design requirement. Among them, the 3D printing technology is a technology for constructing an object by layer-by-layer printing using an adhesive material based on a digital model file. Through the 3D printing technology, the insulating glue can be coated more accurately, the reliability of the chip integrated structure is improved, and the automation of the manufacturing process is more favorably realized. Specifically, the insulating glue is a photo-curing glue. The light curing adhesive is adopted to improve the bonding strength, improve the reliability of a chip integrated structure and further improve the reliability of a device, and compared with the heat curing adhesive, the light curing adhesive reduces the energy consumption.
further, the insulating glue is ultraviolet curing glue, and the insulating glue is cured in an ultraviolet curing mode.
The low temperature of the ultraviolet curing adhesive during curing is utilized, so that the low temperature of the chip integration process is realized, the applicable substrate range is greatly increased, the ultraviolet curing adhesive can be applied to devices with requirements on welding temperature environments, and the stability of the devices is improved.
Specifically, the insulating glue is at least one or a mixture of at least two of acrylic resin glue, unsaturated polyester glue and polyurethane glue. Preferably, the insulating glue is acrylic resin glue, unsaturated polyester glue or polyurethane glue.
further, the chip lead is formed by printing through a 3D printing technology.
Specifically, the step of fabricating the chip lead includes: printing conductive paste serving as a raw material to form a wire to be cured, wherein the wire to be cured extends from the chip to the substrate along the surface of the cured insulating glue;
And curing the wire to be cured to obtain the chip lead.
Specifically, the conductive paste is used as a raw material to print and form a to-be-cured wire, and the to-be-cured wire extends from the chip to the substrate along the cured surface of the insulating adhesive, specifically:
based on a chip lead design rule, the conductive paste is used as a raw material to be printed to form a wire to be cured, and the wire to be cured extends from the chip to the substrate along the cured surface of the insulating adhesive.
through 3D printing technique promptly, can realize making the chip lead wire more accurately, for traditional corrosion process, it has saved loaded down with trivial details step, has characteristics such as environmental protection, manufacturing process are simple, quick.
optionally, the chip lead design rule includes a lead-out position of a contact pad on the chip and a position of a chip lead at one end of the substrate; the design rule of the chip lead wire can also comprise the leading-out sequence of each contact pad on the chip.
specifically, the conductive paste is thermosetting paste, and the wire to be cured is cured in a thermosetting manner; optionally, the curing temperature of the thermosetting slurry can be selected according to the high temperature resistance degree of the substrate, so as to prevent the curing temperature of the thermosetting slurry from exceeding the resistant temperature of the substrate; in this embodiment, the curing temperature of the conductive paste is 80 to 100 ℃.
Compared with the method of welding the chip lead to the substrate at high temperature in the traditional process, the method has the advantages that the chip lead is led out by the thermosetting slurry with the curing temperature of 80-100 ℃, and the optional range of the substrate can be increased.
Further, the conductive filler in the conductive paste is at least one or a mixture of at least two of micron silver powder, nanometer silver powder, micron copper powder, nanometer copper powder, silver-coated copper powder, micron gold powder, nanometer gold powder, graphene and carbon nanotubes.
Specifically, the conductive paste further includes a resin; through materials such as resin, the conductive paste has viscosity, has good adhesive force after being cured, is favorable for being in close contact with the insulating glue after being cured, and avoids sliding from the insulating glue.
Specifically, the conductive paste further includes other functional additives, for example, functional additives for imparting environmental aging resistance to the conductive paste after curing.
Furthermore, the thickness, curing time and curing temperature of the conductive paste can be adjusted according to actual requirements. For example, the curing temperature of the conductive paste is determined according to the temperature requirements of the substrate.
Specifically, the method further comprises:
after the insulating glue is cured, forming a chip external circuit on the substrate;
and extending the chip lead from the chip to the substrate along the cured surface of the insulating glue and connecting the chip lead with a chip external circuit.
