CN110510546B - Membrane auxiliary material robot pay-off feeding system of precoating - Google Patents

Membrane auxiliary material robot pay-off feeding system of precoating Download PDF

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Publication number
CN110510546B
CN110510546B CN201910777151.0A CN201910777151A CN110510546B CN 110510546 B CN110510546 B CN 110510546B CN 201910777151 A CN201910777151 A CN 201910777151A CN 110510546 B CN110510546 B CN 110510546B
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China
Prior art keywords
ton bag
ton
pipe
area
robot
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CN201910777151.0A
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Chinese (zh)
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CN110510546A (en
Inventor
邵峥
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Zhejiang Jinrui Film Material Co ltd
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Zhejiang Jinrui Film Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D63/00Motor vehicles or trailers not otherwise provided for
    • B62D63/02Motor vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D63/00Motor vehicles or trailers not otherwise provided for
    • B62D63/02Motor vehicles
    • B62D63/04Component parts or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes

Abstract

The invention discloses a pre-coating auxiliary material feeding system of a robot, which comprises an AGV fork truck and the following four areas: a raw material storage area for storing ton bag raw material; the ton bag material sucking area comprises at least one pipe inserting robot and at least one plastic sucking pipe, the plastic sucking pipe sucks master batches in the ton bag to convey the master batches to the dryer, and the pipe inserting robot controls the plastic sucking pipe to insert into or extend out of the ton bag; the residual material concentration area is used for collecting the ton bags with residual materials after the ton bag suction area is used; the tray recovery area is used for recovering the empty trays in the residual material concentration area; the AGV forklift can move in each of the above sections in a set path. The system can reduce labor, automatically feed materials, reduce labor cost and improve production efficiency.

