CN110499244A - A kind of emulsification glycolysis device and emulsification glycolysis method - Google Patents

A kind of emulsification glycolysis device and emulsification glycolysis method Download PDF

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Publication number
CN110499244A
CN110499244A CN201910661423.0A CN201910661423A CN110499244A CN 110499244 A CN110499244 A CN 110499244A CN 201910661423 A CN201910661423 A CN 201910661423A CN 110499244 A CN110499244 A CN 110499244A
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emulsification
glycolysis
tank body
tank
fermentor
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季维峰
何永聚
印遇龙
韩文立
张希庆
张宏灿
张春平
张洪钢
刘建彬
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SHANDONG BAIDE BIOLOGICAL TECHNOLOGY Co Ltd
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SHANDONG BAIDE BIOLOGICAL TECHNOLOGY Co Ltd
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    • AHUMAN NECESSITIES
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    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/45Addition of, or treatment with, microorganisms
    • A23L13/46Addition of, or fermentation with fungi, e.g. yeasts; Enrichment with dried biomass other than starter cultures
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/48Addition of, or treatment with, enzymes
    • AHUMAN NECESSITIES
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    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
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    • C05F1/00Fertilisers made from animal corpses, or parts thereof
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    • C05F11/00Other organic fertilisers
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    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/20Heating; Cooling

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Abstract

The invention discloses a kind of emulsification glycolysis devices, and including emulsification fermentor and the pulverizer being disposed thereon, the discharge port of pulverizer is communicated to the feed inlet of emulsification fermentor;Emulsifying fermentor includes tank body, and tank body peripheral wall is made of double-layer stainless steel, and circulating coil is welded on inner wall;Tank interior is additionally provided with agitating device and emulsifier unit, agitating device includes the stirring motor for being provided with tank deck, and stirring motor lower part is connected with speed reducer, and speed reducer lower part is connected with agitating shaft, agitating shaft top is equipped with defoaming rake, is provided with 5~8 stirring blades at shaft bottom port;Air inlet, gas outlet are additionally provided on tank body;The method and other application using device emulsification glycolysis are also disclosed simultaneously.Of the invention can successively realize the processing such as comminuting matter, emulsification sterilizing, aerobic fermentation, anaerobic fermentation;Meat product deep processing, deep processing of farm products, microbiological feed production and the production of agricultural microorganism bacterial manure can be widely used in.

Description

A kind of emulsification glycolysis device and emulsification glycolysis method
Technical field
The present invention relates to technical field of bioengineering more particularly to a kind of emulsification glycolysis device and emulsification glycolysis methods.
Background technique
China is maximum meat production and country of consumption in the world, the annual processing of farm products for generating more than 1,800 ten thousand tons and poultry Fowl butchers byproduct, for these processings of farm products and animal by-products, in addition to be used on a small quantity biochemical pharmacy, the raw material of industry and Feedstuff, major part is directly burned, burial is handled.Such as slaughtering chickens intestines, in addition to being eaten a little by the mankind, big department is direct It is as aquatic feed or directly discarded, cause the wasting of resources, environmental pollution and transmission problem;Pig bone and cattle and sheep bone, with And chicken carcasses, it is most of because being utilized without suitable digestion approach without being integrated into.It can be seen that animality byproduct is not The development trend come undergoes technological transformation to slaughtering by-product process systems with applicating modern times technology and equipment, to provide The product of more high-quality and safety is attached most importance to, and utilizes food processing or slaughtering processed side product in processing efficiently.
Relevant in the prior art in slaughtering, CN201610708893.4 discloses one kind and adds suitable for meat production The large-scale meat grinder of work enterprise, including Minced Steak box body, meat grinder lower bottom base, meat grinder cage can be used for meat products processing, But it is only that meat products is carried out rubbing processing.CN201711234287.4 disclose one kind to vacuumize as power source, Chicken intestines are sucked in outer tube, the device of cutting pre-cleaning is carried out by the cooperation of cutter and internal lining pipe, also only for It is the pretreatment of chicken intestines, food production is used for after processing.
Although CN201820401011.4 discloses a kind of efficient emulsifying machine agitator tank, including mulser agitator tank ontology, Motor, supporting leg, infrared heating device, universal wheel, manhole, insulating layer, discharge port and control cabinet, can efficiently stirring when into Row heating.But this patent does not disclose the overall plan for butchering by-product processing yet, therefore can not realize to butchering pair The processing of product high value-added.
