CN110512879A - A prefabricated building existing wall panel butt seam device - Google Patents
A prefabricated building existing wall panel butt seam device Download PDFInfo
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- 230000003014 reinforcing effect Effects 0.000 claims description 6
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E04G21/167—Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
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Abstract
本发明属于建筑工程技术领域,尤其涉及一种装配式建筑现装墙板对缝装置,包括执行机构、升降机构、位移机构、旋转机构和行走机构,其中,所述执行机构包括上部连接架、机械臂、双向液压缸、第一机械手和光滑杆,所述升降机构包括升降板、螺杆传动部件、移动滑板和光杆,所述位移机构包括滑动平台、滚珠螺母、电机、丝杠和液压缸,所述旋转机构包括旋转支架、回转支承、齿轮传动部件、底座和圆弧导轨,所述行走机构包括底盘和车轮,所述底盘上方安装旋转机构的底座,所述底盘下方安装有车轮。本发明提供一种装配操作精度高、施工安全系数高和机械自动化程度高的装配式建筑现装墙板对缝装置。
The invention belongs to the technical field of construction engineering, and in particular relates to an assembly-type building wall panel joint seam device, which includes an actuator, a lifting mechanism, a displacement mechanism, a rotation mechanism and a walking mechanism, wherein the actuator includes an upper connecting frame, Mechanical arm, two-way hydraulic cylinder, first manipulator and smooth rod, the lifting mechanism includes lifting plate, screw transmission parts, moving slide plate and polished rod, and the displacement mechanism includes sliding platform, ball nut, motor, screw and hydraulic cylinder, The rotating mechanism includes a rotating bracket, a slewing bearing, a gear transmission part, a base and an arc guide rail, and the running mechanism includes a chassis and wheels. The base of the rotating mechanism is installed above the chassis, and the wheels are installed below the chassis. The invention provides a seam-jointing device for pre-installed building wallboards with high assembly operation precision, high construction safety factor and high degree of mechanical automation.
Description
技术领域technical field
本发明属于建筑工程技术领域,尤其涉及一种装配式建筑现装墙板对缝装置。The invention belongs to the technical field of construction engineering, and in particular relates to a device for facing seams of prefabricated building wallboards.
背景技术Background technique
装配式建筑是一种采用“工厂生产-现场安装”的新型建造模式。相对于传统“现浇”建造,装配式建筑可缩短工期、减少建筑垃圾、提高建筑品质,是解决我国大规模城镇化建设的有效手段。将机器人技术用于装配式建筑,不但能提升建造效率和质量,还可实现智能建造、数字化建造。这既符合“中国制造2025”战略,也符合建筑业革新的方向。因此,装配式建筑机器人技术陆续被各国列为重大发展技术,已成为一个国家建筑行业技术是否先进的标志。The prefabricated building is a new construction mode that adopts "factory production-site installation". Compared with the traditional "cast-in-place" construction, prefabricated buildings can shorten the construction period, reduce construction waste, and improve construction quality. It is an effective means to solve the large-scale urbanization construction in my country. The application of robot technology to prefabricated buildings can not only improve construction efficiency and quality, but also realize intelligent and digital construction. This is not only in line with the "Made in China 2025" strategy, but also in line with the direction of innovation in the construction industry. Therefore, prefabricated construction robot technology has been listed as a major development technology by various countries, and has become a symbol of whether a country's construction industry technology is advanced.
现如今,在装配式建筑的施工流程中,对于墙板对缝工艺,需要塔吊机将墙板吊装到相应位置,然后人工辅助对齐定位,之后放下墙板测量调整墙板位置。这种方式全靠人工辅助对齐,误差难以保证;并且墙板体积大、重量重,墙板边缘以及吊装钢丝粗糙而锋锐,又是高空作业,给施工人员安全带来很大隐患。为此,提供一种装配操作精度高、施工安全系数高和机械自动化程度高的装配式墙板对缝装置是本领域急需解决的问题。Nowadays, in the construction process of prefabricated buildings, for the seam process of wall panels, a tower crane is required to hoist the wall panels to the corresponding position, and then manually assist the alignment and positioning, and then put down the wall panels to measure and adjust the position of the wall panels. This method is entirely assisted by manual alignment, and the error is difficult to guarantee; moreover, the wall panels are bulky and heavy, and the edges of the wall panels and hoisting steel wires are rough and sharp, and work at high altitudes, which brings great hidden dangers to the safety of construction workers. For this reason, it is an urgent problem to be solved in this field to provide an assembled wall panel seaming device with high assembly operation precision, high construction safety factor and high degree of mechanical automation.
发明内容Contents of the invention
本发明的主要目的在于解决现有技术中存在的问题,提供一种装配操作精度高、施工安全系数高和机械自动化程度高的装配式建筑现装墙板对缝装置。The main purpose of the present invention is to solve the problems existing in the prior art, and to provide a seam-jointing device for pre-installed building wall panels with high assembly operation precision, high construction safety factor and high degree of mechanical automation.
