CN110485069B - Automatic needle machine system - Google Patents
Automatic needle machine system Download PDFInfo
- Publication number
- CN110485069B CN110485069B CN201910811872.9A CN201910811872A CN110485069B CN 110485069 B CN110485069 B CN 110485069B CN 201910811872 A CN201910811872 A CN 201910811872A CN 110485069 B CN110485069 B CN 110485069B
- Authority
- CN
- China
- Prior art keywords
- hook
- driving device
- receiving seat
- frame
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 claims abstract description 51
- 238000005452 bending Methods 0.000 claims abstract description 27
- 238000009826 distribution Methods 0.000 claims abstract description 22
- 238000009958 sewing Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 184
- 230000000903 blocking effect Effects 0.000 claims description 41
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 24
- 229910052742 iron Inorganic materials 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 description 10
- 238000009940 knitting Methods 0.000 description 4
- 238000007142 ring opening reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
- D05B35/066—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding for attaching small textile pieces, e.g. labels, belt loops
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/08—Work-feeding or -handling elements not otherwise provided for for ruching, gathering, casing, or filling lace, ribbons, or bindings; Pleating devices; Cuttlers; Gathering feet; Crimpers; Curlers; Rufflers
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention provides an automatic needle machine system, which comprises a needle machine, an assembly mechanism and a carrying mechanism, wherein the assembly mechanism is arranged on the needle machine; the assembling mechanism comprises a frame, a cloth mark feeding device, a hook feeding device, and a braid feeding device, a blanking device, a right bending device, a receiving device and a left bending device which are sequentially arranged on the frame from right to left; the label distribution feeding device is arranged at the rear side of the receiving device; the hook feeding device is arranged at the rear side of the left bending device; the assembling mechanism is used for respectively feeding and assembling the braid, the cloth mark and the iron hook, and conveying the braid, the cloth mark and the iron hook to the needle machine through the conveying mechanism after assembling, and sewing the braid, so that the assembling mechanism is high in assembling precision and good in safety, and the inconvenience of manual assembly is solved.
Description
Technical Field
The invention relates to the technical field of needle machines, in particular to an automatic needle machine system.
Background
The automatic sewing machine is a machine for automatically sewing cloth, as shown in fig. 1, according to the processing requirement of a product, a hook is required to be connected to the left end of a braid, a cloth mark is required to be attached to the braid, during production, the left end of the braid is required to bypass a closed ring on the hook and then attached to the bottom surface of the braid and sewn, the cloth mark is placed on the braid at a right position, then the right end of the braid is bent upwards and attached to the right end surface of the cloth mark, and then sewing of the cloth mark and the braid is performed.
Disclosure of Invention
The object of the present invention is to provide an automatic needle machine system to solve the problems mentioned in the background art.
In order to achieve the above object, the present invention provides the following technical solutions:
An automatic needle machine system comprises a needle machine, an assembly mechanism and a carrying mechanism; the assembling mechanism comprises a frame, a cloth mark feeding device, a hook feeding device, and a braid feeding device, a blanking device, a right bending device, a receiving device and a left bending device which are sequentially arranged on the frame from right to left; the label distribution feeding device is arranged at the rear side of the receiving device; the hook feeding device is arranged at the rear side of the left bending device;
the webbing feeding device is used for conveying webbing material belts and conveying the webbing material belts from right to left;
The material cutting device cuts off the woven belt material belt;
the material receiving device comprises a material belt receiving seat and a jacking component; the jacking component is arranged on the frame and drives the material receiving seat of the material belt to move up and down; the material receiving seat of the material belt is provided with a material receiving groove, and the front side of the right part is provided with a notch;
The cloth mark feeding device is used for placing the cloth mark on the surface of the ribbon material belt of the material belt receiving seat;
the right bending device controls the webbing belt on the right side of the belt receiving seat to be bent above the belt receiving seat;
The hook feeding device conveys a hook with a closed ring to the left side of the material receiving seat of the material belt;
the left bending device controls the webbing belt on the left side of the belt receiving seat to bend to the lower part of the belt receiving seat after bypassing the closed ring on the hook;
The needle machine is arranged at the left side of the assembly mechanism; the carrying mechanism is arranged at the front side of the needle machine and the assembling mechanism; the conveying mechanism conveys the woven belt material belt, the hooks and the cloth marks which are assembled on the material belt receiving seat to a sewing machine for sewing.
Further describing the invention, the blanking device comprises a mounting seat, a cutter driving device and a blanking base; the mounting seat and the blanking base are fixed on the frame; the surface of the blanking base is provided with a cutter groove; the cutter driving device is correspondingly arranged above the blanking base and is fixed on the mounting seat; the cutter is fixed at the power output end of the cutter driving device.
Further describing the invention, the jacking assembly comprises a material belt receiving seat driving device and two first guide posts; the belt receiving seat driving device is fixed on the frame, and the power output end is in driving connection with the belt receiving seat; the two first guide posts are fixed at the bottom of the material receiving seat of the material belt and are connected with the frame in a sliding manner; the notches are arranged in parallel.
The invention is further described, wherein the label feeding device comprises a mounting frame, a first label feeding driving device, a mounting plate, a second label feeding driving device, a sucker, a label feeding box and an air nozzle; the mounting frame is fixed on the frame; the first label distribution feeding driving device is arranged on the mounting frame, and the power output end is fixedly connected with the mounting plate to drive the mounting plate to move back and forth; the second label distribution feeding driving device is fixed on the mounting plate, and the power output end is fixedly connected with the sucker to drive the sucker to move up and down; the cloth mark material box is correspondingly arranged at the front side of the mounting frame and is fixed on the frame; the cloth mark material box is provided with a first opening which is upwards arranged, and a second opening which is vertically arranged is arranged at the middle position of the rear side; the air nozzle is obliquely downwards arranged at the rear side of the second opening of the label distribution box.
