Potato nature temperature control storage and its manufacturing method
Technical field
The invention belongs to technical field of preservation of fresh, especially a kind of potato nature temperature control storage and its manufacturing method.
Background technique
The effects of potato nutritional value is abundant, has weight-reducing, prevents apoplexy.The storage of potato is mostly to be stacked
In storehouse, it is extremely inconvenient to pick and place, and can disturb other potatos in fetching process, cause to damage.The corruption outflow of individual potatos
Sanies often lead to the corruption of a sheet of potato, phenomena such as storage loss is larger.
Potato after having left parent and fertility system, interior moisture content can and physical evaporation rising by physiology,
And gradually scatter and disappear, a few days, will be at the state being almost dehydrated.Therefore postharvest storage generally all need to be with artificial
Or the mode of mechanical sprinkling feeds moisture, but water source used in this mode inherently has problem, it will usually carry a large amount of
Phytopathogenic microorganisms and worm's ovum and accelerate the putrid and deteriorated process of fruits and vegetables, while need certain mechanical investment and
Artificial investment lasting for a long time.In addition, the high humidity environment that sprinkling moisture is formed is easy to promote potato sprout again, nutrient is consumed, is lost
Go its commodity and commodity value.
In addition, potato product after harvesting, still will carry out certain physiological activity, the higher such activity of temperature
It is stronger.Such activity will largely consume the organic principle that potato includes, and lead to a large amount of losses of its nutritional ingredient,
Substantially reduce its commodity value.If temperature control processing is pre-chilled by the way of freezer storage, expense is costly, and cost is excessively high.
And by the way of normal temperature laboratory storage, fruits and vegetables will soon be dehydrated, or even rot, no longer fresh.
Therefore, be badly in need of develop a kind of potato nature temperature control storage, do not depend on or rely on less mechanical equipment, facility and
In the case where industrial energy, achieve the effect that low temperature and natural constant temperature, natural moisturizing, naturally antibacterial, the guarantor of raising water fruits and vegetables
Fresh storage quality extends the fresh-retaining preserving phase, conducive to the light prosperous channelling surplus goods to needly areas of seasonality, spatiality and the marketing of water fruits and vegetables,
The above problem can be fully solved.
By retrieval, patent document relevant to the application, specific disclosure are as follows as follows for discovery:
The application carries out specific aim research and development according to the prior art and the defect of related patents, obtains the better Ma Ling of effect
Potato preservation method.
Summary of the invention
It is an object of the invention to provide in place of overcome the deficiencies in the prior art, a kind of fresh keeping property is good, lightweight breathable, height
The potato nature temperature control storage and its manufacturing method of water-absorbing-retaining.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of potato nature temperature control storage, the library including four side heat preserving exterior walls composition, the library are located at ground
In the embedding slot being formed with, it is embedded in groove depth 0.5m, exterior wall is 0.2m at a distance from cell wall, and the library top is formed with horizontal the library top plate,
The library top plate top is formed with triangle top cover;
North and south two to wall on ventilating door is set, ventilating board, the plenum partitions punching, aperture are embedded in ventilating door
10mm, hole knockout 10cm × 10cm;It is provided with draught cupboard above the exterior wall, convection current is formed with air outside library, Ma Ling is discharged
Potato breathes exhaust gas, while auxiliary temperature-reducing;Atomising device is installed below horizontal the library top plate;
Plenum partitions are arranged in parallel in the bottom interval of the library, plenum partitions upper ends potato pile is under heat preserving exterior wall
Portion, the exterior wall surrounding on plenum partitions top are formed with the ventilation device and temperature and humidity control device composition in ventilation hole bottom storehouse portion;In the library
Multiple sensors are installed.
Moreover, setting is located inside and outside library by Temperature Humidity Sensor, temperature and humidity measurement probe below the draught cupboard
Two sides.
Moreover, the atomising device is micron order atomizer, atomizing particle size 30um or so, aerosolizable CIPC, chlorine dioxide
Etc. food-grades Suckering agents and fungicide.
Moreover, filling potato emulation in potato pile buries sand;It is made of following materials in percentage by mass and weight hundred
Divide ratio as follows:
Moreover, the modification infusorial earth is placed in container the preparation method is as follows: weighing diatomite, first in 300~320W
10~15min is handled under microwave power, be placed in water bath with thermostatic control, quality point is added dropwise in the case where 300r/min is stirred at low speed
The sulfuric acid solution of 3~5wt% of number, wherein diatomite quality g and sulfuric acid solution volume mL ratio are 1:3, then adjust revolving speed 600r/
Min stirs 5~6h, is washed with 1wt%NaOH solution to neutrality after cooling, dries 3h with 100~110 DEG C of conditions, is modified
Diatomite.