本发明所解决的技术问题采用以下技术方案来实现:一种装配式建筑现装墙板对缝装置,包括执行机构、升降机构、位移机构、旋转机构和行走机构,其中,The technical problem solved by the present invention is realized by the following technical solutions: a device for seam-jointing of prefabricated building existing wall panels, including an executive mechanism, a lifting mechanism, a displacement mechanism, a rotating mechanism and a walking mechanism, wherein,
所述执行机构包括上部连接架、机械臂、双向液压缸、第一机械手和光滑杆,所述上部连接架前部两端分别对称穿套在机械臂上,所述穿套上部连接架的两机械臂分别连接双向液压缸两端,所述机械臂的另一端均安装有第一机械手,所述上部连接架后部两端分别对称设置在光滑杆上,所述光滑杆安装在升降机构上;The actuator includes an upper connecting frame, a mechanical arm, a two-way hydraulic cylinder, a first manipulator and a smooth rod. The two ends of the mechanical arm are respectively connected to the two-way hydraulic cylinder, and the other end of the mechanical arm is equipped with a first manipulator. ;
所述升降机构包括升降板、螺杆传动部件、移动滑板和光杆,所述升降板两侧中部对称安装执行机构的光滑杆,所述升降板中间设置有螺杆传动部件,所述螺杆传动部件底部固定在移动滑板上,所述升降板四角分别穿套在移动滑板上部的光杆上,所述移动滑板滑动连接在位移机构上;The lifting mechanism includes a lifting plate, a screw transmission part, a moving slide plate and a polished rod. The smooth rods of the actuator are installed symmetrically in the middle of both sides of the lifting plate. A screw transmission part is arranged in the middle of the lifting plate, and the bottom of the screw transmission part is fixed. On the moving slide, the four corners of the lifting plate are respectively fitted on the polished rods on the upper part of the moving slide, and the moving slide is slidably connected to the displacement mechanism;
所述位移机构包括滑动平台、滚珠螺母、电机、丝杠和液压缸,所述滑动平台上部滑动连接升降机构的移动滑板,所述滑动平台穿套设置在滚珠螺母上,所述滚珠螺母穿套设置在电机通过联轴器连接的丝杠上,所述滑动平台两侧沿移动滑板滑动方向对称安装有液压缸,所述液压缸连接相对应的移动滑板外侧,所述滑动平台底部滑动连接在旋转机构上;The displacement mechanism includes a sliding platform, a ball nut, a motor, a lead screw and a hydraulic cylinder. The upper part of the sliding platform is slidably connected to the mobile slide plate of the lifting mechanism. The sliding platform is sleeved on the ball nut, and the ball nut is sleeved Set on the lead screw connected by the motor through a coupling, hydraulic cylinders are symmetrically installed on both sides of the sliding platform along the sliding direction of the moving slide, and the hydraulic cylinder is connected to the outside of the corresponding moving slide, and the bottom of the sliding platform is slidably connected to the on the rotating mechanism;
所述旋转机构包括旋转支架、回转支承、齿轮传动部件、底座和圆弧导轨,所述旋转支架上部滑动连接位移机构的滑动平台,所述旋转支架中部安装在回转支承上,所述回转支承啮合连接齿轮传动部件且均设置在底座上,所述旋转支架边缘底部滑动设置在底座的圆弧导轨上,所述底座安装在行走机构上;The rotating mechanism includes a rotating bracket, a slewing bearing, a gear transmission part, a base and an arc guide rail. The upper part of the rotating bracket is slidably connected to the sliding platform of the displacement mechanism. The gear transmission parts are connected and arranged on the base, the edge bottom of the rotating bracket is slidably arranged on the arc guide rail of the base, and the base is installed on the walking mechanism;
所述行走机构包括底盘和车轮,所述底盘上方安装旋转机构的底座,所述底盘下方安装有车轮。The traveling mechanism includes a chassis and wheels, the base of the rotating mechanism is installed above the chassis, and the wheels are installed below the chassis.
进一步,所述执行机构还包括下部连接架、第二机械手、光滑柱和顶升液压缸,所述下部连接架前部两端分别对称穿套在机械臂上,所述穿套下部连接架的两机械臂分别连接双向液压缸两端,所述机械臂的另一端均安装有第二机械手,所述靠近下部连接架的双向液压缸固定在下部连接架上的光滑柱下部,所述靠近上部连接架的双向液压缸滑动设置在光滑柱的滑槽内,所述下部连接架中部通过顶升液压缸连接上部连接架中部,所述下部连接架后部两端分别对称安装在光滑杆底部。Further, the actuator also includes a lower connection frame, a second manipulator, a smooth column and a jacking hydraulic cylinder, and the two ends of the front part of the lower connection frame are respectively symmetrically threaded on the mechanical arm, and the parts of the threaded lower connection frame The two mechanical arms are respectively connected to two ends of the two-way hydraulic cylinder, and the other end of the mechanical arm is equipped with a second manipulator. The two-way hydraulic cylinder close to the lower connecting frame is fixed on the lower part of the smooth column on the lower connecting frame. The two-way hydraulic cylinder of the connecting frame is slidingly arranged in the chute of the smooth column, the middle part of the lower connecting frame is connected to the middle part of the upper connecting frame through the lifting hydraulic cylinder, and the two ends of the rear part of the lower connecting frame are symmetrically installed on the bottom of the smooth rod respectively.
进一步,所述螺杆传动部件包括电机、螺母、蜗轮、螺杆和蜗杆,所述电机安装在升降板上,所述升降板中间穿套设置在螺母上,所述螺母通过轴连接蜗轮且均穿套设置在螺杆上,所述蜗轮啮合连接电机上的蜗杆,所述螺杆固定在移动滑板上。Further, the screw transmission part includes a motor, a nut, a worm wheel, a screw and a worm, the motor is installed on the lifting plate, and the middle of the lifting plate is sleeved on the nut, and the nut is connected to the worm wheel through a shaft and is all worn through the sleeve. It is arranged on the screw, the worm gear engages with the worm on the motor, and the screw is fixed on the moving slide.
进一步,所述移动滑板包括中央滑板、侧滑板和加强板,所述中央滑板两侧对称连接有侧滑板,所述中央滑板中部通过加强板对称连接侧滑板。Further, the mobile sliding board includes a central sliding board, side sliding boards and reinforcing boards, the central sliding board is symmetrically connected to side sliding boards on both sides, and the middle part of the central sliding board is symmetrically connected to the side sliding boards through a reinforcing board.
