CN110504347A - 一种深紫外led封装支架 - Google Patents
一种深紫外led封装支架 Download PDFInfo
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000011230 binding agent Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 9
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229910017083 AlN Inorganic materials 0.000 claims description 5
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 5
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 abstract description 3
- 230000003287 optical effect Effects 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/54—Encapsulations having a particular shape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/56—Materials, e.g. epoxy or silicone resin
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/641—Heat extraction or cooling elements characterized by the materials
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Abstract
一种深紫外LED封装支架,属于深紫外LED技术领域,解决现有深紫外LED电光转化效率低、芯片性能易受热量积聚影响、光功率低等技术问题。本发明采用的技术方案为:一种深紫外LED封装支架,包括底座、围坝和设在底座和围坝之间的粘结剂,其中:所述底座顶面中部设有凸台;所述围坝中部为中空结构,所述中空结构下部设有与凸台相配合的过孔,所述中空结构上部四周均为斜面;所述围坝设在底座上方,所述凸台顶部设在围坝的过孔中。本发明具有电光转化效率高、导热性能好、结构稳定等优点。
Description
技术领域
本发明属于深紫外LED技术领域,具体涉及一种深紫外LED封装支架。
背景技术
深紫外LED的应用非常广泛,如杀菌、消毒、水净化、医疗等。高功率的深紫外LED灯珠能达到更好的使用要求。但是深紫外LED电光转换效率很低,热量积聚影响芯片的性能,而且深紫外LED发出的紫外光很容易被吸收或阻挡,对光功率影响很大,所以需要高导热性能且有很好反射功能的支架。
发明内容
本发明的目的在于克服现有技术的缺点,提供一种深紫外LED封装支架,解决现有深紫外LED电光转化效率低、芯片性能易受热量积聚影响、光功率低等技术问题。
为解决上述技术问题,本发明采用的技术方案为:
一种深紫外LED封装支架,包括底座、围坝和设在底座和围坝之间的粘结剂,其中:
所述底座顶面中部设有凸台,所述底座顶面、凸台的四周设有粘结台面;
所述围坝中部为中空结构,所述中空结构下部设有与凸台相配合的过孔,所述中空结构上部四周均为斜面,所述中空结构上部尺寸大于中空结构下部尺寸;
所述围坝设在底座上方,所述凸台顶部设在围坝的过孔中,所述粘结剂设在围坝底面与底座粘结台面之间;所述围坝外边缘与底座外边缘平齐;
所述围坝与粘结剂结合的界面低于凸台顶面。
进一步,所述围坝的制作材料为聚四氟乙烯;底座制作材料为氮化铝陶瓷。
进一步,所述凸台根据深紫外LED芯片尺寸大小做成圆形或方形。
本发明中围坝与粘结剂结合的界面低于凸台顶面,使得深紫外线照射不到粘结剂上,粘结剂不会因紫外线作用发生黄化和开裂,可以保证围坝和底座的结合强度;围坝采用新型聚四氟乙烯材料,对深紫外光有很好的反射效果,而且不吸收紫外线,很大程度上保证深紫外芯片的出光;深紫外芯片侧面发出的光全部被斜面反射,达到更高的出光效果;底座采用氮化铝陶瓷制成,具有高导热特性。与现有技术相比,本发明具有电光转化效率高、导热性能好、结构稳定等优点。
附图说明
图1是本发明的俯视图;
图2是本发明的剖面结构示意图;
图3是本发明的分解状态示意图。
具体实施方式
下面结合附图和实施例对本发明作进一步说明。
如图1至图3所示,本实施例中一种深紫外LED封装支架,包括底座1、围坝2和设在底座1和围坝2之间的粘结剂3,其中:
所述底座1顶面中部设有凸台1-1,所述底座1顶面、凸台1-1的四周设有粘结台面1-2;
所述围坝2中部为中空结构,所述中空结构下部设有与凸台1-1相配合的过孔2-1,所述中空结构上部四周均为斜面2-2,所述中空结构上部尺寸大于中空结构下部尺寸;
所述围坝2设在底座1上方,所述凸台1-1顶部设在围坝2的过孔2-1中,所述粘结剂3设在围坝2底面与底座1粘结台面1-2之间,所述围坝2外边缘与底座1外边缘平齐;
所述围坝2与粘结剂3结合的界面低于凸台1-1顶面。
进一步,所述围坝2的制作材料为聚四氟乙烯;底座1制作材料为氮化铝陶瓷。
进一步,所述凸台1-1根据深紫外LED芯片尺寸大小做成圆形或方形。
本发明的使用过程:
使用时,将深紫外芯片放置在位于围坝2中部的凸台1-1顶面上,由于围坝2与粘结剂3结合的界面低于凸台1-1顶面,深紫外线照射不到粘结剂3上,不能对粘结剂3造成破坏,保证了围坝2和底座1之间的粘结强度;围坝2采用新型聚四氟乙烯材料,对深紫外光有很好的反射效果,而且不吸收紫外线,很大程度上保证深紫外芯片的出光,因此深紫外芯片发出的光全部被斜面2-2反射,具有更高的出光效果;底座1采用氮化铝陶瓷制成,具有高导热特性。
Claims (3)
1.一种深紫外LED封装支架,包括底座(1)、围坝(2)和设在底座(1)和围坝(2)之间的粘结剂(3),其特征在于:
所述底座(1)顶面中部设有凸台(1-1),所述底座(1)顶面、凸台(1-1)的四周设有粘结台面(1-2);
所述围坝(2)中部为中空结构,所述中空结构下部设有与凸台(1-1)相配合的过孔(2-1),所述中空结构上部四周均为斜面(2-2),所述中空结构上部尺寸大于中空结构下部尺寸;
所述围坝(2)设在底座(1)上方,所述凸台(1-1)顶部设在围坝(2)的过孔(2-1)中,所述粘结剂(3)设在围坝(2)底面与底座(1)粘结台面(1-2)之间;所述围坝(2)外边缘与底座(1)外边缘平齐;
所述围坝(2)与粘结剂(3)结合的界面低于凸台(1-1)顶面。
2.根据权利要求1所述的一种深紫外LED封装支架,其特征在于:所述围坝(2)的制作材料为聚四氟乙烯;底座(1)制作材料为氮化铝陶瓷。
3.根据权利要求1所述的一种深紫外LED封装支架,其特征在于:所述凸台(1-1)根据深紫外LED芯片尺寸大小做成圆形或方形。
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106328799A (zh) * | 2016-10-19 | 2017-01-11 | 青岛杰生电气有限公司 | 一种深紫外led封装支架 |
US20170162767A1 (en) * | 2015-12-04 | 2017-06-08 | Industrial Technology Research Institute | Package structure of an ultraviolet light emitting diode |
CN108231973A (zh) * | 2017-12-08 | 2018-06-29 | 开发晶照明(厦门)有限公司 | 封装支架 |
CN109888079A (zh) * | 2019-01-22 | 2019-06-14 | 圆融光电科技股份有限公司 | 一种深紫外发光二极管封装 |
CN210167379U (zh) * | 2019-09-16 | 2020-03-20 | 北京中科优唯科技有限公司 | 一种深紫外led封装支架 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170162767A1 (en) * | 2015-12-04 | 2017-06-08 | Industrial Technology Research Institute | Package structure of an ultraviolet light emitting diode |
CN106328799A (zh) * | 2016-10-19 | 2017-01-11 | 青岛杰生电气有限公司 | 一种深紫外led封装支架 |
CN108231973A (zh) * | 2017-12-08 | 2018-06-29 | 开发晶照明(厦门)有限公司 | 封装支架 |
CN109888079A (zh) * | 2019-01-22 | 2019-06-14 | 圆融光电科技股份有限公司 | 一种深紫外发光二极管封装 |
CN210167379U (zh) * | 2019-09-16 | 2020-03-20 | 北京中科优唯科技有限公司 | 一种深紫外led封装支架 |
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