Moreover, the modification infusorial earth the preparation method is as follows: first by perlite particle carry out 110 DEG C of pre- thermal agitations
The surface of the modified additive ammonium hydroxide adjustment perlite of perlite weight 1-5wt% is first added in 10min, mixing speed 800r/min
Current potential, promotion coupling agent are bonded with its surface, the silane coupling agent of perlite weight 2wt% are added, at 160~180 DEG C
Modified 40~the 50min in surface is carried out, modified pearl rock powder is obtained by filtration.
Moreover, the modification infusorial earth the preparation method is as follows: polymerization is as follows:
1. polymeric solution prepare: in mass ratio by potassium peroxydisulfate and polyacrylamide be added sequentially to concentration be 30% third
In olefin(e) acid solution, polyvinyl alcohol is added after being dispersed with stirring 5min in high-speed mixer 600r/min, then carries out ultrasonic mixing dispersion,
Ultrasonic power 300W, jitter time 20min, obtains polymeric solution;2. polymerization reaction: by modified diatomite and expanded pearlite
Rock ultra-fine grinding is added in above-mentioned polymeric solution to 800 mesh, 4~6h of heating reaction under the conditions of prior to 50~60 DEG C temperature, then
70~80 DEG C of reaction 2h are warming up to, the imitative husky material of gel is obtained;3. by the imitative husky material of above-mentioned gel through 110 DEG C of hot conditions
Drying is mechanically pulverized to 0.08~2mm to 5~8wt% of water content, obtains final imitation-sand grain.
Moreover, the initiator is potassium peroxydisulfate, the crosslinking agent is polyacrylamide, the dispersing agent is polyethylene
Alcohol.
The advantages and positive effects of the present invention are:
1, traditional potato storehouse is manually sprayed insecticide without the drop residual device of agriculture, and the residual content of agriculture is high;Inside and outside humid air library
Though convection current improves dehydration but can promote potato sprout, quality is influenced;Potato sanies promotes bacterial reproduction, causes potato disease pest
Evil.Present invention introduces fruits and vegetables to be atomized mould proof new technology, using the atomization of the food-grades such as CIPC, chlorine dioxide Suckering agents and fungicide
The micron particles of formation handle potato, and sprout inhibition is antibacterial.When long-term storage, periodic pulses formula processing as needed, each 40-
60 seconds, various fungicide, which are used interchangeably, avoided phytotoxicity and pathogenic bacteria drug resistance, solved at conventional sterilants infusion method
Reason is uneven, it is dry it is difficult, machinery wound is big, residual quantity is high, the industries problem such as time-consuming.
2, traditional potato storehouse is divulged information using Electric air valve and air-introduced machine, though can reducing temperature and humidity, update air in library,
But a large amount of consumption energy of mechanical temp controlled refrigeration;Gravity-flow ventilation ventilation easily causes storehouse temperature fluctuation big, and temperature field stability is poor.This
Invention is radiated with gravity-flow ventilation freezes, while being evaporated the water freezing by change of state using underground heat, with seasonal variations, according to library internal and external environment temperature
Degree converts and adjusts refrigeration modes, does not use Electric air valve and air-introduced machine to divulge information, substantially reduces energy consumption;Orifice plate blowing refrigeration
More uniform temperature better ensures that fruit vegetables storing quality.
3, traditional potato storehouse utilizes day and night temperature, and air in library is made to form convection current, and exchange updates empty in library naturally
Gas.However it is strong to seasonal dependence, autumn and winter cold ambient air temperature convection current can be such that potato damages to plants caused by sudden drop in temperature;Picking cause it is mechanical and
Artificial injury need to be unfavorable for callus in hot and humid environment callus, low temperature environment;Dehydration caused by cross-ventilation seriously reduces horse
Bell potato nutritive value and commercial value.The present invention uses completely new potato antistaling process technology, and whole pile stacking, high temperature and humidity is quick
It is aided with the big account spontaneous controlled-atmosphere of punching, deepfreeze antibacterial in conjunction with shortwave blue light, real-time database temperature fluctuation monitoring and adjustment after callus,
Create good storage environment.