进一步,所述滑动平台包括中央平台、连接杆和侧平台,所述中央平台穿套在滚珠螺母上,所述中央平台两侧通过连接杆对称连接侧平台,所述中央平台和侧平台之间的间距与中央滑板和侧滑板之间的间距相对应,所述中央平台的滑槽内设置有中央滑板,所述侧平台的滑槽内设置有侧滑板。Further, the sliding platform includes a central platform, a connecting rod and a side platform, the central platform is sheathed on the ball nut, the two sides of the central platform are symmetrically connected to the side platforms through the connecting rod, and the central platform and the side platform are connected to each other symmetrically. The spacing corresponds to the spacing between the central slide and the side slides, the central slide is provided in the chute of the central platform, and the side slide is provided in the chute of the side platforms.
进一步,所述齿轮传动部件包括蜗轮、电机、蜗杆和齿轮,所述蜗轮啮合连接电机上的蜗杆,所述蜗轮通过轴连接的齿轮啮合连接回转支承。Further, the gear transmission part includes a worm gear, a motor, a worm and a gear, the worm gear meshes with the worm on the motor, and the worm gear meshes with the slewing support through a gear connected to the shaft.
进一步,所述旋转支架底部设置有三个支撑杆,所述支撑杆底部连接圆弧导轨上的滑块。Further, three support rods are provided at the bottom of the rotating bracket, and the bottom of the support rods is connected to the slider on the arc guide rail.
进一步,所述车轮个数为四个,所述车轮的车轴通过联轴器连接电机。Further, the number of the wheels is four, and the axles of the wheels are connected to the motor through a coupling.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本装置的行走机构行走到墙板指定位置,进而执行机构将墙板抓住,然后升降机构、位移机构和旋转机构依次调整墙板的位置,使墙板下方预制孔与对应钢筋嵌合,实现墙板完全安装定位。其中整个工作过程完全是机械自动化操作,明显比人工操作降低工人劳动度且提高了施工安全系数,而且升降机构、位移机构和旋转机构依次调节墙板的角度、左右距离、前后距离和上下高度,这种多方位的调节方法明显提高了装配操作精度。1. The walking mechanism of this device walks to the designated position of the wall panel, and then the executive mechanism grabs the wall panel, and then the lifting mechanism, displacement mechanism and rotation mechanism adjust the position of the wall panel in sequence, so that the prefabricated holes under the wall panel are fitted with the corresponding steel bars , to realize the complete installation and positioning of the wall panel. The entire working process is completely mechanically automated, which obviously reduces the labor intensity of workers and improves the construction safety factor compared with manual operation, and the lifting mechanism, displacement mechanism and rotation mechanism sequentially adjust the angle, left and right distance, front and rear distance and up and down height of the wall panels. This multi-directional adjustment method significantly improves the accuracy of the assembly operation.
2、执行机构依次调节第一机械手抓取墙板之间的距离、第二机械手夹持墙板之间的距离,根据墙板实际高度再调节第一机械手和第二机械手之间的距离,利用第二机械手夹持墙板来保证第一机械手抓取过程的稳固性,进而提高装配操作精度。2. The actuator adjusts the distance between the first manipulator grabbing the wallboards and the distance between the second manipulator clamping the wallboards in turn, and then adjusts the distance between the first manipulator and the second manipulator according to the actual height of the wallboards. The second manipulator clamps the wallboard to ensure the stability of the first manipulator's grasping process, thereby improving the accuracy of the assembly operation.
3、升降机构的螺杆传动部件从升降板中间运行带动升降板四角沿光杆上升或下降,从升降板中间位置驱动升降板上下移动以及升降板四角套在光杆上,保证了升降板移动过程中的稳定性、精确性,进而提高装配操作精度。3. The screw transmission part of the lifting mechanism runs from the middle of the lifting plate to drive the four corners of the lifting plate to rise or fall along the polished rod, and drives the lifting plate to move up and down from the middle position of the lifting plate, and the four corners of the lifting plate are set on the polished rod, which ensures that the lifting plate moves. Stability, accuracy, and thus improve the accuracy of assembly operations.
4、位移机构的滑动平台穿套固定在滚珠螺母上并且上部滑动连接移动滑板,电机驱动丝杠带动滚珠螺母上的滑动平台左右移动,液压缸驱动移动滑板沿滑动平台上滑槽前后移动,这种利用滑动平台实现左右移动和前后移动的设计机构简便并且稳定性高、精确性高,进而提高装配操作精度。4. The sliding platform of the displacement mechanism is threaded and fixed on the ball nut and the upper part is slidably connected to the moving skateboard. The motor drives the screw to drive the sliding platform on the ball nut to move left and right, and the hydraulic cylinder drives the moving skateboard to move back and forth along the chute on the sliding platform. The design mechanism which utilizes the sliding platform to realize left and right movement and forward and backward movement is simple and has high stability and high precision, thereby improving the precision of assembly operation.
5、旋转机构的齿轮传动部件带动回转支承旋转,进而带动回转支承上的旋转支架在圆弧导轨上旋转,齿轮传动部件采用电机驱动保证调节精度,旋转支架设计在回转支承和圆弧导轨上保证了转动时稳定性、精确性,进而提高装配操作精度。5. The gear transmission part of the rotating mechanism drives the slewing bearing to rotate, and then drives the rotating bracket on the slewing bearing to rotate on the arc guide rail. The gear transmission part is driven by a motor to ensure the adjustment accuracy. The rotating bracket is designed on the slewing bearing and the arc guide rail to ensure It improves the stability and accuracy of rotation, thereby improving the accuracy of assembly operations.
