CN110540403A - high-strength bamboo-wood carbon fiber high-magnesium gel structure board and preparation method thereof - Google Patents
high-strength bamboo-wood carbon fiber high-magnesium gel structure board and preparation method thereof Download PDFInfo
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- CN110540403A CN110540403A CN201810522611.0A CN201810522611A CN110540403A CN 110540403 A CN110540403 A CN 110540403A CN 201810522611 A CN201810522611 A CN 201810522611A CN 110540403 A CN110540403 A CN 110540403A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
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- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
the invention relates to the technical field of bamboo-wood-carbon fiber plates, and discloses a high-strength bamboo-wood-carbon fiber high-magnesium gel structure plate and a preparation method thereof, wherein the high-strength bamboo-wood-carbon fiber high-magnesium gel structure plate comprises the following raw materials in parts by weight: 8-10 parts of bamboo fiber, 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder, 6-7 parts of quicklime and 4-5 parts of leavening agent. This high strength bamboo wood carbon borer dimension high magnesium matter gelatinization structural slab and preparation method thereof, can strengthen this bamboo wood carbon fiber gelatinization structural slab's waterproof performance, and can effectual improvement its fire resistance, can effectually insulate against heat when making this material use as house wall material, can strengthen the tightness of structural slab simultaneously, improve the intensity of using as the wall body, effectively prevent the erosion of bugs such as ant, avoid containing aldehyde glue and the production department contains aldehyde fiberboard through the interpolation, thereby avoid producing harm to environment and human body, thereby can be better be applied to in various wall body building structural slabs, replace the OSB decoration board of conventional use.
Description
Technical Field
The invention relates to the technical field of bamboo-wood-carbon fiber plates, in particular to a high-strength bamboo-wood-carbon-fiber high-magnesium gel structure plate and a preparation method thereof.
Background
at present, wood fiber is limited to be produced in the application field only by medium density fiberboard, the production process is divided into a wet process and a dry process, the wet process for producing the fiberboard needs to consume a large amount of water resources and can cause serious wastewater pollution, so the wood fiber is eliminated, the dry process adopted at present is to obtain the medium density fiberboard by hot press molding the wood fiber through series procedures of fiber drying, sizing, molding and the like, but wood adhesive is applied in the production process, more than 90 percent of the wood adhesive belongs to formaldehyde glue at present, the usage amount of the urea-formaldehyde glue is the largest, so most of the obtained products are aldehyde-containing fiberboards, harmful substances such as free formaldehyde and phenol and the like generated in the production and use processes of the aldehyde-containing fiberboards are more and more concerned by people, particularly, after toxic substance air transmission control measures for reducing formaldehyde emission of composite wood products are issued by the air resource Committee (CARB) of California, 18 Rifame, 4.S.s.4.2008, regulations that prevent both composite wood products that do not comply with CARB certification and finished products containing composite wood products from entering the U.S. market present a significant challenge to man-made board enterprises and furniture enterprises in our country and even throughout the world.
Therefore, the existing decoration of furniture walls is generally improved on the safety use function of bamboo-wood-carbon fiber boards, for example, the manufacturing method of a glue-free high-density fiberboard provided in chinese patent CN 103029196 a can increase the surface area of wood fibers, expose more natural substances with adhesive property on the surface, facilitate the generation of more adhesive substances in the subsequent hot pressing process, combine the wood fibers together, in the hot grinding and hot pressing process, the cellulose and hemicellulose parts in the wood fibers are more easily hydrolyzed to generate furfural compounds, thereby further promoting the formation of adhesive compounds between the furfural compounds and lignin with phenolic structures, therefore, the glue-free high-density fiberboard can be manufactured, the application field of the glue-free fiberboard is greatly expanded, and the glue-free high-density fiberboard is particularly suitable for the furniture field, and can realize low-cost and environment-friendly high-end furniture, however, the strength of the fiberboard is not high, effective water and fire prevention cannot be performed, and meanwhile, the sound insulation and heat insulation effects are not good enough, so that the fiberboard cannot be used as a building structural board for inner and outer walls of an assembled house, and therefore, the high-strength bamboo-wood-carbon-fiber high-magnesium gel structural board and the preparation method thereof are provided to solve the problems.
