CN110485463A - Vertically to wall pouring construction method and pouring construction device - Google Patents
Vertically to wall pouring construction method and pouring construction device Download PDFInfo
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- CN110485463A CN110485463A CN201910818320.0A CN201910818320A CN110485463A CN 110485463 A CN110485463 A CN 110485463A CN 201910818320 A CN201910818320 A CN 201910818320A CN 110485463 A CN110485463 A CN 110485463A
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/04—Making large underground spaces, e.g. for underground plants, e.g. stations of underground railways; Construction or layout thereof
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/84—Walls made by casting, pouring, or tamping in situ
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Description
技术领域technical field
本发明涉及墙体浇筑施工技术领域,特别地,涉及一种竖直向墙体浇筑施工方法,此外,还涉及一种竖直向墙体浇筑施工装置。The present invention relates to the technical field of wall pouring construction, in particular to a vertical wall pouring construction method, and also to a vertical wall pouring construction device.
背景技术Background technique
随着我国城市基础设施建设不断推进,地下轨道交通、地下综合管廊等地下结构工程逐渐兴起。地下轨道交通车站通常为二层或三层双柱三跨矩形框架岛式车站,采用明挖法施工,标准段宽度为18.0m~24.0m,基坑开挖深度达15.0m~25.0m,主体结构标准段每层墙体高度为4.0m~5.9m,长度为16.0m~24.0m,宽度为0.7m~0.9m;又由于地下轨道交通车站置于土层中和设计使用年限为100年,对主体结构的耐久性、承载能力、使用寿命和使用功能,对防渗水能力有着特别高的要求,需要采用特殊混凝土施工方法来建造。With the continuous advancement of my country's urban infrastructure construction, underground structural projects such as underground rail transit and underground comprehensive pipe corridors are gradually emerging. The underground rail transit station is usually a two-story or three-story double-column three-span rectangular frame island station, which is constructed by the open cut method. The height of each wall in the standard section of the structure is 4.0m-5.9m, the length is 16.0m-24.0m, and the width is 0.7m-0.9m; and because the underground rail transit station is placed in the soil layer and the design service life is 100 years, The durability, bearing capacity, service life and use function of the main structure have particularly high requirements on the anti-seepage ability, and special concrete construction methods are required for construction.
目前,主体结构墙体模板通常采用胶合模板拼装或单侧钢模大模板。基于主体结构的墙体高度较高、施工单元长度较长、墙面面积大及墙体厚度狭窄条件下,进行主体结构墙体混凝土浇筑施工时,将会:一、因混凝土拌合料下落高度大,使粗集料在墙体底部2000mm范围内产生堆积、离析,经振捣棒振捣后混凝土内部和表面因缺少水泥浆未全部裹附和填充粗骨料及骨架间隙而产生空洞、蜂窝;二、因主体结构的墙体厚度狭窄、高度较高、主体钢筋布设密集条件限制,在混凝土振捣时出现振捣时间超长、振捣不均匀形成漏振捣,导致模板拆除后墙体混凝土外露面出现气泡、胀模、粗集料下沉离析分层、疏松不密实从而导致在混凝土内部形成渗水通道。基坑侧壁面的地下水一旦沿渗水通道渗入混凝土内部,锈蚀墙体钢筋使其体积发生膨胀,导致混凝土开裂,渗漏出主体结构的墙体,不仅影响车站墙体的观感度,而且还降低车站结构体的承载能力、降低混凝土的自身防水能力,最终导致轨道交通结构空间内各种设施使用寿命和使用功能均会降低,恶化轨道交通运营条件;同时也增加轨道交通长期运营、维护期间渗水治理费用。At present, the wall formwork of the main structure is usually assembled with glued formwork or large formwork with single-sided steel formwork. Based on the high wall height of the main structure, long construction unit length, large wall area and narrow wall thickness, when the concrete pouring construction of the main structure wall is carried out, it will: 1. Due to the drop height of the concrete mixture Large, so that the coarse aggregate will accumulate and segregate within the range of 2000mm at the bottom of the wall. After being vibrated by the vibrating rod, the interior and surface of the concrete will have cavities and honeycombs due to the lack of cement slurry that is not fully coated and filled with the coarse aggregate and the skeleton gap; 2. Due to the narrow thickness and high height of the wall of the main structure, and the dense layout of the main steel bars, the vibration time of the concrete is too long, and the vibration is uneven, resulting in missing vibration, resulting in the wall concrete after the formwork is removed. Bubbles appear on the exposed surface, mold expansion, coarse aggregate sinks, segregates and delaminates, and looseness and density lead to the formation of water seepage channels inside the concrete. Once the groundwater on the side wall of the foundation pit infiltrates into the concrete along the seepage channel, the corroded steel bars on the wall cause the volume to expand, causing the concrete to crack and leak out of the wall of the main structure, which not only affects the perception of the station wall, but also reduces the The bearing capacity of the structure and the reduction of the concrete's own waterproof capacity will eventually lead to a reduction in the service life and use functions of various facilities in the rail transit structure space, deteriorating the operating conditions of rail transit; at the same time, it will also increase the water seepage control during long-term operation and maintenance of rail transit cost.
发明内容Contents of the invention
本发明提供了一种竖直向墙体浇筑施工方法及浇筑施工装置,以解决现有的地下轨道交通车站的主体结构的墙体的防渗水能力不符合要求的技术问题。The invention provides a vertical wall pouring construction method and pouring construction device to solve the technical problem that the anti-seepage ability of the wall of the main structure of the existing underground rail transit station does not meet the requirements.
根据本发明的一个方面,提供一种竖直向墙体浇筑施工方法,包括以下步骤:在模面板上沿高度方向开设多个工作窗口并设置工作窗门,将模面板安装于支撑架上,将支撑架安装于已成型的底板混凝土层上,从而使模面板与基坑的竖直向墙体相对布设且形成待浇注混凝土的空腔,再在模面板外侧的空间区域安装输入端设有进料斗并沿竖直方向布设的主管道以及输入端与主管道的输出端连接的分管道,将多个分管道沿高度方向排布并伸入对应高度处的工作窗口内,并设置用于控制分管道中混凝土的输送量的控制阀,从而完成竖直向墙体浇筑施工装置的安装;通过控制混凝土输送泵并调节控制阀,将混凝土灌注至进料斗中,使混凝土流入对应高度的分管道中并从对应高度的工作窗口灌注至空腔中的混凝土层上形成新的混凝土层,新的混凝土层灌注完成后将对应高度的分管道从对应高度的工作窗口取出,并通过振捣装置从对应高度的工作窗口伸入后将新的混凝土层振捣均匀,从而将混凝土由低到高地分层灌注至空腔中,直至混凝土层的液面与最上方的工作窗口底端的高度距离小于每层混凝土层高度的三分之一时,通过最上方的工作窗门将最上方的工作窗口盖合;采取上述分层灌注的方式,通过混凝土输送泵将混凝土从模面板顶端的开口灌注至空腔中,直至空腔中混凝土层的液面高度与墙体的设计高度相符;空腔中混凝土层成型,从而完成墙体单元的浇筑施工,并以上述方式沿墙体的延伸方向逐个进行墙体单元的浇筑施工,直至所有墙体单元的总长度与墙体的设计长度相符,从而完成墙体的浇筑施工。According to one aspect of the present invention, there is provided a construction method for vertical wall pouring, which includes the following steps: opening a plurality of working windows along the height direction on the formwork panel and setting the work windows and doors, installing the formwork panel on the support frame, Install the support frame on the formed bottom concrete layer, so that the formwork panel and the vertical wall of the foundation pit are arranged opposite to each other and form a cavity for concrete to be poured, and then the input end is installed in the space area outside the formwork panel. The feed hopper is arranged along the vertical direction of the main pipeline and the sub-pipes connected between the input end and the output end of the main pipeline. A plurality of sub-pipes are arranged along the height direction and extend into the working window at the corresponding height, and set the The control valve is used to control the delivery volume of concrete in the sub-pipeline, so as to complete the installation of the construction device for pouring vertically to the wall; by controlling the concrete delivery pump and adjusting the control valve, the concrete is poured into the feeding hopper, so that the concrete flows into the corresponding height The sub-pipes of the corresponding height are poured from the working window of the corresponding height to the concrete layer in the cavity to form a new concrete layer. After the new concrete layer is poured, the sub-pipes of the corresponding height are taken out from the working window of the corresponding height and vibrated The tamping device extends from the working window at the corresponding height and vibrates the new concrete layer evenly, so that the concrete is poured into the cavity layer by layer from low to high, until the liquid level of the concrete layer is at the same height as the bottom of the uppermost working window When the distance is less than one-third of the height of each concrete layer, cover the uppermost working window through the uppermost working window door; adopt the above-mentioned layered pouring method, and pour concrete from the opening at the top of the formwork panel through the concrete delivery pump into the cavity until the liquid level of the concrete layer in the cavity matches the design height of the wall; the concrete layer in the cavity is formed to complete the pouring construction of the wall units, and one by one along the extension direction of the wall in the above-mentioned manner The pouring construction of the wall units is carried out until the total length of all the wall units matches the design length of the wall, thereby completing the pouring construction of the wall.
进一步地,安装竖直向墙体浇筑施工装置之前,还包括以下步骤:根据墙体单元的长度、厚度以及高度,确定分层灌注中每层混凝土层的高度,从而确定模面板上开设工作窗口的数量和高度。Further, before installing the construction device for pouring vertically to the wall, the following steps are also included: according to the length, thickness and height of the wall unit, determine the height of each concrete layer in layered pouring, so as to determine the working window on the formwork panel number and height.