附图说明Description of drawings
图1为本发明一种装配式建筑现装墙板对缝装置的结构示意图。Fig. 1 is a structural schematic diagram of a device for facing seams of prefabricated building existing wallboards according to the present invention.
图2为本发明的执行机构的结构示意图。Fig. 2 is a structural schematic diagram of the actuator of the present invention.
图3为本发明的升降机构的结构示意图。Fig. 3 is a structural schematic diagram of the lifting mechanism of the present invention.
图4为本发明的升降机构的螺杆传动部件结构示意图。Fig. 4 is a structural schematic diagram of the screw transmission part of the lifting mechanism of the present invention.
图5为本发明的位移机构的结构示意图。Fig. 5 is a structural schematic diagram of the displacement mechanism of the present invention.
图6为本发明的旋转机构的结构示意图。Fig. 6 is a structural schematic diagram of the rotating mechanism of the present invention.
图7为本发明的旋转机构的齿轮传动部件结构示意图。Fig. 7 is a schematic structural diagram of the gear transmission part of the rotating mechanism of the present invention.
图8为本发明的行走机构的结构示意图。Fig. 8 is a structural schematic diagram of the walking mechanism of the present invention.
图中:In the picture:
1、执行机构 2、升降机构 3、位移机构1. Executing mechanism 2. Lifting mechanism 3. Displacement mechanism
4、旋转机构 5、行走机构 6、上部连接架4. Rotating mechanism 5. Traveling mechanism 6. Upper connecting frame
7、机械臂 8、双向液压缸 9、第一机械手7. Mechanical arm 8. Two-way hydraulic cylinder 9. First manipulator
10、光滑杆 11、升降板 12、螺杆传动部件10. Smooth rod 11. Lifting plate 12. Screw transmission parts
13、移动滑板 14、光杆 15、滑动平台13. Mobile skateboard 14. Polished rod 15. Sliding platform
16、滚珠螺母 17、电机 18、联轴器16. Ball nut 17. Motor 18. Coupling
19、丝杠 20、液压缸 21、旋转支架19. Lead screw 20. Hydraulic cylinder 21. Swivel bracket
22、回转支承 23、齿轮传动部件 24、底座22. Slewing bearing 23. Gear transmission part 24. Base
25、圆弧导轨 26、底盘 27、车轮25. Arc guide rail 26. Chassis 27. Wheels
28、下部连接架 29、第二机械手 30、光滑柱28. Lower connection frame 29. Second manipulator 30. Smooth column
31、顶升液压缸 32、螺母 33、蜗轮31. Jacking hydraulic cylinder 32. Nut 33. Worm gear
34、螺杆 35、蜗杆 36、中央滑板34. Screw 35. Worm 36. Central sliding plate
37、侧滑板 38、加强板 39、中央平台37. Side slide plate 38. Reinforcement plate 39. Central platform
40、连接杆 41、侧平台 42、齿轮40, connecting rod 41, side platform 42, gear
43、支撑杆 44、滑块 45、车轴43. Support rod 44. Slide block 45. Axle
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
图1为本发明一种装配式建筑现装墙板对缝装置的结构示意图。Fig. 1 is a structural schematic diagram of a device for facing seams of prefabricated building existing wallboards according to the present invention.
图2为本发明的执行机构的结构示意图。Fig. 2 is a structural schematic diagram of the actuator of the present invention.
图3为本发明的升降机构的结构示意图。Fig. 3 is a structural schematic diagram of the lifting mechanism of the present invention.
图4为本发明的升降机构的螺杆传动部件结构示意图。Fig. 4 is a structural schematic diagram of the screw transmission part of the lifting mechanism of the present invention.
图5为本发明的位移机构的结构示意图。Fig. 5 is a structural schematic diagram of the displacement mechanism of the present invention.
图6为本发明的旋转机构的结构示意图。Fig. 6 is a structural schematic diagram of the rotating mechanism of the present invention.
图7为本发明的旋转机构的齿轮传动部件结构示意图。Fig. 7 is a schematic structural diagram of the gear transmission part of the rotating mechanism of the present invention.
图8为本发明的行走机构的结构示意图。Fig. 8 is a structural schematic diagram of the walking mechanism of the present invention.
如图1至图8所示,本发明提供的一种装配式建筑现装墙板对缝装置,包括执行机构1、升降机构2、位移机构3、旋转机构4和行走机构5,其中,As shown in Figures 1 to 8, the present invention provides a prefabricated construction wall panel joint seam device, including an actuator 1, a lifting mechanism 2, a displacement mechanism 3, a rotating mechanism 4 and a walking mechanism 5, wherein,
执行机构1包括上部连接架6、机械臂7、双向液压缸8、第一机械手9和光滑杆10,上部连接架6前部两端分别对称穿套在机械臂7上,穿套上部连接架6的两机械臂7分别连接双向液压缸8两端,机械臂7的另一端均安装有第一机械手9,上部连接架6后部两端分别对称设置在光滑杆10上,光滑杆10安装在升降机构2上。The actuator 1 includes an upper connecting frame 6, a mechanical arm 7, a two-way hydraulic cylinder 8, a first manipulator 9 and a smooth rod 10. The two mechanical arms 7 of 6 are respectively connected to the two ends of the two-way hydraulic cylinder 8, the other end of the mechanical arm 7 is equipped with the first manipulator 9, and the two ends of the rear part of the upper connecting frame 6 are respectively symmetrically arranged on the smooth rod 10, and the smooth rod 10 is installed On the lifting mechanism 2.
