CN113911413B - Multifunctional environment-friendly automatic particle bagging and loading system and loading method - Google Patents
Multifunctional environment-friendly automatic particle bagging and loading system and loading method Download PDFInfo
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- CN113911413B CN113911413B CN202111412257.4A CN202111412257A CN113911413B CN 113911413 B CN113911413 B CN 113911413B CN 202111412257 A CN202111412257 A CN 202111412257A CN 113911413 B CN113911413 B CN 113911413B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/08—Applying binding material, e.g. to twisted bag necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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Abstract
The invention discloses a multifunctional environment-friendly automatic particle bagging and loading system and a loading method, wherein the system comprises the following steps: the material input end of the discharging device is communicated with the material output end of the storage chamber, and the material output end of the discharging device is communicated with the temporary storage box; the material output end of the temporary storage box is communicated with the bagging device, and the bag unloading port of the bagging device is communicated with the conveying belt; the device comprises a bridle and a warehouse chamber, wherein the bridle is arranged above the conveying direction of a conveying belt, and the conveying tail end of the conveying belt is connected with the warehouse chamber; the dust removal device comprises a PM sensor and a water mist generator, and the water inlet end of the water mist generator is communicated with a water pipeline. The loading system adopts a mode of combining negative pressure suction and crawler belt conveying, adopts different feeding modes for particles with different diameters, has the characteristics of small dust pollution, wide application range, high bagging efficiency, high loading speed and the like, overcomes the problems existing in the traditional manual loading and unloading, and fills the blank of the building market.
Description
Technical Field
The invention relates to the technical field of building material particle processing, in particular to a multifunctional environment-friendly automatic particle bagging and loading system and a loading method.
Background
Common building materials mainly comprise various types of particles such as sand and stone, cement and the like, the common transportation mode is that a truck carries out loading and unloading transportation of the whole truck, the truck carries out unloading through a tipping bucket after arriving at a destination, the transportation mode generally brings huge dust pollution to the environment of a residential area, along with the improvement of living standard, each city manager puts forward higher requirements on the environment protection of the city, more and more city environmental protection departments require that the building materials used for decoration of each residential area need to be bagged and transported, but the bagging and loading and unloading of the building materials are carried out manually at present, the defects of high labor intensity, low loading and unloading efficiency, high loading and unloading cost and the like are overcome, and the gap of the market of a system for bagging and loading the particles is urgently needed.
Chinese patent CN206782121U discloses a dust type feed additive weighing and bagging system, which comprises a storage bin, a self-suction type feeding machine connected with the storage bin, a weighing hopper arranged below the self-suction type feeding machine, a spiral discharging machine arranged below the weighing hopper, a discharging cylinder arranged at the output end of the spiral discharging machine, a bag clamping mechanism arranged at the outlet of the discharging cylinder, a conveying belt arranged below the outlet of the discharging cylinder and a dust removing mechanism. This special generation system of bearing is applicable to the material and is the bearing bagging-off of powder, and building material comprises particulate matter such as gravel and sand, cement of different models, if adopts from inhaling formula material loading machine or spiral discharge machine, then very easily causes the equipment card material, makes whole bearing bagging-off process be difficult to go on, and it is not suitable for the bagging-off of weighing of building material particulate matter.
Disclosure of Invention
The invention aims to: aiming at the problems, the multifunctional environment-friendly automatic particle bagging and loading system and the multifunctional environment-friendly automatic particle loading method which are small in dust pollution, high in bagging efficiency and high in loading speed are provided, so that the defects in the prior art are overcome.
The technical scheme adopted by the invention is as follows: the utility model provides an automatic bagging-off system of getting in stocks of multi-functional environment-friendly particulate matter, it includes:
the discharging device is used for outputting materials from the storage chamber, a material input end of the discharging device is communicated with a material output end of the storage chamber, and a material output end of the discharging device is communicated with the temporary storage box;
the temporary storage box is used for temporarily storing the materials from the discharging device, the material output end of the temporary storage box is communicated with the bagging device, the bagging device is used for loading the particles into bags, and the bag unloading port of the bagging device is communicated with the conveying belt so as to place the bagged particles onto the conveying belt;
the device comprises a frenulum device and a storage room, wherein the frenulum device is arranged above the conveying direction of the conveying belt so as to pack the bagged particles on the conveying belt, the conveying tail end of the conveying belt is connected with the storage room, and the storage room is used for storing the packed bagged particles;
the dust removal device comprises a PM sensor and a water mist generator, the PM sensor is used for detecting the PM value of the surrounding environment of a loading system, the water mist generator is used for generating water mist, the water inlet end of the water mist generator is communicated with a water pipeline, and the PM sensor and the water mist generator are connected with a PLC through cables so as to control the operation of the water mist generator through the PLC.
