CN110483104A - A kind of ceramic tile production compound dry granular and Ceramic Tiles - Google Patents

A kind of ceramic tile production compound dry granular and Ceramic Tiles Download PDF

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Publication number
CN110483104A
CN110483104A CN201910829309.4A CN201910829309A CN110483104A CN 110483104 A CN110483104 A CN 110483104A CN 201910829309 A CN201910829309 A CN 201910829309A CN 110483104 A CN110483104 A CN 110483104A
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China
Prior art keywords
dry granular
ceramic tiles
ceramic
pattern
glue
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CN201910829309.4A
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CN110483104B (en
Inventor
麦文英
汪加武
叶建明
王礼
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GUANGDONG OVERLAND CERAMICS CO Ltd
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GUANGDONG OVERLAND CERAMICS CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5053Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials non-oxide ceramics
    • C04B41/5055Fluorides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to ceramic tile production fields, a kind of ceramic tile production compound dry granular and Ceramic Tiles are provided, for improving the quality of ceramic product.A kind of compound dry granular of ceramic tile production provided by the invention, comprising: SiO245 ~ 52%, Al2O313 ~ 15%, Fe2O30.2 ~ 0.5%, TiO20 ~ 0.02%, CaO 12 ~ 15%, MgO 5 ~ 7%, K2O 0.5 ~ 1.5%, Na2O 1 ~ 1.5%, B2O31 ~ 4%, ZrO23 ~ 5%, BaO 1 ~ 5%, F 1 ~ 4%, NiO23~5%.Many effects may be implemented in dry granular, not only have color, also there is surface tactile sensation.The decoration that product is carried out with dry granular is better than spray special inks effect.Have the characteristics that high hardness and corrosion resistance, resistance to compression, shock resistance, is stained with dirt less, is radiationless.