After the insulating adhesive is cured, a chip external circuit may be formed on the substrate before step 150 is performed, after step 150 is performed, or simultaneously with step 150, which is not limited in the embodiment of the present invention.
further, the chip external circuit is formed by printing through a 3D printing technology.
optionally, the chip external circuit and the chip lead are integrally printed.
Specifically, the chip integration method further includes:
printing the conductive paste serving as a raw material on the substrate to form a line to be cured;
And curing the line to be cured to obtain the chip external circuit.
By ensuring the consistency of the medium between the external circuit of the chip and the lead of the chip, the working stability of the chip is improved, and the simplification of the manufacturing process is facilitated.
Further, the bonding glue is formed by printing through a 3D printing technology.
The 3D printing technology is adopted to print the adhesive glue, the insulating glue and the conductive paste, the implementation method of the process is unified, the control of the manufacturing process is simplified, and the reliability is improved.
Specifically, the glue applying thickness of the adhesive glue can be adjusted according to the height requirement of the chip.
Specifically, the formula components of the adhesive can be adjusted according to the heat dissipation requirement of the chip so as to improve the heat dissipation function.
specifically, the bonding glue is thermosetting glue, and the bonding glue is cured in a thermosetting mode; optionally, the curing temperature of the thermal curing adhesive can be selected according to the high temperature resistance degree of the substrate, so as to prevent the curing temperature of the thermal curing adhesive from exceeding the tolerance temperature of the substrate; in the present embodiment, the curing temperature of the adhesive is 80 to 100 ℃.
compared with the method of welding the chip lead to the substrate at high temperature in the traditional process, the method has the advantages that the chip is adhered to the substrate by the thermosetting adhesive with the curing temperature of 80-100 ℃, and the optional range of the substrate can be increased.
Specifically, the adhesive glue is at least one of epoxy resin glue, polyester resin glue, organic silicon resin glue and conductive glue or a mixture of at least two of the epoxy resin glue, the polyester resin glue, the organic silicon resin glue and the conductive glue.
preferably, the bonding glue is epoxy resin glue, polyester resin glue, organic silicon resin glue or conductive glue; if the bonding glue is epoxy resin glue, polyester resin glue or organic silicon resin glue, the bonding effect between the substrate and the chip is better; if the bonding glue is conductive glue, the chip can radiate heat through the conductive glue due to the good heat radiation performance of the conductive material.
Specifically, the conductive filler of the conductive adhesive is at least one or a mixture of at least two of micron silver powder, nanometer silver powder, micron copper powder, nanometer copper powder, silver-coated copper powder, micron gold powder, nanometer gold powder, graphene and carbon nanotubes.
The chip integration method provided by the second embodiment of the invention is described in detail below with reference to fig. 2 to 12.
The method comprises the following steps: providing a substrate, and forming adhesive glue at a chip mounting position of the substrate;
Fig. 2 is a schematic view of a substrate according to a second embodiment of the present invention; fig. 3 is a schematic diagram of a first step of a chip integration method according to a second embodiment of the present invention; as shown in fig. 3, adhesive paste 2 is printed on a predetermined position of the substrate 1.
step two: providing a chip, and adhering the chip to the substrate through the adhesive glue;
Fig. 4 is a schematic diagram of a second step of a chip integration method according to a second embodiment of the present invention; fig. 5 is another schematic diagram of a second step of the chip integration method according to the second embodiment of the present invention; as shown in fig. 4, the chip 3 is adhered to the substrate 1 by the adhesive 2. The adhesive glue 2 is not shown in fig. 5.
Step three: curing the bonding glue;
In this embodiment, the adhesive 2 is a thermal curing adhesive, which is cured by thermal curing at 80-100 ℃. In other embodiments, other curing temperatures of the adhesive can be selected.