执行机构1还包括下部连接架28、第二机械手29、光滑柱30和顶升液压缸31,下部连接架28前部两端分别对称穿套在机械臂7上,穿套下部连接架28的两机械臂7分别连接双向液压缸8两端,机械臂7的另一端均安装有第二机械手29,靠近下部连接架28的双向液压缸8固定在下部连接架28上的光滑柱30下部,靠近上部连接架6的双向液压缸8滑动设置在光滑柱30的滑槽内,下部连接架28中部通过顶升液压缸31连接上部连接架6中部,下部连接架28后部两端分别对称安装在光滑杆10底部。The actuator 1 also includes a lower connection frame 28, a second manipulator 29, a smooth column 30 and a jacking hydraulic cylinder 31. The two mechanical arms 7 are respectively connected to the two ends of the two-way hydraulic cylinder 8, the other end of the mechanical arm 7 is equipped with a second manipulator 29, and the two-way hydraulic cylinder 8 near the lower connecting frame 28 is fixed on the lower part of the smooth column 30 on the lower connecting frame 28, The two-way hydraulic cylinder 8 close to the upper connecting frame 6 is slidingly arranged in the chute of the smooth column 30, the middle part of the lower connecting frame 28 is connected to the middle part of the upper connecting frame 6 through the jacking hydraulic cylinder 31, and the two ends of the rear part of the lower connecting frame 28 are installed symmetrically At the bottom of smooth bar 10.
光滑柱30上部的双向液压缸8两侧通过机械臂7对称连接第一机械手9,光滑柱30下部的双向液压缸8两侧通过机械臂7对称连接第二机械手29,这种结构设计保证了左右两侧抓取、夹持墙板的一致性,第一机械手9和第二机械手29的结构均设置有缝隙可以避开墙板上外露的钢筋。Both sides of the two-way hydraulic cylinder 8 on the top of the smooth column 30 are symmetrically connected to the first manipulator 9 through the mechanical arm 7, and both sides of the two-way hydraulic cylinder 8 on the bottom of the smooth column 30 are symmetrically connected to the second manipulator 29 through the mechanical arm 7. This structural design ensures The consistency of grabbing and clamping the wall panels on the left and right sides, the structures of the first manipulator 9 and the second manipulator 29 are all provided with gaps to avoid the exposed steel bars on the wall panels.
执行机构1的光滑柱30上部的双向液压缸8对称调节两个第一机械手9抓取墙板之间的距离,光滑柱30下部的双向液压缸8对称调节两个第二机械手29夹持墙板之间的距离,两个双向液压缸8分别控制第一机械手9和第二机械手29的移动,保证了对称移动距离的一致性,根据墙板实际高度由顶升液压缸31驱动上部连接架6沿光滑杆10移动,进而带动连接第一机械手9的双向液压缸8在光滑柱30的滑槽内移动,来调节第一机械手9和第二机械手29之间的距离,保证抓取墙板的稳固性。The two-way hydraulic cylinder 8 on the upper part of the smooth column 30 of the actuator 1 symmetrically adjusts the distance between the two first manipulators 9 to grab the wallboard, and the two-way hydraulic cylinder 8 on the lower part of the smooth column 30 symmetrically adjusts the two second manipulators 29 to clamp the wall The distance between the boards, two two-way hydraulic cylinders 8 respectively control the movement of the first manipulator 9 and the second manipulator 29 to ensure the consistency of the symmetrical moving distance, and the upper connecting frame is driven by the jacking hydraulic cylinder 31 according to the actual height of the wall board 6 moves along the smooth rod 10, and then drives the two-way hydraulic cylinder 8 connected to the first manipulator 9 to move in the chute of the smooth column 30 to adjust the distance between the first manipulator 9 and the second manipulator 29 to ensure the grabbing of the wallboard of stability.
升降机构2包括升降板11、螺杆传动部件12、移动滑板13和光杆14,升降板11两侧中部对称安装执行机构1的光滑杆10,升降板11中间设置有螺杆传动部件12,螺杆传动部件12底部固定在移动滑板13上,升降板11四角分别穿套在移动滑板13上部的光杆14上,移动滑板13滑动连接在位移机构3上。The lifting mechanism 2 includes a lifting plate 11, a screw transmission part 12, a moving slide plate 13 and a polished rod 14. The smooth rod 10 of the actuator 1 is symmetrically installed in the middle of both sides of the lifting plate 11, and the screw transmission part 12 is arranged in the middle of the lifting plate 11. The screw transmission part 12 bottoms are fixed on the mobile slide 13, and the four corners of the lifting plate 11 are respectively worn on the polished rod 14 on the top of the mobile slide 13, and the mobile slide 13 is slidably connected to the displacement mechanism 3.
升降板11结构设计为田字形结构,采用这种田字形结构设计方式不仅减少产品用料,而且极大减轻了螺杆传动部件12带动升降板11移动时重力负担。The lifting plate 11 is designed as a cross-shaped structure, which not only reduces the product material, but also greatly reduces the gravity burden when the screw transmission part 12 drives the lifting plate 11 to move.
螺杆传动部件12包括电机17、螺母32、蜗轮33、螺杆34和蜗杆35,电机17安装在升降板11上,升降板11中间穿套设置在螺母32上,螺母32通过轴连接蜗轮33且均穿套设置在螺杆34上,蜗轮33啮合连接电机17上的蜗杆35,螺杆34固定在移动滑板13上。Screw transmission part 12 comprises motor 17, nut 32, worm gear 33, screw rod 34 and worm screw 35, and motor 17 is installed on the lifting plate 11, and the middle of lifting plate 11 is sleeved on the nut 32, and nut 32 is connected with worm gear 33 by shaft and evenly Threading is arranged on the screw rod 34 , the worm gear 33 engages with the worm screw 35 on the motor 17 , and the screw rod 34 is fixed on the moving slide plate 13 .