Description

A kind of ceramic tile production compound dry granular and Ceramic Tiles
Technical field
The present invention relates to ceramic tile production fields, and in particular to a kind of ceramic tile production compound dry granular and Ceramic Tiles.
Background technique
Currently, dry granular glaze Ceramic Tiles are generally made using single wire mark dry granular technology, single wire mark dry granular technology is lacked there are following Point: 1) pattern of every brick chromatography, dullness do not change.2) decoration level is not strong.3) usual a kind of color of glaze of dry granular Pattern is dull.4) contraposition is inaccurate, is easy to walk, dim pattern is unintelligible.
A kind of ink-jet printer of CN201180043049.X, the figure of the print pattern of the lattice array generated by ink-jet head array As processing uses vision system, which includes that can be fixed focal length or including focusing automatically and the HD of zoom function is color Form and aspect machine.Pattern recognition techniques need the pattern of quantity to execute multiple alignment functions for analyze, such as put size, shape and Integrality;Unidirectionally, the alignment of two-way and step-length;The physical location of ejection assemblies and straight property;The planarization of roller or medium belt;Draw The bar of guiding systems and the maps defects of track;And it verifies from a jet member pair with reference to jet member to every other ejection assemblies Homogeneous.From these image analyses, produce for realizing manual or automatic adjustment ink gun physical location, voltage, temperature and spray Penetrate pulse timing and/or duration;And therefore the print point sprayed from the nozzle in ink gun is positioned in position Corrected value.CN201410016711.8 discloses a kind of preparation method of Ceramic Tiles, step successively include: mold design, at Type applies ground coat enamel and forms ground glaze layer, and inkjet printing forms ink-jet decorative layer;Roller printing is carried out in ink-jet decorative layer to decorate to be formed Printed decor;Layer of transparent glaze is sprayed on printed decor, forms transparent glaze layer;In the enterprising luggage decorations of transparent glaze layer, formed Glaze layer is decorated, high temperature is fired.Since the stringcourse for using method of the invention to prepare and main brick part are integrally fired, color with Texture, texture are unified, good decorating effect, and when use not only eliminates cumbersome color separation and the work to plate paving in batches, practical Property is very strong.
The two is combined with to certain application prospect.
Summary of the invention
Present invention solves the technical problem that providing a kind of ceramic tile production compound dry granular to improve the quality of ceramic product And Ceramic Tiles.
In order to solve the above technical problem, the present invention provides technical solution are as follows:
A kind of compound dry granular of ceramic tile production, comprising: SiO245 ~ 52%, Al2O313 ~ 15%, Fe2O30.2 ~ 0.5%, TiO2 0 ~ 0.02%, CaO 12 ~ 15%, MgO 5 ~ 7%, K2O 0.5 ~ 1.5%, Na2O 1 ~ 1.5%, B2O31 ~ 4%, ZrO23 ~ 5%, BaO 1 ~ 5%, F 1 ~ 4%, NiO2 3~5%。
Dry granular is mixed with pigment etc., different colors may be implemented.
Many effects may be implemented in dry granular, not only have color, also there is surface tactile sensation.The decoration that product is carried out with dry granular, than It is good to spray special inks effect.Have the characteristics that high hardness and corrosion resistance, resistance to compression, shock resistance, is stained with dirt less, is radiationless.
Preferably, comprising: SiO249.49 ~ 52%, Al2O314 ~ 15%, Fe2O30.3 ~ 0.5%, TiO20.01 ~ 0.02%, CaO 14 ~ 15%, MgO 6 ~ 7%, K2O 1 ~ 1.5%, Na2O 1.2 ~ 1.5%, B2O32 ~ 4%, ZrO24 ~ 5%, BaO 2 ~ 5%, F 2 ~ 4%, NiO2 4~5%。
Preferably, SiO249.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO24%.The ingredient of dry granular is carried out preferably, it can be into one Step improves the texture of dry granular.
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles.
Preferably, the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. in patterned surfaces sprayed glues;
S14. the dry granular of certain color is sprayed on glue according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.Using traditional handicraft and the sprayed glues of glaze are drenched in adobe, dry granular shows Foundry skill is implemented in combination with the application of dry granular, improves the quality of product.
Preferably, the glue is sprayed by ink jet printer.The sprayed glues of ink jet printer are more uniform.
Preferably, the dry granular is sprayed by dry granular machine.Product can effectively be improved by spraying dry granular by dry granular machine Quality.
Preferably, in the S14 step, further includes:
S141. the pattern under glue is obtained, pattern is handled, the Color feature and shape feature of pattern are obtained;
S142. active path and discharging application are formed in conjunction with the Color feature of pattern and shape feature, by active path and Discharging application is sent to the control device of dry granular machine machine, and the control device of dry granular machine machine is according to active path and discharging application control Dry granular machine spray head is mobile and sprays on dry granular to glue.Pattern is handled by way of artificial intelligence, and controls spray head It is mobile, spray efficiency can be improved.
Preferably, in the S141 step, it is described to pattern carry out processing include gray processing processing, filtering and noise reduction processing and Normalized it is one of or several.Gray proces are carried out to pattern, filtering and noise reduction is handled, normalized can be improved The quality of image procossing.
Preferably, the polishing mode is the throwing of DP essence.Different surfaces may be implemented in the throwing of DP essence.
Compared with prior art, the device have the advantages that are as follows: many effects may be implemented in dry granular, not only there is face Color also has surface tactile sensation.The decoration that product is carried out with dry granular is better than spray special inks effect.With high hardness and corrosion resistance, resist Pressure, shock resistance, the features such as being stained with dirt less, is radiationless.
The coloured frit dry granular of several different colours also can allow different effects, generate colorful brick.Through throwing Coloured brick after light has unique artistic effect.
By ink jet printing device, type channel spray is glue, then can be spilt by dry granular machine dry with precise positioning Grain, to change ink convenient and simple with dry granular ratio is cleaned for replacement.The product of spray drying grain is carried out in conjunction with tradition and modern technique Production, it is difficult to replicate.
Specific embodiment
Following implementation column is to further explanation of the invention, is not limitation of the present invention.
Embodiment 1
A kind of compound dry granular of ceramic tile production, wherein SiO249.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%。
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles, and the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. pass through ink jet printer sprayed glues in patterned surfaces;
S14. the dry granular of certain color is sprayed on glue by dry granular machine according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.In the S14 step, further includes:
S141. the pattern under glue is obtained, pattern is handled, the Color feature and shape feature of pattern are obtained;
S142. active path and discharging application are formed in conjunction with the Color feature of pattern and shape feature, by active path and Discharging application is sent to the control device of dry granular machine machine, and the control device of dry granular machine machine is according to active path and discharging application control Dry granular machine spray head is mobile and sprays on dry granular to glue.It is described that pattern handle including gray processing in the S141 step Processing, filtering and noise reduction processing and normalized.The polishing mode is the throwing of DP essence.
Dry granular is mixed with pigment etc., different colors may be implemented.Many effects may be implemented in dry granular, not only there is face Color also has surface tactile sensation.The decoration that product is carried out with dry granular is better than spray special inks effect.With high hardness and corrosion resistance, resist Pressure, shock resistance, the features such as being stained with dirt less, is radiationless.The ingredient of dry granular is carried out preferably, to can be further improved the texture of dry granular. It is implemented in combination with the application of dry granular using the modern crafts of the traditional handicraft and sprayed glues, dry granular of drenching glaze in adobe, is improved The quality of product.The sprayed glues of ink jet printer are more uniform.Product can effectively be improved by spraying dry granular by dry granular machine Quality.Pattern is handled by way of artificial intelligence, and controls spray head movement, spray efficiency can be improved.To pattern Carry out gray proces, the quality of image procossing can be improved in filtering and noise reduction processing, normalized.Difference may be implemented in the throwing of DP essence Surface.
Embodiment 2
A kind of compound dry granular of ceramic tile production, comprising: SiO245.48%, Al2O315%, Fe2O30.5%, TiO20.02%, CaO 15%, MgO 7%, K2O 1.5%, Na2O 1.5%, B2O34%, ZrO25%, BaO 1%, F 1%, NiO2 3%。
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles, and the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. in patterned surfaces sprayed glues;
S14. the dry granular of certain color is sprayed on glue according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.The glue is sprayed by ink jet printer.The dry granular is sprayed by dry granular machine It applies.It is described that pattern handle including gray processing processing, filtering and noise reduction processing in the S141 step.The polishing mode For the throwing of DP essence.
Embodiment 3
A kind of compound dry granular of ceramic tile production, comprising: SiO250.3%, Al2O313%, Fe2O30.2%, CaO 12%, MgO 5%, K2O 0.5%, Na2O 1%, B2O31%, ZrO23%, BaO 5%, F 4%, NiO2 5%。
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles, and the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. in patterned surfaces sprayed glues;
S14. the dry granular of certain color is sprayed on glue according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.The glue is sprayed by ink jet printer.It is described right in the S141 step Pattern carries out the one of which that processing includes gray processing processing, filtering and noise reduction processing and normalized.The polishing mode is DP essence is thrown.
Embodiment 4
A kind of compound dry granular of ceramic tile production, wherein SiO249.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%。
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles, and the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. pass through ink jet printer sprayed glues in patterned surfaces;
S14. the dry granular of certain color is sprayed on glue by ink jet printer according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.
The ink jet printer is the ink-jet printer of Electronics For Imaging Inc..The ink-jet printer can be sprayed according to figure Ink printing.
Comparative example 1
A kind of compound dry granular of ceramic tile production, wherein SiO249.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%。
The compound dry granular is applied to manufacture Ceramic Tiles by a kind of Ceramic Tiles, and the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. in patterned surfaces spreading glue;
S14. it by dry granular hand spray to glue, fires, polishing.
Comparative example 2
A kind of compound dry granular of ceramic tile production, wherein SiO253.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, BaO 2%, F 2%, NiO2 4%。
Comparative example 3
A kind of compound dry granular of ceramic tile production, wherein SiO2 53.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%.
Comparative example 4
A kind of compound dry granular of ceramic tile production, wherein SiO249.49%, Al2O314%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%
Comparative example 5
A kind of compound dry granular of ceramic tile production, wherein SiO263.49%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%。
Experimental example
The modulus of rupture of the Ceramic Tiles of method preparation in testing example 1 ~ 4 and comparative example 1 ~ 4.
The performance of 1 Ceramic Tiles of table
As known from Table 1, the modulus of rupture in embodiment 1 ~ 3 has obtained more significant raising.Show containing for reduction boron appropriate Amount, the content for increasing aluminium oxide deletes the modulus of rupture that plate can be improved in certain degree, and then improves the performance of plate.
Existing ink-jet printer output pattern is directlyed adopt in embodiment 4, also available similar effect.
In comparative example 1 by the way of artificial spreading glue and dry granular, the production time is longer, has led to the quality of product Decline;Zirconium oxide is free of in comparative example 2, not nickeliferous in comparative example 3, intensity has certain decline, shows zirconium and nickel to raising The modulus of rupture of product has certain effect;The content of boron is higher in comparative example 4, not salic in comparative example 5, is broken mould Number is more weaker than comparative example 2 and 3, shows that the content for increasing aluminium, the content for reducing boron have more significant impact to the quality of product.
Meanwhile reducing the content of boron and increasing alumina component, the fusing point of dry granular can be made to be increased to 1050 DEG C or so, in temperature Before degree rises to fusing point, the moisture in green compact, organic matter has volatilized completely, reduces the high temperature viscosity of frit and relatively slow reduction is molten Point is conducive to bubble coalescence under high temperature and increases the buoyancy of bubble floating at a large amount of bubbles, thus drain bubble completely as far as possible, into The quality of one step raising product.
The preparation method of dry granular in the application is to calcine after the oxide of the ingredient or ore are blended, by original The increase and decrease of material oxide or mineral content controls the content of each substance in final products.
Above-listed detailed description is illustrating for possible embodiments of the present invention, and above embodiments are not to limit this The scope of the patents of invention, all equivalence enforcements or change without departing from carried out by the present invention, is intended to be limited solely by the scope of the patents of this case.