Further describing the invention, the right bending device comprises a right baffle component and a right ejection component; the right ejection assembly is arranged on the right side of the material receiving seat of the material belt; the right ejection assembly comprises a first movable plate, a first right ejection driving device, a second right ejection driving device and a right ejection block; the first movable plate is in sliding connection with the rack through a sliding rail pair; the first right ejection driving device is arranged on the frame, and the power output end is in driving connection with the first movable plate to drive the first movable plate to move left and right; the second right ejection driving device is arranged on the first movable plate, and the power output end is in driving connection with the right ejection block to drive the right ejection block to move up and down; the upper surface of the right ejector block is provided with a guide groove for a braid material belt to pass through; the right material blocking assembly comprises a first vertical frame, a right material blocking column and a right material blocking column driving device; the first stand is fixed on the frame; the right material blocking column driving device is arranged on the first vertical frame, and the power output end is in driving connection with the right material blocking column to drive the right material blocking column to move up and down; the right material blocking column is positioned between the material receiving seat of the material belt and the right material ejecting block.
The invention is further described, the hook feeding device comprises a hook material rack, a control device, a hook material receiving component and a hook limiting component; the hook limiting assembly is arranged at the left side of the material receiving seat of the material belt; the hook rack is arranged at the rear side of the hook limiting component; the control device is arranged beside the hook material rack; the hook receiving component is arranged between the hook limiting component and the hook material rack; the hook receiving assembly comprises a hook receiving seat and a hook receiving seat driving device; the hanger receiving seat driving device is arranged on the rack, and the power output end is in driving connection with the hanger receiving seat; the hook receiving seat driving device drives the hook receiving seat to move back and forth between the hook limiting assembly and the hook material rack; the hook receiving seat comprises a placing plate, a left limiting block, a rear limiting block and a left material blocking column; the left limiting block is arranged at the left side of the placing plate; the rear limiting block is arranged at the rear side of the placing plate; the right end of the rear limiting block extends to the right and is fixedly connected with the left material blocking column; the left material blocking column and the material receiving seat of the material belt are respectively provided with a space between the left material blocking column and the placing plate; the hook material rack comprises rack bodies for stacking hooks and supporting the rack bodies above the hook feeding device; the supporting seat is fixed on the frame; the upper end of the frame body is provided with a discharging opening, and the lower end of the frame body is provided with a discharging opening; the hook limiting assembly comprises a second vertical frame, a limiting plate and a limiting plate driving device; the second stand is fixed on the frame; the limiting plate driving device is arranged on the second vertical frame, and the power output end is in driving connection with the limiting plate to drive the limiting plate to move up and down; the limiting plate comprises a top plate and a front limiting block arranged on the front side of the top plate; the control device controls the single hook to drop onto the hook material receiving seat.
Further describing the invention, the control device is arranged on the right side of the hook material rack; the control device comprises a baffle and a baffle driving device; the upper end of the right side of the supporting seat is provided with a through hole matched with the baffle plate; the baffle plate passes through the through hole; the upper left corner of the baffle is provided with a tangent plane; the baffle driving device is arranged on the frame, and the power output end is connected with the baffle driving device to drive the baffle to move left and right.
Further describing the invention, the left bending device comprises a push-down assembly and a right push assembly; the right pushing component is arranged on the right side of the receiving device and correspondingly below the hook receiving seat; the right pushing assembly comprises a right pushing block and a right pushing block driving device; the right push block driving device is fixed on the frame and is in driving connection with the right push block to drive the right push block to move left and right; the right push block comprises a vertical plate connected to the power output end of the right push block driving device and a transverse plate vertically connected to the top of the vertical plate; the transverse plate is provided with a material passing hole; the material passing holes are correspondingly arranged between the left material blocking column and the placing plate; the pushing-down assembly is arranged beside the right pushing assembly; the pushing-down assembly comprises a third vertical frame, a pushing-down block and a pushing-down block driving device; the third stand is fixed on the frame; the pushing block is correspondingly arranged above the material passing hole; the pushing block driving device is arranged on the third vertical frame, and the power output end is in driving connection with the pushing block to drive the pushing block to move up and down.
Further describing the invention, the carrying mechanism comprises a linear sliding table and a carrying device arranged on the linear sliding table; the carrying device comprises a bottom plate, a second movable plate driving device, a left clamping assembly and a right clamping assembly; the second movable plate is connected to the bottom plate in a sliding way through a sliding rail pair; the second movable plate driving device is arranged on the second movable plate, and the power output end is fixedly connected with the bottom plate to drive the second movable plate to move back and forth; the left clamping assembly comprises a first clamp cylinder arranged on the left side of the second movable plate, and a first upper chuck and a first lower chuck which are identical in structure and are arranged at the power output end of the first clamp cylinder in an up-down symmetrical manner; the first upper clamping head and the first lower clamping head respectively comprise a first left clamping piece and a first right clamping piece; the distance between the two first left clamping pieces is larger than the distance between the two first right clamping pieces; the right clamping assembly comprises a second clamp cylinder arranged on the right side of the second movable plate, and a second upper chuck and a second lower chuck which are identical in structure and are arranged at the power output end of the second clamp cylinder in an up-down symmetrical manner; the second upper chuck and the second lower chuck respectively comprise a second left clamping piece and a second right clamping piece.
