CN110500974A - Based on the thickness of workpiece detection method for improving peak value identification - Google Patents

Based on the thickness of workpiece detection method for improving peak value identification Download PDF

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Publication number
CN110500974A
CN110500974A CN201910723328.9A CN201910723328A CN110500974A CN 110500974 A CN110500974 A CN 110500974A CN 201910723328 A CN201910723328 A CN 201910723328A CN 110500974 A CN110500974 A CN 110500974A
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thickness
workpiece
value
wave crest
peak
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CN110500974B (en
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王国锋
钟才川
马凯乐
杨凯
盛延亮
赵云龙
曹增欢
户满堂
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Tianjin University
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Tianjin University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/02Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness

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  • General Physics & Mathematics (AREA)
  • Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)

Abstract

The invention discloses a kind of based on the thickness of workpiece detection method for improving peak value identification, and step 1 calculates spread speed of the ultrasound echo signal in workpiece;Step 2, one wave crest initial position of ultrasound echo signal waveform setting for collected measured workpiece, determine from the position of the maximum value corresponding points after the position, as first wave crest point;One peak-to-peak minimum range is set again, determines a maximum value, i.e., the position of second wave crest point plus the position obtained after this distance by the position of first wave crest point;The time difference t ' of two wave crest points is obtained by two adjacent peaks point positions, finds out measured workpiece thickness value;Step 3, when it is abrupt changes in thickness that large change, which occurs, for waveform, position before enabling gate first rest on only measures a thickness value, when waveform tends towards stability, calls second peak value recognizer of the step 2;Step 4 is modified thickness measuring result.The present invention preferably resolves the indeterminable problem of abrupt changes in thickness.