disclosure of Invention
Technical problem to be solved
aiming at the defects of the prior art, the invention provides the high-strength bamboo-wood-carbon fiber high-magnesium gel structure board and the preparation method thereof, which have the advantages of improving the strength of the bamboo-wood-carbon fiber gel structure board and the like, and solve the problems that the existing bamboo-wood-carbon fiber gel structure board is not high in strength and is not suitable for being used in inner and outer walls of a house.
(II) technical scheme
in order to achieve the purpose of improving the strength of the bamboo-wood-carbon fiber gel structure plate, the invention provides the following technical scheme: a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof comprise the following raw materials in parts by weight: 8-10 parts of bamboo fiber, 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder, 6-7 parts of quicklime and 4-5 parts of leavening agent.
Preferably, the 4-5 parts of the leavening agent mainly comprise strains such as ferment bacteria and cellulose degradation bacteria.
preferably, the powder diameter of 5-7 parts of the industrial salt is between 110-120 meshes, and the weight part ratio of the salt in 5-7 parts of the industrial salt is an intermediate value.
preferably, the feed comprises the following raw materials in parts by weight: 8 parts of bamboo fiber, 2.5 parts of magnesium oxide, 3.5 parts of magnesium chloride, 6 parts of industrial salt, 7.5 parts of rubber powder, 6.5 parts of quicklime and 4 parts of leavening agent.
Preferably, the feed comprises the following raw materials in parts by weight: 9 parts of bamboo fiber, 3 parts of magnesium oxide, 4 parts of magnesium chloride, 6.5 parts of industrial salt, 8 parts of rubber powder, 7 parts of quicklime and 5 parts of leavening agent.
the invention aims to solve another technical problem of providing a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof, wherein the preparation method comprises the following steps:
1) Firstly, processing waste of a bamboo and wood processing factory into 8-10 parts of bamboo and wood fiber slabs by taking the waste as a raw material, and reserving the materials for later use;
2) then grinding 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder and 6-7 parts of quick lime into powder with the diameter of 110-120 meshes by using an ultramicro grinder, and reserving the materials for later use;
3) Feeding air or oxygen-enriched air into the heating furnace after the temperature in the heating furnace reaches a certain temperature, then sequentially adding 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder and 6-7 parts of quick lime powder which are ground in the step 2) into the heating furnace, starting a motor to stir the materials until the materials are changed into a solution, and reserving the materials for later use;
4) Adding 4-5 parts of a leavening agent into the solution obtained in the step 3), continuously starting a motor for stirring until the solution becomes a gelled slurry, and reserving the materials for later use;
5) Immersing the bamboo-wood fiber plate blank prepared in the step 1) into the gelling slurry prepared in the step 4) for 8-15 minutes, and reserving the materials for later use;
6) taking out the plate blank soaked in the step 5), conveying the plate blank into a roller press for rolling, then putting the plate formed by rolling into a dryer for drying, reducing the moisture of the structural plate, and reserving the material for later use;
7) and finally, cutting, edge pressing and film covering are carried out on the plate prepared in the step 6), and a finished product of the gelled structural plate can be prepared.
(III) advantageous effects
Compared with the prior art, the invention provides the high-strength bamboo-wood carbon fiber high-magnesium gel structure board and the preparation method thereof, and the high-strength bamboo-wood carbon fiber high-magnesium gel structure board has the following beneficial effects:
1. This high strength bamboo wood carbon borer dimension high magnesium matter gelatinization structural slab and preparation method thereof, through recycling bamboo wood mill with the discarded object and making the bamboo wood fiberboard, can realize the reutilization of resource, avoid the waste of a large amount of circulated utilization resources, magnesium chloride absorbs moisture easily, easily dissolve in water, can strengthen this bamboo wood carbon fiber gelatinization board's waterproof performance through adding magnesium chloride, magnesium oxide has high fire-resistant insulating properties, be the raw materials of smelting magnesium simultaneously, magnesium material is efficient alkaline refractory material, can effectual improvement bamboo wood carbon fiber gelatinization board's fire resistance, can effectual thermal-insulated when making this material use as house wall material, thereby can be widely applied to various building structural slabs, replace the OSB board of conventional use.