The beneficial effects of the invention are as follows:
The automatic sewing machine is provided with the assembling mechanism for assembling the braid, the iron hook and the cloth mark, and the conveying mechanism is provided for conveying the assembled braid, the assembled iron hook and the assembled cloth mark to the sewing machine for sewing, so that the full automation of assembling and sewing is realized, and the problems of inconvenient manual operation, low working efficiency and low precision are solved.
Drawings
FIG. 1 is a block diagram of the product of the present invention;
FIG. 2 is an overall block diagram of the present invention;
FIG. 3 is a block diagram of the blanking apparatus of the present invention;
FIG. 4 is a block diagram of the receiving device of the present invention;
FIG. 5 is a block diagram of the signature feeding apparatus of the present invention;
FIG. 6 is a block diagram of the right bending device of the present invention;
FIG. 7 is a block diagram of a hook feeding device of the present invention;
FIG. 8 is a block diagram of a hanger of the present invention;
FIG. 9 is a block diagram of a baffle of the present invention;
FIG. 10 is a block diagram of a left bending device of the present invention;
fig. 11 is a structural view of the carrying device of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 1, the product comprises a webbing 400, a hook 500 and a cloth mark 600, wherein the hook 500 is provided with a closed loop 501, during production, the left end of the webbing 400 is required to bypass the closed loop 501 on the hook 500 and then is attached to the bottom surface of the webbing 400 and is sewn, the cloth mark 600 is placed at the position close to the right on the surface of the webbing, then the right end of the webbing 400 is bent upwards and is attached to the right surface of the cloth mark 600, and then the cloth mark 600 and the webbing 400 are sewn.
As shown in fig. 2-11, an automatic needle machine system includes a needle machine 100, and further includes an assembly mechanism 200 and a handling mechanism 300; the assembly mechanism 200 comprises a frame 1, a cloth mark feeding device 2, a hook feeding device 3, and a braid feeding device 4, a blanking device 5, a right bending device 6, a receiving device 7 and a left bending device 8 which are sequentially arranged on the frame 1 from right to left; the label distribution feeding device 2 is arranged at the rear side of the receiving device 7; the hook feeding device 3 is arranged at the rear side of the left bending device 8;
the webbing feeding device 4 is used for conveying webbing belts and conveying the webbing belts from right to left; the belt material belt is coiled material, is arranged on a discharging roller, is guided by a guide roller, and is driven by a driving device to drive a roller to convey the belt material belt from right to left.
The material cutting device 5 cuts off the woven belt material belt; the blanking device 5 comprises a mounting seat 51, a cutter 52, a cutter driving device 53 and a blanking base 54; the mounting seat 51 and the blanking base 54 are fixed on the frame 1; the surface of the cutting base 54 is provided with a cutter groove 541; the cutter driving device 53 is correspondingly arranged above the blanking base 54 and is fixed on the mounting seat 51; the cutter 52 is fixed at the power output end of the cutter driving device 53; the webbing belt is stopped after being conveyed to the set position, and the cutter driving device 53 on the cutter device 5 drives the cutter 52 to press down, and the cutter 52 presses against the webbing belt and extends into the cutter groove 541, thereby cutting the webbing belt.
The receiving device 7 comprises a material belt receiving seat 71 and a jacking component 72; the jacking component 72 is arranged on the frame 1 and drives the material belt receiving seat 71 to move up and down; the material receiving seat 71 is provided with a material receiving groove 711 and the front side of the right part is provided with a notch 712; the jacking component 72 comprises a material belt receiving seat driving device 721 and two first guide posts 722; the belt receiving seat driving device 721 is fixed on the frame 1, and the power output end is in driving connection with the belt receiving seat 71; the two first guide posts 722 are fixed at the bottom of the material belt receiving seat 71 and are in sliding connection with the frame 1; the notches 712 are arranged in parallel; during assembly, the belt receiving seat driving device 721 drives the belt receiving seat 71 to ascend, so that the receiving groove 711 on the belt receiving seat 71 is leveled with the belt webbing, the belt webbing passes through the receiving groove 711 when the belt webbing is conveyed by the belt webbing feeding device 4, and after the iron hooks and the cloth marks are assembled, the conveying mechanism 300 clamps the belt webbing, the iron hooks and the cloth marks to convey, and the belt receiving seat driving device 721 drives the belt receiving seat 71 to descend again.
The cloth mark feeding device 2 is used for placing cloth marks on the surface of the woven belt material belt of the material belt receiving seat 71; the label feeding device 2 comprises a mounting frame 21, a first label feeding driving device 22, a mounting plate 23, a second label feeding driving device 24, a sucker 25, a label distribution box 26 and an air nozzle 27; the mounting frame 21 is fixed on the frame 1; the first label distribution feeding driving device 22 is arranged on the mounting frame 21, and the power output end is fixedly connected with the mounting plate 23 to drive the mounting plate 23 to move back and forth; the second label distribution feeding driving device 24 is fixed on the mounting plate 23, and the power output end is fixedly connected with the sucker 25 to drive the sucker 25 to move up and down; the cloth mark material boxes 26 are correspondingly arranged on the front side of the mounting frame 21 and are fixed on the frame 1; the label distribution box 26 is provided with a first opening 261 which is arranged upwards and a second opening 262 which is arranged vertically at the middle position of the rear side; the air nozzle 27 is arranged at the rear side of the second opening 262 of the label distribution box 26 in a downward inclined manner; the label feeding device 2 is located at the left position of the receiving device 7, guide blocks 28 are further arranged on two sides of the mounting frame 21 corresponding to the first label feeding driving device 22, second guide columns 29 which are connected with the guide blocks in a sliding mode are arranged in the guide blocks 28, one ends of the second guide columns 29 are fixedly connected with the mounting plate 23 to guide the mounting plate 23, labels are placed in the label box 26, air nozzles 27 are connected with air pumps through air pipes, when the labels are fed, the air pumps work to the air nozzles 27 to supply air, air is sprayed out of the air nozzles 27, the second label feeding driving device 24 drives the sucking discs 25 to descend into the label box 26 to suck the labels, in the label taking process, because the air nozzles 27 jet downwards obliquely opposite to the second openings 262, even if the labels are overlapped and stuck together, the labels can be blown down into the label box 26 by the air, so that only one label is sucked each time, after the second label feeding driving device 24 drives the sucking discs 25 to lift, the first label feeding driving device 22 drives the mounting plate 23 to move forwards, and the labels are driven by the sucking discs 25 to move forwards, and then the fabric tape 25 is driven by the tape carrier tape 25 to be reset, and the tape carrier tape 25 is driven to move downwards to the sucking discs 71.