Further, the discharging device comprises a barb crawler belt and a movable negative pressure pipeline, material inlets of the barb crawler belt and the negative pressure pipeline are respectively communicated with a material output end of the storage chamber, a material output end of the barb crawler belt is communicated with the temporary storage box, a negative pressure inhaler and a pressure sensor are mounted on the negative pressure pipeline to provide negative pressure through the negative pressure inhaler, the pressure sensor monitors the pressure value in the pipeline, and a material output end of the negative pressure pipeline is communicated with the temporary storage box.
Furthermore, the barb track, the negative pressure pipeline, the negative pressure inhaler and the pressure sensor are communicated with the PLC through cables so as to control the operation of the discharging device through the PLC.
Furthermore, the discharging device, the temporary storage box, the frenulum and the upper part of the warehouse entry room are correspondingly provided with dust removal devices, and the dust removal devices are connected with the PLC through cables so as to control the operation of the dust removal devices through the PLC.
Further, the temporary storage box, the frenulum device and the warehouse entry room are respectively connected with the PLC through cables so as to control the operation of the temporary storage box, the frenulum device and the warehouse entry room through the PLC.
Further, the loading system further comprises a movable lifter, the boom end of the lifter is connected with a cargo claw mechanism, the cargo claw mechanism is a grid type cargo claw mechanism, and the lifter grabs bagged particulate matters in the warehouse-in room through the cargo claw mechanism.
Further, goods claw mechanism is including the frame that has frame construction, sliding connection has horizontal claw and vertical claw on the frame, horizontal claw and vertical claw cross arrangement are on the frame, and are connected with hydraulic stretching machine respectively, and hydraulic stretching machine is used for controlling the removal of crossbeam and longeron, goods claw mechanism realizes snatching and unloading the material through horizontal claw and vertical claw.
Further, the lifter and the pallet claw mechanism are communicated with a PLC through a cable so as to control the operation of the lifter and the pallet claw mechanism through the PLC.
Further, an electrostatic device is installed at the material output end of the temporary storage box and at least comprises two oppositely arranged electrostatic plates, direct current is conducted on the electrostatic plates, and the bagging device is located between the two oppositely arranged electrostatic plates so as to remove dust near the bagging device through the electrostatic device.
The invention also discloses a loading method of the multifunctional environment-friendly automatic particle bagging and loading system, which comprises the following steps:
s1, starting a discharging device through a PLC (programmable logic controller), collecting materials from the discharging device by a temporary storage box, bagging the materials in the temporary storage box into bags by a bagging device through material bags, and conveying the bagged materials to the next procedure for continuous processing through a conveying belt;
s2, the frenulum device packs the bagged materials on the conveying belt, and then the bagged materials are conveyed to a warehouse-in room through the conveying belt to be stacked;
s3, monitoring a PM value in the whole process by a PM sensor of the dust removal device, and controlling a water mist generator to work by a PLC (programmable logic controller) when dust removal treatment is required so as to remove dust by using water mist;
s4, when goods need to be loaded, the PLC controller controls the elevator, the lifting arm of the elevator is moved to place the goods claw mechanism above the warehouse entry room, then the goods claw mechanism below the elevator reaches the position of the bagged materials, then the PLC controller controls the goods claw mechanism to grab the bagged materials, then the lifting arm of the elevator is moved to transfer the grabbed bagged materials into and out of the warehouse entry room, and the bagged materials are placed to the designated position, so that the loading operation is achieved.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the loading system adopts a mode of combining negative pressure suction and crawler conveying, adopts different feeding modes for particles with different diameters, has stable discharging process and less dust generation, improves the bagging efficiency and enlarges the application range of the system;
2. according to the loading system, the dust removal devices are arranged above each device, so that the operation of each dust removal device can be independently controlled, the arrangement mode can realize accurate dust removal operation, the energy consumption is reduced, the long-time use of a high-power water mist dust removal device is avoided, the dust removal effect is prominent, and the technical advantages are obvious;
3. the invention adopts the coupling of the grid type cargo claw and the movable lifter, improves the cargo loading efficiency and accuracy and simultaneously ensures the integrity of the bag;
4. the loading system provided by the invention realizes the bagging transportation of building materials, overcomes the defects of high labor intensity, low loading and unloading efficiency, high loading and unloading cost and the like in the traditional manual loading and unloading method, has the characteristics of small dust pollution, high bagging efficiency, high loading speed and the like, and fills the blank of the building market.