Description

Based on the thickness of workpiece detection method for improving peak value identification
Technical field
The present invention relates to ultrasonic successive mining technical fields, are realized more particularly to a kind of using improvement peak value recognizer The method of ultrasonic successive mining.
Background technique
During processing and manufacturing and measurement, the thickness of large thin-wall element is a considerable index.Such as: it is thick It spends too big, wastes material, will lead to that workpiece weight is excessive, influence the performance for being associated with workpiece, and then shadow is caused to entire assembly It rings;Thickness is too small, and the stiffness and strength for also resulting in workpiece are too low, is unsatisfactory for performance requirement.More because of large thin-wall part Thickness determines the material distribution of entire workpiece.It includes workpiece that the material of workpiece, which is distributed and then influences the working performance of entire workpiece, Rotary inertia, bending resistance and the features such as antitorque.Therefore, the wall thickness measuring of large thin-wall part and control are particularly important, Only enough accuracy and quick measurement method just can guarantee that final workpiece meets size and required precision, can guarantee most Automobile, the aerospace equipment at end meet design requirement, smoothly realize corresponding task.
Since ultrasonic probe can all receive echo in entire contact area, rather than only it is received back in center probe point Wave, therefore will appear at thickness of workpiece mutation the ultrasonic echo of two thickness, excusing from death echo is known using traditional peak value Other algorithm will appear the problem of thickness measure inaccuracy, it is therefore desirable to conventional peak recognizer improved, it is super to realize The continuous accurate thickness measuring of sound.
Summary of the invention
The inaccurate problem of the thickness measure occurred at abrupt changes in thickness, the present invention propose a kind of based on improvement peak value identification Thickness of workpiece detection method, based on improve peak value recognizer the ultrasound echo signal at abrupt changes in thickness is recognized And gate reservation method is introduced, realize more accurate thickness of workpiece detection.
Of the invention is a kind of based on the thickness of workpiece detection method for improving peak value identification, and this method includes walking in detail below It is rapid:
Step 1 chooses standard workpiece known to and thickness identical as measured workpiece material, respectively to measured workpiece and standard Workpiece acquires two groups of ultrasound echo signals, and the time point of ultrasound echo signal waveform the first two peak value of selection standard workpiece calculates Time difference t, t as ultrasonic echo standard workpiece upper and lower interface round trip time;It is calculated based on following formula super Spread speed of the sound echo-signal in workpiece:
Wherein, dStandard workpieceIndicate that standard workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece;
Step 2, one wave crest initial position of ultrasound echo signal waveform setting for collected measured workpiece, determine From the position of the maximum value corresponding points after the position, as first wave crest point;One peak-to-peak minimum range is set again, by The position of one wave crest point determines a maximum value, i.e., the position of second wave crest point plus the position obtained after this distance; The time difference t ' of two wave crest points is obtained by two adjacent peaks point positions, t ' is as ultrasonic echo in measured workpiece upper and lower interface The time of round trip;The spread speed that obtains in spread speed c, that is, step 1 of ultrasonic echo simultaneously, then can be in conjunction with following formula Find out measured workpiece thickness value:
Wherein, dMeasured workpieceIndicate that measured workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece;
Step 3 proposes the method for gate reservation in this step, when it is abrupt changes in thickness that large change, which occurs, for waveform, Position before enabling gate first rest on only measures a thickness value, when waveform tends towards stability, recalls the step 2 Second peak value recognizer;The waveform, which tends towards stability, refers to the width of first echo of back wave of previous thickness Value is less than the back wave of the latter thickness;
Step 4 obtains thickness-time series chart according to the measurement result of step 3, is modified to thickness measuring result, specifically Steps are as follows: since n-th thickness, often measuring a thickness, is successively scanned to nearest N number of thickness, and with working as The thickness of preceding scanning subtracts previous thickness, if difference is more than preset threshold value T1, marks this thickness, scans through N number of thickness Afterwards, continue to scan backward, if the difference of the serial number i of marked thickness corresponding points and the serial number j of previous marked thickness corresponding points Less than threshold value T2, then it is assumed that the two thickness and its between all thickness be all abnormal, and it is revised as serial number The thickness value of i-1.Thus it has carried out second after scanning, has exported first thickness of this N number of thickness;When measurement obtains another After new thickness, above-mentioned operation is executed again: since second thickness value, the thickness value and preceding one-shot measurement that measure every time Thickness value make the difference, when difference be greater than threshold value then mark the corresponding serial number of this thickness, when the difference of two neighboring marking serial numbers is small When threshold value then by two serial numbers and its between all thickness values be revised as the previous thickness value of first marking serial numbers.
Compared with prior art, the present invention preferably resolves the indeterminable problem of abrupt changes in thickness
Detailed description of the invention
Fig. 1 is of the invention based on the thickness of workpiece detection method overall flow schematic diagram for improving peak value identification;
Fig. 2 is ultrasound echo signal waveform diagram;
Fig. 3 is thickness-time series chart schematic diagram.
Specific embodiment
Technical solution of the present invention is described in detail with reference to the accompanying drawings and examples.
As shown in Figure 1, for the thickness of workpiece detection method overall flow schematic diagram of the invention based on improvement peak value identification, Specifically includes the following steps:
Step 1 chooses standard workpiece known to and thickness identical as measured workpiece material, and the ultrasound for acquiring standard workpiece is returned Wave signal, the time point of ultrasound echo signal waveform the first two peak value of selection standard workpiece calculate time difference t, and t is as ultrasound Time of the echo in workpiece upper and lower interface round trip;Because spread speed of the ultrasonic wave in workpiece uniform in material is substantially permanent It is fixed, the thickness of workpiece is calculated using pulse reflection method, and ultrasound echo signal is calculated in measured workpiece based on following formula In spread speed:
Wherein, dStandard workpieceIndicate that standard workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece, dStandard workpiece, t be Know.
Step 2, ultrasound echo signal waveform setting one wave crest initial position (removal for collected measured workpiece The influence of transmitted wave), it determines from the position of the maximum value corresponding points after the position, as first wave crest point;One is arranged again A peak-to-peak minimum range (is provided with peak-to-peak minimum range, peak-to-peak minimum in order to avoid mistake occurs in the identification of second peak point Distance selects biggish value under the premise of being less than measured workpiece thickness as far as possible), this is added by the position of first wave crest point The position obtained after a distance determines a maximum value, i.e., the position of second wave crest point;It is obtained by two adjacent peaks point positions To the time difference t ' of two wave crest points, t ' as ultrasonic echo measured workpiece upper and lower interface round trip time;Surpass simultaneously The spread speed c of sound echo is obtained by step 1, can then find out measured workpiece thickness value in conjunction with following formula:
Wherein, dMeasured workpieceIndicate that measured workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece;
Step 3, when mobile probe continuously measures the thickness of T shape workpiece, in the place of abrupt changes in thickness, waveform occur it is larger Variation, the back wave of previous thickness occur simultaneously with the back wave of the latter thickness, and peak value identification at this time often malfunctions.Needle To this problem, the method for " gate reservation " is proposed in this step, when it is abrupt changes in thickness that large change, which occurs, for waveform, is enabled Gate first rest on before position, only measure a thickness value, when waveform tends towards stability, recall the step 2 Second peak value recognizer.Experiment show it is such improvement preferably solve due to abrupt changes in thickness caused by indeterminacy The problem of.The waveform, which tends towards stability, refers to that the amplitude of first echo of back wave of previous thickness is less than the latter thickness The back wave of degree;(gate is the pickup section of echo-peak to introduced gate reservation method herein, and system default is known in this step Maximum value where other gate in section is used as echo-peak, and the time difference of two echo-peaks and the product of the velocity of sound are thick Degree, therefore the key of thickness measure is the selection of position of strobe), when just there are multiple thickness waveforms, gate is remained stationary, Only just allow to reselect gate when the amplitude and amplitude change rate of original thickness waveform are met certain condition.
Step 4 obtains thickness-time series chart according to the measurement result of step 3, is modified to thickness measuring result, specifically Steps are as follows: since n-th thickness, often measuring a thickness, is successively scanned to nearest N number of thickness, and with working as The thickness of preceding scanning subtracts previous thickness, if difference is more than preset threshold value T1, marks this thickness, scans through N number of thickness Afterwards, continue to scan backward, if the difference of the serial number i of marked thickness corresponding points and the serial number j of previous marked thickness corresponding points Less than threshold value T2, then it is assumed that the two thickness and its between all thickness be all abnormal, and it is revised as serial number The thickness value of i-1.Thus it has carried out second after scanning, has exported first thickness of this N number of thickness;When measurement obtains another After new thickness, above-mentioned operation is executed again: since second thickness value, the thickness value and preceding one-shot measurement that measure every time Thickness value make the difference, when difference be greater than threshold value then mark the corresponding serial number of this thickness, when the difference of two neighboring marking serial numbers is small When threshold value then by two serial numbers and its between all thickness values be revised as the previous thickness value of first marking serial numbers.