2. The high-strength bamboo-wood carbon fiber high-magnesium gel structure board and the preparation method thereof have the advantages that the added industrial salt is used as the most basic raw material in the chemical industry, a large amount of sodium chloride is needed in the organic synthesis industry, the high-strength bamboo-wood carbon fiber gel structure board is also used as an early strength agent in the building industry, the strength of the bamboo-wood carbon fiber gel board is enhanced, the corrosion of ants and other insects is effectively prevented, the added rubber powder is used as a raw material of the building rubber powder, can be prepared into a rubber solution to be mixed with the gelled structural plate, is convenient for polishing and construction of the structural plate, simultaneously, the added quicklime and the heated hot leaven can effectively enhance the firmness of the structural slab, improve the strength of the structural slab used as a wall body, avoid the aldehyde-containing fiber board at the production position by adding the aldehyde-containing glue, thereby avoiding the harm to the environment and human body, being better applied to various wall building structural boards and replacing the conventionally used OSB decorative board.
Detailed Description
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
the first embodiment is as follows: a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof comprise the following raw materials in parts by weight: the bamboo-wood fiber composite material comprises 8 parts of bamboo-wood fiber, 2.5 parts of magnesium oxide, 3.5 parts of magnesium chloride, 6 parts of industrial salt, 7.5 parts of rubber powder, 6.5 parts of quicklime and 4 parts of a leavening agent, wherein the leavening agent 4 parts mainly comprise strains such as ferment bacteria and cellulose degradation bacteria, the powder diameter of the 6 parts of the industrial salt is 110 meshes, and the ratio of the parts by weight of the salt in the 6 parts of the industrial salt is an intermediate value.
The invention aims to solve another technical problem of providing a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof, wherein the preparation method comprises the following steps:
1) firstly, processing waste of a bamboo and wood processing factory into 8 parts of bamboo and wood fiber slabs by taking the waste as a raw material, and reserving the materials for standby;
2) Then grinding 2.5 parts of magnesium oxide, 3.5 parts of magnesium chloride, 6 parts of industrial salt, 7.5 parts of rubber powder and 6.5 parts of quicklime into powder with the diameter of 110 meshes by using an ultramicro grinder, and reserving the materials for later use;
3) Feeding air or oxygen-enriched air into the heating furnace after the temperature in the heating furnace reaches a certain temperature, then sequentially adding 2.5 parts of magnesium oxide, 3.5 parts of magnesium chloride, 6 parts of industrial salt, 7.5 parts of rubber powder and 6.5 parts of quick lime powder which are ground in the step 2) into the heating furnace, starting a motor to stir the materials until the materials are changed into a solution, and reserving the materials for later use;
4) adding 4 parts of leavening agent into the solution obtained in the step 3), continuously starting a motor to stir until the solution becomes gelled slurry, and reserving the materials for later use;
5) Immersing the bamboo-wood fiber plate blank prepared in the step 1) into the gelling slurry prepared in the step 4) for 10 minutes, and reserving the materials for later use;
6) taking out the plate blank soaked in the step 5), conveying the plate blank into a roller press for rolling, then putting the plate formed by rolling into a dryer for drying, reducing the moisture of the structural plate, and reserving the material for later use;
7) and finally, cutting, edge pressing and film covering are carried out on the plate prepared in the step 6), and a finished product of the gelled structural plate can be prepared.