Drawings
FIG. 1 is a schematic structural view of an automatic bagging and loading system for multifunctional environment-friendly particles according to the present invention;
fig. 2 is a schematic structural view of the grid type pallet claw mechanism of the present invention.
The mark in the figure is: 1 is a storage room, 2 is a barbed crawler belt, 3 is a negative pressure pipeline, 4 is a negative pressure inhaler, 5 is a temporary storage box, 6 is an electrostatic device, 7 is a bagging device, 8 is a conveyor belt, 9 is a lace device, 10 is a warehousing room, 11 is a lifter, 12 is a cargo claw mechanism, 1201 is an outer frame, 1202 is a first longitudinal claw, 1203 is a second longitudinal claw, 1204 is a first transverse claw, 1205 is a second transverse claw, 1206 is a first hydraulic compressor, 1207 is a second hydraulic compressor, 1208 is a third hydraulic compressor, 1209 is a fourth hydraulic compressor, 13 is a water storage box, 14 is a first PM sensor, 15 is a second PM sensor, 16 is a third PM sensor, 17 is a fourth PM sensor, 18 is a fifth PM sensor, 19 is a first water mist generator, 20 is a second water mist generator, 21 is a third water mist generator, 22 is a fourth water mist generator, 23 is a fifth water mist generator, 24 is a sixth water mist generator, 25 is a seventh water mist generator, 20 is a ninth water mist generator, 26 is a ninth water mist generator, and 29 is a ninth water mist generator, and a ninth water mist control cable is a PLC.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
As shown in figure 1, an automatic bagging-off system of getting in stocks of multi-functional environment-friendly particulate matter, it includes:
the discharging device is used for outputting materials from the storage chamber 1, a material input end of the discharging device is communicated with a material output end of the storage chamber 1, and a material output end of the discharging device is communicated with the temporary storage box 5;
the temporary storage box 5 is used for temporarily storing the materials from the discharging device, the material output end of the temporary storage box 5 is communicated with a bagging device 7, the bagging device 7 is used for bagging the particles, and a bag discharging port of the bagging device 7 is communicated with the conveying belt 8 so as to place the bagged particles on the conveying belt 8;
the device comprises a frenulum device 9 and a warehousing chamber 10, wherein the frenulum device 9 is arranged right above a conveying belt 8 so as to pack bagged particles on the conveying belt 8, the conveying tail end of the conveying belt 8 is connected with the warehousing chamber 10, and the warehousing chamber 10 stacks the packed bagged particles;
the dust removal device comprises a PM sensor and a water mist generator, the PM sensor is used for detecting the PM value of the environment around the loading system, the water mist generator is used for generating water mist, the water inlet end of the water mist generator is communicated with a water conveying pipeline 31, the water conveying pipeline 31 is communicated with a water storage tank 13, the PM sensor and the water mist generator are connected with a PLC (programmable logic controller) 30 through a cable 32, and therefore the operation of the water mist generator is controlled through the PLC 30.