Step four: coating insulating glue on the side surface of the chip and the substrate around the chip;
Fig. 6 is a schematic diagram of a fourth step of a chip integration method according to a second embodiment of the present invention; FIG. 7 is a partial enlarged view of A in FIG. 6; fig. 8 is another schematic diagram of step four of a chip integration method according to a second embodiment of the present invention; as shown in fig. 6, an insulating paste 4 is coated on the side of the chip 3 and the substrate around the chip 3; as shown in fig. 7, the insulating paste 4 forms a concave slope 7 from the side of the chip 3 to the substrate 1; in the embodiment, the included angle theta between the concave inclined surface 7 and the substrate is 0-45 degrees; preferably, the included angle θ is 10 degrees. As shown in fig. 8, an insulating paste 4 is coated on the substrate around the chip 3; the adhesive glue 2 is not shown in fig. 8.
Step five: curing the insulating glue;
Specifically, the insulating glue 4 is an ultraviolet curing glue, and is cured by an ultraviolet curing method.
Step six: manufacturing a chip lead;
Fig. 9 is a schematic diagram of step six of a chip integration method according to a second embodiment of the present invention; fig. 10 is another schematic diagram of step six of a chip integration method according to a second embodiment of the present invention. As shown in fig. 9 and 10, the chip leads 5 extend from the chip 3 to the substrate 1 along the surface of the cured insulating adhesive 4, it should be noted that the gaps between the chip leads 5 and the insulating adhesive 4 shown in fig. 9 are only for distinguishing the chip leads 5 from the insulating adhesive 4, and in actual processes, the chip leads 5 should be in contact with the insulating adhesive 4. The adhesive glue 2 is not shown in fig. 10.
step seven: a chip external circuit is formed on the substrate.
Fig. 11 is a schematic diagram of a seventh step of a chip integration method according to a second embodiment of the present invention; fig. 12 is another schematic diagram of step seven of a chip integration method according to a second embodiment of the present invention. It should be noted that, in fig. 11 and 12, a part of the wiring 6 of the chip external circuit is shown, but not all the circuits of the chip external circuit are shown, the thickness of the wires 6, and the chip external circuit formed on the substrate 1 should be based on the actual circuit design, and the embodiment of the present invention is not limited thereto. And forming a chip external circuit 6 on the substrate 1, and extending the chip lead 5 from the chip 3 to the substrate 1 along the surface of the cured insulating glue 4 and connecting the chip external circuit 6. The adhesive glue 2 is not shown in fig. 12.
EXAMPLE III
Fig. 13 is a schematic diagram of a chip integrated structure according to a third embodiment of the present invention; fig. 14 is another schematic diagram of a chip integrated structure according to a third embodiment of the present invention.
as shown in fig. 13 and 14, the chip integrated structure includes:
a substrate 11, a chip 13 adhered on the substrate 11, an insulating glue 14 positioned on the side surface of the chip 13 and the substrate around the chip, and a chip lead 15; the chip lead 15 extends from the chip 13 to the substrate 11 along the surface of the cured insulating adhesive 14.
The chip lead extends from the chip to the substrate along the surface of the cured insulating glue, and the stress on the substrate is weakened by the buffer of the insulating glue when reaching the connecting lead, so that the influence of the stress concentration phenomenon on the connecting lead is reduced.
Specifically, the insulating paste 14 is a photo-curing paste.
Further, the insulating glue is at least one or a mixture of at least two of acrylic resin glue, unsaturated polyester glue and polyurethane glue. Preferably, the insulating glue is acrylic resin glue, unsaturated polyester glue or polyurethane glue.
Specifically, the chip integrated structure further includes a chip external circuit (not shown in fig. 13 and 14) formed on the substrate, and the chip leads are connected to the chip external circuit.
It should be noted that the external circuit of the chip is based on the actual circuit design, and the embodiment of the present invention is not limited.
Specifically, the chip leads are integrally formed with the chip external circuit.
further, the chip integrated structure further includes an adhesive 12 located between the chip 13 and the substrate 11, the chip 13 is adhered to the substrate 11 by the adhesive 12, and the insulating glue 14 covers a side portion of the adhesive 12.