进一步地,安装竖直向墙体浇筑施工装置,还包括以下步骤:若墙体单元的长度小于或等于单块模面板的长度,将单块模面板安装于模面板支撑架上,通过将模面板支撑架安装于已成型的底板混凝土层上,使模面板与基坑的侧壁面之间形成空腔,再在模面板外侧的空间区域安装主管道和分管道,并将沿高度方向排布的多个分管道分别伸入对应高度处的工作窗口内;若墙体单元的长度大于单块模面板的长度,将多块模面板沿长度方向连接后安装于模面板支撑架上,通过将模面板支撑架安装于已成型的底板混凝土层上,使多块模面板与基坑的侧壁面之间形成空腔,再在多块模面板外侧的空间区域沿长度方向安装多个主管道和分管道,并将每个主管道所连接的沿高度方向排布的多个分管道分别伸入对应模面板的对应高度处的工作窗口内。Further, installing the construction device for pouring vertically to the wall also includes the following steps: if the length of the wall unit is less than or equal to the length of the single formwork panel, the single formwork panel is installed on the formwork panel support frame, and the formwork The panel support frame is installed on the formed floor concrete layer, so that a cavity is formed between the formwork panel and the side wall of the foundation pit, and then the main pipeline and sub-pipelines are installed in the space area outside the formwork panel, and will be arranged along the height direction The multiple sub-pipes extend into the working window at the corresponding height; if the length of the wall unit is greater than the length of a single module panel, connect the multiple module panels along the length direction and install them on the module panel support frame. The formwork panel support frame is installed on the formed bottom concrete layer, so that a cavity is formed between the multiple formwork panels and the side wall of the foundation pit, and then a plurality of main pipes and pipes are installed along the length direction in the space area outside the multiple formwork panels. Sub-pipes, and a plurality of sub-pipes connected to each main pipe along the height direction extend into the working windows at the corresponding heights of the corresponding formwork panels.
进一步地,竖直向墙体浇筑施工装置完成之后,将混凝土由低到高地从分管道分层灌注至空腔中之前,还包括以下步骤:将已成型的底板混凝土层的表面进行凿毛处理;将水泥砂浆灌注至进料斗中,通过调节控制阀,使水泥砂浆流入最下方的分管道中并从最下方的工作窗口灌注至底板混凝土层上,形成20mm-30mm的接缝层,以使新的混凝土层与已成型的底板混凝土层连接紧密。Further, after the construction device is poured vertically to the wall, before the concrete is poured layer by layer from the sub-pipes into the cavity from low to high, the following steps are also included: roughening the surface of the formed base plate concrete layer ;Pour the cement mortar into the feed hopper, and adjust the control valve to make the cement mortar flow into the lowermost sub-pipeline and pour it from the lowermost working window to the concrete layer of the bottom plate to form a joint layer of 20mm-30mm to Make the new concrete layer closely connected with the already formed base plate concrete layer.
进一步地,将混凝土由低到高地从分管道分层灌注至空腔中,包括以下步骤:启动混凝土输送泵并调节控制阀,控制混凝土先流入最下方的分管道中并从最下方的工作窗口灌注至空腔中的接缝层上形成第一层混凝土层,第一层混凝土层灌注完成后将最下方的分管道从最下方的工作窗口取出,并将振捣装置从最下方的工作窗口伸入第一层混凝土层中振捣均匀;以上述方式控制混凝土流入最下方的分管道中并从最下方的工作窗口由低到高分层灌注至空腔中,直至混凝土层的液面与最下方的工作窗口之间的高度距离低于每层混凝土层厚度的三分之一时,通过最下方的工作窗门将最下方的工作窗门盖合;以上述方式通过沿高度方向布设的多个分管道和对应的多个工作窗口将混凝土由低到高分层灌注至空腔中,直至混凝土层的液面与最上方的工作窗口底端的高度距离小于每层混凝土层高度的三分之一时,通过最上方的工作窗门将最上方的工作窗门盖合。Further, the concrete is poured into the cavity layer by layer from the sub-pipes from low to high, including the following steps: start the concrete delivery pump and adjust the control valve, control the concrete to flow into the lowermost sub-pipe first and flow from the lowermost working window Pour into the joint layer in the cavity to form the first layer of concrete layer. After the first layer of concrete layer is poured, the lowermost sub-pipe is taken out from the lowermost working window, and the vibrating device is removed from the lowermost working window. Stretch into the first concrete layer and vibrate evenly; control the concrete to flow into the lowermost sub-pipe in the above-mentioned way and pour it into the cavity from the lowermost working window from low to high layer until the liquid level of the concrete layer is equal to When the height distance between the lowermost working windows is lower than one-third of the thickness of each concrete layer, the lowermost working windows are covered by the lowermost working windows; A sub-pipe and corresponding multiple working windows pour concrete into the cavity layer by layer from low to high until the distance between the liquid level of the concrete layer and the bottom of the uppermost working window is less than one-third of the height of each concrete layer For a while, cover the top working window door by the top working window door.
进一步地,若采用间歇式将混凝土由低到高分层灌注至空腔中,则间歇时间不超过混凝土的初凝时间,间歇后恢复灌注,将混凝土灌注至空腔中的混凝土层中形成新的混凝土层,通过将振捣装置穿过新的混凝土层并伸入前一层混凝土层内100mm-150mm,将上下两层混凝土层合并振捣均匀,使新的混凝土层与前一层混凝土层紧密连结。Further, if the concrete is poured into the cavity from low to high layers intermittently, the intermittent time shall not exceed the initial setting time of the concrete, and the pouring shall be resumed after the interval, and the concrete shall be poured into the concrete layer in the cavity to form a new concrete layer. Concrete layer, by passing the vibrating device through the new concrete layer and extending 100mm-150mm into the previous concrete layer, the upper and lower concrete layers are combined and vibrated evenly, so that the new concrete layer and the previous concrete layer Tightly linked.
进一步地,空腔中混凝土层成型,包括以下步骤:墙体顶端的混凝土层终凝成型后立即采用润湿的土工布覆盖于混凝土的外露面进行养护;检测墙体混凝土的强度,当墙体混凝土的强度大于2.5MPa时,将竖直向墙体浇筑施工装置拆除,并立即采用润湿的土工布覆盖于墙体混凝土的外露面或者在墙体混凝土的外露面上涂刷混凝土养护剂进行养护,且养护时间不低于十四天。Further, forming the concrete layer in the cavity includes the following steps: immediately after the final setting of the concrete layer on the top of the wall, use a wet geotextile to cover the exposed surface of the concrete for maintenance; detect the strength of the concrete in the wall, and when the wall When the strength of the concrete is greater than 2.5MPa, remove the construction device for pouring vertically to the wall, and immediately use a wet geotextile to cover the exposed surface of the concrete wall or apply a concrete curing agent on the exposed surface of the concrete wall. Conservation, and the maintenance time is not less than fourteen days.
根据本发明的另一方面,还提供了一种竖直向墙体浇筑施工装置,包括安装于基坑一侧已成型的底板混凝土层上的竖直开窗式模板装置和安装于竖直开窗式模板装置上的竖直分流灌注装置,竖直开窗式模板装置包括用于与基坑的侧壁面配合以进行墙体灌注成型的模面板、支撑固定于已成型的底板混凝土层上的用于支撑模面板的支撑架、设于模面板上的工作窗口以及盖合于工作窗口上的工作窗门,多个工作窗口沿模面板的高度方向排布,竖直分流灌注装置包括用于输送混凝土的输送管道、安装于输送管道的进料端上的用于缓存并引导混凝土进入输送管道中的进料斗以及用于将混凝土制备装置制备的混凝土及时输送至进料斗中的混凝土输送泵,输送管道包括输入端与进料斗的输出端连接并沿竖直方向布设的主管道、输入端与主管道的输出端连接的用于伸入工作窗口内的分管道以及用于控制分管道中混凝土的输送量的控制阀,通过沿竖直方向排布的多个分管道分别伸入对应高度处的工作窗口内,以将混凝土由低到高地分层灌注至模面板与基坑的侧壁面之间的空腔中,并且通过将振捣装置不同高度处的工作窗口伸入,以将每层混凝土层均振捣均匀。According to another aspect of the present invention, there is also provided a vertical wall pouring construction device, which includes a vertical window formwork device installed on the formed bottom slab concrete layer on one side of the foundation pit and a vertical window formwork device installed on the vertical opening. The vertical split pouring device on the window formwork device, the vertical window formwork device includes a formwork panel for coordinating with the side wall of the foundation pit for wall perfusion molding, and supports fixed on the formed bottom concrete layer The supporting frame used to support the formwork panel, the working window on the formwork panel and the working window door covering the working window, a plurality of working windows are arranged along the height direction of the formwork panel, and the vertical diversion perfusion device includes The conveying pipeline for conveying concrete, the feeding hopper installed on the feeding end of the conveying pipeline for buffering and guiding concrete into the conveying pipeline, and the concrete conveying for timely conveying the concrete prepared by the concrete preparation device into the feeding hopper The pump, the conveying pipeline includes the main pipeline which is connected to the output end of the feed hopper and arranged in the vertical direction, the sub-pipe which is connected to the output end of the main pipeline and is used to extend into the working window, and is used to control the distribution The control valve for the amount of concrete delivered in the pipeline extends into the working window at the corresponding height through a plurality of sub-pipes arranged in the vertical direction, so as to pour the concrete layer by layer from low to high to the gap between the formwork panel and the foundation pit. In the cavity between the side walls, and by extending the working windows at different heights of the vibrating device, each layer of concrete is vibrated evenly.
进一步地,模面板的外侧壁面上还设有用于固定分管道和工作窗门的固定架,固定架架设于工作窗口周围。Further, the outer wall surface of the formwork panel is also provided with a fixing frame for fixing the sub-pipe and the working window, and the fixing frame is erected around the working window.