The gel structure plate prepared by adopting the proportioning value has relatively light weight, lower manufacturing and production cost and lower requirement on production process equipment, and can improve the production rate and success rate, thereby improving the production efficiency and avoiding the waste and loss of raw materials.
example two: a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof comprise the following raw materials in parts by weight: the bamboo-wood fiber composite material comprises 9 parts of bamboo-wood fiber, 3 parts of magnesium oxide, 4 parts of magnesium chloride, 6.5 parts of industrial salt, 8 parts of rubber powder, 7 parts of quicklime and 5 parts of a leavening agent, wherein the 5 parts of the leavening agent mainly comprise strains such as ferment bacteria and cellulose degradation bacteria, the diameter of the powder of 6.5 parts of the industrial salt is 120 meshes, and the ratio of the parts by weight of the salt in 6.5 parts of the industrial salt is an intermediate value.
The invention aims to solve another technical problem of providing a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof, wherein the preparation method comprises the following steps:
1) Firstly, processing waste of a bamboo and wood processing factory into a bamboo and wood fiber board blank by taking the waste as a raw material, and reserving the material for later use;
2) then grinding 3 parts of magnesium oxide, 4 parts of magnesium chloride, 6.5 parts of industrial salt, 8 parts of rubber powder and 7 parts of quicklime into powder with the diameter of 120 meshes by using an ultramicro grinder, and reserving the materials for later use;
3) feeding air or oxygen-enriched air into the heating furnace after the temperature in the heating furnace reaches a certain temperature, then sequentially adding 3 parts of magnesium oxide, 4 parts of magnesium chloride, 6.5 parts of industrial salt, 8 parts of rubber powder and 7 parts of quicklime powder which are ground in the step 2) into the heating furnace, starting a motor to stir the materials until the materials are changed into a solution, and reserving the materials for later use;
4) adding 5 parts of a leavening agent into the solution obtained in the step 3), continuously starting a motor to stir until the solution becomes gelled slurry, and reserving the materials for later use;
5) Immersing the bamboo-wood fiber plate blank prepared in the step 1) into the gelling slurry prepared in the step 4) for 15 minutes, and reserving the materials for later use;
6) Taking out the plate blank soaked in the step 5), conveying the plate blank into a roller press for rolling, then putting the plate formed by rolling into a dryer for drying, reducing the moisture of the structural plate, and reserving the material for later use;
7) And finally, cutting, edge pressing and film covering are carried out on the plate prepared in the step 6), and a finished product of the gelled structural plate can be prepared.
The gel structure board prepared by adopting the ratio value has thicker material ratio, can effectively enhance the hardness and strength of the gel structure board, can effectively prevent water and fire, and simultaneously increases the effects of wall sound insulation and heat insulation, so that the bamboo-wood-carbon fiber gel board can be more widely applied to various wall building structure boards.
The invention has the beneficial effects that: the bamboo-wood fiber board is prepared by recycling wastes used in bamboo and wood processing factories, so that the secondary utilization of resources can be realized, the waste of a large amount of recyclable resources is avoided, magnesium chloride is easy to absorb moisture and is easy to dissolve in water, the waterproof performance of the bamboo-wood-carbon fiber gel board can be enhanced by adding the magnesium chloride, magnesium oxide has high fireproof and insulating properties and is a raw material for smelting magnesium, the magnesium material is an efficient alkaline refractory material and can effectively improve the fireproof performance of the bamboo-wood-carbon fiber gel board, the material can effectively insulate heat when being used as a house wall material, and therefore, the material can be widely applied to various building structural boards to replace a conventionally used OSB board, and the added bamboo-wood industrial salt is used as the most basic raw material in the chemical industry, a large amount of sodium chloride is needed in the organic synthesis industry, and the material is also used as a building industry early strength agent to enhance the strength of the carbon, effectively prevent the erosion of bugs such as ant, rubber powder through the interpolation, as building rubber powder raw materials, can make the glue solution and gel the structural slab and mix, be convenient for polish and the construction of structural slab, the quick lime of while interpolation and the hot starter of heating, can effectively strengthen the tightness of this structural slab, improve the intensity as the wall body use, avoid containing aldehyde glue through the interpolation and the production department contains the aldehyde fibreboard, thereby avoid producing harm to environment and human body, thereby can be better be applied to in various wall body building structural slabs, replace the OSB decoration board of conventional use.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The high-strength bamboo-wood carbon fiber high-magnesium gel structure board is characterized by comprising the following raw materials in parts by weight: 8-10 parts of bamboo fiber, 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder, 6-7 parts of quicklime and 4-5 parts of leavening agent.