The right bending device 6 controls the webbing belt on the right side of the belt receiving seat 71 to be bent above the belt receiving seat 71; the right bending device 6 comprises a right blocking component 61 and a right ejecting component 62; the right ejection assembly 62 is arranged on the right side of the material belt receiving seat 71; the right ejector assembly 62 includes a first movable plate 621, a first right ejector driving device 622, a second right ejector driving device 623, and a right ejector block 624; the first movable plate 621 is in sliding connection with the frame 1 through a sliding rail pair; the first right ejection driving device 622 is installed on the frame 1, and the power output end of the first right ejection driving device is in driving connection with the first movable plate 621 to drive the first movable plate 621 to move left and right; the second right ejection driving device 623 is mounted on the first movable plate 621, and the power output end is in driving connection with the right ejection block 624 to drive the right ejection block 624 to move up and down; the upper surface of the right ejection block 624 is provided with a guide groove 6241 for the webbing to pass through; the right baffle assembly 61 comprises a first vertical frame 611, a right baffle column 612 and a right baffle column driving device 613; the first stand 611 is fixed on the frame 1; the right material blocking column driving device 613 is installed on the first vertical frame 611, and the power output end is in driving connection with the right material blocking column 612 to drive the right material blocking column 612 to move up and down; the right stop post 612 is located between the material belt receiving seat 71 and the right ejecting block 624; the guiding groove 6241 is arranged to guide the conveying of the fabric strip, when the fabric strip conveying device works, the right stock column driving device 613 drives the right stock column 612 to descend, the bottommost end of the right stock column 612 is flush with the bottom position of the material strip receiving groove 711 of the fabric strip receiving seat 71 in a jacking state, so that the fabric strip at the right end of the right stock column 612 is turned 180 degrees anticlockwise to the left end of the right stock column 612 and is carried above the fabric strip of the fabric strip receiving seat 71, after the right stock column 612 is pressed down, the second right stock driving device 623 drives the jacking block to ascend, the fabric strip at the right side of the right stock column 612 is jacked up by 90 degrees, the bottom surface of the jacking block is higher than the top end of the right stock column 612, then the first right stock driving device 622 drives the first movable plate 621 to move leftwards, the jacking block pushes the fabric strip, the fabric strip at the left side of the right stock column 612 is bent leftwards by 90 degrees again, the fabric strip on the fabric strip receiving groove 711 is folded leftwards, and the folded fabric strip is pressed at the right end of the fabric strip on the fabric strip receiving groove.
The hook feeding device 3 conveys a hook with a closed loop to the left side of the material belt receiving seat 71; the hook feeding device 3 comprises a hook material rack 31, a control device 32, a hook material receiving component 33 and a hook limiting component 34; the hook limiting assembly 34 is arranged on the left side of the material belt receiving seat 71; the hook material rack 31 is arranged at the rear side of the hook limiting component 34; the control device 32 is arranged beside the hook material rack 31; the hook receiving assembly 33 is arranged between the hook limiting assembly 34 and the hook material frame 31; the hook receiving assembly 33 comprises a hook receiving seat 331 and a hook receiving seat driving device 332; the hanger receiving seat driving device 332 is installed on the frame 1, and the power output end is in driving connection with the hanger receiving seat 331; the hook receiving seat driving device 332 drives the hook receiving seat 331 to move back and forth between the hook limiting component 34 and the hook material frame 31; the hook receiving seat 331 comprises a placement plate 3311, a left limiting block 3312, a rear limiting block 3313 and a left material blocking post 3314; the left limiting block 3312 is arranged at the left side of the placing plate 3311; the rear limiting block 3313 is arranged at the rear side of the placing plate 3311; the right end of the rear limiting block 3313 extends to the right and is fixedly connected with a left material blocking post 3314; a space is respectively arranged between the left material blocking post 3314 and the material receiving seat 71 of the material belt and between the left material blocking post 3314 and the placing plate 3311; the hook material rack 31 comprises a rack body 311 for stacking hooks and a supporting seat 312 for supporting the rack body 311 above the hook feeding device 3; the supporting seat 312 is fixed on the frame 1; the upper end of the frame body 311 is provided with a discharging opening 3111, and the lower end is provided with a discharging opening 3112; iron hooks are put in from the discharging opening 3111 and fall from the discharging opening 3112; the hook limiting assembly 34 comprises a second vertical frame 341, a limiting plate 342 and a limiting plate driving device 343; the second stand 341 is fixed on the frame 1; the limiting plate driving device 343 is installed on the second vertical frame 341, and the power output end is in driving connection with the limiting plate 342 to drive the limiting plate 342 to move up and down; the limiting plate 342 includes a top