进一步地,分管道的输出端向下倾斜,且分管道与水平面之间的夹角为20度-40度,以使主管道输出的混凝土利用自身的重力沿分管道下滑至空腔中。Further, the output end of the branch pipe is inclined downward, and the angle between the branch pipe and the horizontal plane is 20°-40°, so that the concrete output from the main pipe slides down into the cavity along the branch pipe by its own gravity.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明的竖直向墙体浇筑施工方法,通过在模面板上沿高度方向开设了多个工作窗口,并在模面板外侧的空间区域安装多个分管道,且多个分管道沿高度方向排布并伸入对应高度处的工作窗口内,再通过控制混凝土输送泵并调节控制阀,将混凝土灌注至进料斗中,并使混凝土从不同高度的分管道灌注至空腔中,从而实现墙体的分层灌注,混凝土从分管道的出口下落至前面已灌注完的混凝土层上,进料浇注采用从下至上进行分层浇注,对应于浇注平面相对应的工作窗口进行浇注,减少落料高度,从而避免了混凝土由于下落高度大而造成混凝土中的粗集料在底层堆积和离析以及物料从高处下落带入过多的空气而产生气泡进而导致的空洞问题,混凝土灌注料在空腔内布料均匀,并且易于控制每层混凝土的高度,进而在每层灌注完之后,通过将振捣装置从不同高度处的工作窗口伸入,易于将每层混凝土层均振捣均匀,使混凝土层在振捣后,混凝土中的水泥浆能均匀地裹附和填充在粗骨料和骨架的间隙之间,从而避免浇筑成型后的墙体混凝土的内部产生的空洞和蜂窝构成渗水通道,确保浇筑成型后的墙体混凝土结构致密,基坑侧壁的地下水不易渗透至墙体内部,墙体的防渗水性能符合要求。In the vertical wall pouring construction method of the present invention, a plurality of working windows are opened on the formwork panel along the height direction, and a plurality of sub-pipes are installed in the space area outside the formwork panel, and the plurality of sub-pipes are arranged along the height direction and extend into the working window at the corresponding height, and then pour the concrete into the feed hopper by controlling the concrete delivery pump and adjusting the control valve, and pour the concrete into the cavity from the sub-pipes of different heights, so as to realize the wall The layered pouring of the body, the concrete falls from the outlet of the sub-pipe to the concrete layer that has been poured before, and the feed pouring adopts layered pouring from bottom to top, and pours corresponding to the working window corresponding to the pouring plane to reduce blanking height, thus avoiding the cavity problem caused by the accumulation and segregation of the coarse aggregate in the concrete at the bottom layer due to the large drop height of the concrete, and the generation of air bubbles caused by the material falling from a high place, and the concrete pouring material in the cavity The inner material is evenly distributed, and it is easy to control the height of each layer of concrete. After each layer is poured, the vibrating device is extended from the working window at different heights to vibrate each layer of concrete evenly, so that the concrete layer After vibrating, the cement slurry in the concrete can be evenly wrapped and filled in the gap between the coarse aggregate and the skeleton, so as to avoid the cavity and honeycomb formed in the wall concrete after pouring to form a seepage channel, and ensure the pouring shape The concrete structure of the finished wall is dense, and the groundwater on the side wall of the foundation pit is not easy to penetrate into the inside of the wall, and the anti-seepage performance of the wall meets the requirements.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明优选实施例的竖直向墙体浇筑施工方法的模块示意图;Fig. 1 is the modular schematic diagram of the vertical wall pouring construction method of the preferred embodiment of the present invention;
图2是本发明优选实施例的竖直向墙体浇筑施工装置的侧视结构示意图;Fig. 2 is a side view structural schematic diagram of a vertical wall pouring construction device according to a preferred embodiment of the present invention;
图3是本发明优选实施例的竖直向墙体浇筑施工装置的正视结构示意图;Fig. 3 is a schematic diagram of the front view of the vertical wall pouring construction device according to the preferred embodiment of the present invention;
图4是本发明优选实施例的竖直开窗式模板装置的工作窗门关闭的结构示意图;Fig. 4 is a schematic structural view of the closing of the working window of the vertical window formwork device according to the preferred embodiment of the present invention;
图5是本发明优选实施例的竖直开窗式模板装置的工作窗门开启的结构示意图。Fig. 5 is a schematic diagram of the structure of the opening of the working window of the vertical window formwork device according to the preferred embodiment of the present invention.
图例说明:illustration:
100、竖直开窗式模板装置;11、模面板;12、支撑架;121、竖向次楞;122、横向次楞;123、三角支架;1231、竖向主杆;1232、横向主杆;1233、斜向主杆;1234、支撑次杆;124、安装支架;125、人工操作平台;13、工作窗口;14、工作窗门;15、固定架;151、竖向肋条;152、固定螺杆;153、横向钢板;200、竖直分流灌注装置;21、进料斗;22、主管道; 23、分管道;24、多通接头;25、控制阀;300、基坑;400、底板混凝土层。100. Vertical window-opening formwork device; 11. Formwork panel; 12. Support frame; 121. Vertical secondary corrugation; 122. Horizontal secondary corrugation; 123. Triangular bracket; 1231. Vertical main rod; 1232. Horizontal main rod 1233, oblique main bar; 1234, supporting secondary bar; 124, mounting bracket; 125, manual operation platform; 13, working window; 14, working window door; 15, fixed frame; 151, vertical rib; Screw; 153, horizontal steel plate; 200, vertical diversion filling device; 21, feed hopper; 22, main pipe; 23, branch pipe; 24, multi-way joint; 25, control valve; 300, foundation pit; 400, bottom plate concrete layer.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various ways defined and covered below.
图1是本发明优选实施例的竖直向墙体浇筑施工方法的模块示意图;图2是本发明优选实施例的竖直向墙体浇筑施工装置的侧视结构示意图;图3是本发明优选实施例的竖直向墙体浇筑施工装置的正视结构示意图;图4是本发明优选实施例的竖直开窗式模板装置的工作窗门关闭的结构示意图;图5是本发明优选实施例的竖直开窗式模板装置的工作窗门开启的结构示意图。Fig. 1 is a block diagram of a vertical wall pouring construction method of a preferred embodiment of the present invention; Fig. 2 is a side view structural representation of a vertical wall pouring construction device of a preferred embodiment of the present invention; Fig. 3 is a preferred embodiment of the present invention The front view structure diagram of the vertical wall pouring construction device of the embodiment; Fig. 4 is a schematic diagram of the structure of the working window and door closing of the vertical window formwork device of the preferred embodiment of the present invention; Fig. 5 is the structure diagram of the preferred embodiment of the present invention Schematic diagram of the opening of the working window of the vertical window formwork device.
如图1所示,本实施例的竖直向墙体浇筑施工方法,包括以下步骤:在模面板11上沿高度方向开设多个工作窗口13并设置工作窗门14,将模面板11安装于支撑架12上,将支撑架 12安装于已成型的底板混凝土层400上,从而使模面板11与基坑300的竖直向墙体相对布设且形成待浇注混凝土的空腔,再在模面板11外侧的空间区域安装输入端设有进料斗21并沿竖直方向布设的主管道22以及输入端与主管道22的输出端连接的分管道23,将多个分管道23 沿高度方向排布并伸入对应高度处的工作窗口13内,并设置用于控制分管道23中混凝土的输送量的控制阀25,从而完成竖直向墙体浇筑施工装置的安装;通过控制混凝土输送泵并调节控制阀25,将混凝土灌注至进料斗21中,使混凝土流入对应高度的分管道23中并从对应高度的工作窗口13灌注至空腔中的混凝土层上形成新的混凝土层,新的混凝土层灌注完成后将对应高度的分管道23从对应高度的工作窗口13取出,并通过振捣装置从对应高度的工作窗口13伸入后将新的混凝土层振捣均匀,从而将混凝土由低到高地分层灌注至空腔中,直至混凝土层的液面与最上方的工作窗口13底端的高度距离小于每层混凝土层高度的三分之一时,通过最上方的工作窗门14将最上方的工作窗口13盖合;采取上述分层灌注的方式,通过混凝土输送泵将混凝土从模面板11顶端的开口灌注至空腔中,直至空腔中混凝土层的液面高度与墙体的设计高度相符,空腔中混凝土层成型,从而完成墙体单元的浇筑施工;以上述方式沿墙体的延伸方向逐个进行墙体单元的浇筑施工,直至所有墙体单元的总长度与墙体的设计长度相符,从而完成墙体的浇筑施工。本发明的竖直向墙体浇筑施工方法,通过在模面板11上沿高度方向开设了多个工作窗口13,并在模面板11外侧的空间区域安装多个分管道 23,且多个分管道23沿高度方向排布并伸入对应高度处的工作窗口13内,再通过控制混凝土输送泵并调节控制阀25,将混凝土灌注至进料斗21中,并使混凝土从不同高度的分管道 23灌注至空腔中,从而实现墙体的分层灌注,混凝土从分管道23的出口下落至前面已灌注完的混凝土层上,进料浇注采用从下至上进行分层浇注,对应于浇注平面相对应的工作窗口13 进行浇注,减少落料高度,从而避免了混凝土由于下落高度大而造成混凝土中的粗集料在底层堆积和离析以及物料从高处下落带入过多的空气而产生气泡进而导致的空洞问题,混凝土灌注料在空腔内布料均匀,并且易于控制每层混凝土的高度,进而在每层灌注完之后,通过将振捣装置从不同高度处的工作窗口13伸入,易于将每层混凝土层均振捣均匀,使混凝土层在振捣后,混凝土中的水泥浆能均匀地裹附和填充在粗骨料和骨架的间隙之间,从而避免浇筑成型后的墙体混凝土的内部产生的空洞和蜂窝构成渗水通道,确保浇筑成型后的墙体混凝土结构致密,基坑300侧壁的地下水不易渗透至墙体内部,墙体的防渗水性能符合要求。每层混凝土层的高度一致,则通过振捣装置将每层混凝土层进行振捣施工时的参数一致,如振捣装置伸入混凝土层的深度、振捣的频率以及振捣的时间,从而保证每层混凝土层均振捣均匀。As shown in Fig. 1, the construction method of pouring vertically to the wall of the present embodiment includes the following steps: on the formwork panel 11, a plurality of work windows 13 are set along the height direction and work window doors 14 are set, and the formwork panel 11 is installed on On the support frame 12, the support frame 12 is installed on the bottom plate concrete layer 400 that has been formed, so that the formwork panel 11 is arranged opposite to the vertical wall of the foundation pit 300 and forms a cavity for concrete to be poured, and then the formwork panel 11. The space area on the outside is provided with a feed hopper 21 at the input end and a main pipe 22 arranged vertically and a branch pipe 23 connected to the output end of the main pipe 22 at the input end. A plurality of branch pipes 23 are arranged along the height direction. Cloth and extend into the working window 13 at the corresponding height, and set the control valve 25 for controlling the delivery volume of concrete in the branch pipeline 23, so as to complete the installation of the construction device for pouring vertically to the wall; by controlling the concrete delivery pump and Adjust the control valve 25 to pour concrete into the feed hopper 21, so that the concrete flows into the sub-pipe 23 of the corresponding height and pours from the working window 13 of the corresponding height to the concrete layer in the cavity to form a new concrete layer. After the concrete layer pouring is completed, the sub-pipe 23 of the corresponding height is taken out from the working