2. The high-strength bamboo-wood-carbon-fiber high-magnesium gel structure board and the preparation method thereof according to claim 1, wherein 4-5 parts of the leavening agent mainly comprises strains such as ferment bacteria and cellulose degradation bacteria.
3. The high-strength bamboo-wood-carbon-fiber high-magnesium gel structure board and the preparation method thereof as claimed in claim 1, wherein the powder diameter of 5-7 parts of the industrial salt is between 110-120 meshes, and the ratio of the parts by weight of the salt in 5-7 parts of the industrial salt is an intermediate value.
4. the high-strength bamboo-wood-carbon fiber high-magnesium gel structure board and the preparation method thereof according to claim 1 are characterized by comprising the following raw materials in parts by weight: 8 parts of bamboo fiber, 2.5 parts of magnesium oxide, 3.5 parts of magnesium chloride, 6 parts of industrial salt, 7.5 parts of rubber powder, 6.5 parts of quicklime and 4 parts of leavening agent.
5. the high-strength bamboo-wood-carbon fiber high-magnesium gel structure board and the preparation method thereof according to claim 1 are characterized by comprising the following raw materials in parts by weight: 9 parts of bamboo fiber, 3 parts of magnesium oxide, 4 parts of magnesium chloride, 6.5 parts of industrial salt, 8 parts of rubber powder, 7 parts of quicklime and 5 parts of leavening agent.
6. a high-strength bamboo-wood carbon fiber high-magnesium gel structure board and a preparation method thereof are characterized by comprising the following steps:
1) Firstly, processing waste of a bamboo and wood processing factory into 8-10 parts of bamboo and wood fiber slabs by taking the waste as a raw material, and reserving the materials for later use;
2) then grinding 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder and 6-7 parts of quick lime into powder with the diameter of 110-120 meshes by using an ultramicro grinder, and reserving the materials for later use;
3) Feeding air or oxygen-enriched air into the heating furnace after the temperature in the heating furnace reaches a certain temperature, then sequentially adding 2-3 parts of magnesium oxide, 3-4 parts of magnesium chloride, 5-7 parts of industrial salt, 7-9 parts of rubber powder and 6-7 parts of quick lime powder which are ground in the step 2) into the heating furnace, starting a motor to stir the materials until the materials are changed into a solution, and reserving the materials for later use;
4) Adding 4-5 parts of a leavening agent into the solution obtained in the step 3), continuously starting a motor for stirring until the solution becomes a gelled slurry, and reserving the materials for later use;
5) immersing the bamboo-wood fiber plate blank prepared in the step 1) into the gelling slurry prepared in the step 4) for 8-15 minutes, and reserving the materials for later use;
6) Taking out the plate blank soaked in the step 5), conveying the plate blank into a roller press for rolling, then putting the plate formed by rolling into a dryer for drying, reducing the moisture of the structural plate, and reserving the material for later use;
7) And finally, cutting, edge pressing and film covering are carried out on the plate prepared in the step 6), and a finished product of the gelled structural plate can be prepared.
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Cited By (3)
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CN113818780A (en) * | 2020-09-21 | 2021-12-21 | 张晓玲 | Waterproof and moistureproof treatment method for bamboo-wood fiber door plate |
CN114276629A (en) * | 2021-11-19 | 2022-04-05 | 东台市豪威节能科技有限公司 | Preparation method of bamboo-wood fiber heat-insulation composite decorative plate |
CN115182473A (en) * | 2022-07-18 | 2022-10-14 | 浙江保罗蓝森塑业有限公司 | Wooden fireproof sound insulation board and manufacturing method thereof |
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