Correspondingly, some agricultural product or processing of farm products by-product are also required to carry out high value-added processing, to obtain more High profit.
Summary of the invention
The first technical problem to be solved by the present invention is: providing a kind of emulsification glycolysis device, which be can be realized Pyrohydrolysis, emulsification broken wall, biological glycolysis triple effect cooperated integration function, and high-temperature sterilization, medium temperature enzymatic hydrolysis, normal temperature fermentation three are closed One integrated function.
Second technical problem to be solved by this invention is: providing a kind of above-mentioned emulsification glycolysis device of utilization and handles meat And its method of processed side product, material can be crushed, be emulsified, being sterilized by this method, glycolysis, and it is raw to be translated into function Object peptide ferment.
The present invention also provides the applications of the emulsification glycolysis device.
In order to solve the above technical problems, the technical scheme is that
A kind of emulsification glycolysis device, including emulsification glycolysis tank and the pulverizer being disposed thereon, the discharge port of pulverizer connects Lead to the feed inlet of emulsification glycolysis tank;
Emulsification glycolysis tank includes tank body, and the top of tank body is equipped with feed inlet, and bottom is equipped with discharge port;Tank body peripheral wall is by bilayer Stainless steel forms, and is welded with circulating coil on internal layer inner wall;Tank interior is additionally provided with agitating device and emulsifier unit, stirring dress The stirring motor including being provided with tank deck is set, stirring motor lower part is connected with speed reducer, and speed reducer lower part is connected with agitating shaft, stirs It mixes axis top and is equipped with defoaming rake, be provided with 5~8 stirring blades at shaft bottom port;Air inlet is additionally provided on tank body The gas outlet and.
Preferably, the circulating coil is connected to external heating water tank, and realizes hot water circulation heated by circulating pump Function.More than one temperature sensor is additionally provided in tank body, circulating pump and temperature sensor are all connected to automatic control system.
Preferably, the emulsifier unit is set to tank base, including the emulsification motor being set on the outside of tank base, It emulsifies motor top and is equipped with transmission shaft, transmission shaft is entered across tank body and is set to inside the frame housing of tank base;Emulsification The bottom of the frame of device is closed disk, and disk top is fixedly connected with the shell of circular hollow, lower part of the housing setting upwards There is more than one hollow out mouth (saturating material mouth), upper part of the housing is arranged in parallel with several grooves;It is set on the transmission shaft of enclosure interior It is equipped with agitating paddle.
Further, several grooves of the upper part of the housing are oblique parallel setting.
Preferably, thermal insulation material is full of between the emulsification glycolysis tank outer layer stainless steel and internal layer stainless steel.
Preferably, defoaming rake lower part is provided with more than one defoaming tooth.
Preferably, the stirring motor and emulsification motor are all connected to automatic control system.
Preferably, the pulverizer is that extra large day freezes meat grinder, and manufacturer is that day aquatic products food machinery in Qingdao sea adds Factory.
Preferably, the external air compressor of the air inlet, and by setting air inlet frequency, and realize Aerobic-anaerobic- Aerobic alternating ferment control, to achieve the purpose that the double dynamic fermentations of solid phase.
Preferably, the surrounding of the emulsification glycolysis device and bottom are provided with frame body, to emulsification glycolysis tank and pulverizer Play support and protective effect.
Utilize the method for above-mentioned emulsification glycolysis device emulsification glycolysis, comprising the following steps:
A. material is cleaned and (is first thawed if it is the material of frost processing), be then lifted out investment pulverizer In, it opens pulverizer and carries out pre- rubbing processing;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed is 200~ 300r/min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 80 DEG C or so, stops heating and insulated sterilizing 30 divides It is more than clock;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, circulating water cooling and agitating device (revolving speed 200 are opened ~300r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, put into the aerobic fermentation microbial inoculum of 1% mass ratio, including withered grass gemma Bacillus: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus is cooperated by the mass ratio of 1:2:1:1:0.5, puts into 0.1% Complex enzyme formulation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;It is then turned on emulsification, mixing dress It sets and carries out fully emulsified mixing 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 30~35 DEG C, carries out aerobic hair Ferment;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, in 30~35 DEG C of fermentations 24 Hour, carry out anaerobism flavouring;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product can be further processed Other products are prepared, or keeps in and carries out storing in sealed storage tank for use.