In consideration of the size difference of the building material particles, the discharging device comprises a barbed track 2 and a movable negative pressure pipeline 3, wherein the material inlets of the barbed track 2 and the negative pressure pipeline 3 are respectively communicated with the material output end of the storage chamber 1, the material output end of the barbed track 2 is communicated with the temporary storage tank 5, a negative pressure inhaler 4 and a pressure sensor 29 are installed on the negative pressure pipeline 3 so as to provide negative pressure through the negative pressure inhaler 4, the pressure value in the pipeline is monitored through the pressure sensor 29, and the material output end of the negative pressure pipeline 3 is communicated with the temporary storage tank 5. Generally, the small particles deposit in the inside lower part of storeroom 1 usually, because the small particles produce the dust very easily, and difficult direct transport, consequently carry the small particles through setting up negative pressure pipeline 3, through the mode of negative pressure transport, it has both made things convenient for the transport of small particles, has avoided the production of dust in the transportation process again, the transport effect is outstanding, in transportation process, if the small particles is stopped up by large granule thing in storeroom 1 and can't be smoothly siphoned away, remove negative pressure pipeline 3 and alternate its and storeroom 1's switch-on position, trade position and angle and continue to inhale the material, overcome above-mentioned problem from this. However, to big particulate matter, because the reason of big particulate matter self gravity and frictional force, when negative pressure pipeline 3 carried big particulate matter, need very big negative pressure usually, this has undoubtedly proposed higher requirement to equipment and transportation, it is also very poor to carry the effect, the incident appears easily, barb track 2 sets up in order to overcome this problem, barb track 2 mainly used carries big particulate matter, it uses with negative pressure pipeline 3 cooperation, the stable transport of building material particulate matter has been realized, and carry little particulate matter through negative pressure pipeline 3, the produced dust of big particulate matter when carrying has still been reduced by a wide margin, transportation process is more environmental protection, good basic condition is provided for follow-up packing bagging-up flow, overcome present single adoption auger delivery, from inhaling the not enough that the formula was carried and belt transport exists.
In order to realize automatic control of the discharging device, the barbed track 2, the negative pressure pipeline 3, the negative pressure suction device 4 and the pressure sensor 29 are all communicated with a PLC (programmable logic controller) 30 through a cable 32, so that the operation of the discharging device is controlled through the PLC 30. Specifically, as shown in fig. 1, the barbed track 2, the negative pressure pipeline 3 and the negative pressure suction device 4 are connected to a signal output end of the PLC controller 30 through a cable, the pressure sensor 29 is connected to a signal input end of the PLC controller 30 through a cable, and the PLC controller 30 controls the movement of the negative pressure pipeline 3 through a pressure signal fed back by the pressure sensor 29, for example, when the pressure signal fed back by the pressure sensor 29 is gradually reduced (negative pressure is gradually increased), the PLC controller 30 controls the movement of the negative pressure pipeline 3, and further, the connection position with the storage chamber 1 is changed, so that the negative pressure pipeline 3 performs suction conveying under adjustable negative pressure parameters.
As an embodiment, in order to reduce the dust removal cost and improve the dust removal effect, a dust removal device is correspondingly disposed above the discharging device, the temporary storage box 5, the tying device 9 and the storage room 10, and the dust removal device is connected to the PLC controller 30 through a cable 32 so as to control the operation of the dust removal device through the PLC controller 30. As shown in fig. 1, a first water mist generator 19, a second water mist generator 20 and a first PM sensor 14 are arranged above the barbed track 2, the first water mist generator 19 and the second water mist generator 20 are arranged on two sides of the first PM sensor 14 and are both communicated with a water pipe 31, the first PM sensor 14 is used for monitoring a PM value above the barbed track 2 and transmitting a monitored signal to a PLC controller 30, a signal output end of the PLC controller 30 is communicated with the first water mist generator 19 and the second water mist generator 20 through a cable, when the monitored PM value exceeds a threshold value, the PLC controller 30 sends a control signal to the first water mist generator 19 and the second water mist generator 20, the first water mist generator 19 and the second water mist generator 20 immediately start working and generate water mist, and the PM value above the barbed track 2 is reduced in a water mist dust removal manner. Correspondingly, a third water mist generator 21, a second PM sensor 15 and a fourth water mist generator 22 are arranged above the negative pressure pipeline 3, a fifth water mist generator 23, a third PM sensor 16 and a sixth water mist generator 24 are arranged above the temporary storage tank 5, a seventh water mist generator 25, a fourth PM sensor 17 and an eighth water mist generator 26 are arranged above the frenulum 9, a ninth water mist generator 27, a fifth PM sensor 18 and a tenth water mist generator 28 are arranged above the warehousing chamber 10, the water mist generators are all connected with a water pipeline 31 and are in parallel connection with each other, an input end of a PLC controller 30 is connected with the PM sensors through a cable 32, and a signal output end of the PLC controller is connected with the water mist generators through a cable 32, so that the operation of each dust removing device can be independently controlled.
In the present invention, in order to further realize automation, the bottom of the warehouse entry room 10 may be composed of a plurality of boards (not shown) with pulleys, and the boards may be moved longitudinally, as an embodiment. After the bagged particles conveyed by the conveyor belt 8 are transversely fully stacked in a row, the wood board moves along the longitudinal direction, the next wood board replaces the original position, the next row of the wood board is stored, accordingly, the bagged particles are longitudinally stacked in the storage chamber, gaps are reserved among the particles, and the claw mechanism 12 can be conveniently grabbed.
