CN110039213A - A kind of steel reinforcement cage production method - Google Patents

A kind of steel reinforcement cage production method Download PDF

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Publication number
CN110039213A
CN110039213A CN201910392213.6A CN201910392213A CN110039213A CN 110039213 A CN110039213 A CN 110039213A CN 201910392213 A CN201910392213 A CN 201910392213A CN 110039213 A CN110039213 A CN 110039213A
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China
Prior art keywords
main reinforcement
inner support
muscle
straight line
support muscle
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Granted
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CN201910392213.6A
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Chinese (zh)
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CN110039213B (en
Inventor
周正述
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CHENGDU GUTE MACHIENRY WORKS Co Ltd
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CHENGDU GUTE MACHIENRY WORKS Co Ltd
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Priority to CN201910392213.6A priority Critical patent/CN110039213B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a kind of steel reinforcement cage production method, belong to fabrication of reinforcing cage field, the present invention the following steps are included: input steel reinforcement cage main reinforcement quantity A, input the angle α between the adjacent main reinforcement of steel reinforcement cage；Several inner support muscle are arranged and supported along first straight line；A piece main reinforcement is transported on the lateral wall of several inner support muscle, while the value for conveying main reinforcement quantity i adds 1, i.e. i=i+1, wherein the initial value of i is 0；Main reinforcement is welded on the lateral wall of inner support muscle by welder；Several inner support muscle synchronization is driven to rotate around first straight line, rotation angle is α；Judge i=A；When the judgment is no, main reinforcement feed is repeated；When the judgment is yes, several inner support muscle synchronization is driven at the uniform velocity to rotate around first straight line, while mobile coil winding machine is along fiveth linear motion parallel with first straight line, welder around muscle by being welded in main reinforcement in movement coil winding machine；Fabrication of reinforcing cage is completed.The producing efficiency of steel reinforcement cage greatly improved in the present invention.

Description

A kind of steel reinforcement cage production method
Technical field
The invention belongs to fabrication of reinforcing cage fields, and in particular to arrive a kind of steel reinforcement cage production method.
Background technique
It needs to carry out a large amount of pile constructions in large bridge and the construction of Other Engineering class, in the construction of these piles, needs A large amount of steel reinforcement cages are processed, in the prior art, reinforcing bar cage seam welding is a kind of equipment of common production steel reinforcement cage.
With reference to Fig. 1, common reinforcing bar seam welder its by sliding rail, mobile rotating disk, fixed rotating disk, rotation sub-material The major parts such as frame, reinforcing bar stock shelf composition.Its workflow is as follows: setting material for what main reinforcement was placed into reinforcing bar stock shelf first On frame, then band hooks chain and can be lifted up reinforcing bar, is put on one of case of rotation material distributing rest, completes one at this time Main reinforcement it is upper, this movement is repeated, until institute's main reinforcement in need is loaded on rotation material distributing rest, then by manually will Reinforcing bar main reinforcement fixed cylinder and rear reinforcing bar fixed cylinder are fixed on main reinforcement cylinder retainer plate, manually calculate fixed cylinder and center later Angle, according to calculating angle re-adjustments fixed cylinder until position is correct, it is ensured that main reinforcement fixed cylinder is evenly distributed with circumference.It will subsequently move Dynamic rotating disk is moved in front of fixed rotating disk, and until being almost bonded, then multidigit worker pulls out from rotation material distributing rest manually Then main reinforcement is firmly passed through rear reinforcing bar fixed cylinder and reaches reinforcing bar main reinforcement fixed cylinder by main reinforcement, next solid with reinforcing bar main reinforcement Fastening screw on safety barrel compresses main reinforcement.One steel reinforcement cage has several or tens main reinforcements according to the difference of design, it is necessary to In this way artificial method one by one entirely put on, put on rear preparation and be just basically completed, can be switched on operation.Machine After booting, mobile rotating disk, steel reinforcement cage, fixed rotating disk, rotation material distributing rest, main reinforcement is fully synchronized rotates together.Rotation Mobile rotating disk is displaced outwardly along sliding rail simultaneously, while also just that the main reinforcement of rotation is also outside by rear reinforcing bar fixed cylinder It draws high out, while being also extracted around muscle on muscle biscuit frame, be welded in main reinforcement again across after muscle straightener.With Machine run and stretching, around muscle just spiral be wound into main reinforcement top, welding is granted according to design at this time, steel bar stretchings is waited to arrive Behind position, steel reinforcement cage is just basically completed, and can rise hydraulic roller wheel support frame after the completion, and steel reinforcement cage passes through hydraulic roller wheel support frame Bearing.The main reinforcement set of front and back is taken out, steel reinforcement cage, that is, Liftable is mobile, and there are also finishing operation, human weld's inner supports for reinforcing bar at this time Muscle, worker are by hand moved to ready-made inner support muscle in advance after steel reinforcement cage inside is rectified and weld, and fabrication of reinforcing cage is completed after the completion ?.Above-mentioned operation can be simplified are as follows: artificial circular array main reinforcement → welding is around muscle → human weld's inner support muscle.It can obviously see Out, there is a large amount of artificial non-solder operation in existing reinforcing bar cage seam welding, seriously affected the producing efficiency of steel reinforcement cage.
Steel reinforcement cage coil winding machine in second of prior art is made of coil winding machine idler wheel and mobile coil winding machine.Its working condition As follows: worker holds inner support muscle first and main reinforcement keeps welding position, then manual welding, until main reinforcement and inner support muscle are all welded It is connected to position.The booting rotation of this when of coil winding machine idler wheel, and then the steel reinforcement cage main structure for driving inner support muscle and main reinforcement to constitute is certainly Turn, then move coil winding machine and start that muscle is wound in steel reinforcement cage main structure around muscle out, until completion.Such steel reinforcement cage system The efficiency for making technique is lower.
Therefore, applicant feels the need to research and develop a kind of steel reinforcement cage producer that can greatly improve fabrication of reinforcing cage efficiency Method.
Summary of the invention
It is an object of the invention to: aiming at the problem that fabrication of reinforcing cage low efficiency existing in the prior art, provide one kind Steel reinforcement cage production method acts on object by adjusting the welding sequence and process of steel reinforcement cage, first arranges inner support muscle and support, then Main reinforcement is successively welded in the circumferential direction of multiple inner support muscle of synchronous rotary, will finally be welded to the steel reinforcement cage master of rotation around muscle again On body, fabrication of reinforcing cage efficiency is improved.
The technical solution adopted by the invention is as follows:
A kind of steel reinforcement cage production method, comprising the following steps:
Step 1: the main reinforcement quantity A of input steel reinforcement cage, inputs the angle α between the adjacent main reinforcement of steel reinforcement cage；
Step 2: several inner support muscle are arranged and are supported along first straight line；
Step 3: a main reinforcement is transported to the second position, main reinforcement axis is parallel with the first straight line at this time, and main The side wall of muscle is connect with the lateral wall of several inner support muscle, while the value for conveying main reinforcement quantity i adds 1, i.e. i=i+1, wherein The initial value of i is 0；
Step 4: a main reinforcement is welded on the lateral wall of several inner support muscle by welder；
Step 5: several inner support muscle synchronization is driven to rotate around first straight line, rotation angle is α；
Step 6: judging whether i=A is true；
When the judgment is no, step 3 is carried out；
When the judgment is yes, step 7 is carried out；
Step 7: several inner support muscle synchronization is driven at the uniform velocity to rotate around first straight line, at the same mobile coil winding machine along with The 5th parallel linear motion of first straight line, welder will move being welded in main reinforcement in coil winding machine around muscle；
Step 8: fabrication of reinforcing cage is completed.
Optionally, the first straight line is horizontal linear.
Optionally, the first straight line and the 5th straight line are in same level.
Optionally, in the step 3, comprising the following steps:
Step 9: limiting first position, input main reinforcement transport information sequence；
Wherein, main ribs transport information sequence includes the corresponding design of main reinforcement of the serial number and every setting serial number of main reinforcement Position, when main reinforcement is located at design position, main reinforcement axis is parallel with the first straight line, and the side wall of main reinforcement and it is described several The lateral wall of inner support muscle connects, which is expressed as main reinforcement end face to the linear distance L of first position0；
Wherein, first position is located on the length direction of main reinforcement.
Step 10: main reinforcement starts to convey according to the sequence in main reinforcement transport information sequence, and after every main reinforcement conveying in place, Measure the linear distance L positioned at the main reinforcement end face of physical location to first position1Main reinforcement axis and the first straight line phase at this time In parallel, and the side wall of main reinforcement is connect with the lateral wall of several inner support muscle；
Step 11: main reinforcement is pushed from physical location to design position, pushed amount L2=L0-L1, i.e. main reinforcement reaches the Two positions；
Step 12: the value of conveying main reinforcement quantity i adds 1, i.e. i=i+1, wherein the initial value of i is 0
Optionally, the mobile coil winding machine include around muscle biscuit frame, set on it is described on muscle biscuit frame around muscle straightener.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, in steel reinforcement cage production method of the invention indexing of the main reinforcement in inner support muscle side wall circumferential direction by multiple inner support muscle Synchronous rotation realizes that main reinforcement relies solely on the side wall of inner support muscle, and welder need to only propose rifle welding, is not required to manually be appointed What connection can be easily accomplished positioning welding in advance, accurately, easily and efficiently, middle manual adjustment main reinforcement positioning compared to the prior art The mode of cylinder, greatly improved production efficiency, reduces the labor intensity of worker.