电机17驱动蜗杆35转动,从而使蜗杆35啮合连接的蜗轮33带动螺母32旋转,由于螺杆34固定,因此螺母32带动升降板11在螺杆34上做直线运动,实现升降功能,而且电机17控制升降板11移动的精度较高。The motor 17 drives the worm 35 to rotate, so that the worm gear 33 meshed with the worm 35 drives the nut 32 to rotate. Since the screw 34 is fixed, the nut 32 drives the lifting plate 11 to move linearly on the screw 34 to realize the lifting function, and the motor 17 controls the lifting The plate 11 moves with high precision.
移动滑板13包括中央滑板36、侧滑板37和加强板38,中央滑板36两侧对称连接有侧滑板37,中央滑板36中部通过加强板38对称连接侧滑板37。The mobile slide 13 includes a central slide 36, a side slide 37 and a reinforcing plate 38. The central slide 36 is symmetrically connected to the side slides 37 on both sides, and the central slide 36 is symmetrically connected to the side slides 37 through the reinforcing plate 38.
移动滑板13采用中央滑板36两侧对称设置侧滑板37的山字形结构,不仅减少产品用料,而且使得液压缸20推动移动滑板13移动时更加轻便和稳定;再采用加强板38将中央滑板36与侧滑板37对称连接,保证了移动滑板13的结构稳定性。The mobile skateboard 13 adopts a mountain-shaped structure in which the side skateboards 37 are symmetrically arranged on both sides of the central skateboard 36, which not only reduces product materials, but also makes the hydraulic cylinder 20 push the mobile skateboard 13 to move more lightly and stably; It is symmetrically connected with the side slide plate 37 to ensure the structural stability of the mobile slide plate 13 .
升降机构2的电机17驱动蜗杆35转动进而带动蜗轮33旋转,蜗轮33带动螺母32旋转,进而螺母32带动升降板11沿螺杆34上升或下降,而且螺杆34穿过升降板11中间位置,电机17间接驱动升降板11从中间位置运行带动升降板11四角沿光杆14上升或下降,从升降板11中间位置驱动升降板11上下移动以及升降板11四角套在光杆14上,保证了升降板11移动过程中的稳定性、精确性。The motor 17 of the lifting mechanism 2 drives the worm 35 to rotate and then drives the worm wheel 33 to rotate, and the worm wheel 33 drives the nut 32 to rotate, and then the nut 32 drives the lifting plate 11 to rise or fall along the screw rod 34, and the screw rod 34 passes through the middle position of the lifting plate 11, and the motor 17 Indirectly drive the lifting plate 11 from the middle position to drive the four corners of the lifting plate 11 to rise or fall along the polished rod 14, drive the lifting plate 11 to move up and down from the middle position of the lifting plate 11, and the four corners of the lifting plate 11 are set on the polished rod 14, ensuring the movement of the lifting plate 11 Stability and accuracy in the process.
位移机构3包括滑动平台15、滚珠螺母16、电机17、丝杠19和液压缸20,滑动平台15上部滑动连接升降机构2的移动滑板13,滑动平台15穿套设置在滚珠螺母16上,滚珠螺母16穿套设置在电机17通过联轴器18连接的丝杠19上,滑动平台15两侧沿移动滑板13滑动方向对称安装有液压缸20,液压缸20连接相对应的移动滑板13外侧,滑动平台15底部滑动连接在旋转机构4上。The displacement mechanism 3 comprises a sliding platform 15, a ball nut 16, a motor 17, a leading screw 19 and a hydraulic cylinder 20, the sliding platform 15 top is slidably connected to the mobile slide plate 13 of the lifting mechanism 2, the sliding platform 15 is sleeved on the ball nut 16, and the ball The nut 16 is threaded and set on the lead screw 19 connected by the motor 17 through the coupling 18, and the two sides of the sliding platform 15 are symmetrically installed with hydraulic cylinders 20 along the sliding direction of the moving slide 13, and the hydraulic cylinders 20 are connected to the outside of the corresponding moving slide 13. The bottom of the sliding platform 15 is slidably connected to the rotating mechanism 4 .
电机17与丝杠19通过联轴器18连接,轴承采用支承类型为滚针和双向推力圆柱滚子组合轴承,既能够承受较大的轴向力,又能够承受较大的径向力。The motor 17 and the lead screw 19 are connected by a coupling 18, and the bearings are needle roller and bidirectional thrust cylindrical roller combined bearings, which can withstand both large axial force and large radial force.
滑动平台15包括中央平台39、连接杆40和侧平台41,中央平台39穿套在滚珠螺母16上,中央平台39两侧通过连接杆40对称连接侧平台41,中央平台39和侧平台41之间的间距与中央滑板36和侧滑板37之间的间距相对应,中央平台39的滑槽内设置有中央滑板36,侧平台41的滑槽内设置有侧滑板37。The sliding platform 15 includes a central platform 39, a connecting rod 40 and a side platform 41. The central platform 39 is sheathed on the ball nut 16. Both sides of the central platform 39 are symmetrically connected to the side platforms 41 through the connecting rod 40. Between the central platform 39 and the side platforms 41 The spacing between them corresponds to the spacing between the central slide plate 36 and the side slide plate 37. The central slide plate 36 is provided in the chute of the central platform 39, and the side slide plate 37 is provided in the chute of the side platform 41.