window 13 of the corresponding height, and the new concrete layer is vibrated evenly after being extended from the working window 13 of the corresponding height through the vibrating device, so that the concrete is moved from the low Pour into the cavity layer by layer until the height distance between the liquid level of the concrete layer and the bottom of the top working window 13 is less than 1/3 of the height of each layer of concrete layer, the top working window door 14 will The upper working window 13 is covered; the above-mentioned layered pouring method is adopted, and the concrete is poured into the cavity from the opening at the top of the formwork panel 11 through the concrete delivery pump, until the liquid level of the concrete layer in the cavity is in line with the design of the wall. The heights match, and the concrete layer in the cavity is formed, thereby completing the pouring construction of the wall units; in the above-mentioned manner, the pouring construction of the wall units is carried out one by one along the extension direction of the wall, until the total length of all wall units is in line with the design of the wall The lengths match to complete the pouring construction of the wall. In the vertical wall pouring construction method of the present invention, a plurality of working windows 13 are provided along the height direction on the form panel 11, and a plurality of sub-pipes 23 are installed in the space area outside the form panel 11, and the plurality of sub-pipes 23 are arranged along the height direction and extend into the working window 13 at the corresponding height, and then by controlling the concrete delivery pump and adjusting the control valve 25, the concrete is poured into the feed hopper 21, and the concrete is poured from the sub-pipes 23 at different heights. pouring into the cavity, so as to realize the layered pouring of the wall, the concrete falls from the outlet of the branch pipe 23 to the concrete layer that has been poured before, and the feed pouring adopts layered pouring from bottom to top, corresponding to the pouring plane. The corresponding working window 13 is poured to reduce the falling height, thereby avoiding the accumulation and segregation of the coarse aggregate in the concrete at the bottom layer due to the large falling height of the concrete, and the generation of air bubbles caused by the material falling from a high place and bringing in too much air. The resulting cavity problem, the concrete pouring material is evenly distributed in the cavity, and it is easy to control the height of each layer of concrete, and then after each layer is poured, it is easy to insert the vibrating device from the working window 13 at different heights. Each concrete layer is vibrated evenly, so that after the concrete layer is vibrated, the cement slurry in the concrete can be evenly wrapped and filled in the gap between the coarse aggregate and the skeleton, so as to avoid pouring the inside of the formed wall concrete The resulting cavities and honeycombs form water seepage channels to ensure that the concrete structure of the wall after pouring is compact, and the groundwater on the side wall of the foundation pit 300 is not easy to penetrate into the inside of the wall, and the anti-seepage performance of the wall meets the requirements. The height of each concrete layer is consistent, and the parameters of each layer of concrete layer are the same through the vibrating device, such as the depth of the vibrating device extending into the concrete layer, the frequency of vibrating and the time of vibrating, so as to ensure Each concrete layer is vibrated evenly.
将模面板11安装于支撑架12上,将支撑架12安装于已成型的底板混凝土层400上,从而使模面板11与基坑300的竖直向墙体相对布设且形成待浇注的空腔,由于混凝土灌注至空腔中后,混凝土终凝前模面板11受混凝土侧压力和灌注冲击力的影响,会使模面板11向空腔外侧发生偏移,导致墙体厚度增大而超出墙体的设计厚度,因此使模面板11朝空腔内侧倾斜,模面板11与基坑侧壁面之间的距离由低到高逐渐减小,模面板11底部与基坑侧壁面之间的距离等于墙体的设计厚度,模面板11顶部与基坑300侧壁面之间的距离比墙体的设计厚度小,从而使模面板11倾斜的距离与模面板11受灌注至空腔中的混凝土的侧压力和灌注冲击力的影响而向外偏移的距离相抵消,使终凝成型的墙体混凝土表面呈铅垂面,从而满足设计和施工技术规范要求。根据墙体混凝土的设计厚度和高度确定模面板11朝空腔内侧倾斜的距离。在本实施例中,墙体的设计厚度为700mm-900mm,设计高度为4000mm-5000mm,模面板11 顶部与基坑侧壁面之间的距离比墙体的设计厚度小20mm-30mm。The formwork panel 11 is installed on the support frame 12, and the support frame 12 is installed on the formed floor concrete layer 400, so that the formwork panel 11 is arranged opposite to the vertical wall of the foundation pit 300 and forms a cavity to be poured , because after the concrete is poured into the cavity, the formwork panel 11 before the final setting of the concrete is affected by the side pressure of the concrete and the impact force of pouring, which will cause the formwork panel 11 to shift to the outside of the cavity, resulting in an increase in the thickness of the wall and beyond the wall Therefore, the formwork panel 11 is inclined toward the inside of the cavity, the distance between the formwork panel 11 and the side wall of the foundation pit gradually decreases from low to high, and the distance between the bottom of the formwork panel 11 and the sidewall of the foundation pit is equal to The design thickness of the wall, the distance between the top of the formwork panel 11 and the side wall of the foundation pit 300 is smaller than the design thickness of the wall, so that the inclined distance of the formwork panel 11 is the same as the side of the concrete poured into the cavity by the formwork panel 11 The impact of pressure and perfusion impact offsets the outward offset distance, so that the concrete surface of the final set wall is a vertical plane, so as to meet the design and construction technical specifications. According to the design thickness and height of the concrete of the wall, the distance that the formwork panel 11 inclines toward the inside of the cavity is determined. In this embodiment, the design thickness of the wall is 700mm-900mm, the design height is 4000mm-5000mm, and the distance between the top of the formwork panel 11 and the side wall of the foundation pit is 20mm-30mm smaller than the design thickness of the wall.
安装竖直向墙体浇筑施工装置之前,还包括以下步骤:根据墙体单元的长度、厚度以及高度,确定分层灌注中每层混凝土层的高度,从而确定模面板11上开设工作窗口13的数量和高度。在本实施例中,由单块模面板11构成用于墙体单元浇注施工的竖直开窗式模板装置100,墙体单元高度为4000mm-5000mm,厚度为700mm-900mm。每层混凝土层的厚度为300mm-350mm。本实施例中,模面板11高度为5400mm。Before installing the construction device for pouring vertically to the wall, the following steps are also included: according to the length, thickness and height of the wall unit, determine the height of each layer of concrete layer in the layered pouring, so as to determine the opening of the working window 13 on the formwork panel 11 Quantity and height. In this embodiment, a vertical window formwork device 100 for wall unit pouring construction is formed by a single formwork panel 11, and the height of the wall unit is 4000mm-5000mm, and the thickness is 700mm-900mm. The thickness of each concrete layer is 300mm-350mm. In this embodiment, the height of the mold plate 11 is 5400mm.
安装竖直向墙体浇筑施工装置,还包括以下步骤:若墙体单元的长度小于或等于单块模面板11的长度,将单块模面板11安装于模面板11支撑架12上,通过将模面板11支撑架12 安装于已成型的底板混凝土层400上,使模面板11与基坑300的侧壁面之间形成空腔,再在模面板11外侧的空间区域安装主管道22和分管道23,并将沿高度方向排布的多个分管道23 分别伸入对应高度处的工作窗口13内;若墙体单元的长度大于单块模面板11的长度,将多块模面板11沿长度方向连接后安装于模面板11支撑架12上,通过将模面板11支撑架12安装于已成型的底板混凝土层400上,使多块模面板11与基坑300的侧壁面之间形成空腔,再在多块模面板11外侧的空间区域沿长度方向安装多个主管道22和分管道23,并将每个主管道 22所连接的沿高度方向排布的多个分管道23分别伸入对应模面板11的对应高度处的工作窗口13内。Installing the vertical wall pouring construction device also includes the following steps: if the length of the wall unit is less than or equal to the length of the single formwork panel 11, the single formwork panel 11 is installed on the support frame 12 of the formwork panel 11, by The formwork panel 11 support frame 12 is installed on the formed floor concrete layer 400, so that a cavity is formed between the formwork panel 11 and the side wall surface of the foundation pit 300, and then the main pipeline 22 and the branch pipeline are installed in the space area outside the formwork panel 11 23, and a plurality of sub-pipes 23 arranged along the height direction are stretched into the working window 13 at the corresponding height; After the direction is connected, it is installed on the support frame 12 of the formwork panel 11. By installing the support frame 12 of the formwork panel 11 on the formed bottom concrete layer 400, a cavity is formed between the multiple formwork panels 11 and the side wall surface of the foundation pit 300 , install a plurality of main pipes 22 and sub-pipes 23 along the length direction in the space area outside the plurality of mold panels 11, and extend a plurality of sub-pipes 23 arranged along the height direction connected by each main pipe 22 into the In the working window 13 at the corresponding height of the corresponding mold plate 11.