2, steel reinforcement cage production method of the invention eliminates the process in the prior art that main reinforcement is fixedly mounted first, no It needs to process steel reinforcement cage by dilatory reinforcing bar, naturally also just all of the steel reinforcement cage fixed cylinder of the foregoing description do not lack It falls into, main reinforcement is directly transferred to the inner support muscle side being supported by the present invention, and main reinforcement can directly be welded to interior by worker On support ring, reinforcing bar is drawn in place like that completely without existing seam welder technique is carried out, then the processes such as fastening of perforating, greatly Ground reduces the labor intensity of worker, thus lifting construction efficiency.
3, existing reinforcing bar cage seam welding is in order to guarantee the requirement in detail design to steel reinforcement cage docking, after first docking The process of processing produces very big inconvenience to operation in this way, perplexs construction personnel, and invention increases the works of passage main reinforcement Sequence first measures the actual position of main reinforcement placement, then calculates the error distance of itself and the ideal position of sets requirement, then by reinforcing bar It is moved to target position, this ensure that all reinforcing bar end faces are all being envisioned on the steel reinforcement cage end face after the completion of last welding Docking location, direct butt welding when multiple steel reinforcement cages connect improves percent of automatization, production efficiency, also reduces The labor intensity of worker.
4, traditional seam welder needs worker to pierce steel reinforcement cage body interior after molding to remove welding inner support muscle, and of the invention Inner support muscle is supported into arrangement in advance, then main reinforcement is welded on inner support muscle, improves construction quality and construction efficiency.
Detailed description of the invention
Fig. 1 is the equipment schematic diagram of the prior art；
Fig. 2 is the general arrangement schematic in the embodiment of the present invention 2；
Fig. 3 is the support frame structure diagram in the embodiment of the present invention 2；
Fig. 4 is the support frame structure diagram in the embodiment of the present invention 2；
Fig. 5 is the support frame cross-sectional view in the embodiment of the present invention 2；
Fig. 6 is that the inner support muscle in the embodiment of the present invention 2 clamps activation configuration schematic diagram (running gear is not entirely shown)；
Fig. 7 is that the inner support muscle in the embodiment of the present invention 2 clamps activation configuration schematic diagram (running gear is not entirely shown)；
Fig. 8 is that the inner support muscle in the embodiment of the present invention 2 clamps activation configuration top view (running gear is not entirely shown)；
Fig. 9 is the hydraulically extensible support frame schematic diagram in the embodiment of the present invention 2；
Figure 10 is the hydraulically extensible support frame schematic diagram in the embodiment of the present invention 2；
Figure 11 is the side view in the embodiment of the present invention 2；
Figure 12 is the fixed length system schematic on the main reinforcement stock shelf in the embodiment of the present invention 2；
Figure 13 is the fixed length system schematic on the main reinforcement stock shelf in the embodiment of the present invention 2；
Figure 14 is the logic diagram of the embodiment of the present invention 3.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, right below in conjunction with drawings and examples The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Embodiment 1
A kind of steel reinforcement cage production method, comprising the following steps:
S1, the main reinforcement quantity A for inputting steel reinforcement cage, input the angle α between the adjacent main reinforcement of steel reinforcement cage.
S2, several inner support muscle are arranged and is supported along horizontal first straight line X.
S3, first position, input main reinforcement transport information sequence are limited.
Wherein, main ribs transport information sequence includes the corresponding design of main reinforcement of the serial number and every setting serial number of main reinforcement Position, when main reinforcement is located at design position, main reinforcement axis is parallel with the first straight line, and the side wall of main reinforcement and it is described several The lateral wall of inner support muscle connects, which is expressed as main reinforcement end face to the linear distance L of first position0；
Wherein, first position is located on the length direction of main reinforcement.
S4, main reinforcement start to convey according to the sequence in main reinforcement transport information sequence, and after every main reinforcement conveying in place, measure Linear distance L positioned at the main reinforcement end face of physical location to first position1, main reinforcement axis is equal with the first straight line at this time Row, and the side wall of main reinforcement is connect with the lateral wall of several inner support muscle；
S5, main reinforcement is pushed from physical location to design position, pushed amount L2=L0-L1, i.e., main reinforcement reach second It sets.
S6, the value for conveying main reinforcement quantity i add 1, i.e. i=i+1, and wherein the initial value of i is 0.
A piece main reinforcement is welded on the lateral wall of several inner support muscle by S7, welder.
Several inner support muscle described in S8, driving are synchronous to be rotated around first straight line X, and rotation angle is α.
S9, judge whether i=A is true；
When the judgment is no, S3 is returned to；
When the judgment is yes, step S10 is carried out.
The synchronization of several inner support muscle described in S10, driving is at the uniform velocity rotated around first straight line X, while mobile coil winding machine is along with the The 5th one straight line parallel, horizontal linear motion, welder will move being welded in main reinforcement in coil winding machine around muscle；
S11, fabrication of reinforcing cage are completed.
Wherein, the mobile coil winding machine include around muscle biscuit frame, set on it is described on muscle biscuit frame around muscle straightener.
It is easily understood that mobile coil winding machine is existing mature equipment, and mobile coil winding machine by main reinforcement for welding After being connected on inner support muscle, i.e., after the completion of steel reinforcement cage main structure, it will be wound into around muscle in steel reinforcement cage main structure, in background skill The function of mobile coil winding machine is identical in second of prior art in art, and effective object is rotatable steel reinforcement cage main body.Therefore, How to implement the mobile coil winding machine in the technical program as known to those skilled in the art, this case repeats no more.
Embodiment 2
There are a kind of reinforcing bar cage seam welding, some embodiments of the present invention are embodied dependent on the reinforcing bar cage seam welding. The reinforcing bar cage seam welding includes: inner support muscle support device, is used to that several inner support muscle to be arranged and be supported along first straight line X； Inner support muscle Autorotation driving device, several inner support muscle being used to drive in inner support muscle support device are synchronous to be turned around first straight line X It is dynamic；Main reinforcement stock shelf is set to the inner support muscle support device side, is used to for main reinforcement being transported to several inner support muscle On lateral wall；Mobile coil winding machine, is set to the inner support muscle support device either side, the mobile coil winding machine can be past along the 5th straight line It is multiple mobile；Wherein, first straight line X and the 5th straight line parallel.
It is easily understood that mobile coil winding machine is existing mature equipment, and mobile coil winding machine by main reinforcement for welding After being connected on inner support muscle, i.e., after the completion of steel reinforcement cage main structure, it will be wound into around muscle in steel reinforcement cage main structure, in background skill The function of mobile coil winding machine is identical in second of prior art in art, and effective object is rotatable steel reinforcement cage main body.Therefore, How to implement the mobile coil winding machine in the technical program as known to those skilled in the art, this case repeats no more.
Understandable, first straight line X above-mentioned includes being not limited to horizontal linear, plummet straight line or oblique line.
In some embodiments, first straight line X is horizontal linear, at this point, inner support muscle support device is horizontally placed on ground On, while multiple inner support muscle being arranged and being supported along first straight line X, first straight line X is inner support muscle circle central axis, and inner support muscle exists It synchronizes under the driving of inner support muscle rotating device around first straight line X rotation.Meanwhile main reinforcement is constantly transported to by main reinforcement stock shelf 5 On the lateral wall of several inner support muscle.Main reinforcement stock shelf 5 is located at the side of inner support muscle support device.It can be readily appreciated that Should " side " be not meant to main reinforcement stock shelf and inner support muscle support device is located in same level, which includes but not It is limited to the orientation such as the left side from inner support muscle support device, right side, upside, downside.Meanwhile it is understandable, main reinforcement stock shelf 5 with Mobile coil winding machine, which does not limit described two equipment, must be symmetrically arranged in the left side of inner support muscle support device, right side, can implement The arrangement of its function.
In some embodiments, first straight line X is plummet straight line, at this point, inner support muscle support device is vertically arranged at ground On, while multiple inner support muscle being arranged and being supported along first straight line X, first straight line X is inner support muscle circle central axis, and inner support muscle exists It synchronizes under the driving of inner support muscle rotating device around first straight line X rotation.Meanwhile main reinforcement is constantly transported to by main reinforcement stock shelf 5 On the lateral wall of several inner support muscle.Main reinforcement stock shelf 5 is located at the side of inner support muscle support device, should " side " include but It is not limited to the orientation such as the left side from inner support muscle support device, right side, front side, rear side.At this point, mobile coil winding machine can by install in Existing hydraulic elevating platform on plummet face the 5th ramp drop complete around muscle.Meanwhile understandable, main reinforcement feeding Frame 5 and mobile coil winding machine do not limit described two equipment and must be symmetrically arranged in or be adjacently arranged in inner support muscle support device Side, the arrangement of its function can be implemented.