Namely, the chip is bonded on the substrate of the device through the bonding glue, so that the bonding capability between the chip and the substrate can be improved.
Specifically, the adhesive 12 is a heat-curable adhesive; the curing temperature of the bonding glue is 80-100 ℃.
Specifically, the adhesive glue 12 is at least one of epoxy resin glue, polyester resin glue, silicone resin glue and conductive glue or a mixture of at least two of the epoxy resin glue, the polyester resin glue, the silicone resin glue and the conductive glue.
Preferably, the adhesive glue 12 is an epoxy resin glue, a polyester resin glue, an organic silicon resin glue or a conductive glue; if the bonding glue 12 is an epoxy resin glue, a polyester resin glue or an organic silicon resin glue, the bonding effect between the substrate and the chip is better; if the bonding glue is conductive glue, the chip can radiate heat through the conductive glue due to the good heat radiation performance of the conductive material.
Specifically, the conductive filler of the conductive adhesive is at least one or a mixture of at least two of micron silver powder, nanometer silver powder, micron copper powder, nanometer copper powder, silver-coated copper powder, micron gold powder, nanometer gold powder, graphene and carbon nanotubes.
further, the insulating paste 14 has a slope extending from the side of the chip to the substrate; the included angle between the inclined plane and the substrate is 0-45 degrees; preferably, the included angle is 10 degrees, which is beneficial to improving the bonding strength of the insulating glue and the substrate.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
the above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A method of chip integration, comprising:
Providing a substrate, and forming adhesive glue at a chip mounting position of the substrate;
providing a chip, and adhering the chip to the substrate through the adhesive glue;
Forming a buffer layer on a side surface of the chip and a substrate around the chip;
And manufacturing a chip lead, wherein the chip lead extends from the chip to the substrate along the surface of the buffer layer, and the chip lead is insulated from the side surface of the chip under the buffer layer and the surface of the substrate under the buffer layer.
2. The chip integration method according to claim 1, wherein the buffer layer is formed by printing using a 3D printing technique.
3. The chip integration method of claim 2, wherein the buffer layer is an ultraviolet-curable adhesive, and the buffer layer is cured by an ultraviolet curing method.
4. The chip integration method according to claim 2, wherein the step of forming a buffer layer on the side of the chip and the substrate around the chip comprises:
printing a buffer layer on the side face of the chip and the substrate around the chip by adopting a 3D printing technology, so that the buffer layer forms a slope extending from the side face of the chip to the substrate.
5. the chip integration method according to any one of claims 1 to 3, wherein the step of fabricating the chip leads comprises:
Printing and forming a wire to be cured by taking the conductive paste as a raw material, wherein the wire to be cured extends from the chip to the substrate along the surface of the cured buffer layer;
And curing the wire to be cured to obtain the chip lead, wherein the chip lead is formed by printing by adopting a 3D printing technology.
6. the chip integration method according to claim 5, wherein the conductive paste is a thermally cured paste; and the lead to be cured is cured in a thermosetting mode.
7. The chip integration method according to any one of claims 1 to 3, wherein after the step of fabricating chip leads, the method further comprises:
forming a chip external circuit on the substrate;
And extending the chip lead from the chip to the substrate along the surface of the solidified buffer layer and connecting the chip lead with a chip external circuit.
8. the chip integration method according to claim 7, wherein the chip external circuit is printed using a 3D printing technique, and the chip external circuit is printed integrally with the chip lead.
9. The chip integration method of claim 8, further comprising:
printing the conductive paste serving as a raw material on the substrate to form a line to be cured;
And curing the line to be cured to obtain the chip external circuit.
10. The chip integration method according to any one of claims 1 to 3, wherein the adhesive glue is formed by printing with a 3D printing technology, and the adhesive glue is a thermosetting glue; the adhesive glue is cured in a thermosetting mode.
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