plate 3421 and a front limiting block 3422 provided at the front side of the top plate 3421; the control device 32 controls the single hook to drop onto the hook material seat 331; the control device 32 is arranged on the right side of the hook material rack 31; the control device 32 comprises a baffle 321 and a baffle driving device 322; the upper end of the right side of the supporting seat 312 is provided with a through hole 3121 matched with the baffle 321; the baffle 321 passes through the through hole 3121; a tangential plane 3211 is arranged at the left upper corner of the baffle 321; the baffle driving device 322 is installed on the frame 1, the power output end is in driving connection with the baffle 321 to drive the baffle 321 to move left and right, wherein the top end position of the left baffle post 3314 is flush with the bottom of the receiving groove 711 on the material belt receiving seat 71 in the jacking state or slightly lower than the bottom of the receiving groove 711, so that the material belt can conveniently pass through the upper part of the left baffle post 3314, the height of the placing plate 3311 is lower than that of the left baffle post 3314, the material belt can normally pass through the upper part of the iron hook after the iron hook is placed, a position with the thickness of the iron hook is reserved between the blanking opening 3112 and the placing plate 3311, when the hook is transported, the hook receiving seat driving device 332 drives the hook receiving seat 331 to move backwards to the lower part of the blanking opening 3112, the baffle driving device 322 drives the baffle 321 to move right, so that the baffle 321 is separated from the blanking opening 3112, the hooks in the hook material frame 31 drop on the placing plate 3311 of the hook material seat 331, the closed ring mouth of the hooks is positioned at the position between the left material blocking post 3314 and the placing plate 3311, then the baffle driving device 322 pushes the baffle 321 to move left, so that the baffle 321 blocks the hooks in the hook material frame 31, the design of the tangential plane 3211 facilitates the baffle 321 to enter between two hooks to separate the hooks on the placing plate 3311 from the hooks on the bottom of the hook material frame 31, after blocking, the hook material seat driving device 332 drives the hook material seat 331 to move forward to the lower part of the hook limiting assembly 34, the limiting plate driving device 343 drives the limiting plate 342 to press down, the hooks are limited at the upper part and the front side, and a space for the webbing feeding belt to enter is reserved between the top plate 3421 and the hooks.
The left bending device 8 controls the webbing belt on the left side of the belt receiving seat 71 to bend to the lower part of the belt receiving seat 71 after bypassing the closed ring on the hook; the left bending device 8 comprises a push-down assembly 81 and a right push assembly 82; the right pushing component 82 is arranged on the right side of the receiving device 7 and correspondingly below the hook receiving seat 331; the right push assembly 82 includes a right push block 821 and a right push block driving device 822; the right push block driving device 822 is fixed on the frame 1 and is in driving connection with the right push block 821 to drive the right push block 821 to move left and right; the right push block 821 comprises a vertical plate 8211 connected to the power output end of the right push block driving device 822 and a transverse plate 8212 vertically connected to the top of the vertical plate 8211; the transverse plate 8212 is provided with a material passing hole 8212-1; the material passing hole 8212-1 is correspondingly arranged between the left material blocking post 3314 and the placing plate 3311; the push-down assembly 81 is arranged beside the right push assembly 82; the push-down assembly 81 includes a third stand 811, a push-down block 812, and a push-down block driving device 813; the third stand 811 is fixed on the frame 1; the pushing block 812 is correspondingly arranged above the material passing hole 8212-1; the pushing block driving device 813 is installed on the third stand 811, and the power output end of the pushing block driving device is in driving connection with the pushing block 812 to drive the pushing block 812 to move up and down; after the hooks and the woven tape are transported to the corresponding positions, the push-down assembly 81 drives the push-down block 812 to move downwards through the push-down block driving device 813 and pass through the passing hole 8212-1 on the right push block 821, so that the woven tape at the left end of the left material blocking post 3314 is pushed to fall to the position of the passing hole 8212-1, the push-down block driving device 813 drives the push-down block 812 to reset, and the closed ring opening of the hooks is positioned at the position between the left material blocking post 3314 and the placing plate 3311, so that the left end of the woven tape passes through the closed ring of the hooks at the moment, and then the right push block driving device 822 on the right push assembly 82 drives the right push block 821 to move rightwards, so that the woven tape at the right side of the left material blocking post 3314 is bent below the woven tape receiving seat 71 by bypassing the left material blocking post 3314.
The needle machine 100 is arranged at the left side of the assembly mechanism 200; the carrying mechanism 300 is arranged at the front sides of the needle machine 100 and the assembling mechanism 200; the carrying mechanism 300 carries the assembled fabric tape, hook and cloth mark on the tape receiving seat 71 to the sewing machine 100 for sewing.