The inner support muscle of steel reinforcement cage in this case includes several inner support muscle in the axis arrangement along steel reinforcement cage to be produced, Aforesaid plurality of inner support muscle is divided into two classes, one includes the inner support muscle at steel reinforcement cage head and the tail both ends, for limiting steel reinforcement cage, i.e., ought be deposited In the inner support muscle for two settings spaced apart being located along the same line, the steel reinforcement cage of production be defined diameter, Length has had blank.Secondly including multiple middle section inner support muscle of intermediate arrangement, which is used to support steel reinforcement cage Shape and overall structure.
Optionally, inner support muscle support device includes: two and is arranged on first straight line X, in fixed steel bars cage both ends Support the support frame 3 of muscle；It is set between two support frames 3, multiple inner support muscle for clamping middle section inner support muscle clamp driver 2, multiple inner support muscle clamping drivers 2 are all set in second straight line, and inner support muscle clamping driver 2 can be horizontal the It is moved back and forth on three straight line Y；It is set between two support frames 3, is used to support and/or pushes the hydraulically extensible of steel reinforcement cage to support Frame 4, hydraulically extensible support frame 4 can stretch on the 4th straight line Z；Wherein, first straight line and second straight line are parallel, third straight line Y, the wantonly two articles of straight lines of first straight line X, the 4th straight line Z are mutually perpendicular to.
That is third straight line Y, first straight line X, the 4th straight line Z constitute a space coordinates.
Two support frames 3 are set on same straight line, define the length of the head and the tail both ends inner support muscle installation site of steel reinforcement cage The inner support muscle that the inner support muscle of degree, middle section needs and both ends have been defined is installed on same straight line, and therefore, it is necessary to spatially Middle section inner support muscle is adjusted.And inner support muscle needs to remain parallel to each other always, therefore, it is usually required mainly for first straight line X It is adjusted in perpendicular plane.Adjustment movement realizes that inner support muscle presss from both sides by inner support muscle clamping driver 2, hydraulically extensible support frame 4 Driver 2 is held from the side of inner support muscle, is optionally inner support muscle in middle section mobile in third straight line Y-direction, and hydraulically extensible supports Multiple inner support muscle are supported and fixed on same straight line i.e. reinforcing bar lorhumb line to realize by the mobile middle section inner support muscle from Z axis of frame 4 On purpose.
As previously mentioned, readily comprehensible, third straight line Y above-mentioned, first straight line X, the 4th straight line Z only merely comprise a space Coordinate system is not used to limit third straight line Y, first straight line X in the horizontal plane, is also not used to limit the 4th straight line Z in lead On vertical plane.
With reference to Fig. 2, in some embodiments, the inner support muscle support device of this reinforcing bar cage seam welding is horizontally disposed, i.e., and first Straight line X, second straight line, third party Y are located in same level, and the 4th straight line Z is located on plummet face.Two support frames 3 are symmetrical It is arranged on ground, being arranged symmetrically is that the steel reinforcement cage to complete is unloaded for the ease of the later period, the ground between two support frames 3 On along first straight line X be disposed with multiple inner support muscle clamping drivers 2, there also is provided liquid on the ground between two support frames 3 Press retractable support frame 4.
Wherein, hydraulically extensible support frame 4 includes at least one.Optionally, when hydraulically extensible support frame 4 is one, 4th straight line Z adjusts all middle-end inner support muscle on plummet face.Optionally, hydraulically extensible support frame 4 is disposed with multiple, and It is arranged in a one-to-one correspondence with inner support muscle clamping driver 2.Inner support muscle clamping driver 2, hydraulically extensible support frame 4 are arranged in a one-to-one correspondence When adjustment effect it is more ideal, adjust efficiency it is also higher.
With reference to Fig. 3,4,5, in some embodiments, support frame 3 includes for this support frame to be supported and fixed on ground Or the support fixed seating 31 in mobile station, support fixed seating 31 is interior to be equipped with support frame main shaft 33 by bearing, supports The other end of frame main shaft 33 is fixedly connected with sliding guide sleeve 35 by flange or other equivalent ways.33 rotation of support frame main shaft will It drives sliding shaft sleeve 35 and components rotates integrally thereon, realize the rotation of inner support muscle.
Sliding guide sleeve 35 be configured to cylindrical shell, circular platform type shell, spherical shell or other etc. similar shapes.
Movable support rod is installed, 36 top layout of movable support rod has inner support extension in the side wall circumferential direction of sliding guide sleeve 35 Device 34.It is supported in the inside of circular ring shape inner support muscle using sliding guide sleeve 35 and fixes inner support muscle, wherein inner support extender 35 is used In directly being contacted with inner support muscle.
In some embodiments, movable support rod includes several, and is evenly arranged.
Wherein, movable support rod includes that the left support bar 36 and sliding guide sleeve of the opposite sliding with sliding guide sleeve 35 are slided relatively Dynamic right support bar, the glide direction contrary of left support bar 36 and right support bar, the length phase of left support bar 36 and right support bar Deng, and the distance on the top one of left support bar 36 to the top two of right support bar is constant.Wherein, top one, top two with it is interior It is hinged to support extender 34.
In some embodiments, it is hinged to be configured to 36 top of left support bar and the top one of right support bar for movable support rod Human-like movable support.Wherein, left support bar 36, right support bar and the articulated shaft of inner support extender 34 are coaxial.
In some embodiments, it is successively hinged to be configured to left support bar 36, connecting rod, right support bar for movable support rod The distance between isosceles trapezoid movable support, i.e. top one, top two are greater than 0.Wherein, connecting rod is optionally directly prolonged for inner support Long device 34.
Top one, top two, bottom end, bottom end two are left support bar, at the top of right support bar or the axis of bottom hinge hole Line position.Optionally, sliding guide sleeve 35 includes moving to left moving base 38 and sliding guide sleeve with what sliding guide sleeve 35 slided relatively 35 opposite slidings move to right moving base, the glide direction contrary for moving to left moving base 38, moving to right moving base, the bottom end of left support bar 36 It is hinged with moving base 38 is moved to left, the bottom end two of right support bar with to move to right moving base hinged.
In some embodiments, moving base 38 is moved to left, moving base is moved to right and is configured to circular ring shape axle sleeve, left support bar 36, Circumferentially corresponding be articulated with moves to left moving base 38, moves to right on the side wall of moving base right support bar.It is sheathed on sliding guide sleeve 35 On outer wall, slided on sliding guide sleeve 35 to realize.When moving to left moving base 38, moving to right moving base and slide in opposition, left support The bottom end of bar 36, the distance of the bottom end two of right support bar become smaller, so that liner extender 34 is far from sliding guide sleeve.When moving to left Moving base 38 moves to right moving base contrary to when sliding, and the bottom end of left support bar 36, the distance of the bottom end two of right support bar become larger, So that inner support extender 34 is close to sliding guide sleeve.At this point, multiple movable support rods circumferentially are achieved that several The diameter of a circle variation that inner support extender 34 is fitted, to support the inner support muscle of different inner diameters, or starting, closing are to a certain true Determine the support operation of the inner support muscle of internal diameter.
Occur when being slided on sliding guide sleeve 35 relative to sliding guide sleeve in order to avoid moving to left moving base 38, moving to right moving base Rotation, the circumferentially upper axial direction along sliding guide sleeve 35 of the side wall of sliding guide sleeve 35 offers guide hole 351, moves to left moving base 38, the right side It is all had on mobile foundation in the protruding portion slided in the guide hole 351.Protruding portion is in guide hole 351 along the axial direction of guide hole 351 Sliding, to constrain the corresponding seat translational motion for moving to left moving base 38, moving to right moving base.
In some embodiments, when moving to left moving base 38, moving to right moving base and be configured to circular ring shape axle sleeve, guide hole 351 is Blind hole, and move to left pedestal 38, move to right the inner sidewall circumferential direction of moving base on radially extend to form protruding portion, protruding portion, which is caught in, leads In hole 351.
In some embodiments, guide hole 351 is through-hole, and moves to left pedestal 38, moves to right moving base and be configured to be set in cunning Disk in dynamic 35 inner cavity of guide sleeve, and protruding portion is radially extended to form in the side wall circumferential direction of disk, protruding portion passes through guide hole 351 is hinged with corresponding bottom end, bottom end two.
It moves to left moving base 38, move to right the opposite and contrary movement of moving base there are many driving method, it is including but not limited to sliding The opposed telescoping cylinder in dynamic 35 inside of guide sleeve respectively drives.
In some embodiments, in sliding guide sleeve 35 in being provided with double thread tightening power rail on the axis of sliding guide sleeve 35 39, double thread tightens the thread rotary orientation contrary of the left-hand thread section of power rail 39, right-hand thread section, moves to left moving base 38 and left-hand thread section It is threadedly coupled, moves to right moving base and be threadedly coupled with right-hand thread section.The two ends of double thread tightening power rail are connected to by bearing In the two end cap of sliding guide sleeve, double thread tightens the end for running through sliding guide sleeve 35 on power rail close to one end of support frame main shaft 33 Lid is fixedly connected with inner drive shafts 37, is including but not limited to shaft coupling connection.