Claims (2)

1. a kind of based on the thickness of workpiece detection method for improving peak value identification, which is characterized in that this method includes walking in detail below It is rapid:
Step 1 chooses standard workpiece known to and thickness identical as measured workpiece material, respectively to measured workpiece and standard workpiece Two groups of ultrasound echo signals are acquired, the time point of ultrasound echo signal waveform the first two peak value of selection standard workpiece calculates the time Poor t, t as ultrasonic echo standard workpiece upper and lower interface round trip time;Ultrasound is calculated based on following formula to return Spread speed of the wave signal in workpiece:
Wherein, dStandard workpieceIndicate that standard workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece;
Step 2, one wave crest initial position of ultrasound echo signal waveform setting for collected measured workpiece, determine from this The position of maximum value corresponding points after position, as first wave crest point;One peak-to-peak minimum range is set again, by first The position of wave crest point determines a maximum value, i.e., the position of second wave crest point plus the position obtained after this distance;By two A adjacent peaks point position obtains the time difference t ' of two wave crest points, and t ' is round-trip in measured workpiece upper and lower interface as ultrasonic echo The primary time;The spread speed obtained in spread speed c, that is, step 1 of ultrasonic echo simultaneously, can then find out in conjunction with following formula Measured workpiece thickness value:
Wherein, dMeasured workpieceIndicate that measured workpiece thickness, c indicate spread speed of the ultrasonic wave in workpiece;
Step 3 proposes the method for gate reservation in this step, when it is abrupt changes in thickness that large change, which occurs, for waveform, enables lock Door first rest on before position, only measure a thickness value, when waveform tends towards stability, recall the of the step 2 Two peak value recognizers;The waveform, which tends towards stability, refers to that the amplitude of first echo of back wave of previous thickness is small In the back wave of the latter thickness;
Step 4 obtains thickness-time series chart according to the measurement result of step 3, is modified to thickness measuring result, specific steps It is as follows: since n-th thickness, often to measure a thickness, nearest N number of thickness is successively scanned, and with currently sweeping The thickness retouched subtracts previous thickness, if difference is more than preset threshold value T1, marks this thickness, after scanning through N number of thickness, after It is continuous to scan backward, if the difference of the serial number i of marked thickness corresponding points and the serial number j of previous marked thickness corresponding points are less than threshold Value T2, then it is assumed that the two thickness and its between all thickness be all abnormal, and it is revised as to the thickness of serial number i-1 Angle value.Thus it has carried out second after scanning, has exported first thickness of this N number of thickness;When measurement obtains another new thickness After degree, above-mentioned operation is executed again: since second thickness value, the thickness of the thickness value and preceding one-shot measurement that measure every time Value makes the difference, and then marks the corresponding serial number of this thickness when difference is greater than threshold value, when the difference of two neighboring marking serial numbers is less than threshold value Shi Ze by two serial numbers and its between all thickness values be revised as the previous thickness value of first marking serial numbers.
2. as described in claim 1 a kind of based on the thickness of workpiece detection method for improving peak value identification, which is characterized in that described In step 3, when just there are multiple thickness waveforms, gate is remained stationary, only when the amplitude and amplitude change rate of original thickness waveform Meeting certain condition just allows to reselect gate.
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Cited By (6)