Claims (10)

1. a kind of compound dry granular of ceramic tile production characterized by comprising SiO245 ~ 52%, Al2O313 ~ 15%, Fe2O3 0.2 ~ 0.5%, TiO20 ~ 0.02%, CaO 12 ~ 15%, MgO 5 ~ 7%, K2O 0.5 ~ 1.5%, Na2O 1 ~ 1.5%, B2O31 ~ 4%, ZrO23 ~ 5%, BaO 1 ~ 5%, F 1 ~ 4%, NiO2 3~5%。
2. a kind of compound dry granular of ceramic tile production according to claim 1 characterized by comprising SiO2 49.49~ 52%, Al2O314 ~ 15%, Fe2O30.3 ~ 0.5%, TiO20.01 ~ 0.02%, CaO 14 ~ 15%, MgO 6 ~ 7%, K2O 1 ~ 1.5%, Na2O 1.2 ~ 1.5%, B2O32 ~ 4%, ZrO24 ~ 5%, BaO 2 ~ 5%, F 2 ~ 4%, NiO2 4~5%。
3. a kind of compound dry granular of ceramic tile production according to claim 2, which is characterized in that SiO249.49%, Al2O3 14%, Fe2O30.3%, TiO20.01%, CaO 14%, MgO 6%, K2O 1%, Na2O 1.2%, B2O32%, ZrO24%, BaO 2%, F 2%, NiO2 4%。
4. a kind of Ceramic Tiles, which is characterized in that the compound dry granular is applied to manufacture Ceramic Tiles.
5. a kind of Ceramic Tiles according to claim 4, which is characterized in that the method for the manufacture includes:
S11. overglaze is drenched in adobe, obtains glaze;
S12. drawing case is applied in glaze;
S13. in patterned surfaces sprayed glues;
S14. the dry granular of certain color is sprayed on glue according to the color of the pattern under glue;
S15. it is sintered, obtains Ceramic Tiles after polishing.
6. a kind of Ceramic Tiles according to claim 4, which is characterized in that the glue is sprayed by ink jet printer.
7. a kind of Ceramic Tiles according to claim 4, which is characterized in that in the S14 step, further includes:
S141. the pattern under glue is obtained, pattern is handled, the Color feature and shape feature of pattern are obtained;
S142. active path and discharging application are formed in conjunction with the Color feature of pattern and shape feature, by active path and Discharging application is sent to the control device of dry granular machine machine, and the control device of dry granular machine machine is according to active path and discharging application control Dry granular machine spray head is mobile and sprays on dry granular to glue.
8. a kind of Ceramic Tiles according to claim 4, which is characterized in that described to be carried out to pattern in the S141 step Processing includes the one of or several of gray processing processing, filtering and noise reduction processing and normalized.
9. a kind of Ceramic Tiles according to claim 4, which is characterized in that the polishing mode is the throwing of DP essence.
10. a kind of Ceramic Tiles according to claim 4, which is characterized in that the dry granular is sprayed by dry granular machine.
CN201910829309.4A 2019-09-03 2019-09-03 Composite dry particles for producing ceramic tile and ceramic tile Active CN110483104B (en)

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Cited By (1)

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CN111517829A (en) * 2020-05-27 2020-08-11 广西欧神诺陶瓷有限公司 Anti-skid antibacterial ceramic tile and preparation method thereof

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CN109796224A (en) * 2019-03-01 2019-05-24 东莞市唯美陶瓷工业园有限公司 A kind of ink-jet dry granular ornamental porcelain brick and its manufacturing method
CN110054414A (en) * 2019-06-20 2019-07-26 蒙娜丽莎集团股份有限公司 Mix dry granular, there is color Aero Glass dry granular glaze ornamental porcelain brick and preparation method thereof

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Publication number Priority date Publication date Assignee Title
HUP0100796D0 (en) * 2001-02-20 2001-04-28 Zomanc Rt Fritt mixture for producing base enamel coating
CN102503386A (en) * 2011-11-02 2012-06-20 广东新中源陶瓷有限公司 Production process of 3D (three-dimensional) digital inkjet ceramic tile
CN103224330A (en) * 2013-04-27 2013-07-31 广东道氏技术股份有限公司 Frit dry granules with characteristics of one-time sintering and brilliant black color, and preparation method thereof
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111517829A (en) * 2020-05-27 2020-08-11 广西欧神诺陶瓷有限公司 Anti-skid antibacterial ceramic tile and preparation method thereof
CN111517829B (en) * 2020-05-27 2022-06-03 广西欧神诺陶瓷有限公司 Anti-skid antibacterial ceramic tile and preparation method thereof

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