Preferably, the revolving speed of the emulsification in the step b is 1400rpm;The revolving speed of stirring be 200rpm extremely 300rpm。
Preferably, the revolving speed stirred in the step c is 200rpm to 300rpm;Bacillus subtilis, saccharomyces cerevisiae It is respectively 1.0~5.0 × 10 with the viable count for producing gastral cavity Candida8It is a;Neutral proteinase has purchased from the road Dong Henghua biotechnology Responsible company is limited, neutral lipase believes Chemical Co., Ltd. purchased from Chengdu ten thousand.
Preferably, the revolving speed stirred in the step d is 200rpm to 300rpm;Oxygen-supplying amount is 1.6M3/min。
Preferably, the revolving speed of the stirring in the step e is 200rpm to 300rpm;Lactobacillus plantarum: excrement intestines ball Bacterium: every gram of viable count of lactobacillus acidophilus is respectively 1.0~5.0 × 108It is a.
Emulsify the application of glycolysis device: the emulsification glycolysis device is in meat product deep processing, deep processing of farm products, microorganism Application in Feed Manufacturing and the production of agricultural microorganism bacterial manure.Wherein: preparing functional amino using meat, pig bone, chicken bone Enzyme food;Functional fish sauce ferment conditioning food is prepared using aquatic products;It is made using source property Chinese medicine (containing dark green Chinese medicine) is planted Standby Chinese medicine ferment;Functional garden stuff enzyme food is prepared using water fruits and vegetables;Functional beans peptide ferment is prepared using beans agricultural product Vegetable food;Functional egg peptide enzyme food is prepared using egg;Using butchering by-product chicken intestines, blood plasma, pluck, aquatic products processing By-product prepares function amino acid ferment raw material;Function amino acid ferment raw material is prepared using dregs of beans, miscellaneous dregs of rice;Using fruits and vegetables and its Processing byproduct prepares functional ferment fertilizer;Function amino acid ferment is prepared using animals died of illness, scrambled egg, the residual young, afterbirth of hatching Plain bacterial manure.
By adopting the above-described technical solution, the beneficial effects of the present invention are:
1, the present invention has pyrohydrolysis, emulsification broken wall, biological glycolysis triple effect cooperated integration technology, it is only necessary to 30 minutes Breaking-wall cell and biological depolymerization function can be realized, and emulsion form nutriment is made after depolymerization to reach efficient with functional microbial Interaction dissolves affinity state.
2, the present invention was being sterilized using " high-temperature sterilization, medium temperature enzymatic hydrolysis, normal temperature fermentation " three-in-one integrated function, material In journey cell expanded by heating and rapidly by broken wall emulsification be emulsion liquid, can not only kill pathogen, but also can effectively protect material air Taste nutrient.Segmentation inoculation complex enzyme formulation and microbial bacterial agent in temperature-fall period, to realize that the collaboration of bacterium-enzyme promotes Function.
3, the present invention utilizes " triple effect depolymerization and biopolymerization " integrated function, is inoculated with life by the material after disaggregation processing Object fermenting agent can be directed to metabolism and generate oligopeptides, oligosaccharides, small peptide, amino acid, fatty acid and other functional components.
4, present device use integrated automatic control system, it can be achieved that temperature control, oxygen supply, stirring, emulsification pretreatment etc. from Dynamic control function can meet the efficient enzymatic hydrolysis of material, aerobic fermentation, limit a variety of enzymes such as the double dynamic equilibrium fermentations of aerobe fermentation, solid phase The requirement of hydrolysis and fermentation process conditions.
5, defoaming of the invention rake and defoaming tooth can eliminate the foam generated in production process, in order to avoid addition defoaming agent pair Production has an adverse effect;Emulsifier unit is provided with agitating paddle and can be stirred to material, and the material moved after stirring passes through It is fully emulsified after specially designed hollow out mouth and groove, reach preset emulsifying effectiveness.