竖直向墙体浇筑施工装置完成之后,将混凝土由低到高地从分管道23分层灌注至空腔中之前,还包括以下步骤:将已成型的底板混凝土层400的表面进行凿毛处理;将水泥砂浆灌注至进料斗21中,通过调节控制阀25,使水泥砂浆流入最下方的分管道23中并从最下方的工作窗口13灌注至底板混凝土层400上,形成20mm-30mm的接缝层,使新的混凝土层与已成型的底板混凝土层400连接紧密。After the construction device is poured vertically to the wall, before the concrete is poured into the cavity layer by layer from the sub-pipe 23 from low to high, the following steps are also included: roughening the surface of the formed bottom concrete layer 400; Pour cement mortar into the feed hopper 21, and adjust the control valve 25 to make the cement mortar flow into the lowermost sub-pipeline 23 and pour it from the lowermost working window 13 onto the floor concrete layer 400 to form a joint of 20mm-30mm. joint layer, so that the new concrete layer is closely connected with the formed bottom slab concrete layer 400.
将混凝土由低到高地从分管道23分层灌注至空腔中,包括以下步骤:启动混凝土输送泵并调节控制阀25,控制混凝土流入最下方的分管道23中并从最下方的工作窗口13灌注至空腔中的接缝层上形成第一层混凝土层,第一层混凝土层灌注完成后将最下方的分管道23从最下方的工作窗口13取出,并将振捣装置从最下方的工作窗口13伸入第一层混凝土层中振捣均匀;以上述方式控制混凝土流入最下方的分管道23中并从最下方的工作窗口13由低到高分层灌注至空腔中,直至混凝土层的液面与最下方的工作窗口13之间的高度距离低于每层混凝土层厚度的三分之一时,通过最下方的工作窗门14将最下方的工作窗门14盖合;以上述方式通过沿高度方向布设的多个分管道23和对应的多个工作窗口13将混凝土由低到高分层灌注至空腔中,直至混凝土层的液面与最上方的工作窗口13底端的高度距离小于每层混凝土层高度的三分之一时,通过最上方的工作窗门14将最上方的工作窗门14盖合。Concrete is poured into the cavity layer by layer from the sub-pipe 23 from low to high, including the following steps: start the concrete delivery pump and adjust the control valve 25 to control the flow of concrete into the lowermost sub-pipe 23 and from the lowermost working window 13 The first layer of concrete layer is formed on the seam layer poured into the cavity. After the first layer of concrete layer is poured, the lowermost sub-pipe 23 is taken out from the lowermost working window 13, and the vibrating device is removed from the lowermost The working window 13 extends into the first concrete layer and vibrates evenly; in the above-mentioned manner, the concrete is controlled to flow into the lowermost sub-pipe 23 and poured into the cavity from the lowermost working window 13 from low to high until the concrete When the height distance between the liquid level of the layer and the lowermost working window 13 is lower than 1/3rd of the thickness of each layer of concrete layer, the lowermost working window door 14 is covered by the lowermost working window door 14; In the above method, the concrete is poured into the cavity from low to high layers through a plurality of sub-pipes 23 arranged along the height direction and a plurality of corresponding working windows 13, until the liquid level of the concrete layer is in contact with the bottom of the uppermost working window 13. When the height distance is less than one-third of the height of each concrete layer, the uppermost working window door 14 is covered by the uppermost working window door 14 .
若采用间歇式将混凝土由低到高分层灌注至空腔中,则间歇时间不超过混凝土的初凝时间,间歇后恢复灌注,将混凝土灌注至空腔中的混凝土层中形成新的混凝土层,通过将振捣装置穿过新的混凝土层并伸入前一层混凝土层内100mm-150mm,将上下两层混凝土层合并振捣均匀,使新的混凝土层与前一层混凝土层紧密连结。If the concrete is poured into the cavity from low to high layers intermittently, the intermittent time shall not exceed the initial setting time of the concrete, and the pouring shall be resumed after the interval, and the concrete shall be poured into the concrete layer in the cavity to form a new concrete layer , By passing the vibrating device through the new concrete layer and extending 100mm-150mm into the previous concrete layer, the upper and lower concrete layers are combined and vibrated evenly, so that the new concrete layer is closely connected with the previous concrete layer.
空腔中混凝土层成型,包括以下步骤:墙体顶端的混凝土层终凝成型后立即采用润湿的土工布覆盖于混凝土的外露面进行养护;检测墙体混凝土的强度,当墙体混凝土的强度大于 2.5MPa时,将竖直向墙体浇筑施工装置拆除,并立即采用润湿的土工布覆盖于墙体混凝土的外露面或者在墙体混凝土的外露面上涂刷混凝土养护剂进行养护,且养护时间不低于十四天。The forming of the concrete layer in the cavity includes the following steps: immediately after the final setting of the concrete layer on the top of the wall, the wetted geotextile is used to cover the exposed surface of the concrete for maintenance; the strength of the wall concrete is detected, and when the strength of the wall concrete When it is greater than 2.5MPa, remove the construction device for pouring vertically to the wall, and immediately cover the exposed surface of the concrete wall with a wet geotextile or apply a concrete curing agent on the exposed surface of the concrete wall for curing, and The curing time is not less than fourteen days.
在本实施例中,在竖直向墙体浇筑装置安装完成后,对各部件的连接部位进行检查,确保各部件连接紧固,即可进行墙体混凝土浇筑施工。墙体混凝土采用高性能混凝土,混凝土拌合物采用搅拌器运输车搅拌制备,并通过混凝土输送泵将混凝土输送至浇灌地点。在混凝土灌注前,首先对混凝土拌合物进行性能检验,性能检验内容包括:混凝土拌合物的均匀性、颜色一致性、坍落度及其损失、扩展度、工作性能、泌水率、含气量、凝结时间、水溶性氯离子含量、砂浆密度、单位体积混凝土中粗集料含量及入模温度检验。在灌注第一层混凝土层之间,在进料斗21中灌注入与墙体混凝土相同强度等级的预拌水泥砂浆。通过混凝土输送泵将预拌水泥砂浆输送至最下方的分管道23中,并从最下方的工作窗口13灌注至空腔中的底板混凝土层上,形成20mm-30mm的接缝层。再在进料斗21中灌注入混凝土拌合物,通过混凝土输送泵将混凝土输送至最下方的分管道23中,并从最下方的工作窗口13灌注至空腔中的接缝层上,形成厚度为300mm-350mm的第一层混凝土层。然后将最下方的分管道23从最下方的工作窗口13取出并将振捣装置从最下方的工作窗口13伸入第一层混凝土层中进行振捣。可选地,振捣装置采用的插入式振捣棒,快插慢拔、上下抽动、插点并列或交错式均匀排列,振捣移位间距不超过振动装置作用半径的1.5倍,并与模面板11的内壁面保持50mm~100mm距离,每一振捣点的振捣时间为20s~30s,直到混凝土拌合物表面停止下沉、不出现气泡、呈现泛浆时,可视为振捣密实。第一层混凝土振捣均匀后,将振捣装置从最下方的工作窗口13取出,并将最下方的分管道23从最下方的工作窗口13伸入,从而通过混凝土输送泵将混凝土输送至最下方的分管道23中,并从最下方的工作窗口13灌注至空腔中的第一层混凝土层上,形成厚度为300mm-350mm的第二层混凝土层,并通过振捣装置将第二层混凝土装置振捣均匀。以上述相同的方式由低到高的完成第三层混凝土层、…直至完成混凝土层的液面与最下方的工作窗口13的底部的高度距离为100mm-150mm的第N层混凝土层。通过工作窗门14将最下方的工作窗口13盖合关闭,再通过混凝土输送泵将混凝土输送至高一级的分管道23中,并从高一级的工作窗口13灌注至空腔中的第N层混凝土层上形成厚度为300mm-350mm的第(N+1)层混凝土层。以上述相同的由低到高分层灌注的方式,通过沿高度方向排布的分管道23伸入对应高度的工作窗口13,将混凝土分层灌注至空腔中,直至混凝土层的液面与最上方的工作窗口13的底部的高度距离为100mm-150mm,通过工作窗门14将最上方的工作窗口13盖合关闭。通过混凝土输送泵将混凝土从模面板11顶端的开口分层灌注至空腔中,并且每层混凝土层灌注完之后将振捣装置从模面板11顶端的开口伸入混凝土层,从而将混凝土层振捣均匀。其中,通过工作窗门14将工作窗口13盖合,确保在混凝土浇筑振捣时,工作窗门14不轻易被受混凝土侧压力影响而向外侧打开。In this embodiment, after the installation of the vertical wall pouring device is completed, the connecting parts of each component are checked to ensure that the components are connected tightly, and then the wall concrete pouring construction can be carried out. The wall concrete is made of high-performance concrete, and the concrete mixture is prepared by mixing with a mixer truck, and the concrete is delivered to the pouring site through a concrete delivery pump. Before concrete pouring, the concrete mixture is firstly tested for performance. The performance test includes: uniformity of the concrete mixture, color consistency, slump and its loss, expansion, work performance, bleeding rate, content Gas volume, setting time, water-soluble chloride ion content, mortar density, coarse aggregate content per unit volume of concrete and mold entry temperature. Before pouring the first layer of concrete, the ready-mixed cement mortar of the same strength grade as the wall concrete is poured into the feed hopper 21 . The ready-mixed cement mortar is delivered to the lowermost sub-pipeline 23 through the concrete delivery pump, and poured from the lowermost working window 13 onto the concrete layer of the bottom plate in the cavity to form a joint layer of 20mm-30mm. Then pour the concrete mixture into the feed hopper 21, transport the concrete to the lowermost sub-pipe 23 through the concrete delivery pump, and pour it from the lowermost working window 13 to the joint layer in the cavity to form The first concrete layer with a thickness of 300mm-350mm. Then the lowermost branch pipe 23 is taken out from the lowermost working window 13 and the vibrating device is stretched into the first layer of concrete layer from the lowermost working window 13 to vibrate. Optionally, the vibrating device adopts Plug-in vibrating rods, fast insertion and slow extraction, up and down twitching, insertion points are arranged side by side or staggered evenly, the vibration displacement distance is not more than 1.5 times the radius of the vibration device, and the inner wall surface of the mold panel 11 is kept 50mm~ With a distance of 100mm, the vibration time of each vibration point is 20s to 30s, until the surface of the concrete mixture stops sinking, no air bubbles appear, and when there is bleed, it can be considered to be compacted by vibration. After the first layer of concrete is vibrated evenly, the vibrating device is taken out from the lowermost working window 13, and the lowermost sub-pipeline 23 is extended from the lowermost working window 13, so that the concrete is transported to the lowest level by the concrete delivery pump. In the sub-pipeline 23 below, pour into the first layer of concrete layer in the cavity from the lowermost working window 13 to form a second layer of concrete layer with a thickness of 300mm-350mm, and vibrate the second layer of concrete through the vibrating device The concrete device is vibrated evenly. In the same manner as above, the third concrete layer is completed from low to high ... until the Nth concrete layer whose height distance between the liquid level of the concrete layer and the bottom of the lowermost working window 13 is 100mm-150mm is completed. The lowermost working window 13 is covered and closed through the working window door 14, and then the concrete is delivered to the higher-level sub-pipeline 23 through the concrete delivery pump, and poured from the higher-level working window 13 to the Nth in the cavity. A (N+1)th concrete layer with a thickness of 300mm-350mm is formed on the concrete layer. In the same manner as described above, from low to high layered pouring, the sub-pipes 23 arranged along the height direction extend into the working window 13 of the corresponding height, and the concrete is poured into the cavity in layers until the liquid level of the concrete layer is equal to The height distance of the bottom of the uppermost working window 13 is 100mm-150mm, and the uppermost working window 13 is covered and closed by the working window door 14 . Concrete is poured layer by layer from the opening at the top of the formwork panel 11 into the cavity through the concrete delivery pump, and after each layer of concrete is poured, the vibrating device is extended into the concrete layer from the opening at the top of the formwork panel 11, thereby vibrating the concrete layer Pound evenly. Wherein, the working window 13 is covered by the working window 14 to ensure that the working window 14 is not easily opened to the outside due to the influence of the concrete side pressure when the concrete is poured and vibrated.