Description

Membrane auxiliary material robot pay-off feeding system of precoating
Technical Field
The invention relates to a feeding system, in particular to a feeding and feeding system of a pre-coating auxiliary material robot.
Background
At present the ton bag of membrane auxiliary material of precoating throws the material and mainly utilizes the ton bag on the flatbed with the tray to deliver to the desiccator next door by the manual work, recycles the truss and pours the ton bag into the feed bin in, inserts the plastic uptake pipe into the feed bin through the manual work, after beginning to inhale the material, waits that the bucket interior material inhales a certain amount and places the second package again, because the ton bag has remain, so the ton bag needs the manual work to be retrieved. The mode of feeding materials is mainly completed manually, so that the labor is intensive, the production efficiency is low, and the labor cost is too high.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention aims to: the utility model provides a can improve production efficiency's pay-off feeding system of membrane auxiliary material robot of precoating.
The technical solution of the invention is as follows: membrane auxiliary material robot pay-off feeding system of precoating includes AGV fork truck and following four districts:
a raw material storage area for storing ton bag raw material;
the ton bag material sucking area comprises at least one pipe inserting robot and at least one plastic sucking pipe, the plastic sucking pipe sucks master batches in the ton bag to convey the master batches to the dryer, and the pipe inserting robot controls the plastic sucking pipe to insert into or extend out of the ton bag;
the residual material concentration area is used for collecting the ton bags with residual materials after the ton bag suction area is used;
the tray recovery area is used for recovering the empty trays in the residual material concentration area;
the AGV forklift can move in each of the above sections in a set path.
Further, the pipe inserting robot is provided with a manipulator, and the manipulator clamps the plastic suction pipe through a finger cylinder.
Further, the feeding system performs the following steps:
(1) conveying the ton bags with the raw material storage areas filled with the master batches to a ton bag suction area by an AGV forklift;
(2) inserting a plastic suction pipe into the ton bag by an inserting pipe robot in the ton bag suction area, and feeding the master batches in the ton bag into a dryer by the plastic suction pipe;
(3) after the plastic suction pipe sucks most of master batches in the ton bags, the plastic suction pipe is lifted by the pipe inserting robot, the plastic suction pipe extends out of the ton bags, an AGV forklift replaces a new ton bag, then the pipe inserting robot inserts the plastic suction pipe into the replaced ton bag, then the AGV forklift sends the ton bag with the residual materials to a residual material concentration area, and workers pour the residual master batches in the ton bags into the ton bags for recycling;
(4) after the residual master batch is poured, the AGV fork truck is divided into two batches:
returning empty AGV forklifts to a raw material storage area to take ton bags, and then sending the ton bags to a ton bag suction area;
another a batch AGV fork truck will remain the empty tray in the material concentration district and send tray recovery district to, then AGV fork truck empty wagon removes to ton bag and inhales the material district to prepare to get the ton bag after the use.
Further, when the ton bags for recycling are full, the AGV forklift delivers the ton bags to the ton bag suction area.
The pre-coating auxiliary material robot feeding system provided by the invention has the beneficial effects that: the system can reduce labor, automatically feed materials, reduce labor cost and improve production efficiency.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic structural view of a material suction area of the ton bag of the present invention;
fig. 3 is a flow chart of the operation of the present invention.
Shown in the figure: 1-AGV fork truck, 2-raw materials storage area, 3-ton bag material sucking area, 31-intubate robot, 311-manipulator, 32-plastic sucking pipe, 4-desiccator, 5-remaining material concentration district, 6-tray recovery district, 7-ton bag, 8-tray.
Detailed Description
For a more intuitive and complete understanding of the technical solution of the present invention, the following non-limiting features are described in conjunction with the accompanying drawings of the present invention:
as shown in fig. 1-3, the feeding and feeding system of the pre-coating auxiliary material robot comprises an AGV forklift 1 and the following four areas:
the raw material storage area 2 is used for storing the raw materials of the ton bags 7, the lower surfaces of the ton bags 7 are dragged by the trays 8, and the quantity of the raw materials can be stored for one day and the production requirements of the day can be supplied;
the ton bag material sucking area 3 comprises at least one pipe inserting robot 31 and at least one plastic sucking pipe 32, the plastic sucking pipe 32 sucks the master batches in the ton bag 7 and conveys the master batches to the dryer 4, and the pipe inserting robot 31 controls the plastic sucking pipe 32 to insert into or extend out of the ton bag 7;
a residual material concentration area 5 for collecting ton bags 7 with residual materials after the ton bag suction area 3 is used;
a tray recovery area 6 for recovering the empty tray 8 in the residual material concentration area 5;
the AGV forklift 1 can move in the above-described sections in a set path.
The intubation robot 31 has a manipulator 311, and the manipulator 311 grips the blister by a finger cylinder, and has a large clamping force.
The feeding system executes the following steps:
(1) the AGV forklift 1 conveys a ton bag 7 which is filled with master batches in the raw material storage area 2 and is provided with a tray 8 to a ton bag suction area 3;
(2) inserting a plastic suction pipe 32 into the ton bag 7 by using an inserting pipe robot 31 in the ton bag material suction area 3, and sending the master batches in the ton bag 7 into the dryer 4 by using the plastic suction pipe 32;
(3) after the plastic suction pipe 32 sucks most of the master batches in the ton bag 7, the plastic suction pipe 32 is lifted by the pipe inserting robot 31, the plastic suction pipe 32 extends out of the ton bag 7, the AGV forklift 1 replaces a new ton bag 7, then the plastic suction pipe 32 is inserted into the replaced ton bag 7 by the pipe inserting robot 31, then the AGV forklift 1 sends the ton bag 7 with the residual materials to the residual material concentration area 5, and workers pour the residual master batches in the ton bag 7 into the ton bag 7 for recycling;
(4) after the residual master batch is poured, the AGV fork truck 1 is divided into two batches:
returning empty vehicles of a batch of AGV forklifts 1 to the raw material storage area 2, taking ton bags 7, and then sending the ton bags to the ton bag suction area 3;
another AGV fork truck 1 sends empty tray 8 in the remaining material concentration district 5 to tray recovery district 6, then AGV fork truck 1 empty wagon removes to ton bag and inhales material district 3 to prepare to get the ton bag 7 after the use.
After the ton bag 7 of retrieving usefulness is filled up, AGV fork truck 1 sends ton bag 7 to ton bag and inhales material district 3, inhales the back with this ton bag to the plastic pipe 32, and AGV fork truck 1 again with this ton bag 7 send back remaining material concentration district 5.
It should be understood that the above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and that the present invention is not limited by the above description and drawings.