滑动平台15采用中央平台39两侧对称连接侧平台41的结构设计,与移动滑板13的设计结构相对应,不仅比单一平台设计减少原材料,而且极大减小了摩擦力。The sliding platform 15 adopts a structural design in which both sides of the central platform 39 are symmetrically connected to the side platforms 41, corresponding to the design structure of the mobile slide 13, which not only reduces raw materials compared with a single platform design, but also greatly reduces friction.
位移机构3的电机17驱动丝杠19转动进而带动滚珠螺母16上的中央平台39左右移动,中央平台39带动两侧的侧平台41和液压缸20沿旋转支架21上导轨左右移动,滑动平台15两侧的液压缸20分别从移动滑板13两侧驱动移动滑板13沿滑动平台15上滑槽前后移动,其中中央滑板36和侧滑板37分别在中央平台39的滑槽内、侧平台41的滑槽内前后移动一致,这种利用滑动平台15实现左右移动和前后移动的设计机构既简便,又提高了操作的稳定性和精确性。The motor 17 of the displacement mechanism 3 drives the screw 19 to rotate and then drives the central platform 39 on the ball nut 16 to move left and right, and the central platform 39 drives the side platforms 41 and hydraulic cylinders 20 on both sides to move left and right along the guide rail on the rotating bracket 21, and the sliding platform 15 The hydraulic cylinders 20 on both sides drive the mobile slide plate 13 from both sides of the mobile slide plate 13 to move back and forth along the chute on the sliding platform 15, wherein the central slide plate 36 and the side slide plate 37 are respectively in the chute of the central platform 39 and the slide of the side platform 41. The forward and backward movement in the groove is consistent, and the design mechanism of utilizing the sliding platform 15 to realize the left and right movement and the forward and backward movement is not only simple, but also improves the stability and accuracy of the operation.
旋转机构4包括旋转支架21、回转支承22、齿轮传动部件23、底座24和圆弧导轨25,旋转支架21上部滑动连接位移机构3的滑动平台15,旋转支架21中部安装在回转支承22上,回转支承22啮合连接齿轮传动部件23且均设置在底座24上,旋转支架21边缘底部滑动设置在底座24的圆弧导轨25上,底座24安装在行走机构5上。The rotating mechanism 4 comprises a rotating bracket 21, a slewing bearing 22, a gear transmission part 23, a base 24 and an arc guide rail 25, the upper part of the rotating bracket 21 is slidably connected to the sliding platform 15 of the displacement mechanism 3, and the middle part of the rotating bracket 21 is installed on the slewing bearing 22. The slewing support 22 meshes with the gear transmission part 23 and is arranged on the base 24 . The edge bottom of the rotating bracket 21 slides on the arc guide rail 25 of the base 24 , and the base 24 is installed on the running mechanism 5 .
齿轮传动部件23包括蜗轮33、电机17、蜗杆35和齿轮42,蜗轮33啮合连接电机17上的蜗杆35,蜗轮33通过轴连接的齿轮42啮合连接回转支承22。The gear transmission part 23 includes a worm wheel 33 , a motor 17 , a worm screw 35 and a gear 42 . The worm wheel 33 is engaged with the worm screw 35 on the motor 17 .
电机17驱动蜗杆35转动,从而使蜗杆35啮合连接的蜗轮33带动齿轮42旋转,齿轮42旋转带动回转支承22转动,进而带动回转支承22上的旋转支架21按角度转动,电机17间接控制旋转支架21按角度转动的精度较高。The motor 17 drives the worm 35 to rotate, so that the worm wheel 33 meshed with the worm 35 drives the gear 42 to rotate, and the rotation of the gear 42 drives the slewing support 22 to rotate, and then drives the slewing support 21 on the slewing support 22 to rotate according to the angle, and the motor 17 indirectly controls the slewing support 21 The precision of rotation by angle is higher.
旋转支架21底部设置有三个支撑杆43,支撑杆43底部连接圆弧导轨25上的滑块44。三个支撑杆43的设计既保证了旋转支架21的稳定性防止颠覆,又使得旋转支架21转动轻便且快速。The bottom of the rotating bracket 21 is provided with three support rods 43 , and the bottom of the support rods 43 is connected to the slider 44 on the arc guide rail 25 . The design of the three support rods 43 not only ensures the stability of the rotating bracket 21 against overturning, but also enables the rotating bracket 21 to rotate lightly and quickly.
旋转机构4的电机17驱动蜗杆35转动,从而使蜗杆35啮合连接的蜗轮33带动齿轮42旋转,齿轮42旋转带动回转支承22转动,进而带动回转支承22上的旋转支架21按角度转动,旋转支架21通过三个支撑杆43上的滑块44在圆弧导轨25上按角度转动,保证了转动时稳定性、精确性。The motor 17 of the rotating mechanism 4 drives the worm 35 to rotate, so that the worm wheel 33 meshed with the worm 35 drives the gear 42 to rotate, and the rotation of the gear 42 drives the slewing bearing 22 to rotate, and then drives the rotating bracket 21 on the slewing bearing 22 to rotate according to the angle, and the rotating bracket 21 rotates at an angle on the arc guide rail 25 through the slide blocks 44 on the three support rods 43, which ensures stability and accuracy during rotation.