如图2和图3所示,本实施例的竖直向墙体浇筑施工装置,包括安装于基坑300一侧已成型的底板混凝土层400上的竖直开窗式模板装置100和安装于竖直开窗式模板装置100上的竖直分流灌注装置200。As shown in Figures 2 and 3, the vertical wall pouring construction device of the present embodiment includes a vertical window formwork device 100 installed on the bottom slab concrete layer 400 formed on one side of the foundation pit 300 and installed on the The vertical split perfusion device 200 on the vertical window type formwork device 100 .
如图2和图3所示,本实施例的竖直开窗式模板装置100,包括用于与基坑300的侧壁面配合以进行墙体灌注成型的模面板11、支撑固定于已成型的底板混凝土层400上的用于支撑模面板11的支撑架12、设于模面板11上的工作窗口13以及盖合于工作窗口13上的工作窗门14,多个工作窗口13沿模面板11的高度方向排布,通过将竖直分流灌注装置200的混凝土输送管道从不同高度处的工作窗口13伸入,以将混凝土由低到高分层灌注至模面板11与基坑300的侧壁面之间的空腔中。本发明的竖直开窗式模板装置100,通过将支撑架12固定于已成型的底板混凝土层400上,通过安装于支撑架12上的模面板11与基坑300的侧壁面之间形成用于墙体浇筑成型的空腔,通过在模面板11上沿高度方向开设了多个工作窗口13,将竖直分流灌注装置200的混凝土输送管道从不同高度处的工作窗口13伸入,再将混凝土由低到高灌注至空腔中,混凝土从混凝土输送管道的输出口下落至前面已灌注完的混凝土层上,从而避免了混凝土由于下落高度大而造成混凝土中的粗集料在底层堆积和离析,混凝土灌注料在空腔内布料均匀,易于控制每层混凝土的高度,进而在每层灌注完之后,通过将振捣装置从不同高度处的工作窗口13伸入,易于将每层混凝土层均振捣均匀,使混凝土层在振捣后,混凝土中的水泥浆能均匀地裹附和填充在粗骨料和骨架的间隙之间,从而避免浇筑成型后的墙体混凝土的内部产生的空洞和蜂窝构成渗水通道,确保浇筑成型后的墙体混凝土结构致密,基坑300侧壁的地下水不易渗透至墙体内部,墙体的防渗水性能符合要求。As shown in Figures 2 and 3, the vertical window-opening formwork device 100 of this embodiment includes a formwork panel 11 for cooperating with the side wall surface of the foundation pit 300 for wall perfusion molding, supported and fixed on the formed The support frame 12 used to support the formwork panel 11 on the bottom slab concrete layer 400, the working window 13 arranged on the formwork panel 11 and the working window door 14 covering the working window 13, a plurality of working windows 13 along the formwork panel 11 Arranged in the height direction, the concrete conveying pipes of the vertical split pouring device 200 are extended from the working windows 13 at different heights, so that the concrete is poured from low to high layers to the formwork panel 11 and the side wall surface of the foundation pit 300 in the cavity between. The vertical window formwork device 100 of the present invention is formed by fixing the support frame 12 on the formed floor concrete layer 400, and forming a space between the formwork panel 11 installed on the support frame 12 and the side wall surface of the foundation pit 300. In the cavity formed by pouring the wall, a plurality of working windows 13 are opened along the height direction on the formwork panel 11, and the concrete delivery pipes of the vertical split pouring device 200 are extended from the working windows 13 at different heights, and then the Concrete is poured into the cavity from low to high, and the concrete drops from the output port of the concrete delivery pipe to the previously poured concrete layer, thereby avoiding the accumulation of coarse aggregate in the concrete at the bottom layer due to the large drop height of the concrete. Segregation, the concrete pouring material is evenly distributed in the cavity, and it is easy to control the height of each layer of concrete, and then after each layer is poured, it is easy to extend each layer of concrete layer by extending the vibrating device from the working window 13 at different heights. Vibrate evenly, so that after the concrete layer is vibrated, the cement slurry in the concrete can be evenly wrapped and filled in the gap between the coarse aggregate and the skeleton, so as to avoid the voids and holes in the wall concrete after pouring. The honeycomb constitutes a seepage channel to ensure that the concrete structure of the wall after pouring is compact, and the groundwater on the side wall of the foundation pit 300 is not easy to penetrate into the wall, and the anti-seepage performance of the wall meets the requirements.
如图4和图5所示,模面板11的外侧壁面上还设有用于固定分管道23和工作窗门14的固定架15,固定架15架设于工作窗口13周围。通过竖直分流灌注装置200灌注混凝土时,将混凝土输送管道从工作窗口13伸入空腔中,再通过固定架15将混凝土输送管道固定,从而避免混凝土输送管道在灌注过程中从工作窗口13上滑脱。一层混凝土灌注完成后就将该层的工作窗门14盖合于工作窗口13上,并通过固定架15将工作窗门14固定,避免墙体成型的过程中工作窗门14松动而导致混凝土从工作窗门14与模面板11之间的间隙中漏出。As shown in FIG. 4 and FIG. 5 , the outer wall surface of the formwork panel 11 is also provided with a fixing frame 15 for fixing the sub-pipe 23 and the working window door 14 , and the fixing frame 15 is erected around the working window 13 . When concrete is poured through the vertical split pouring device 200, the concrete delivery pipe is extended from the working window 13 into the cavity, and then the concrete delivery pipe is fixed by the fixing frame 15, thereby preventing the concrete delivery pipe from falling from the working window 13 during the pouring process. Slip. After one layer of concrete pouring is completed, the working window door 14 of this layer is covered on the working window 13, and the working window door 14 is fixed by the fixing frame 15, so as to prevent the working window door 14 from loosening during the wall forming process and cause the concrete Leak from the gap between the working window door 14 and the formwork panel 11.
如图4和图5所示,固定架15包括沿模面板11的高度方向布设于模面板11的外侧壁面上的竖向肋条151、固定于竖向肋条151上的固定螺杆152以及安装于固定螺杆152上的横向钢板153;通过固定螺杆152将两块横向钢板153固定于竖向肋条151上,以将工作窗门14压紧固定,使工作窗门14与工作窗口13周围的模面板11紧密贴合;通过固定螺杆152将两块横向钢板153固定于竖向肋条151上,以将混凝土输送管道夹持固定于沿模面板11高度方向相邻布设的两块横向钢板153之间。工作窗门14通过旋转连接件铰接于模面板11上,将工作窗门14翻转盖合于工作窗上,再通过将横向钢板153固定于固定螺杆152上,从而将工作窗门14压紧固定。工作窗门14上设有边框,横向钢板153与边框相贴合。可选地,固定架 15还包括沿模面板11的高度方向固定于横向钢板153上的竖向钢板,两块横向钢板153与两块竖向钢板构成框架结构,将混凝土输送管道夹持固定,As shown in Fig. 4 and Fig. 5, the fixed frame 15 includes a vertical rib 151 arranged on the outer wall surface of the formwork panel 11 along the height direction of the formwork panel 11, a fixing screw 152 fixed on the vertical rib 151 and a fixed Horizontal steel plate 153 on the screw rod 152; Two horizontal steel plates 153 are fixed on the vertical rib 151 by fixing screw rod 152, so that the work window door 14 is compressed and fixed, so that the work window door 14 and the mold plate 11 around the work window 13 Close fit; two transverse steel plates 153 are fixed on the vertical ribs 151 by fixing screws 152, so that the concrete delivery pipe is clamped and fixed between the two transverse steel plates 153 arranged adjacently along the height direction of the formwork plate 11. The working window door 14 is hinged on the formwork panel 11 through the rotating connector, the working window door 14 is flipped and covered on the working window, and then the horizontal steel plate 153 is fixed on the fixing screw 152, so that the working window door 14 is pressed and fixed . The working window door 14 is provided with a frame, and the transverse steel plate 153 is fitted with the frame. Optionally, the fixing frame 15 also includes a vertical steel plate fixed on the horizontal steel plate 153 along the height direction of the formwork plate 11, and the two horizontal steel plates 153 and the two vertical steel plates form a frame structure, and the concrete delivery pipeline is clamped and fixed.