In some embodiments, in order to enable inner support extender 34 supports inner support muscle more firm, inner support extender is prevented Inner support muscle is detached from from thereon when 34 movement, is opened up on the top end face of inner support extender 34 fluted.The specification or inner support of groove The specification of extender can be replaced according to the practical condition of inner support muscle, to adapt to inner support muscle, the difference of different size The steel reinforcement cage of diameter.Optionally, inner support muscle Autorotation driving device include connect with support frame 2, symmetrically arranged head and the tail inner support muscle Rotating device；Head and the tail inner support muscle rotating device includes the mobile station that can be moved back and forth along first straight line X, is fixed in mobile station and props up The support frame that support fixed seating 31 and relative rotation are maintained in support fixed seating 31, are fixedly connected with the sliding guide sleeve 35 Main shaft 33.
Wherein, have to relatively rotate in the support fixed seating 31 and be set in support fixed seating 31 and through institute State the inner drive shafts 37 that support frame main shaft 33 is fixedly connected with double thread tightening power rail 39.
In some embodiments, seam welder includes the walking being fixed on ground by foundation bolt or other equivalent ways Track, optionally, walking track are two I-steel disposed in parallel, and the length of the I-steel is longer than the length of steel reinforcement cage.Track On be arranged symmetrically two mobile stations, support fixed seating has been horizontally fixed with by welding or other equivalent ways in mobile station 31, support fixed seating 31 is interior to be horizontally installed with support frame main shaft 33 by bearing, and the other end of support frame main shaft 33 passes through method Blue or other equivalent ways are fixedly connected with sliding guide sleeve 35.Support the axis of fixed seating 31, support frame main shaft 33 with the One straight line X is conllinear.
Motor or other equivalent output mechanisms are installed, the output shaft of the mechanism optionally selects one for power in mobile station Pass to inner drive shafts 37 or support frame main shaft 33.It is easily understood that the inside of mobile station is power source, it is therefore an objective to be Inner drive shafts 37 or the rotation of support frame main shaft 33 provide power, and the specific embodiment of internal structure does not influence this case The implementation of technical solution, while those skilled in the art know how that selection is implemented inside it according to common knowledge and the prior art Structure, therefore this case repeats no more.
The rotation of support frame main shaft 33 will drive sliding shaft sleeve 35 and thereon components, i.e. head and the tail inner support muscle rotates integrally, real Steel reinforcement cage in existing inner support muscle and/or production rotates integrally, in order to relative position symbol of multiple main reinforcements on inner support muscle side wall Close design requirement.In the prior art, which is completed by rotation material distributing rest, reinforcing bar main reinforcement fixed cylinder, by manually by steel Muscle main reinforcement fixed cylinder and rear reinforcing bar fixed cylinder are fixed on main reinforcement cylinder retainer plate, manually calculate the angle at fixed cylinder and center later Degree, according to calculating angle re-adjustments fixed cylinder until position is correct, it is ensured that main reinforcement fixed cylinder is evenly distributed with circumference.Compared to existing skill Art drives support frame, inner support muscle, the integrally rotated mode of steel reinforcement cage to replace manual work in the embodiment by mechanical device, The efficiency that main reinforcement indexing greatly improved, reduces the labor intensity of worker.
When inner drive shafts 37 rotate, internal rotational axis 37 drives double thread to tighten 39 rotation of power rail, due to double spiral shells Line tightens the thread rotary orientation contrary of the thread segment at 39 both ends of power rail, simultaneously because guide hole 351 constrains protruding portion, so that moving left Seat 38 moves right seat and is only capable of being translatable, i.e., double thread tightening power rail 39, which drives, corresponding is arranged moving left seat 38, moving to right thereon The glide direction of dynamic seat contrary always.It is moved toward one another moving left seat 38, moving right seat, when distance becomes smaller, left support bar 36 The distance of bottom end and the bottom end of right support bar two becomes smaller, and top one, top two force inner support extender 34 far from sliding guide sleeve 35 Far from sliding guide sleeve 35.It moving left seat 38, moving right a phase inverse move, when distance becomes larger, the bottom end and the right side of left support bar 36 The distance of the bottom end two of support rod becomes larger, and top one, top two force inner support extender 34 close to sliding close to sliding guide sleeve 35 Guide sleeve.The groove of the inner support extender connected on movable support rod circumferentially is fitted to the circle of a variable-diameter, to open It move/unloads to the support from inside to inner support muscle.It unloads to after support of the inside to inner support muscle, mobile station is in orbit backwards Sliding, mobile station drive support frame 3 far from cylindrical space occupied by steel reinforcement cage, and steel reinforcement cage is supported integrally in hydraulically extensible branch On frame, lifting operation is then easily carried out.Optionally, inner support muscle clamping driver 2 includes running gear, inner support muscle clamping machine Head, support arm 22, one end of support arm 22 and running gear are hinged, and the other end and inner support muscle of the support arm 22 clamp head Connection；Wherein, support arm 22 and the hinged pivot center of running gear are parallel with the 4th straight line Z.
Readily comprehensible, running gear is mainly used to allow 2 entirety of inner support muscle clamping driver in a plane along third Straight line Y reciprocating movement, the walking dolly including but not limited to slided on trapped orbit are driven with linear motor on trapped orbit Mobile frame body or other equivalent ways.
With reference to Figure 11, in some embodiments, multiple running gears are integrated, and are integrated in one with main reinforcement stock shelf 5 Rise, including be fixed on or be supported on by foundation bolt or other equivalent ways on ground main reinforcement stock shelf pedestal 514, The stock shelf frame body 51 slided on seam welder main reinforcement stock shelf pedestal top end face, stock shelf frame body 51, stock shelf pedestal 514 are equal Spread out made of steel-pipe welding for several different sizes frame structure, and the bottom end of stock shelf frame body 51 is equipped with several rollings Wheel, stock shelf frame body 51 are slided in the slot of the corresponding channel steel of stock shelf pedestal 514 by idler wheel.
Inner support muscle clamps head for clamping securely, supporting middle section inner support muscle, and drives middle section inner support muscle rotation.And it is interior It is spatially movable by support arm 22 to support muscle clamping head.
In some embodiments, when the reinforcing bar cage seam welding is horizontally disposed, so that the longer steel reinforcement cage of length can be with It carries out rotation and is perhaps similar to the rotary motion of rotation consequently facilitating welder's roll welding operation on level land or welder's platform, at this point, Support arm 22 and the hinged pivot center of running gear are located on vertical guide.
Support arm 22 can drive the clamping head folding of inner support muscle.When support arm 22 is unfolded, it is remote that inner support muscle clamps head From running gear, the space estimated to the steel reinforcement cage for being intended to prepare on seam welder production is close, to facilitate subsequent handling Inner support muscle is held on inner support muscle clamping head.Reinforcement cage structure intensity foot after the completion of steel reinforcement cage welding or in production When supporting itself, inner support muscle clamping head frees the clamping to inner support muscle, and support arm 22 retracts at this time, to drive inner support muscle Head is far from the steel reinforcement cage space on roll welding machine worktable, and close to running gear.At this point, circle occupied by the steel reinforcement cage completed Mechanism just not additional interferes reinforcing bar cage hoisting and lifting job within the scope of cylindrical space.
The embodiment, which can be convenient, efficiently makes middle section inner support muscle clamping device reach operating position clamping inner support muscle, is convenient for It is subsequent that main reinforcement is welded on inner support muscle.It, also can be quickly and easily by inner support muscle clamping device meanwhile after the completion of steel reinforcement cage It is removed out of steel reinforcement cage occupies space.Support component in compared to the prior art, the present embodiment have significantly simplified structure, mention High reliability.
In order to which the clamping for further making inner support muscle clamping head internally support muscle more consolidates firm, support arm 22 is led to It crosses a parallelogram telescope support and carrys out restriction.In some embodiments, further include be articulated on running gear, its axis Support arm parallel arms 23 parallel with support arm 22, the connecting rod 24 for connecting support arm parallel arms 23 and support arm 22, In, one end of connecting rod 24 and support arm parallel arms 23 are hinged, and the other end and support arm 22 of connecting rod 24 are hinged, and support arm Length phase at a distance from the second rotation axis to pivot center hinged with running gear of parallel arms 23 between connecting rod both ends Deng.For example, the axis of support arm 22, support arm parallel arms 23, connecting rod 24 is horizontally disposed, i.e., support arm 22, support arm are flat Row arm 23, connecting rod 24, running gear collectively form a horizontal parallelogram sturcutre.
Wherein, inner support muscle clamping head includes arc-shaped slot 21, and arc-shaped slot 21 has the card slot of a minor arc shape.
With reference to Fig. 6,7,8, in some implementations, arc-shaped slot 21 includes the crescent plate and the moon connecting with support arm 22 The parallel fixed plate of thread form plate.Wherein, fixed plate is fixedly connected with crescent plate by bolt assembly or other equivalent ways. Hole is offered in the upper/lower terminal of the arcwall of crescent plate, idler wheel is installed, and idler wheel is sheave structure in hole, i.e., Where idler wheel is located at the outer diameter of inner support muscle in the circumferential direction of fitting circle.I.e. crescent plate, fixed plate, 2 idler wheels collectively form one Arc-shaped slot.
It further include for inner support muscle to be pressed to for the ease of adjusting the spatial position of inner support muscle, and fastening inner support muscle Movable contact roller 25 in arc-shaped slot.