In short, the device of the invention can successively realize the processing such as comminuting matter, emulsification sterilizing, biological glycolysis;It can be extensive Be applied to the agricultures such as meat product and its efficient enzymolysis processing of by-product, aquatic products and its efficient glycolysis processing of by-product, fruits and vegetables The efficient glycolysis processing of product;And 50 jin or less dead livestock and poultry harmless treatments.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of rack and section transmission axis in emulsification glycolysis tank of the embodiment of the present invention;
In figure, 1- emulsifies glycolysis tank;2- pulverizer;3- tank body;4- feed inlet;5- discharge port;6- circulating coil;7- stirring Device;71- stirring motor;72- speed reducer;73- agitating shaft;74- defoaming rake;75- stirring blade;76- defoams tooth;8- emulsification dress It sets;81- emulsifies motor;82- transmission shaft;83- rack;831- disk;832- shell;833- hollow out mouth;834- groove;84- is stirred Mix paddle.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is further explained.
Embodiment one: emulsification glycolysis device
As depicted in figs. 1 and 2, glycolysis device is emulsified, including emulsification glycolysis tank 1 and the pulverizer 2 being disposed thereon, is rubbed The discharge port (not shown) of machine 2 is communicated to the feed inlet 4 of emulsification glycolysis tank 1.
Emulsifying glycolysis tank 1 includes tank body 3, and the top of tank body 3 is equipped with feed inlet 4, and bottom is equipped with discharge port 5;3 peripheral wall of tank body It is made of double-layer stainless steel, circulating coil 6 is welded on internal layer inner wall, be additionally provided with more than one temperature sensor and (do not mark Out);Agitating device 7 and emulsifier unit 8 are additionally provided with inside tank body 3, agitating device 7 includes the stirring motor for being provided with tank deck 71,71 lower part of stirring motor is connected with speed reducer 72, and 72 lower part of speed reducer is connected with agitating shaft 73, and 73 top of agitating shaft, which is equipped with, to disappear Bubble rake 74, defoaming rake lower part are provided with more than one defoaming tooth 76,6 stirring blades are provided at 73 bottom port of agitating shaft 75;Air inlet (not shown), gas outlet (not shown) are additionally provided on tank body 3.
Emulsifier unit 8 is set to 3 bottom of tank body, the emulsification motor 81 including being set to 3 bottom outside of tank body, emulsifies motor 81 tops are equipped with transmission shaft 82, and transmission shaft 82 passes through tank body 3 and enters in the shell 832 for the rack 83 for being set to 3 bottom of tank body Portion;83 bottom of rack of emulsifier unit 8 is closed disk 831, and 831 top of disk is fixedly connected with the shell of circular hollow upwards Body 832,832 lower part of shell are provided with more than one hollow out mouth 833, and shell 832 is upper parallel to be provided with several grooves 834;Position Agitating paddle 84 is provided on transmission shaft 82 inside shell 832.
Embodiment two: the method one of emulsification glycolysis device emulsification glycolysis processing meat packing by-product:
A. chicken intestines thawed, cleaned, is then lifted out in investment pulverizer, opened pulverizer and carry out pre- rubbing processing;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed 200r/ Min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 80 DEG C or so, stop heating and insulated sterilizing 30 minutes with On;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, opening circulating water cooling and agitating device, (revolving speed is 300r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass, including bacillus subtilis are put into Bacterium: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus cooperates by the mass ratio of 1:2:1:1:0.5, puts into 0.1% and answers Synthase preparation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;Be then turned on emulsification, mixing arrangement into The fully emulsified mixing of row 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 30 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, and ferments 24 hours in 30 DEG C, Carry out anaerobism flavouring;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product keeps in sealed storage It carries out storing in tank stand-by.
Embodiment three: the method two of emulsification glycolysis device emulsification glycolysis processing meat packing by-product:
A. chicken carcasses thawed, cleaned, is then lifted out in investment pulverizer, opened pulverizer and carry out at pre- rubbing Reason;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed 300r/ Min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 80 DEG C or so, stop heating and insulated sterilizing 30 minutes with On;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, opening circulating water cooling and agitating device, (revolving speed is 200r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass, including bacillus subtilis are put into Bacterium: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus cooperates by the mass ratio of 1:2:1:1:0.5, puts into 0.1% and answers Synthase preparation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;Be then turned on emulsification, mixing arrangement into The fully emulsified mixing of row 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 35 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, and ferments 24 hours in 35 DEG C, Carry out anaerobism flavouring;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product keeps in sealed storage It carries out storing in tank stand-by.