工作窗门14的内侧壁面上设有与工作窗口13相配合的凸块,工作窗门14盖合于工作窗口13时,凸块朝向空腔的内侧壁面与模面板11的内侧壁面共平面,以确保墙体的墙面平整。The inner wall surface of the working window door 14 is provided with a bump that matches the working window 13. When the working window door 14 is covered with the working window 13, the inner wall surface of the bump facing the cavity is coplanar with the inner wall surface of the mold panel 11. To ensure that the wall surface of the wall is flat.
如图4和图5所示,工作窗门14铰接于模面板11上,且工作窗门14的外侧壁面上设有把手。在本实施例中,工作窗门14通过旋转连接件铰接于模面板11上。旋转连接件包括固定于模面板11上的铰接座以及铰接于铰接座上的连接块,工作窗门14焊接固定于连接块上,连接块呈L型。As shown in FIG. 4 and FIG. 5 , the working window door 14 is hinged on the mold panel 11 , and a handle is provided on the outer wall surface of the working window door 14 . In this embodiment, the working window door 14 is hinged to the formwork panel 11 through a rotary connection. The rotary connector includes a hinge seat fixed on the formwork panel 11 and a connection block hinged on the hinge seat. The working window door 14 is welded and fixed on the connection block, and the connection block is L-shaped.
参照图1和图2,支撑架12包括沿模面板11的高度方向布设的竖向次楞121、沿模面板 11的长度方向布设的横向次楞122以及固定于横向次楞122上的三角支架123,多个竖向次楞 121与多个横向次楞122连接构成网状支撑结构,以避免模面板11在混凝土浇筑成型的过程中变形。三角支架123包括沿模面板11的高度方向布设并固定于多个横向次楞122上的竖向主杆1231、与竖向主杆1231垂直连接并支撑固定于已成型的底板混凝土层400上的横向主杆1232以及与竖向主杆1231和横向主杆1232连接呈三角形稳定支撑结构的斜向主杆1233。三角支架123还包括与竖向主杆1231、横向主杆1232、斜向主杆1233中至少一个相连接的多个支撑次杆1234,支撑次杆1234、竖向主杆1231、横向主杆1232、斜向主杆1233连接呈三角形支撑结构或梯形支撑结构。三角支架123的底端通过地脚螺栓固定与底板混凝土层400 上。Referring to Fig. 1 and Fig. 2, the support frame 12 includes a vertical secondary flute 121 arranged along the height direction of the formwork panel 11, a transverse secondary flute 122 arranged along the length direction of the formwork panel 11, and a triangular bracket fixed on the transverse secondary flute 122 123, a plurality of vertical secondary flute 121 is connected with a plurality of horizontal secondary flute 122 to form a network support structure, so as to avoid deformation of the formwork panel 11 during the process of pouring concrete. The triangular support 123 includes a vertical main rod 1231 arranged along the height direction of the formwork panel 11 and fixed on a plurality of horizontal secondary corrugations 122, vertically connected with the vertical main rod 1231 and supported and fixed on the formed floor concrete layer 400. The horizontal main rod 1232 and the oblique main rod 1233 connected with the vertical main rod 1231 and the horizontal main rod 1232 form a triangular stable support structure. The tripod 123 also includes a plurality of supporting secondary rods 1234 connected to at least one of the vertical main rod 1231, the horizontal main rod 1232, and the oblique main rod 1233, and supports the secondary rod 1234, the vertical main rod 1231, and the horizontal main rod 1232 , The oblique main rod 1233 is connected to form a triangular support structure or a trapezoid support structure. The bottom end of the tripod bracket 123 is fixed to the bottom concrete layer 400 by anchor bolts.
参照图1和图2,支撑架12还包括固定于三角支架123顶部的安装支架124,安装支架 124上安装有人工操作平台125以及防护栏。混凝土输送泵将混凝土输送至竖直分流灌注装置 200的进料斗21中,人工操作平台125的高度比竖直分流灌注装置200的进料斗21的高度低 100mm-200mm,以便于操作人员随时观察混凝土输送泵输出的混凝土的颜色和状态是否正常。With reference to Fig. 1 and Fig. 2, support frame 12 also comprises the installation bracket 124 that is fixed on the top of tripod 123, and manual operation platform 125 and guardrail are installed on the installation bracket 124. The concrete delivery pump transports the concrete to the feed hopper 21 of the vertical split pouring device 200. The height of the manual operation platform 125 is 100mm-200mm lower than the height of the feed hopper 21 of the vertical split pouring device 200, so that the operator can Observe whether the color and state of the concrete output by the concrete pump are normal.
在本实施例中,由厚度为10mm、宽度为2000mm、高度为5400mm的钢板构成一组模面板11。在模面板11的四周分别焊接1块厚度为10mm、宽度为100mm的钢板构成面板边框。面板边框和模面板11上均设有间距为150mm,孔径为16mm的圆孔。面板边框与模面板11 焊接牢固并打磨平整,焊缝不得有气泡、夹渣、假焊现象且须表面光滑、无孔洞缝隙现象,从而避免使用过程中模面板11翘曲变形而影响混凝土表面质量,避免板块间拼缝处错台。沿模面板11的长度方向在模面板11的外侧壁面分别焊接间距为400mm、400mm、500mm、300mm 的5根长度5380mm的竖向次楞121,确保模面板11不凹凸、多次重复使用不变形,具有足够的刚度和强度。沿模面板11的高度方向从底端到顶端,在面板边框和竖向次楞121上分别焊接间距为1000mm的5根长度2000mm的横向次楞122,确保模面板11不凹凸、多次重复使用不变形,具有足够的刚度和强度。竖向次楞121的顶端设有用于整个装置吊装的吊环。模面板11上沿高度方向布设有两个工作窗口13,且工作窗口13位于间距为500mm的相邻两根竖向次楞121之间。工作窗口13的长度为350mm,高度为400mm。位于下端的工作窗口 13的底边与模面板11底端之间的距离为1200mm-1600mm。位于下端的工作窗口13的顶边与位于上端的工作窗口13的底边之间的距离为1200mm-1600mm。位于上端的工作窗口13的顶边与模面板11顶端之间的距离为1200mm-1600mm。工作窗门14包括与模面板11材料和厚度均相同的里层钢板以及与里层面板焊接的用于与模面板11的外侧壁面相贴合的外层钢板,外层钢板四边尺寸均大于里层钢板四边尺寸30mm。里层钢板构成与工作窗口13相匹配的凸块,里层钢板的厚度为10mm,长度为348mm,高度为398mm。工作窗门14里层钢板边缘和工作窗口13的边缘均打磨平整,从而确保工作窗门14里层钢板四周边缘与工作窗口13四周边缘密贴吻合,连接缝隙须密实不漏混凝土浆液。工作窗门14的外层钢板的厚度为10mm,宽度为410mm,高度为460mm,确保工作窗门14在关门状态时,工作窗门14外层钢板能全部覆盖工作窗口13位置。In this embodiment, a group of formwork panels 11 are formed of steel plates with a thickness of 10 mm, a width of 2000 mm, and a height of 5400 mm. A steel plate with a thickness of 10 mm and a width of 100 mm is respectively welded around the formwork panel 11 to form a panel frame. Both the panel frame and the mold plate 11 are provided with circular holes with a spacing of 150 mm and a diameter of 16 mm. The panel frame and formwork panel 11 are firmly welded and polished to a smooth surface. The weld seam must be free of air bubbles, slag inclusions, and false welding, and must have a smooth surface without holes and gaps, so as to avoid warping and deformation of the formwork panel 11 during use and affect the quality of the concrete surface. , to avoid the wrong platform at the seam between the plates. Along the length direction of the mold panel 11, five vertical secondary flutes 121 with a length of 5380mm are welded on the outer wall surface of the mold panel 11 with a spacing of 400mm, 400mm, 500mm, and 300mm respectively, so as to ensure that the mold panel 11 is not uneven and does not deform after repeated use , with sufficient rigidity and strength. Along the height direction of the mold panel 11 from the bottom to the top, respectively weld five horizontal secondary flutes 122 with a distance of 1000 mm and a length of 2000 mm on the panel frame and the vertical secondary flute 121 to ensure that the mold panel 11 is not uneven and can be used repeatedly No deformation, with sufficient rigidity and strength. The top of the vertical second flute 121 is provided with a ring for hoisting the whole device. Two working windows 13 are arranged along the height direction on the mold plate 11, and the working windows 13 are located between two adjacent vertical secondary flutes 121 with a distance of 500mm. The working window 13 has a length of 350 mm and a height of 400 mm. The distance between the base of the working window 13 at the lower end and the mold plate 11 bottom is 1200mm-1600mm. The distance between the top edge of the working window 13 at the lower end and the bottom edge of the working window 13 at the upper end is 1200mm-1600mm. The distance between the top edge of the working window 13 at the upper end and the top of the mold plate 11 is 1200mm-1600mm. The working window door 14 includes an inner steel plate with the same material and thickness as the formwork panel 11 and an outer steel plate welded to the inner panel for bonding with the outer wall surface of the formwork panel 11. The dimensions of the four sides of the outer steel plate are larger than those of the inner The size of the four sides of the layer steel plate is 30mm. The inner layer steel plate constitutes a bump matched with the working window 13, the thickness of the inner layer steel plate is 10mm, the length is 348mm, and the height is 398mm. Working window door 14 inner layer steel plate edge and the edge of working window 13 are all polished smooth, thereby guarantee the working window door 14 inner layer steel plate surrounding edges and working window 13 surrounding edges closely fit, and the connecting gap must be dense and not leak concrete grout. The thickness of the outer layer steel plate of work window door 14 is 10mm, and width is 410mm, and height is 460mm, when guaranteeing work window door 14 in closed state, work window door 14 outer layer steel plates can all cover work window 13 positions.