With reference to Fig. 6,7,8, in some embodiments, movable contact roller 25 includes being fixed on stretching on arc-shaped slot 21 Cylinder, the sheave being connected on the telescopic end of telescoping cylinder.For example, being fixed in the one side wall of separate crescent plate in fixed plate flexible Cylinder, telescoping cylinder are preferably cylinder.Telescoping cylinder is fixed in fixed plate by fixing seat, welding or other equivalent forms.Solid Offer a waist-shaped hole on fixed board, installation connecting element in waist-shaped hole is equipped with sheave close to one end of swing link on connector, even The other end of fitting is fixed on the telescopic end of telescoping cylinder.The telescopic band follower link of telescoping cylinder, sheave are in waist-shaped hole as a result, It is mobile, to fasten or unclamp inner support muscle.It can also be in fixed plate close to the welding of the side of swing link or other equivalent fixations Mode fixes a guide pad, and guide pad is fixed on the side of waist-shaped hole, and parallel with waist-shaped hole.When sheave moves in waist-shaped hole It is rolled on guide pad simultaneously, so that the movement of sheave is more smooth, and avoids connector and waist-shaped hole from rubbing and be damaged.
In order to enable inner support muscle Integral synchronous rotates when welding main reinforcement step, it is provided in arc-shaped slot for middle section The drive wheel assemblies 26 that inner support muscle rotates in arc-shaped slot.
In some embodiments, drive wheel assemblies 26 include the drive deceleration mechanism being fixed on arc-shaped slot 21, driving Deceleration mechanism is chosen as the motor reducer combination of existing maturation, and only one opening and closing of the offer of sheave two is controllable, speed is controllable Spinning motion, this is the common knowledge of those skilled in the art, and this case repeats no more.It is threadedly coupled on the output shaft of retarder There is sheave two.Preferably, underlying idler wheel is replaced by sheave two in 2 idler wheels above-mentioned, i.e., sheave two is provided simultaneously with branch Support, limitation inner support muscle and the function of driving inner support myospasm dynamic.
Therefore, the integral-rotation of head and the tail inner support muscle and steel reinforcement cage drives support frame 3 to rotate integrally reality by support frame main shaft 33 Existing, sheave two is for assisting corresponding middle section inner support muscle and head and the tail inner support muscle synchronous rotary.It is welded with when on inner support muscle lateral wall When enough main reinforcements, i.e., as steel reinforcement cage main structure gradually forms, the auxiliary rotation function of sheave two weakens until that can save Go the auxiliary rotation function of sheave two.
Optionally, the rotation of support arm 22 is driven by bracket retraction cylinder 28, one end rotation connection of bracket retraction cylinder 28 In on running gear, the other end of bracket retraction cylinder 28 is connect with support arm 22.
In some embodiments, fixed platform is installed on the front for spreading out frame structure of running gear above-mentioned, this is solid There is certain length in the position of the hinged support of fixed platform and support arm, and bounced back cylinder 28 in order to install, using bracket.Bracket returns The fixing end of contracting cylinder 28 is articulated in fixed platform, and the telescopic end of bracket retraction cylinder 28 is connect with supporting beam.
Because bracket retraction cylinder 28 with support arm 22 when directly connect, narrow space, Telescopic-cylinder move easily with walking Other components interference on device, therefore, it is necessary to adjust the link position of bracket retraction cylinder 28 and support arm 22.One In a little embodiments, the lower wall of support arm 22 has extended to form driving plate 27 along pivot center direction, bracket retraction cylinder 28 The other end is connect with driving plate 27.Preferably, driving plate 27 can weld or be designed to a trapezoidal plate zero with support arm 22 Part.Bracket telescopic cylinder 28 drives support arm 22 to swing and connecting with driving plate 27.
The hydraulically extensible support frame is arranged in two I-shapeds on ground or for constituting walking track along the 4th straight line Z Between steel, it is used to support steel reinforcement cage, or for pushing inner support muscle, to adjust the position of inner support muscle.Comprising: be fixed on ground Pedestal 44 on upper or workbench.
In some embodiments, pedestal is configured to several bar shaped piers along first straight line X-direction array, and bar shaped pier is logical The components such as clip, bolt are crossed to be fixed on ground on perhaps track or be directly clamped among between the track of I-steel.
The Telescopic of hydraulically extensible support frame 4 is realized by telescope support component 43.In some embodiments, telescope support Component 43 include be fixed on the pedestal 44 firm banking 432, be arranged symmetrically two groups of scissor type telescopic brackets 433, with Flexible cylinder component 41 that bracket 451 is fixedly connected, for driving the telescope support flexible.
Wherein, firm banking 432, fixed footstock 431 include but is not limited to the rectangular frame that angle steel or channel steel are welded into Structure.
Wherein, the bottom end of scissor type telescopic bracket 433 is connect with the firm banking 432, the scissor type telescopic bracket 433 top is connect with the fixed footstock 431.
Optionally, scissor type telescopic bracket 433 includes at least two X-type branch being sequentially arranged in the 4th straight line Z-direction Frame.Wherein, X-type bracket include be arranged in a crossed manner to connect two connecting rods that are hinged of middle part, and the connecting rod of any X-type bracket respectively with Corresponding connecting rod on adjacent X-type bracket is hinged.
With reference to Fig. 9, Figure 10, in some embodiments, scissor type telescopic bracket 433 includes two X-type branch being vertically connected Frame, the top of the connecting rod of top layer X-type bracket is hinged with fixed footstock, the bottom end of the connecting rod of bottom X-type bracket with fixed bottom Seat is hinged.Two groups of scissor type telescopic brackets 433 are arranged symmetrically, and intermediate there are the spaces for installing flexible cylinder component 41.
In some embodiments, the cylinder component 41 that stretches includes the upper connecting rod 411 connecting with top layer X-type bracket, with bottom X The lower connecting rod 413 of type bracket connection, the telescoping cylinder two that top is connect with upper connecting rod 411, bottom end and lower connecting rod 413 connect 412。
Wherein, the both ends of upper connecting rod 411 connect with the top layer X-type holder pivots in two groups of scissor type telescopic brackets respectively It connects, the both ends of lower connecting rod 413 are connect with the bottom X-type holder pivots in two groups of scissor type telescopic brackets 433 respectively, and are being stretched When contracting bracket rises, upper connecting rod 411, lower connecting rod 413 remain horizontal.Optionally, the level of lower connecting rod 413 is fixed On the fixed base.Optionally, the upper and lower ends of telescoping cylinder 2 412 pass through fork-shaped hinged seat or other equivalent elements are sheathed on On upper connecting rod 411, lower connecting rod 413.
Telescoping cylinder 2 412 includes but is not limited to oil cylinder, cylinder or other equivalent ways.
The component that the hydraulically extensible support frame is contacted with steel reinforcement cage is the arc branch for being connected to 43 top of telescope support component Support component 45.
Wherein, curved support component 45 includes the bracket 451 connecting with 43 top of telescope support component, is set to bracket Idler assembly on 451.Idler assembly includes the carrying roller 452 that several are articulated on bracket 451, the axis horizontal of carrying roller 452 It is arranged and is sequentially arranged in same virtual arc segment, the center of circle of the virtual arc segment is located on the axis of steel reinforcement cage.
Wherein, idler assembly includes along first straight line X at least two groups idler assembly disposed in parallel, and any group of roller station The axis of carrying roller 452 in the axis of carrying roller 452 in part idler assembly adjacent thereto is staggered.
In some embodiments, there are at least two accommodating chambers along the axial direction of steel reinforcement cage on bracket 451, accommodating chamber is for holding Receive idler assembly.Optionally, bracket 451 is configured to the mountain type component that several blocks of steel plates are welded.Along the axial direction of steel reinforcement cage, support Two slots of frame 451 are two accommodating chambers.And one group of idler assembly is installed in each accommodating chamber, every group of idler assembly It include several carrying rollers of arc-shaped close-packed array.With reference to Fig. 1, and the axis of any two carrying rollers in two groups of idler assemblies is equal On the same line, so that carrying roller is staggered, do not share the quality of steel reinforcement cage, improve bearing capacity, prevent steel reinforcement cage because For discontinuity equalization deformation.
Optionally, the quantity of the carrying roller 452 in two groups of idler assemblies is inconsistent.
Optionally, main reinforcement stock shelf includes the stock shelf pedestal 514 set on the inner support muscle support device side；Stock shelf Frame body 51, the stock shelf frame body 51 can the relatively described slidings of stock shelf pedestal 514；Reinforcing bar feed frame, the reinforcing bar feed frame Set on 5 lower inside of main ribs stock shelf；Main reinforcement rolling stock 519, main ribs rolling stock 519 are set in main ribs Expect 5 front top of frame；Band hooks reinforcing bar lifting chain 515, for being promoted main reinforcement from reinforcing bar feed frame to main reinforcement rolling stock 519 On；Laser ranging fixed length system, the laser ranging fixed length system include: track 52, and the track 52 is horizontal to be set to stock shelf One end of frame body 51, and the track 52 is arranged along second straight line；Fixed length coaster 53, fixed length coaster 53 can the relatively described tracks 52 Sliding；Laser range finder, for testing the distance between main reinforcement end face and fixed length coaster 53, laser range finder 510 is fixed on institute It states on fixed length coaster 53；Driving device, for driving 53 relative orbit 52 of fixed length coaster to slide；It is sliding to be set to fixed length for brake gear On vehicle 53；Console PLC, console PLC are communicated to connect with laser range finder 510, driving device, brake gear.