Claims (3)

1. Membrane auxiliary material robot pay-off of precoating throws material system, its characterized in that includes AGV fork truck and following four districts:
a raw material storage area for storing ton bag raw material;
the ton bag material sucking area comprises at least one pipe inserting robot and at least one plastic sucking pipe, the plastic sucking pipe sucks master batches in the ton bag to convey the master batches to the dryer, and the pipe inserting robot controls the plastic sucking pipe to insert into or extend out of the ton bag;
the residual material concentration area is used for collecting the ton bags with residual materials after the ton bag suction area is used;
the tray recovery area is used for recovering the empty trays in the residual material concentration area;
the AGV forklift can move in each section under a set path;
the feeding system executes the following steps:
(1) conveying the ton bags with the raw material storage areas filled with the master batches to a ton bag suction area by an AGV forklift;
(2) inserting a plastic suction pipe into the ton bag by an inserting pipe robot in the ton bag suction area, and feeding the master batches in the ton bag into a dryer by the plastic suction pipe;
(3) after the plastic suction pipe sucks most of master batches in the ton bags, the plastic suction pipe is lifted by the pipe inserting robot, the plastic suction pipe extends out of the ton bags, an AGV forklift replaces a new ton bag, then the pipe inserting robot inserts the plastic suction pipe into the replaced ton bag, then the AGV forklift sends the ton bag with the residual materials to a residual material concentration area, and workers pour the residual master batches in the ton bags into the ton bags for recycling;
(4) after the residual master batch is poured, the AGV fork truck is divided into two batches:
returning empty AGV forklifts to a raw material storage area to take ton bags, and then sending the ton bags to a ton bag suction area;
another a batch AGV fork truck will remain the empty tray in the material concentration district and send tray recovery district to, then AGV fork truck empty wagon removes to ton bag and inhales the material district to prepare to get the ton bag after the use.
2. The auxiliary pre-coating film material robot feeding system according to claim 1, characterized in that: the pipe inserting robot is provided with a manipulator, and the manipulator clamps the plastic suction pipe through a finger cylinder.
3. The auxiliary pre-coating film material robot feeding system according to claim 1, characterized in that: when the ton bag for recycling is full, the AGV fork truck delivers the ton bag to the ton bag material suction area.
CN201910777151.0A 2019-08-22 2019-08-22 Membrane auxiliary material robot pay-off feeding system of precoating Active CN110510546B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910777151.0A CN110510546B (en) 2019-08-22 2019-08-22 Membrane auxiliary material robot pay-off feeding system of precoating

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Application Number Priority Date Filing Date Title
CN201910777151.0A CN110510546B (en) 2019-08-22 2019-08-22 Membrane auxiliary material robot pay-off feeding system of precoating

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CN110510546B true CN110510546B (en) 2021-05-11

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09224545A (en) * 1996-02-20 1997-09-02 Rheon Autom Mach Co Ltd Powder and granular recovering device
US6419425B1 (en) * 2001-02-28 2002-07-16 Neu Transf'air Granular material distributing apparatus comprising at least two transfer vessels that operate in alternation
CN202241687U (en) * 2011-09-21 2012-05-30 东莞市拓斯普达机械科技有限公司 Two-gear shifting particle sucking machine
CN104944092A (en) * 2015-06-18 2015-09-30 马涛 System and method for automatic conveying of tire factory
CN109775071A (en) * 2019-03-29 2019-05-21 无锡多计数字智能科技有限公司 A kind of full-automatic jumbo bag feeding system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09224545A (en) * 1996-02-20 1997-09-02 Rheon Autom Mach Co Ltd Powder and granular recovering device
US6419425B1 (en) * 2001-02-28 2002-07-16 Neu Transf'air Granular material distributing apparatus comprising at least two transfer vessels that operate in alternation
CN202241687U (en) * 2011-09-21 2012-05-30 东莞市拓斯普达机械科技有限公司 Two-gear shifting particle sucking machine
CN104944092A (en) * 2015-06-18 2015-09-30 马涛 System and method for automatic conveying of tire factory
CN109775071A (en) * 2019-03-29 2019-05-21 无锡多计数字智能科技有限公司 A kind of full-automatic jumbo bag feeding system

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Inventor after: Shao Zheng

Inventor after: Zhu Fangliang

Inventor before: Shao Zheng