The carrying mechanism 300 includes a linear slide 9 and a carrying device 10 mounted on the linear slide 9; the handling device 10 comprises a bottom plate 101, a second movable plate 102, a second movable plate driving device 103, a left clamping assembly 104 and a right clamping assembly 105; the second movable plate 102 is connected to the bottom plate 101 in a sliding way through a sliding rail pair; the second movable plate driving device 103 is arranged on the second movable plate 102, and the power output end is fixedly connected with the bottom plate 101 to drive the second movable plate 102 to move back and forth; the left clamping assembly 104 comprises a first clamp cylinder 1041 mounted on the left side of the second movable plate 102, and a first upper clamp 1042 and a first lower clamp 1043 which have the same structure and are mounted on the power output end of the first clamp cylinder 1041 in an up-down symmetry manner; the first upper clamp 1042 and the first lower clamp 1043 comprise a first left clamp 1042a/1043a and a first right clamp 1042b/1043b, respectively; the spacing between the two first left gripping sheets 1042a/1043a is greater than the spacing between the two first right gripping sheets 1042b/1043b; the right clamping assembly 105 comprises a second clamp cylinder 1051 installed on the right side of the second movable plate 102, and a second upper clamp 1052 and a second lower clamp 1053 which have the same structure and are installed on the power output end of the second clamp cylinder 1051 in an up-down symmetrical manner; the second upper collet 1052 and the second lower collet 1053 include a second left grip 1052a/1053a and a second right grip 1052b/1053b, respectively; the linear sliding table 9 drives the carrying device 10 to move to the front side of the assembly mechanism 200, wherein the positions of the two first left clamping pieces 1042a/1043a correspond to the positions between the placing plate 3311 and the left stop post 3314, the positions of the two first right clamping pieces 1042b/1043b correspond to the positions between the left stop post 3314 and the material belt receiving seat 71, the positions of the second left clamping pieces 1052a/1053a and the second right clamping pieces 1052b/1053b correspond to the positions of the two notches 712 respectively, then the second movable plate driving device 103 drives the second movable plate 102 to move backwards, so that the first left clamping pieces 1042a/1043a, the first right clamping pieces 1042b/1043b, the second left clamping pieces 1052a/1053a and the second right clamping pieces 1052b/1053b all enter the same vertical plane position as the material belt receiving seat 71, the first clamp cylinder 1041 drives the first upper clamp head 1042 and the first lower clamp head 1043, the second clamp cylinder 1051 drives the second upper clamp 1052 to clamp with the second lower clamp 1053, the two first left clamp pieces 1042a/1043a clamp the hook, the two first right clamp pieces 1042b/1043b clamp the overlapped webbing at the left end of the webbing, the second left clamp pieces 1052a/1053a clamp the tag and the webbing, the second right clamp pieces 1052b/1053b clamp the webbing at the right end of the webbing and press the webbing at the right end of the tag, the material belt receiving seat driving device 721 drives the material belt receiving seat 71 to descend, the second movable plate driving device 103 drives the second movable plate 102 to move forward, then the linear sliding table 9 drives the carrying device 10 to move to the front side of the knitting machine, the second movable plate driving device 103 drives the second movable plate 102 to move backward, the knitting machine is provided with a clamp jig 11, the moving module 12 and the sewing machine head 13 clamp the hook and two sides of two parts to be sewn on the webbing through the clamp jig 11, the clamping jig 11 is driven to move back and forth and left and right through the moving module 12, and the sewing machine head 13 is used for sewing, so that the processing of products can be completed.
In this design, the cutter driving device 53, the tape receiving seat driving device 721, the first label distribution feeding driving device 22, the second label distribution feeding driving device 24, the first right top driving device 622, the second right top driving device 623, the right material blocking column driving device 613, the hook receiving seat driving device 332, the limiting plate driving device 343, the baffle driving device 322, the right push block driving device 822, the push block driving device 813 and the second movable plate driving device 103 are all controlled by air cylinders.
The working principle of the embodiment is as follows:
1) The jacking component 72 drives the material belt receiving seat 71 to ascend, meanwhile, the hook receiving seat 331 on the hook feeding device 3 receives a hook on the hook material frame 31 and then conveys the hook to the left side of the material belt receiving seat 71, the limiting plate driving device 343 drives the limiting plate 342 to press down to the position above the hook receiving seat 331 to be matched with the hook receiving seat 331 to limit the hook, at the moment, a gap for a webbing material belt to enter is reserved between the upper limiting plate 342 and the hook, and a closed ring opening of the hook is positioned at a vacancy between the placing plate 3311 and the left retaining post 3314;
2) The webbing feeding device 4 conveys webbing material belts, the left ends of the webbing material belts sequentially pass through the guide grooves 6241 on the blanking base 54 and the right jacking block 624, the material receiving groove 711 of the webbing material receiving seat 71 and the upper part of the right retaining column 612, and then enter the upper part of the hook to stop conveying;
3) The material cutting device 5 cuts the woven belt material belt, the woven belt cut from the woven belt material belt is positioned in the material receiving groove 711, the left end is lapped above the iron hook, and the right end is lapped on the material cutting base 54 and the right jacking block 624;
4) The label feeding device 2 drives the sucking disc 25 to move through the first label feeding driving device 22 and the second label feeding driving device 24, and absorbs labels in the label distribution box 26 and is placed on the surface of the webbing on the material receiving seat 71;
5) The right stock stop driving device 613 drives the right stock stop 612 to descend and press the webbing above, the second right stock stop driving device 623 drives the right stock stop 624 to ascend, the webbing on the right side of the right stock stop 612 is jacked up by 90 degrees and the bottom surface of the right stock stop 624 is higher than the top end of the right stock stop 612, then the first right stock stop driving device 622 drives the first movable plate 621 to move left again, so that the right stock stop 624 pushes the webbing, the webbing on the left side of the right stock stop 612 is bent by 90 degrees to the left again and is overlapped with the webbing on the receiving groove 711, and the bent webbing is pressed at the right end of the cloth mark;