行走机构5包括底盘26和车轮27,底盘26上方安装旋转机构4的底座24,底盘26下方安装有车轮27。车轮27个数为四个,车轮27的车轴45通过联轴器18连接电机17。车轮27采用是400mm左右的麦克纳姆轮,每个车轮27单独由一台电机17控制,电机17与车轴45通过联轴器18相连,底盘26与旋转机构4底座24通过二十个螺栓连接固定。The running gear 5 includes a chassis 26 and wheels 27, the base 24 of the rotating mechanism 4 is installed above the chassis 26, and the wheels 27 are installed below the chassis 26. The number of the wheels 27 is four, and the axle shaft 45 of the wheels 27 is connected to the motor 17 through a coupling 18 . The wheels 27 are mecanum wheels with a thickness of about 400mm. Each wheel 27 is controlled by a single motor 17. The motor 17 is connected to the axle 45 through a coupling 18. The chassis 26 is connected to the base 24 of the rotating mechanism 4 through twenty bolts. fixed.
本发明装配式建筑现装墙板对缝装置的工作过程,首先,通过吊机将墙板对缝装置搬至楼顶,连接好电源等其它接线设备,再利用吊机将墙板吊到墙板对缝装置的工作范围内(距离放置位置上下左右前后相距一米以内);行走机构5通过电机17控制的四个车轮27行走到墙板指定位置;执行机构1根据墙板长度依次利用光滑柱30上部的双向液压缸8对称调节两个第一机械手9抓取墙板之间的距离,光滑柱30下部的双向液压缸8对称调节两个第二机械手29夹持墙板之间的距离,根据墙板高度由顶升液压缸31驱动上部连接架6沿光滑杆10移动,进而带动连接第一机械手9的双向液压缸8在光滑柱30的滑槽内移动,来调节第一机械手9和第二机械手29之间的距离,然后由两个第一机械手9对称抓取墙板,两个第二机械手29夹持墙板来辅助第一机械手9保持抓取稳定;旋转机构4的电机17驱动蜗杆35转动进而带动蜗轮33旋转,蜗轮33带动齿轮42旋转,齿轮42旋转带动回转支承22转动,进而带动回转支承22上的旋转支架21上方机构通过三个支撑杆43上的滑块44在圆弧导轨25上按角度转动,调节墙板扭转角度,使墙板正面与地板边线平行;位移机构3的滑动平台15两侧的液压缸20分别驱动移动滑板13两侧沿滑动平台15上滑槽前后移动,其中中央滑板36和侧滑板37分别在中央平台39的滑槽内、侧平台41的滑槽内滑动且前后移动一致,实现墙板的前后距离的调节;位移机构3的电机17驱动丝杠19转动进而带动滚珠螺母16上的中央平台39左右移动,中央平台39带动两侧的侧平台41、液压缸20沿旋转支架21上导轨左右移动,实现墙板左右距离的调节;升降机构2的电机17驱动蜗杆35转动进而带动蜗轮33旋转,蜗轮33带动螺母32旋转,进而螺母32带动升降板11中间位置沿螺杆34上下移动和升降板11四角沿光杆14上下移动,通过升降板11下移实现墙板的下降,使墙板下方预制孔与对应钢筋嵌合,实现墙板完全安装定位。The working process of the prefabricated building's existing wall panel butt joint device of the present invention, firstly, the wall panel butt joint device is moved to the roof by a crane, and other wiring devices such as power supply are connected, and then the wall panel is hoisted to the wall by the crane. within the working range of the board-to-seam device (within one meter from the placement position up, down, left, right, front and back); the traveling mechanism 5 walks to the designated position of the wallboard through the four wheels 27 controlled by the motor 17; The two-way hydraulic cylinder 8 on the upper part of the column 30 symmetrically adjusts the distance between the two first manipulators 9 to grab the wallboard, and the two-way hydraulic cylinder 8 on the lower part of the smooth column 30 symmetrically adjusts the distance between the two second manipulators 29 to clamp the wallboard According to the height of the wallboard, the jacking hydraulic cylinder 31 drives the upper connecting frame 6 to move along the smooth rod 10, and then drives the two-way hydraulic cylinder 8 connected to the first manipulator 9 to move in the chute of the smooth column 30 to adjust the first manipulator 9 and the distance between the second manipulator 29, then the two first manipulators 9 symmetrically grab the wallboard, and the two second manipulators 29 clamp the wallboard to assist the first manipulator 9 to keep the grasping stable; the motor of the rotating mechanism 4 17 Drive the worm 35 to rotate and then drive the worm gear 33 to rotate, the worm gear 33 drives the gear 42 to rotate, the gear 42 rotates to drive the slewing bearing 22 to rotate, and then drives the upper mechanism of the slewing bracket 21 on the slewing bearing 22 to pass through the slider 44 on the three support rods 43 Rotate according to the angle on the arc guide rail 25, adjust the torsion angle of the wallboard, so that the front of the wallboard is parallel to the edge of the floor; The chute moves back and forth, wherein the central slide plate 36 and the side slide plate 37 slide in the chute of the central platform 39 and the chute of the side platform 41 respectively and move forward and backward in unison to realize the adjustment of the front and rear distance of the wallboard; the motor of the displacement mechanism 3 17 drives the lead screw 19 to rotate and then drives the central platform 39 on the ball nut 16 to move left and right, and the central platform 39 drives the side platforms 41 and hydraulic cylinders 20 on both sides to move left and right along the guide rails on the rotating bracket 21 to realize the adjustment of the left and right distance of the wallboard; The motor 17 of the lifting mechanism 2 drives the worm 35 to rotate and then drives the worm wheel 33 to rotate, and the worm wheel 33 drives the nut 32 to rotate, and then the nut 32 drives the middle position of the lifting plate 11 to move up and down along the screw rod 34 and the four corners of the lifting plate 11 move up and down along the polished rod 14. The board 11 moves down to realize the decline of the wallboard, so that the prefabricated holes below the wallboard are fitted with the corresponding steel bars, and the complete installation and positioning of the wallboard is realized.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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