With reference to Figure 11, in some embodiments, stock shelf pedestal 514, stock shelf frame body 51 are multiple steel pipes, steel weldering Spread out made of connecing frame structure.Stock shelf pedestal 514 is fixed on ground, and is arranged with walking parallel track.Stock shelf pedestal 514 On be installed on more barrels along third straight line Y-direction and perhaps I-steel or be configured to other devices of guide rail.Stock shelf 51 bottom of frame body is equipped with multiple idler wheels, and stock shelf frame body 51 is slided on stock shelf pedestal 514 by idler wheel.In any channel steel The two sides setting of an idler wheel or any I-steel is inside provided with there are two idler wheel, guide rail is clamped to constrain by two idler wheels Stock shelf frame body 51 is slided in stock shelf pedestal 514 along third straight line Y-direction.It is laid with along its length on stock shelf frame body 51 There is welder's walker 516, the both ends of welder's walker 516 are welded with the ladder above and below for welder.
Wherein, the back of stock shelf frame body 51 is installed on reinforcing bar feed frame, and reinforcing bar feed frame includes conveying inclined-plane 517, should Conveying inclined-plane 517 is fixed on more parallel steel tubes of 51 inner lower of stock shelf frame body by welding or the inclination of other equivalent ways And for connecting more parallel steel tubes crossbeam composition so that reinforcing bar can from the back of stock shelf frame body 51 under the effect of gravity from So it is rolled to the front of main reinforcement stock shelf 5.Reinforcing bar feed frame further includes reinforcing bar rack 518, and reinforcing bar rack 518 is located at feeding The back of frame frame body 51, one end lower section are connect by telescopic cylinder with 51 bottom of stock shelf frame body, and the other end is articulated with feeding On frame frame body 51 or the other end is connect also by telescopic cylinder with 51 bottom of stock shelf frame body.When being fed, one end is stretched It is inclined that cylinder drives one end of reinforcing bar rack 518 to lift, so that the main reinforcement on reinforcing bar rack 518 is in gravity It slides, and is slid on conveying inclined-plane 517 under effect.Convey the lower one end on inclined-plane 517 and with hook reinforcing bar lifting chain 515 It is connected, with reference to Fig. 1, it is the prior art that band, which hooks reinforcing bar lifting chain 515, and specific structure can refer to Publication No. Corresponding record in the Chinese invention of CN108723573A.
For example, in some embodiments, 51 bottom of stock shelf frame body is provided with lower rotary shaft by support base, bearing rotation, Lower rotary shaft is arranged along the length direction of stock shelf frame body 51, passes through the fixed equidistant set of key or other equivalent ways on lower rotary shaft Equipped with several lower sprockets.51 front top of stock shelf frame body is provided with upper shaft by support base, bearing rotation, upper shaft The axis of axis and the lower rotary shaft is arranged in parallel, and is equidistantly arranged in upper shaft by key or the fixation of other equivalent ways Several upper sprocket wheels, upper sprocket wheel are arranged in a one-to-one correspondence with lower sprocket, that is, the upper sprocket wheel and lower sprocket being correspondingly arranged are in same plummet On face.And the plane that the axis of upper sprocket wheel and the axis of lower sprocket are constituted is a clinoplain.Lower sprocket passes through with upper sprocket wheel Chain connection.Feeding hook is fixedly installed on the outside of the chain link of chain, and feeding hook edge by chain pin or other equivalent ways Chain spaced set.The section of feeding hook is chosen as L shape, V-arrangement or other equivalent ways.It is easily understood that this band hooks Reinforcing bar lifting chain 515 is used to promote reinforcing bar along inclined surface, and reinforcing bar is placed on feeding hook and is supported.Since feeding hook is solid Due on chain, therefore, when chain link climbs over upper sprocket wheel, reinforcing bar is poured over main reinforcement rolling stock by feeding hook also synchronous overturning On 519, when chain link climbs over lower sprocket, reinforcing bar is held up and is promoted from the bottom of reinforcing bar by feeding hook also synchronous overturning.
One end of stock shelf frame body 51 is provided with motor, the output shaft and upper shaft of motor are sequentially connected.Some In embodiment, one end of upper shaft is arranged with bevel gear, which engages with the bevel gear two to match on output shaft, real Existing power transmission.In some embodiments, one end of upper shaft passes through the output axis connection of shaft coupling and motor, realizes that power passes It is defeated.
Wherein, the front top of feeding frame body 51 is equipped with main reinforcement rolling stock 519, optionally, main reinforcement rolling stock 519 For along multiple hinge bars of second straight line array, and the hinge bar is lower than the top of band hook reinforcing bar lifting chain 515, thus main reinforcement It is fallen on main reinforcement rolling stock 519 naturally behind the top for climbing over reinforcing bar chain.Main reinforcement rolling stock 519 dips down when being unfolded Tiltedly, in order to which welder is pushed manually in main reinforcement to inner support muscle side wall, then start weld job.
Track 52 is horizontally installed to one end of main reinforcement stock shelf 51, and institute by equivalent ways such as welding or bolt and nuts The length direction that track 52 is stated along main reinforcement stock shelf 51 is arranged.After i.e. main reinforcement stock shelf 51 is fed, main reinforcement is located at main reinforcement and rolls support When on frame, main reinforcement face track 52 always.
In some embodiments, the section of track 52 is using I-shaped, and in order to save the cost, track 52 is chosen as standard Suitable length, specification in I-steel.Welding can be used in track 52, bolt screws tight or other equivalent ways are fixed on main reinforcement feeding On 51 one end of frame.In the preferred embodiment, the axis of track 52 is a straight line, and straight 52 the space occupied of track is smaller, Structure is more compact.
Compared to the track 52 of other forms, axis is that the structure of the i-beam track of straight line is simple, at low cost but reliable Property it is high, suitable for using in the occasion that the repetition for needing big number pushes main reinforcement.
Have on track 52 can relative orbit 52 slide fixed length coaster 53.Fixed length coaster 53 is on track 52 along track 52 Axial reciprocating sliding.In some embodiments, fixed length coaster 53 includes the coaster ontology 5301 for being arranged in 52 top of track, coaster The concrete shape of ontology 5301 includes but is not limited to slide plate, circular slab or other shapes.And in the two sides of coaster ontology 5301 It is provided with limit plate 5302, and limit plate 5302 is set on the lower end surface of coaster ontology 5301 and extends downwardly.Limit plate 5302 is fixed by welding or other equivalent ways and coaster ontology 5301.I.e. fixed length coaster 53 is configured to an inverted Qian Type body reciprocatingly slides on the track 52 of I-shaped steel construction.
Wherein, optionally, in order to improve sliding speed and stability, temperature arrising caused by friction is avoided, and needing big number weight Reliability is kept in the occasion slided again, multiple pulley blocks are additionally provided on limit plate 5302, and fixed length coaster 53 passes through pulley blocks Relative orbit 52 slides on the upper surface of track 52.In some embodiments, pulley blocks include 4 groups, are respectively arranged in left limit Position plate, right limit plate rear and front end on.Wherein, pulley blocks are configured to two pulleys of arrangement symmetrical above and below, two pulleys I-steel is clamped from the upper and lower surfaces of the upper end of i-beam track 52, so that track 2 can also be constrained in positioning block 53 On, it avoids positioning block from being detached from from track 52, further increases the reliability and stability that positioning block 53 pushes main reinforcement, Reduce the probability of security risk generation.
In some embodiments, in order to further constrain sliding motion of the fixed length coaster 53 on track 52, so that fixed length The motion profile of coaster 53 is bonded straight line, is provided with guide rod 54 on the upper surface of track 52, the axis of guide rod 54 is Horizontal linear, preferably, the axis on the axis of the guide rod 54 and 52 length direction of track is on same vertical guide.It is optional , guide rod 54 is welding or other equivalent ways are fixed on straight steel bar on 52 upper surface of track, optionally, straight steel bar Section is rectangle.Fixed length coaster 53 is matched with guide rod 54, to constrain the sliding of fixed length coaster 53.Optionally, fixed length is sliding 5301 bottom face of coaster ontology of vehicle 53 opens up the slot cooperated with guide rod 54 and matches with guide rod 54 or coaster ontology Along several roller groups that are axially arranged with of guide rod, roller group includes two idler wheels being arranged symmetrically, two idler wheels for 5301 bottoms Axis it is vertical, and two idler wheels clamp guide rod 54 from two sides of guide rod 54, to constrain the cunning of fixed length coaster 53 Dynamic rail mark.
Since fixed length coaster 53 needs to repeat that main reinforcement is hit and pushed with main reinforcement end face, in some embodiments, fixed length is sliding There is the fixed length baffle 55 for cooperating with main reinforcement end face on vehicle 53.Fixed length baffle 55 is configured to a rectangular block, material Including but not limited to other higher equivalent materials of main reinforcement same material or hardness.