6) During the processing of the fourth step and the fifth step, the left bending device 8 works, the push-down assembly 81 drives the push-down block 812 to move downwards and pass through the passing hole 8212-1 on the right push block 821 through the push-down block driving device 813, so that the webbing at the left end of the left stop post 3314 is pushed down to the position of the passing hole 8212-1, the push-down block driving device 813 drives the push-down block 812 to reset, and the left end of the webbing is already penetrated through the closing ring of the hook because the closing ring opening of the hook is positioned at the position between the left stop post 3314 and the placing plate 3311, and then the right push block driving device 822 on the right push assembly 82 drives the right push block 821 to move to the right, so that the webbing at the right side of the left stop post 3314 is bent to the lower part of the webbing receiving seat 71 around the left stop post 3314;
7) The carrying mechanism 300 carries the assembled webbing, iron hook, and cloth mark from the assembling mechanism 200 to a knitting machine, and performs sewing processing by the knitting machine.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (7)
1. An automatic needle machine system, includes needle machine, its characterized in that: the device also comprises an assembling mechanism and a carrying mechanism; the assembling mechanism comprises a frame, a cloth mark feeding device, a hook feeding device, and a braid feeding device, a blanking device, a right bending device, a receiving device and a left bending device which are sequentially arranged on the frame from right to left; the label distribution feeding device is arranged at the rear side of the receiving device; the hook feeding device is arranged at the rear side of the left bending device;
the webbing feeding device is used for conveying webbing material belts and conveying the webbing material belts from right to left;
The material cutting device cuts off the woven belt material belt;
the material receiving device comprises a material belt receiving seat and a jacking component; the jacking component is arranged on the frame and drives the material receiving seat of the material belt to move up and down; the material receiving seat of the material belt is provided with a material receiving groove, and the front side of the right part is provided with a notch;
The cloth mark feeding device is used for placing the cloth mark on the surface of the ribbon material belt of the material belt receiving seat; the label distribution feeding device comprises a mounting frame, a first label distribution feeding driving device, a mounting plate, a second label distribution feeding driving device, a sucker, a label distribution box and an air nozzle; the mounting frame is fixed on the frame; the first label distribution feeding driving device is arranged on the mounting frame, and the power output end is fixedly connected with the mounting plate to drive the mounting plate to move back and forth; the second label distribution feeding driving device is fixed on the mounting plate, and the power output end is fixedly connected with the sucker to drive the sucker to move up and down; the cloth mark material box is correspondingly arranged at the front side of the mounting frame and is fixed on the frame; the cloth mark material box is provided with a first opening which is upwards arranged, and a second opening which is vertically arranged is arranged at the middle position of the rear side; the air nozzle is obliquely downwards arranged at the rear side of the second opening of the label distribution box;
The right bending device controls the webbing belt on the right side of the belt receiving seat to be bent above the belt receiving seat; the right bending device comprises a right blocking component and a right ejecting component; the right ejection assembly is arranged on the right side of the material receiving seat of the material belt; the right ejection assembly comprises a first movable plate, a first right ejection driving device, a second right ejection driving device and a right ejection block; the first movable plate is in sliding connection with the rack through a sliding rail pair; the first right ejection driving device is arranged on the frame, and the power output end is in driving connection with the first movable plate to drive the first movable plate to move left and right; the second right ejection driving device is arranged on the first movable plate, and the power output end is in driving connection with the right ejection block to drive the right ejection block to move up and down; the upper surface of the right ejector block is provided with a guide groove for a braid material belt to pass through; the right material blocking assembly comprises a first vertical frame, a right material blocking column and a right material blocking column driving device; the first stand is fixed on the frame; the right material blocking column driving device is arranged on the first vertical frame, and the power output end is in driving connection with the right material blocking column to drive the right material blocking column to move up and down; the right material blocking column is positioned between the material receiving seat of the material belt and the right material ejecting block;
The hook feeding device conveys a hook with a closed ring to the left side of the material receiving seat of the material belt;
the left bending device controls the webbing belt on the left side of the belt receiving seat to bend to the lower part of the belt receiving seat after bypassing the closed ring on the hook;
The needle machine is arranged at the left side of the assembly mechanism; the carrying mechanism is arranged at the front side of the needle machine and the assembling mechanism; the conveying mechanism conveys the woven belt material belt, the hooks and the cloth marks which are assembled on the material belt receiving seat to a sewing machine for sewing.
2. An automatic needle machine system as in claim 1, wherein: the cutting device comprises a mounting seat, a cutter driving device and a cutting base; the mounting seat and the blanking base are fixed on the frame; the surface of the blanking base is provided with a cutter groove; the cutter driving device is correspondingly arranged above the blanking base and is fixed on the mounting seat; the cutter is fixed at the power output end of the cutter driving device.
3. An automatic needle machine system as in claim 1, wherein: the jacking component comprises a material belt receiving seat driving device and two first guide posts; the belt receiving seat driving device is fixed on the frame, and the power output end is in driving connection with the belt receiving seat; the two first guide posts are fixed at the bottom of the material receiving seat of the material belt and are connected with the frame in a sliding manner; the notches are arranged in parallel.