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CN111486804A (en) * 2020-06-15 2020-08-04 东莞职业技术学院 Signal processing method and measuring method for precision part thickness measurement
CN112433217A (en) * 2020-11-10 2021-03-02 广州市东儒电子科技有限公司 Object thickness measuring method, device, system, equipment and medium based on ultrasonic waves
CN112684002A (en) * 2020-11-26 2021-04-20 北京理工大学 Method for real-time tracking of continuous variable-thickness workpiece ultrasonic scanning dynamic gate and scanning method
CN113739728A (en) * 2021-08-31 2021-12-03 华中科技大学 Electromagnetic ultrasonic echo sound time calculation method and application thereof
CN114777696A (en) * 2022-05-07 2022-07-22 中国科学院声学研究所 Ultrasonic thickness measuring method
CN116559296A (en) * 2023-06-26 2023-08-08 新创碳谷集团有限公司 Interface determination method, device, equipment and storage medium for ultrasonic detection

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Publication number Priority date Publication date Assignee Title
CN111486804A (en) * 2020-06-15 2020-08-04 东莞职业技术学院 Signal processing method and measuring method for precision part thickness measurement
CN111486804B (en) * 2020-06-15 2021-10-08 东莞职业技术学院 Signal processing method and measuring method for precision part thickness measurement
CN112433217A (en) * 2020-11-10 2021-03-02 广州市东儒电子科技有限公司 Object thickness measuring method, device, system, equipment and medium based on ultrasonic waves
CN112433217B (en) * 2020-11-10 2024-05-14 广州市东儒电子科技有限公司 Object thickness measuring method, device, system, equipment and medium based on ultrasonic wave
CN112684002A (en) * 2020-11-26 2021-04-20 北京理工大学 Method for real-time tracking of continuous variable-thickness workpiece ultrasonic scanning dynamic gate and scanning method
CN112684002B (en) * 2020-11-26 2021-12-14 北京理工大学 Continuous variable-thickness workpiece ultrasonic scanning method
CN113739728A (en) * 2021-08-31 2021-12-03 华中科技大学 Electromagnetic ultrasonic echo sound time calculation method and application thereof
CN114777696A (en) * 2022-05-07 2022-07-22 中国科学院声学研究所 Ultrasonic thickness measuring method
CN114777696B (en) * 2022-05-07 2023-08-11 中国科学院声学研究所 Ultrasonic thickness measuring method
CN116559296A (en) * 2023-06-26 2023-08-08 新创碳谷集团有限公司 Interface determination method, device, equipment and storage medium for ultrasonic detection
CN116559296B (en) * 2023-06-26 2023-11-28 新创碳谷集团有限公司 Interface determination method, device, equipment and storage medium for ultrasonic detection

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