Wherein, fixed length coaster 53 drives the sliding of 53 relative orbit 52 of fixed length coaster by driving device.In some embodiments In, the length direction on track 52 along track 52 is provided with rack gear 56, and rack gear 56 can be included but is not limited to welding, bolt and nut Either other equivalent ways are fixed on the upper surface or other faces of track.In some embodiments, rack gear 56 is fixed on On the side lower end surface of the upper leg of the track 52 of I-steel form.
Driving device includes the driving retarder 57 being removably installed on fixed length coaster 53, and driving retarder can fill At the top, side or other positions of fixed length coaster 53.Driving retarder is configured to the combination of driving motor and retarder, this Field technical staff, which understands, knows how the combination of driving motor and retarder is implemented, and this embodiment is not repeated.In some realities It applies in example, driving retarder 57 is installed on the limit plate 5302 of side, and optionally, driving retarder and rack gear 56 are located at fixed length The same side of coaster 53.The mounting hole that the output shaft of driving retarder 57 passes through for installing driving retarder 57 is threaded with Gear, rack gear 56 are meshed with gear.The driving motor being fixed on limit plate 5302 is rotated by retarder band moving gear, Fixed length coaster 53 is driven to slide on track 52 in the rolling on rack gear 56 by gear again.
Since the length that every main reinforcement needs to push is different, i.e., sliding of each fixed length coaster 53 on track 52 has one A same or different predetermined value, or need that fixed length coaster 53 is precisely navigated to first position.Therefore, it is also desirable in fixed length Brake gear is installed on coaster 53.
In some embodiments, brake gear includes the telescoping cylinder 58 being fixed on fixed length coaster 53, and telescoping cylinder 58 is stretched Brake shoes 59 is provided on contracting end, 58 driving brake block 59 of telescoping cylinder reaches normal danger, when reaching normal danger, brake shoes 59 It is adjacent under the action of telescoping cylinder 58 with track 52, is checked fixed length coaster 53 on the move by frictional force.Telescoping cylinder 58 wraps Include but be not limited to cylinder, oil cylinder or other equivalent structures.And brake shoes 59 and the pressing force on 52 surface of track are also possible to stretch The pulling force that contracting cylinder 58 provides when shortening can also be the pressure provided when telescoping cylinder 58 extends.
Optionally, telescoping cylinder is removably installed on the limit plate 5302 of one or both sides, and 58 level of telescoping cylinder is set It sets, the telescopic end of telescoping cylinder 58 is fixedly connected with brake shoes 59 after side limit plate 5302, and brake shoes 59 is configured to justify Cylindricality block, end face are opposite with the side wall of waist of track 52 of I-steel form.The fixed form of brake shoes 59 includes but not It is limited to be threadedly coupled.In this way, under the pressure when telescoping cylinder 58 extends acts on, the track 52 of brake shoes 59 and I-steel form The side wall of waist is close to brake.The brake device structure of such structure is simpler, occupies little space, avoid with seam welder other Components or steel reinforcement cage interference.
Wherein, telescoping cylinder 58 can arrange two groups, be separately positioned on front end, the rear end of fixed length coaster 53.In some embodiments In, telescoping cylinder is arranged in the rear and front end of limit plate 5302, so that braking distance is shorter, brake is relatively reliable, can be with It is accurately positioned in first position, reduces fixed length coaster bring error in being used for multiple times.
The distance measurement function of laser ranging range-measurement system is realized by being fixed on fixed length coaster 53 laser range finder 510.? In some embodiments, laser range finder 510 is fixedly mounted on the upper surface of fixed length baffle 55.Preferably, laser range finder 510 It is detachably arranged on the upper surface of fixed length baffle 55.I.e. spatially, laser range finder 510, fixed length baffle 55, coaster sheet Body 5301 is successively arranged from top to bottom, and each functional component is avoided to interfere with each other, and improves system reliability and stability.In some realities It applies in example, laser range finder 510 is located in the axial direction of the main reinforcement of main reinforcement feed frame 51, and laser range finder emits laser signal, swashs After on optical signal launch to the end face of main reinforcement, reflection signal is received by laser range finder 510.Laser range finder 510 will measure Information is transferred to console PLC, and console PLC obtains fixed length coaster 53 on track 52 according to the resolving of the design position of the main reinforcement Predetermined position, driving driving retarder 57 starts, and fixed length coaster 53 starts to slide on track 52, when reaching predetermined position, Console PLC controls brake gear starting, and telescoping cylinder 58 drives brake shoes 59 to brake, fixed length coaster 53 is fixed on the pre- of calculating Positioning is set.
In order to guarantee the measurement accuracy of laser range finder and the calculating process of simplified control platform PLC, in some embodiments In, fixed length coaster 53 has first position on track 52, and when original state and main reinforcement supply in place, fixed length coaster 53 is located always In first position.In some embodiments, the first position of fixed length coaster 53 is that one end on track 52 far from main reinforcement.
In order to improve signal transmission reliability, avoid transmission dropout, it is in some embodiments, wired using cable Connection.Optionally, it is fixed with storage wire box 511 in 52 parallel beneath of track, storage wire box 511 is also by welding, bolt and nut Component or other equivalent ways are fixed on main reinforcement stock shelf 51.Drag chain 512,512 one end of drag chain are provided in storage wire box 11 It is connect with storage wire box 511, i.e. a part of drag chain 512 opposite sliding in storage wire box 511.The other end of drag chain 512 with The fixed length coaster 53 connects, i.e. the other end of drag chain 512 is detachably mounted on fixed length coaster 53.Arrangement in drag chain 512 There is cable, console PLC is electrically connected with the laser range finder, driving device, brake gear respectively by cable.Drag chain 512 With storage wire box 511 combination it is possible to prevente effectively from the sliding of fixed length coaster 53 cable tied up in knots.
Embodiment 3
In one embodiment, the course of work is as follows:
Reinforcing bar cage seam welding is horizontally disposed, i.e. first straight line X, second straight line, third party Y are located in same level, the Four straight line Z are located on plummet face.It is fixed on the walking track being made of two parallel I-steel on the ground, two movements Platform is symmetrically arranged on walking track, and support frame 3 is correspondingly arranged in mobile station, and one of the walking track between two support frames 3 Be fixed with main reinforcement stock shelf 5 on the ground of side, on the front of main reinforcement stock shelf 5 on along first straight line X, horizontally disposed have multiple inner supports Muscle clamps driver 2, there also is provided multiple hydraulically extensible support frames 4 on the walking track between two support frames 3.Inner support muscle Clamping driver 2 is symmetrical arranged one by one with hydraulically extensible support frame.
Start to carry out step 1, the numerical value of the total A of main reinforcement is set according to the design drawing of steel reinforcement cage to be produced, according to The main reinforcement design drawing of steel reinforcement cage to be produced, determines the value of the angle α between adjacent main reinforcement.
Then step 2 is carried out, the inner support muscle support device of reinforcing bar seam welder is by several inner support muscle along first straight line X cloth It sets and supports.
Specifically, head and the tail inner support muscle is placed on two support frames 3 in left and right, in the power drive of mobile station internal transmission Rotation axis 37 rotation in portion's drives double thread to tighten 39 rotation of power rail, due to the thread segment at double thread tightening 39 both ends of power rail Thread rotary orientation contrary, it is so that move left seat 38, move right seat and be only capable of being translatable, i.e., double simultaneously because guide hole 351 constrains protruding portion Screw thread tightening power rail 39 drives the corresponding glide direction for moving left seat 38, moving right seat being arranged thereon contrary always.? Move left seat 38, move right seat and move toward one another, when distance becomes smaller, the bottom end two of the bottom end and right support bar of left support bar 36 away from From becoming smaller, top one, top two force inner support extender 34 far from sliding guide sleeve 35 far from sliding guide sleeve 35.Circumferentially The groove of the inner support extender connected on movable support rod is fitted to the circle of a variable-diameter, until the circle and inner support muscle weight It closes, i.e., by the fixed support of head and the tail inner support muscle.
Then drive support arm 22 far from stock shelf frame body 51 by bracket telescopic cylinder, until being located on third straight line Y, Remaining middle-end inner support muscle is placed on arc-shaped slot 22, starting telescoping cylinder compresses sheave, and inner support muscle is fixed on inner support muscle It clamps on head, then the sliding by stock shelf body 51 on stock shelf pedestal drives inner support muscle to clamp head straight along third Line Y enters between two support frames 3.At this point, starting hydraulically extensible bracket 4, the carrying roller 452 and inner support muscle of curved support component 45 Bottom contact.Drive height of the curved support component 45 on the 4th straight line Z mobile by telescoping cylinder 2 412, stock shelf frame body 51, i.e. running gear drives back-and-forth motion and telescoping cylinder of the inner support muscle on third straight line Y to be applied in middle section by sheave The pressing force on muscle is supportted to adjust middle section inner support muscle, finally makes head and the tail inner support muscle, middle section inner support muscle concentric.
Then step 3 is carried out, a main reinforcement is transported to the second position by the main reinforcement stock shelf 5 of reinforcing bar seam welder, at this point, The axis of main reinforcement is parallel with first straight line, and the side wall of main reinforcement is close to the lateral wall of all inner support muscle, several described inner support muscle Lateral wall on, while the value for conveying main reinforcement quantity i adds 1, i.e. i=i+1, and wherein the initial value of i is 0.