4. An automatic needle machine system as in claim 1, wherein: the hook feeding device comprises a hook material rack, a control device, a hook material receiving component and a hook limiting component; the hook limiting assembly is arranged at the left side of the material receiving seat of the material belt; the hook rack is arranged at the rear side of the hook limiting component; the control device is arranged beside the hook material rack; the hook receiving component is arranged between the hook limiting component and the hook material rack; the hook receiving assembly comprises a hook receiving seat and a hook receiving seat driving device; the hanger receiving seat driving device is arranged on the rack, and the power output end is in driving connection with the hanger receiving seat; the hook receiving seat driving device drives the hook receiving seat to move back and forth between the hook limiting assembly and the hook material rack; the hook receiving seat comprises a placing plate, a left limiting block, a rear limiting block and a left material blocking column; the left limiting block is arranged at the left side of the placing plate; the rear limiting block is arranged at the rear side of the placing plate; the right end of the rear limiting block extends to the right and is fixedly connected with the left material blocking column; the left material blocking column and the material receiving seat of the material belt are respectively provided with a space between the left material blocking column and the placing plate; the hook material rack comprises rack bodies for stacking hooks and supporting the rack bodies above the hook feeding device; the supporting seat is fixed on the frame; the upper end of the frame body is provided with a discharging opening, and the lower end of the frame body is provided with a discharging opening; the hook limiting assembly comprises a second vertical frame, a limiting plate and a limiting plate driving device; the second stand is fixed on the frame; the limiting plate driving device is arranged on the second vertical frame, and the power output end is in driving connection with the limiting plate to drive the limiting plate to move up and down; the limiting plate comprises a top plate and a front limiting block arranged on the front side of the top plate; the control device controls the single hook to drop onto the hook material receiving seat.
5. An automatic needle machine system as in claim 4, wherein: the control device is arranged on the right side of the hook material rack; the control device comprises a baffle and a baffle driving device; the upper end of the right side of the supporting seat is provided with a through hole matched with the baffle plate; the baffle plate passes through the through hole; the upper left corner of the baffle is provided with a tangent plane; the baffle driving device is arranged on the frame, and the power output end is connected with the baffle driving device to drive the baffle to move left and right.
6. An automatic needle machine system as in claim 4, wherein: the left bending device comprises a push-down assembly and a right push assembly; the right pushing component is arranged on the right side of the receiving device and correspondingly below the hook receiving seat; the right pushing assembly comprises a right pushing block and a right pushing block driving device; the right push block driving device is fixed on the frame and is in driving connection with the right push block to drive the right push block to move left and right; the right push block comprises a vertical plate connected to the power output end of the right push block driving device and a transverse plate vertically connected to the top of the vertical plate; the transverse plate is provided with a material passing hole; the material passing holes are correspondingly arranged between the left material blocking column and the placing plate; the pushing-down assembly is arranged beside the right pushing assembly; the pushing-down assembly comprises a third vertical frame, a pushing-down block and a pushing-down block driving device; the third stand is fixed on the frame; the pushing block is correspondingly arranged above the material passing hole; the pushing block driving device is arranged on the third vertical frame, and the power output end is in driving connection with the pushing block to drive the pushing block to move up and down.
7. An automatic needle machine system as in claim 1, wherein: the carrying mechanism comprises a linear sliding table and a carrying device arranged on the linear sliding table; the carrying device comprises a bottom plate, a second movable plate driving device, a left clamping assembly and a right clamping assembly; the second movable plate is connected to the bottom plate in a sliding way through a sliding rail pair; the second movable plate driving device is arranged on the second movable plate, and the power output end is fixedly connected with the bottom plate to drive the second movable plate to move back and forth; the left clamping assembly comprises a first clamp cylinder arranged on the left side of the second movable plate, and a first upper chuck and a first lower chuck which are identical in structure and are arranged at the power output end of the first clamp cylinder in an up-down symmetrical manner; the first upper clamping head and the first lower clamping head respectively comprise a first left clamping piece and a first right clamping piece; the distance between the two first left clamping pieces is larger than the distance between the two first right clamping pieces; the right clamping assembly comprises a second clamp cylinder arranged on the right side of the second movable plate, and a second upper chuck and a second lower chuck which are identical in structure and are arranged at the power output end of the second clamp cylinder in an up-down symmetrical manner; the second upper chuck and the second lower chuck respectively comprise a second left clamping piece and a second right clamping piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910811872.9A CN110485069B (en) | 2019-08-30 | 2019-08-30 | Automatic needle machine system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910811872.9A CN110485069B (en) | 2019-08-30 | 2019-08-30 | Automatic needle machine system |
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| CN110485069A CN110485069A (en) | 2019-11-22 |
| CN110485069B true CN110485069B (en) | 2024-04-30 |
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| CN114059238A (en) * | 2021-11-15 | 2022-02-18 | 天津市顺金华机械制造有限公司 | Production line of free length hoisting belt |
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| DE4138058A1 (en) * | 1990-12-13 | 1992-06-17 | Brother Ind Ltd | SEWING GOODS FOLDING DEVICE |
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| JP2004147794A (en) * | 2002-10-29 | 2004-05-27 | Meidai Kk | Zigzag sewing machine |
| JP2017192530A (en) * | 2016-04-20 | 2017-10-26 | Juki株式会社 | sewing machine |
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| CN211227621U (en) * | 2019-08-30 | 2020-08-11 | 东莞方皓汽车配件有限公司 | Automatic sewing machine system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4030429A (en) * | 1976-08-18 | 1977-06-21 | Special Sewing Systems, Inc. | Sewing machine attachment |
| DE4138058A1 (en) * | 1990-12-13 | 1992-06-17 | Brother Ind Ltd | SEWING GOODS FOLDING DEVICE |
| JPH07213769A (en) * | 1994-01-31 | 1995-08-15 | Kyokuto Sanki Co Ltd | Device for sewing curtain suspension hook |
| JPH07255971A (en) * | 1994-03-17 | 1995-10-09 | Brother Ind Ltd | Sewing machine with accessory feeder |
| JP2004147794A (en) * | 2002-10-29 | 2004-05-27 | Meidai Kk | Zigzag sewing machine |
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