In the present invention, in order to further realize the automation operation, as an embodiment, the temporary storage box 5, the bridger 9 and the garage 10 are respectively connected to the PLC controller 30 through cables 32 to control the operation of the temporary storage box 5, the bridger 9 and the garage 10 through the PLC controller.
In the invention, in order to realize the loading efficiency, the loading system further comprises a movable lifter 11, a cargo claw mechanism 12 is connected to a boom end of the lifter 11, the cargo claw mechanism 12 is a grid type cargo claw mechanism, and the lifter 11 grabs bagged particulate matters stored in the warehouse chamber 10 through the cargo claw mechanism 12, thereby realizing the cargo grabbing operation.
Further, in order to improve the loading accuracy and ensure the integrity of the bagged particulate matter, as an embodiment, the gripper mechanism 12 includes an outer frame 1201 having a frame structure, as shown in fig. 2, a transverse gripper and a longitudinal gripper are slidably connected to the outer frame 1201, the transverse gripper and the longitudinal gripper are arranged on the outer frame 1201 in a crossing manner, and are respectively connected with a hydraulic telescopic machine, the hydraulic telescopic machine is used for controlling the movement of the transverse gripper and the longitudinal gripper, and the gripper mechanism 12 is used for gripping and unloading the material through the transverse gripper and the longitudinal gripper. As shown in fig. 2, the longitudinal jaws include a first longitudinal jaw 1202 and a second longitudinal jaw 1203 arranged longitudinally, the transverse jaws include a first transverse jaw 1204 and a second transverse jaw 1205 arranged transversely, and correspond to the first hydraulic telescopic machine 1206, the second hydraulic telescopic machine 1207, the third hydraulic telescopic machine 1208 and the fourth hydraulic telescopic machine 1209, the transverse jaws and the longitudinal jaws are intersected to form a structure in a shape like a Chinese character 'jing', when the hydraulic telescopic machine extends, the transverse jaws and the longitudinal jaws are far away from the edge of the outer frame 1201, the structure in the shape like a Chinese character 'jing' is reduced, so that bagged granules can be grabbed through the structure in the shape like a Chinese character 'jing', when the hydraulic telescopic machine retracts, the transverse jaws and the longitudinal jaws are close to the edge of the outer frame 1201, and the structure in the shape like a Chinese character 'jing' is enlarged, so that the unloading operation is realized.
Accordingly, in order to automate the gripping and discharging of the material, the elevator 11 and the claw mechanism 12 are connected to the PLC controller 30 through the cable 32 to control the operation of the elevator 11 and the claw mechanism 12 through the PLC controller 30.
In the present invention, considering that the dust removing device is not easily installed at the bagging device 7, in order to perform the dust removing operation for the bagging process, as an embodiment, the electrostatic device 6 is installed at the material output end of the temporary storage box 5, as shown in fig. 1, the electrostatic device 6 at least comprises two oppositely arranged electrostatic plates, the electrostatic plates are electrified with direct current, and the bagging device 7 is located between the two oppositely arranged electrostatic plates to remove the dust near the bagging device 7 by the electrostatic device.
Further, the invention also comprises a multifunctional environment-friendly automatic bagging and loading method for the particles, which comprises the following steps:
s1, starting a discharging device through a PLC (programmable logic controller) 30, collecting materials from the discharging device by a temporary storage box 5, bagging the materials in the temporary storage box 5 by a bagging device 7 through material bags, and conveying the bagged materials to the next procedure for continuous processing through a conveying belt 8;
s2, the frenulum 9 packs the bagged materials on the conveying belt 8, and then the bagged materials are conveyed to a warehousing chamber 10 through the conveying belt 8 to be stacked;
s3, monitoring a PM value in the whole process by a PM sensor of the dust removal device, and controlling a water mist generator to work by the PLC 30 to remove dust by using water mist when dust removal treatment is required;
s4, when goods need to be loaded, the PLC 30 controls the lifter 11, the lifting arm of the lifter 11 is moved to place the goods claw mechanism 12 above the warehouse-in room 10, then the goods claw mechanism 12 below the lifter is moved to the position of the bagged materials, then the PLC 30 controls the goods claw mechanism 12 to grab the bagged materials, then the lifting arm of the lifter 11 is moved to transfer the grabbed bagged materials into and out of the warehouse 10, and the bagged materials are placed to the designated position, so that the goods loading operation is realized.