Specifically, main reinforcement plain cloth is placed on reinforcing bar rack 518, start telescopic cylinder, reinforcing bar is just same to cross stock shelf Conveying inclined-plane 517 inside frame body 1 slides into band and hooks on reinforcing bar lifting chain 515, just with the hook hooked on reinforcing bar lifting chain 515 Main reinforcement according on one frequency upgrading to main reinforcement rolling stock 519, and the top end face of main reinforcement rolling stock 519 is natural It glides, is close to the lateral wall of inner support muscle.The distance of circle central axis of the axis of the next main reinforcement of i.e. more conveyings to inner support muscle is kept Unanimously, only there are deviations for projected position of the different main reinforcements on first straight line X.Then console PLC starts laser range finder 510, laser range finder 510 emits on laser to main reinforcement end face, and main reinforcement end face reflection laser signal is to laser range finder 510, control Fixed length coaster 3 is calculated from first position to predetermined position according to the design position of the root main reinforcement in steel reinforcement cage in platform PLC processed Correct amount of movement, then issues movable signal, and signal is transmitted to driving retarder 7 by the cable in storage wire box 12 and stretches Contracting cylinder 8, telescoping cylinder 8 releases braking state at this time, and driving retarder 7 starts, fixed length coaster 3 is pushed ahead, subsequent fixed length gear The main reinforcement of its leading portion is pushed to the second position by plate 5, and then the whole automatic retracted again of fixed length coaster 3 is to first position, and brake is again Secondary starting braking, entire fixed length process are completed.
Then step 4 is carried out, the main reinforcement on main reinforcement stock shelf 5 is welded on the lateral wall of several inner support muscle by welder.
Specifically, shifting main reinforcement onto the correct second position, worker station is laterally touched on welder's walker 516 at this time Main reinforcement can allow inner support muscle and main reinforcement to fit closely, and be welded after fitting, and just group is soldered into first main reinforcement.
Then step 6 is carried out, judges i≤aA, wherein a is coefficient, 0 < a < 1；Preferably, a=2/3.
When the judgment is no, i.e., when main reinforcement has been welded 2/3, at this point, the steel reinforcement cage in production can guarantee it Structural strength.Carry out step 6: the inner support muscle support device releases the support to middle section inner support muscle；That is arc-shaped slot release pine It opens and cylinder is recycled by bracket and withdraw inner support muscle clamping driver, inner support muscle clamping driver is adjacent to stock shelf frame body 51.
When the judgment is yes, step 7 is carried out, inner support muscle Autorotation driving device drives several described inner support muscle around first Straight line X rotation, rotation angle are β, and β=α.
Driver synchronism output power, i.e. support frame main shaft are clamped with inner support muscle on platform specifically, next moving left and right 33 rotations will drive sliding shaft sleeve 35 and thereon components, i.e. head and the tail inner support muscle rotates integrally, and multiple inner support muscle clamp driver Upper drive wheel assemblies 25 are synchronous to drive multiple middle section inner support muscle rotations, several inner support muscle synchronous rotaries is realized, after rotating angle beta It is synchronous to stop, in order to which relative position of multiple main reinforcements on inner support muscle side wall meets design requirement.Meanwhile in arc-shaped slot Drive wheel assemblies, i.e. sheave two drive inner support myospasm in middle section dynamic, middle section inner support muscle and head and the tail inner support muscle synchronize be rotated up, rotate Angle be calculated and input in advance according to design requirement.
Then step 8 is carried out, judges whether i=A is true, i.e., whether main reinforcement is welded and finished.
When the judgment is no, main reinforcement welding does not complete, and returns to step 3.
Specifically, next main reinforcement is promoted by identical step onto main reinforcement rolling stock 519 after being rotated in place, swash Ligh-ranging fixed length system is calculated and is executed to its correct position again, and worker is also again pushed into welding, second main reinforcement Also completion group is welded.
And so on, next main reinforcement is also soldered to position for successive group.
When the judgment is yes, main reinforcement welding is completed, and carries out step 9, the driving of inner support muscle Autorotation driving device it is described several The synchronization of inner support muscle is at the uniform velocity rotated around first straight line X, while mobile coil winding machine moves along a straight line along the parallel with first straight line X the 5th, Welder will move being welded in main reinforcement in coil winding machine around muscle.
Persistently rotated under the drive of platform specifically, semi-finished product steel reinforcement cage moves left and right again, mobile coil winding machine around muscle biscuit Passing through in frame around muscle starts to pull out rich muscle around muscle preparer, is welded in a main reinforcement around muscle, rotates with it propulsion, and simultaneously Implement welding, until winding completion, cut off around muscle, steel reinforcement cage just completes whole processes, becomes final products.
Step 10 is finally carried out, fabrication of reinforcing cage is completed, and inner support muscle support device releases the branch to head and the tail both ends inner support muscle Support, uses crane lifting steel reinforcement cage.
Specifically, then support frame 3 unclamps, and support frame 3 drives lower edge walking track to exit steel reinforcement cage in mobile station, this When directly lift steel reinforcement cage, can continue to produce next steel reinforcement cage.If it is steel reinforcement cage is lengthened, after the completion, due to main reinforcement Position passed through the length control device fixed length of main reinforcement stock shelf, directly dock.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (5)

1. a kind of steel reinforcement cage production method, which comprises the following steps:
Step 1: the main reinforcement quantity A of input steel reinforcement cage, inputs the angle α between the adjacent main reinforcement of steel reinforcement cage；
Step 2: several inner support muscle are arranged and are supported along first straight line (X)；
Step 3: a main reinforcement is transported to the second position, main reinforcement axis is parallel with the first straight line at this time, and main reinforcement Side wall is connect with the lateral wall of several inner support muscle, while the value for conveying main reinforcement quantity i adds 1, i.e. i=i+1, wherein i Initial value is 0；
Step 4: a main reinforcement is welded on the lateral wall of several inner support muscle by welder；
Step 5: driving several described inner support muscle are synchronous to rotate around first straight line (X), rotation angle is α；
Step 6: judging whether i=A is true；
When the judgment is no, step 3 is carried out；
When the judgment is yes, step 7 is carried out；
Step 7: several inner support muscle synchronization is driven at the uniform velocity to rotate around first straight line (X), while mobile coil winding machine is along with the The 5th parallel linear motion of one straight line (X), welder will move being welded in main reinforcement in coil winding machine around muscle；
Step 8: fabrication of reinforcing cage is completed.
2. a kind of steel reinforcement cage production method according to claim 1, it is characterised in that: the first straight line (X) is level Straight line.
3. a kind of steel reinforcement cage production method according to claim 2, it is characterised in that: the first straight line and the described 5th Straight line is in same level.
4. a kind of steel reinforcement cage production method according to claim 1, it is characterised in that: in the step 3, including it is following Step:
Step 9: limiting first position, input main reinforcement transport information sequence；
Wherein, main ribs transport information sequence includes the serial number of main reinforcement and the corresponding design position of main reinforcement of every setting serial number It sets, when main reinforcement is located at design position, main reinforcement axis is parallel with the first straight line, and the side wall of main reinforcement and described in several The lateral wall connection of muscle is supportted, which is expressed as main reinforcement end face to the linear distance L of first position0；
Wherein, first position is located on the length direction of main reinforcement；
Step 10: main reinforcement starts to convey according to the sequence in main reinforcement transport information sequence, and after every main reinforcement conveying in place, measure Linear distance L positioned at the main reinforcement end face of physical location to first position1, main reinforcement axis is equal with the first straight line at this time Row, and the side wall of main reinforcement is connect with the lateral wall of several inner support muscle；
Step 11: main reinforcement is pushed from physical location to design position, pushed amount L2=L0-L1, i.e., main reinforcement reach second It sets；
Step 12: the value of conveying main reinforcement quantity i adds 1, i.e. i=i+1, wherein the initial value of i is 0.
5. a kind of steel reinforcement cage production method according to claim 1, it is characterised in that: the mobile coil winding machine includes around muscle Biscuit frame, set on it is described on muscle biscuit frame around muscle straightener.
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CN112355538A (en) * 2020-12-15 2021-02-12 岳西十行机械设备有限公司 Clamping device with angle and interval adjustment functions
CN112723129A (en) * 2020-12-30 2021-04-30 安徽先河建筑工程有限公司 Auxiliary hoisting device for steel reinforcement cage
CN114178667A (en) * 2021-11-02 2022-03-15 中铁四局集团第二工程有限公司 Steel reinforcement cage traction mechanism for automatic seam welder
CN114700677A (en) * 2022-06-06 2022-07-05 山西冶金岩土工程勘察有限公司 Adjustable auxiliary welding tool for cast-in-place pile reinforcement cage

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CN112355538A (en) * 2020-12-15 2021-02-12 岳西十行机械设备有限公司 Clamping device with angle and interval adjustment functions
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CN114700677A (en) * 2022-06-06 2022-07-05 山西冶金岩土工程勘察有限公司 Adjustable auxiliary welding tool for cast-in-place pile reinforcement cage

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