Example IV: the method three of emulsification glycolysis device emulsification glycolysis processing meat packing by-product:
A. chicken carcasses thawed, cleaned, is then lifted out in investment pulverizer, opened pulverizer and carry out at pre- rubbing Reason;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed 250r/ Min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 80 DEG C or so, stop heating and insulated sterilizing 30 minutes with On;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, opening circulating water cooling and agitating device, (revolving speed is 250r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass, including bacillus subtilis are put into Bacterium: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus cooperates by the mass ratio of 1:2:1:1:0.5, puts into 0.1% and answers Synthase preparation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;Be then turned on emulsification, mixing arrangement into The fully emulsified mixing of row 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 33 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, and ferments 24 hours in 33 DEG C, Carry out anaerobism flavouring;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product keeps in sealed storage It carries out storing in tank stand-by.
Embodiment five: application of the emulsification glycolysis device in fruits and vegetables deep processing
A. fruits and vegetables are promoted in investment pulverizer, opens pulverizer and carries out pre- rubbing processing;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed 250r/ Min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 80 DEG C or so, stop heating and insulated sterilizing 30 minutes with On;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, opening circulating water cooling and agitating device, (revolving speed is 250r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass, including bacillus subtilis are put into Bacterium: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus cooperates by the mass ratio of 1:2:1:1:0.5, puts into 0.1% and answers Synthase preparation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;Be then turned on emulsification, mixing arrangement into The fully emulsified mixing of row 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 33 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, and ferments 24 hours in 33 DEG C, Carry out anaerobism flavouring;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product keeps in sealed storage It carries out storing in tank stand-by.
Embodiment six: emulsification glycolysis device utilizes chicken preparation function ferment fertilizer of dying of illness
A. the chicken that will die of illness is promoted in investment pulverizer, is opened pulverizer and is carried out pre- rubbing processing;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added (to flood emulsification The rack of device is advisable), open heating water bath, emulsifier unit (revolving speed 1400r/min) and agitating device (revolving speed 250r/ Min), sterilizing emulsification treatment is carried out to material, when material temperature reaches 900 DEG C or so, stop heating and insulated sterilizing 30 minutes with On;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, opening circulating water cooling and agitating device, (revolving speed is 250r/min), when material temperature being made to be gradually decreased to 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass, including bacillus subtilis are put into Bacterium: saccharomyces cerevisiae: produce gastral cavity Candida: Aspergillus cooperates by the mass ratio of 1:2:1:1:0.5, puts into 0.1% and answers Synthase preparation, including neutral proteinase: neutral lipase is cooperated by 1:1 mass ratio;Be then turned on emulsification, mixing arrangement into The fully emulsified mixing of row 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 33 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum, including lactobacillus plantarum is added: enterococcus faecalis: lactobacillus acidophilus is pressed The mass ratio of 1:2:1 cooperates, and is uniformly mixed, and self-controlled circulating 10min/3h is arranged, and ferments 24 hours in 33 DEG C, Carry out anaerobic fermentation;
F. product after anaerobic fermentation is odorless, micro-perfume, the product after being processed;The product keeps in sealed storage It carries out storing for use in tank, can be used for preparing functional biological bacterial manure.
It should be understood that these examples are only for illustrating the present invention and are not intended to limit the scope of the present invention.In addition, it should also be understood that, After reading the content taught by the present invention, those skilled in the art can make various modifications or changes to the present invention, these Equivalent form is also fallen within the scope of the appended claims of the present application.

Claims (10)

1. a kind of emulsification glycolysis device, it is characterised in that: including emulsification fermentor and the pulverizer being disposed thereon, the rubbing The discharge port of machine is communicated to the feed inlet of emulsification fermentor;
Emulsifying fermentor includes tank body, and the top of the tank body is equipped with feed inlet, and bottom is equipped with discharge port;The tank body peripheral wall by Double-layer stainless steel forms, and is welded with circulating coil on internal layer inner wall;The tank interior is additionally provided with agitating device and emulsification dress It sets, the agitating device includes the stirring motor for being provided with tank deck, and the stirring motor lower part is connected with speed reducer, the deceleration Machine lower part is connected with agitating shaft, and the agitating shaft top is equipped with defoaming rake, is provided with 5~8 at the shaft bottom port Stirring blade;Air inlet and air outlet are additionally provided on the tank body.