In the loading method, the barbed caterpillar 2 and the negative pressure pipeline 3 in the discharging device can be simultaneously or alternatively started, for example, when the diameter of the particulate matter is less than 10mm, the PLC 30 outputs corresponding control signals to start the negative pressure inhaler 4, the negative pressure pipeline 3 and the electrostatic device 6, the particulate matter is conveyed into the temporary storage box 5 in a negative pressure suction mode, and when the pressure value monitored by the pressure sensor 29 is less than 50% of the gauge pressure (the negative pressure is increased), the PLC 30 outputs signals to control the negative pressure pipeline 3 to be switched at the position of the storage chamber 1, so as to maintain the stable material suction process; accordingly, when the diameter of the particulate matter is larger than 10mm, the PLC controller 30 outputs a corresponding control signal to activate the barbed caterpillar 2, and the particulate matter is conveyed into the temporary storage tank 5 through the barbed caterpillar 2. When the material is multiple different diameter mixed particulate matter, barb track 2 and negative pressure pipeline 3 among the discharging device can start simultaneously, and barb track 2 uses with the cooperation of negative pressure pipeline 3, has both realized the stable transport of building material particulate matter, has reduced the produced dust of big particulate matter when carrying again by a wide margin.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides an automatic bagging-off system of getting in stocks of multi-functional environment-friendly particulate matter which characterized in that, it includes:
the discharging device is used for outputting materials from the storage chamber, a material input end of the discharging device is communicated with a material output end of the storage chamber, and a material output end of the discharging device is communicated with the temporary storage box; the discharge device comprises a barb crawler belt and a movable negative pressure pipeline, material inlets of the barb crawler belt and the negative pressure pipeline are respectively communicated with a material output end of the storage chamber, the material output end of the barb crawler belt is communicated with the temporary storage box, a negative pressure inhaler and a pressure sensor are mounted on the negative pressure pipeline to provide negative pressure through the negative pressure inhaler, the pressure value in the pipeline is monitored through the pressure sensor, and the material output end of the negative pressure pipeline is communicated with the temporary storage box;
the temporary storage box is used for temporarily storing the materials from the discharging device, the material output end of the temporary storage box is communicated with the bagging device, the bagging device is used for bagging the particles, and a conveying belt is arranged below a bag unloading opening of the bagging device so as to convey the bagged particles to the warehousing chamber;
the device comprises a bridle and a warehousing chamber, wherein the bridle is arranged right above a conveying belt so as to pack the bagged particulate matters on the conveying belt, the conveying tail end of the conveying belt is connected with the warehousing chamber, and the warehousing chamber stacks the packed bagged particulate matters;
the dust removal device comprises a PM sensor and a water mist generator, the PM sensor is used for detecting the PM value of the surrounding environment of a loading system, the water mist generator is used for generating water mist, the water inlet end of the water mist generator is communicated with a water pipeline, and the PM sensor and the water mist generator are connected with a PLC through cables so as to control the operation of the water mist generator through the PLC.
2. The system for automatically bagging and loading particles in a multifunctional environment-friendly manner as claimed in claim 1, wherein the barbed track, the negative pressure pipeline, the negative pressure inhaler and the pressure sensor are all communicated with a PLC (programmable logic controller) through cables so as to control the operation of the discharging device through the PLC.
3. The system for automatically bagging and delivering multifunctional environment-friendly particulate matters according to claim 2, wherein a dust removal device is correspondingly arranged above the discharging device, the temporary storage box, the frenulum and the storage room, the dust removal device is connected with the PLC through a cable, and the operation of the dust removal device is controlled through the PLC.
4. The system for automatically bagging and delivering multifunctional environment-friendly particulate matters according to claim 3, wherein the temporary storage box, the frenulum and the warehousing room are respectively connected with the PLC through cables so as to control the operation of the temporary storage box, the frenulum and the warehousing room through the PLC.
5. The system for automatically bagging and loading granular materials in a multifunctional environment-friendly way as claimed in claim 4, wherein an electrostatic device is installed at the material output end of the temporary storage box, the electrostatic device at least comprises two oppositely arranged electrostatic plates, direct current is conducted on the electrostatic plates, and the bagging device is positioned between the two oppositely arranged electrostatic plates so as to remove dust near the bagging device through the electrostatic device.