参照图2和图3,本实施例的竖直分流灌注装置200,用于将混凝土由低到高地从模面板11上沿竖直方向排布的多个工作窗口13灌注至模面板11与基坑300的侧壁面之间的空腔中,竖直分流灌注装置200包括用于输送混凝土的输送管道、安装于输送管道的进料端上的用于缓存并引导混凝土进入输送管道中的进料斗21以及用于将混凝土制备装置制备的混凝土及时输送至进料斗21中的混凝土输送泵,输送管道包括输入端与进料斗21的输出端连接并沿竖直方向布设的主管道22、输入端与主管道22的输出端连接的用于伸入工作窗口13内的分管道23以及用于控制分管道23中混凝土的输送量的控制阀25,通过沿竖直方向排布的多个分管道23分别伸入对应高度处的工作窗口13内,以将混凝土由低到高地灌注至空腔中。本发明的竖直分流灌注装置200,通过混凝土输送泵将混凝土制备装置制备的混凝土输送至进料斗21中,进料斗21中的混凝土进入沿竖直方向布设的主管道22中,通过与主管道22连通并沿竖直方向排布的多个分管道23分别伸入对应高度位置处的工作窗口13内,并通过调节控制阀25使混凝土从不同的分管道23和相应高度处的工作窗口13分层灌注至模面板11 与基坑300侧壁面之间的空腔中,当空腔中混凝土层的液面接近相应高度处的工作窗口13的底端时则将该工作窗口13关闭,并通过调节控制阀25使混凝土快速流入高一级的分管道23 中并从高一级的工作窗口13落入下方已灌注的混凝土层上,从而通过多个分管道23由低到高地将混凝土输送至空腔中,因此,避免了灌注过程中混凝土下落高度大和下落时间长而导致混凝土在下落过程中粗集料产生堆积和离析,有利于混凝土层振捣均匀且混凝土内部和表面均匀地裹附和填充粗骨料,从而形成密实的混凝土层,使基坑300的侧壁面的地下水不易渗入成型的墙体中,从而提高了墙体的防渗水能力。可选地,分管道23的管径由输入端向输出端方向逐渐增大,以利于物料的自由滑落,避免堵塞。可选地,同一高度层的多个分管道 23呈扇形连通至主管道22上。使主管道22、分管道23及模面板11构成三角形稳定支撑结构,结构稳定性更好。可选地,主管道22、分管道23、进料斗21中的至少一个上设有振动装置,通过振动促进下料,以避免堵塞。可选地,进料斗21内设有滤网,用于过滤大型颗粒以及减缓下料速度,避免积料造成堵塞。Referring to Fig. 2 and Fig. 3, the vertical split pouring device 200 of this embodiment is used for pouring concrete from the plurality of working windows 13 vertically arranged on the formwork panel 11 to the formwork panel 11 and the base from low to high. In the cavity between the side walls of the pit 300, the vertical split pouring device 200 includes a conveying pipeline for conveying concrete, and a feeding material installed on the feeding end of the conveying pipeline for buffering and guiding concrete into the conveying pipeline. The hopper 21 and the concrete delivery pump used to transport the concrete prepared by the concrete preparation device to the feed hopper 21 in time, the delivery pipeline includes a main pipeline 22 whose input end is connected with the output end of the feed hopper 21 and arranged vertically, The branch pipeline 23 that is used to extend into the working window 13 and the control valve 25 that is used to control the delivery amount of concrete in the branch pipeline 23 that the input end is connected with the output end of the main pipeline 22 pass through a plurality of vertically arranged The sub-pipes 23 respectively extend into the working windows 13 at corresponding heights, so as to pour concrete into the cavity from low to high. The vertical split pouring device 200 of the present invention transports the concrete prepared by the concrete preparation device to the feed hopper 21 through the concrete delivery pump, and the concrete in the feed hopper 21 enters the main pipeline 22 arranged in the vertical direction, and passes through the The main pipeline 22 communicates with a plurality of sub-pipes 23 arranged in the vertical direction respectively protruding into the working window 13 at the corresponding height position, and by adjusting the control valve 25, the concrete is processed from different sub-pipes 23 and corresponding heights. The window 13 is poured into the cavity between the formwork panel 11 and the side wall of the foundation pit 300 in layers, and when the liquid level of the concrete layer in the cavity is close to the bottom of the working window 13 at the corresponding height, the working window 13 is closed. And by regulating the control valve 25, the concrete flows into the higher-level sub-pipe 23 quickly and falls from the higher-level working window 13 onto the poured concrete layer below, thereby passing the concrete from low to high through a plurality of sub-pipes 23 Therefore, it avoids the accumulation and segregation of coarse aggregate during the concrete falling process caused by the large concrete drop height and long drop time during the pouring process, which is conducive to the uniform vibration of the concrete layer and the uniform coating of the interior and surface of the concrete. Coarse aggregate is added to form a dense concrete layer, so that the groundwater on the side wall of the foundation pit 300 is not easy to penetrate into the formed wall, thereby improving the anti-seepage ability of the wall. Optionally, the pipe diameter of the sub-pipe 23 gradually increases from the input end to the output end, so as to facilitate the free sliding of materials and avoid blockage. Optionally, a plurality of sub-pipes 23 of the same level are connected to the main pipe 22 in a fan shape. The main pipeline 22, the sub-pipes 23 and the mold panel 11 form a triangular stable support structure, and the structural stability is better. Optionally, at least one of the main pipeline 22, the sub-pipelines 23 and the feed hopper 21 is provided with a vibrating device to promote feeding through vibration to avoid blockage. Optionally, a filter screen is provided in the feed hopper 21 for filtering large particles and slowing down the feeding speed to avoid clogging caused by accumulated material.
分管道23向下倾斜,且分管道23与主管道22之间的夹角为110度-130度,且分管道23 的输入端和输出端之间的高度差为100mm-300mm,以使主管道22输出的混凝土利用自身的重力沿分管道23下滑至空腔中。若分管道23与主管道22之间的夹角超过130度且分管道23 的输入端和输出端之间的高度差超过300mm时,混凝土从分管道23下滑至空腔中并落于下方的混凝土层时冲击力较大,容易使下方的混凝土层产生孔洞和蜂窝。若分管道23与主管道 22之间的夹角低于110度且分管道23的输入端和输出端之间的高度差低于100mm时,混凝土在分管道23中受到的阻力较大,容易堵塞于分管道23中。The branch pipe 23 is inclined downward, and the angle between the branch pipe 23 and the main pipe 22 is 110°-130°, and the height difference between the input end and the output end of the branch pipe 23 is 100mm-300mm, so that the main pipe The concrete output by the pipeline 22 slides down into the cavity along the branch pipeline 23 by its own gravity. If the angle between the branch pipe 23 and the main pipe 22 exceeds 130 degrees and the height difference between the input end and the output end of the branch pipe 23 exceeds 300mm, the concrete slides from the branch pipe 23 into the cavity and falls on the bottom When the concrete layer has a greater impact force, it is easy to cause holes and honeycombs in the concrete layer below. If the angle between the branch pipe 23 and the main pipe 22 is lower than 110 degrees and the height difference between the input end and the output end of the branch pipe 23 is lower than 100mm, the resistance of the concrete in the branch pipe 23 is relatively large, and it is easy to Blocked in the branch pipe 23.
主管道22的输出端通过多通接头24与多个分管道23连通。多通接头24包括沿竖直方向布设的用于与主管道22的输出端连接的连接管以及设于连接管上的用于与分管道23的输入端连接的接头管,多个接头管分别与对应的分管道23连接。控制阀25安装于接头管上。主管道22、多通接头24、分管道23以及控制阀25连接后,通过管卡将连接处固定。The output end of the main pipe 22 communicates with a plurality of branch pipes 23 through a multi-way joint 24 . The multi-way joint 24 comprises a connecting pipe arranged vertically for being connected with the output end of the main pipeline 22 and a connecting pipe arranged on the connecting pipe for being connected with the input end of the branch pipe 23, and a plurality of connecting pipes are respectively Connect with the corresponding branch pipeline 23. The control valve 25 is attached to the joint pipe. After the main pipeline 22, the multi-way joint 24, the branch pipeline 23 and the control valve 25 are connected, the connection is fixed by a pipe clip.
主管道22和多通接头24为钢管,分管道23为钢丝胶管。主管道22与进料斗21通过焊接连接。钢丝胶管耐压,经久耐用,且易于调整位置。The main pipeline 22 and the multiway joint 24 are steel pipes, and the sub-pipes 23 are steel wire rubber hoses. The main pipe 22 is connected to the feed hopper 21 by welding. The steel wire hose is pressure-resistant, durable and easy to adjust the position.
分管道23上设有用于将分管道23固定与模面板11上的固定结构,以便于分管道23的输出端伸入工作窗口13内进行混凝土灌注。The sub-pipe 23 is provided with a fixing structure for fixing the sub-pipe 23 to the formwork panel 11, so that the output end of the sub-pipe 23 extends into the working window 13 for concrete pouring.
模面板11的支撑架12上设有用于操作人员安装竖直分流灌注装置200的人工操作平台 125,进料斗21入口的位置比人工操作平台125的位置高100mm-200mm。操作人员在人工操作平台125上能随时观察进料斗21中混凝土的颜色是否均匀以及是否搅拌均匀。竖直分流灌注装置200还包括用于安装于模面板11的支撑架12上以对主管道22和进料斗21进行支撑的安装架。通过安装架将主管道22和进料斗21支撑,避免混凝土输送过程中进料斗21和主管道22晃动而发生安全事故。The support frame 12 of the mold plate 11 is provided with a manual operation platform 125 for the operator to install the vertical diversion perfusion device 200, and the position of the feed hopper 21 entrance is 100mm-200mm higher than the position of the manual operation platform 125. The operator can observe at any time on the manual operation platform 125 whether the color of the concrete in the feed hopper 21 is uniform and whether it is evenly stirred. The vertical split pouring device 200 also includes a mounting frame for being mounted on the supporting frame 12 of the mold plate 11 to support the main pipeline 22 and the feeding hopper 21 . The main pipe 22 and the feed hopper 21 are supported by the mounting frame, so as to avoid safety accidents caused by shaking of the feed hopper 21 and the main pipe 22 during the concrete conveying process.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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