2. emulsification glycolysis device as described in claim 1, it is characterised in that: the circulating coil is connected to external heating water Case is additionally provided with more than one temperature sensor in the tank body.
3. emulsification glycolysis device as described in claim 1, it is characterised in that: the emulsifier unit is set to tank base, packet The emulsification motor being set on the outside of tank base is included, the emulsification motor top is equipped with transmission shaft, and the transmission shaft passes through tank body It enters and is set to inside the frame housing of tank base;The bottom of the frame of the emulsifier unit is closed disk, the circle Disk top is fixedly connected with the shell of circular hollow upwards, and the lower part of the housing is provided with more than one hollow out mouth, the shell It is upper parallel to be provided with several grooves;Agitating paddle is provided on the transmission shaft of enclosure interior.
4. emulsification glycolysis device as claimed in claim 3, it is characterised in that: several grooves of the upper part of the housing are oblique flat Row setting.
5. emulsification glycolysis device as described in claim 1, it is characterised in that: defoaming rake lower part is provided with more than one Defoam tooth.
6. a kind of method using emulsification glycolysis device emulsification glycolysis described in claim 1, it is characterised in that including following step It is rapid:
A. material is cleaned, puts into pulverizer and carries out pre- rubbing processing;
B. the material after rubbing is sent into the fermentor for being set to and rubbing motor spindle, and proper amount of clear water is added, and opens heating water bath, cream Makeup is set and agitating device, carries out sterilizing emulsification treatment to material, when material temperature reaches 80 DEG C or so, stops heating and keeping the temperature going out Bacterium 30 minutes or more;
C. after the completion of material sterilizing emulsification, emulsifier unit is closed, circulating water cooling and agitating device is opened, is gradually decreased to material temperature At 35 DEG C or so, the aerobic fermentation microbial inoculum of 1% mass ratio is put into, while putting into 0.1% complex enzyme formulation;It is then turned on cream Change, mixing arrangement carries out fully emulsified mixing 30 minutes;
D. after sterilizing emulsification, every 30min stirring gas supply 10min is set, ferments 24 hours in 30~35 DEG C, carries out aerobic fermentation;
E. aerobic fermentation terminates, and anaerobic fermentation microbial inoculum is added, and be uniformly mixed, and self-controlled circulating 10min/3h is arranged, in 30 ~35 DEG C ferment 24 hours, carry out anaerobism flavouring;
F. the product after being processed after anaerobic fermentation.
7. the method for emulsification glycolysis as claimed in claim 6, it is characterised in that: the revolving speed of the emulsification in the step b is 1400rpm;The revolving speed of stirring is 200rpm to 300rpm;The revolving speed stirred in the step d is 200rpm to 300rpm;Oxygen supply Amount is 1.6M3/min。
8. the method for emulsification glycolysis as claimed in claim 6, it is characterised in that: the revolving speed stirred in the step c is 200rpm to 300rpm;The aerobic fermentation microbial inoculum includes bacillus subtilis: saccharomyces cerevisiae: producing gastral cavity Candida: Aspergillus Cooperate by the mass ratio of 1:2:1:1:0.5, wherein bacillus subtilis, saccharomyces cerevisiae and the viable bacteria for producing gastral cavity Candida Every gram of number is respectively 1.0~5.0 × 108It is a;The complex enzyme formulation includes neutral proteinase and neutral lipase by 1:1 mass Than cooperating.
9. the method for emulsification glycolysis as claimed in claim 6, it is characterised in that: the revolving speed of the stirring in the step e is 200rpm to 300rpm;The anaerobic fermentation microbial inoculum includes lactobacillus plantarum: enterococcus faecalis: lactobacillus acidophilus by 1:2:1 matter Amount ratio cooperates, wherein lactobacillus plantarum: enterococcus faecalis: every gram of viable count of lactobacillus acidophilus respectively 1.0~5.0 × 108It is a.
10. the application of any emulsification glycolysis device of claim 1 to 5, it is characterised in that: the emulsification glycolysis device can Applied to meat product deep processing, deep processing of farm products, microbiological feed production and the production of agricultural microorganism bacterial manure.
CN201910661423.0A 2019-07-22 2019-07-22 A kind of emulsification glycolysis device and emulsification glycolysis method Pending CN110499244A (en)

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Application publication date: 20191126