6. The system for automatically bagging and loading multi-functional environment-friendly particulate matters according to claim 5, further comprising a movable elevator, wherein a boom end of the elevator is connected with a pallet mechanism, the pallet mechanism is a grid pallet mechanism, and the elevator grabs the bagged particulate matters in the warehousing chamber through the pallet mechanism.
7. The system for automatically bagging and loading granular materials in an environment-friendly and multifunctional as claimed in claim 6, wherein the pallet mechanism comprises an outer frame with a frame structure, the outer frame is slidably connected with a transverse pallet and a longitudinal pallet, the transverse pallet and the longitudinal pallet are arranged on the outer frame in a crossed manner and are respectively connected with a hydraulic telescopic machine, the hydraulic telescopic machine is used for controlling the movement of the transverse pallet and the longitudinal pallet, and the pallet mechanism realizes the grabbing and unloading of the materials through the transverse pallet and the longitudinal pallet.
8. The environment-friendly automatic bagging and loading system for particulate matter according to claim 7, wherein the elevator and pallet jaw mechanism is connected to the PLC through a cable so as to control the operation of the elevator and pallet jaw mechanism through the PLC.
9. The loading method of the multi-functional environment-friendly automatic particulate matter bagging and loading system according to claim 8, comprising the steps of:
s1, starting a discharging device through a PLC (programmable logic controller), collecting materials from the discharging device by a temporary storage box, loading the materials in the temporary storage box into bags through material bags by a bagging device, and conveying the bagged materials to the next procedure for continuous processing through a conveying belt;
s2, packaging the bagged materials on the conveying belt by a frenulum, and conveying the packaged materials to a warehouse for stacking through the conveying belt;
s3, monitoring a PM value in the whole process by a PM sensor of the dust removal device, and controlling a water mist generator to work by a PLC (programmable logic controller) when dust removal treatment is required so as to remove dust by using water mist;
s4, when goods need to be loaded, the PLC controller controls the elevator, the lifting arm of the elevator is moved to place the goods claw mechanism above the warehouse entry room, then the goods claw mechanism is placed to the position where bagged materials are placed, then the PLC controller controls the goods claw mechanism to grab the bagged materials, then the lifting arm of the elevator is moved to transfer the grabbed bagged materials into and out of the warehouse entry room, and the bagged materials are placed to the designated position, so that the goods loading operation is achieved.
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Citations (1)
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| CN205396708U (en) * | 2016-02-25 | 2016-07-27 | 宿迁市现代生物科技有限公司 | Powder automatic discharge packagine machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| NL8005301A (en) * | 1980-09-23 | 1982-04-16 | Winterswijksche Steen Kalk | METHOD AND APPARATUS FOR DRYING AND SEPARATING A POWDER OR GRANULAR RAW MATERIAL FOR THE PREPARATION OF A POWDER OR GRANULAR SUBSTANCE |
| US20150151863A1 (en) * | 2013-09-09 | 2015-06-04 | Sandbags, LLC | Material handling machine |
| CN103879789B (en) * | 2014-02-21 | 2016-02-24 | 浙江工业大学 | A kind of Novel palletizer |
| CN210822849U (en) * | 2019-05-06 | 2020-06-23 | 叶新国 | Particle weighing and packaging machine |
| CN210311136U (en) * | 2019-06-03 | 2020-04-14 | 合肥博正自动化设备有限公司 | Dustproof automatic bagging packaging machine |
| CN210449669U (en) * | 2019-07-19 | 2020-05-05 | 青田县鼎盛休闲椅有限公司 | Mould powder environmental protection recovery unit |
| CN211635623U (en) * | 2019-11-25 | 2020-10-09 | 河南郑矿机器有限公司 | Dust collector is concentrated to powder material |
| CN212980581U (en) * | 2020-07-30 | 2021-04-16 | 山西昌灏环保科技有限公司 | Cement packing and dirt-proof equipment |
| CN112755694A (en) * | 2020-12-17 | 2021-05-07 | 山东艾蓝环保工程有限公司 | Intelligence spraying dust fall system |
| CN214635009U (en) * | 2021-05-14 | 2021-11-09 | 上海市合流工程监理有限公司 | Road construction dustproof processing system based on PM value data monitoring |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205396708U (en) * | 2016-02-25 | 2016-07-27 | 宿迁市现代生物科技有限公司 | Powder automatic discharge packagine machine |
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