4, the present invention uses microencapsulated particles (anti-cryogen, O2Sustained release agent/CO2Absorbent) it is dispersed in imitative husky material.
The anti-cryogen of methyl jasmonate-, exogenous application are remarkably improved the anti-oxidant enzyme activity such as low temperature stress Potato stem tuber SOD, CAT
Property, active oxygen radical is reduced to plasma membrane damage, while can be reduced and be damaged to plants caused by sudden drop in temperature by the change of metabolic pathway.CaO2- solid oxygen source,
Chance humid air release oxygen is of long duration, speed is uniform, while the calcium hydroxide generated can be used as CO2 absorbent, and collaboration keeps storing
Hide gas concentration in environment.
Detailed description of the invention
Fig. 1 is storage structural schematic diagram.
Fig. 2 is the other side schematic diagram of Fig. 1.
1, atomising device, 2, draught cupboard, 3, sensor, 4, top cover, 5 potato piles, 6, the library top plate, 7, heat preserving exterior wall,
8, thermal evaporation device for cooling, 9, plenum partitions, 10, sensor, 11 sensors, 12 ventilating doors.
Specific embodiment
The invention will be further described with reference to the accompanying drawing and by specific embodiment, and following embodiment is descriptive
, it is not restrictive, this does not limit the scope of protection of the present invention.
A kind of potato nature temperature control storage, structure are as follows: the library including four side heat preserving exterior walls composition, the library are located at
In the embedding slot being formed on ground, it is embedded in groove depth 0.5m, exterior wall is 0.2m at a distance from cell wall, and the library top is formed with horizontal the library
Top plate, the library top plate top are formed with triangle top cover, and the library quadrangle is supported by concrete column.
North and south two to wall on ventilating door is set, ventilating board, the plenum partitions punching, aperture are embedded in ventilating door
10mm, hole knockout 10cm × 10cm.It is provided with draught cupboard above the exterior wall, convection current is formed with air outside library, Ma Ling is discharged
Potato breathes exhaust gas, while auxiliary temperature-reducing.Setting is by Temperature Humidity Sensor, temperature and humidity measurement probe difference below the draught cupboard
Inside and outside library, lower section Intelligent ventilating apparatus and temperature and humidity control device are connected with change-over switch by transmission line.The intelligence
Energy ventilation device includes Natural Ventilation Mode and the ground cold mode of thermal evaporation, is converted for environment temperature in Various Seasonal.
Atomising device is installed below horizontal the library top plate, the atomising device is micron order atomizer, top filler
Room, atomizing particle size 30um or so, the food-grades such as aerosolizable CIPC, chlorine dioxide Suckering agents and fungicide, effectively reduce agriculture it is residual and
Antistaling agent dosage.
Plenum partitions are arranged in parallel in the bottom interval of the library, plenum partitions upper ends potato pile, under plenum partitions
Side is configured thermal evaporation device for cooling.Thermal evaporation device for cooling in ground is multi-pipeline multisection type underground water device for trapping, including Groundwater
Cold cooling and gravity-flow ventilation squeeze underground water pipeline interception water freezing by change of state.
In heat preserving exterior wall lower part, the exterior wall surrounding on plenum partitions top is formed with the ventilation device and temperature control in ventilation hole bottom storehouse portion
Control wet device composition;
Multiple sensors, including temperature sensor, humidity sensor, temperature sensor, humidity sensor are installed in the library
Control device is connected, temperature and humidity control device in the library is intelligent, and controller converts work with probe change in detection signal.
Potato emulation is filled in potato pile and buries sand, for carrying out preservation to potato after ventilation.
The ventilation refrigerating method of the library of the present invention are as follows: including gravity-flow ventilation refrigeration and underground heat evaporative phase-change refrigeration mode.With
Season is different, and such as time-division late spring in early autumn, when temp probe detection outside air temperature is higher than temperature (4 DEG C) in library, fence gate is closed downwards,
Using underground heat evaporative phase-change refrigeration mode, one side natural wind squeezes underground water pipeline interception water freezing by change of state, on the other hand
This season ground water temperature is relatively low, water cooling auxiliary temperature-reducing;When temp probe detection outside air temperature is lower than temperature (4 DEG C) in library, fence gate
Upwardly open, gravity-flow ventilation refrigeration become main refrigerant mode, exchanged by convected air, cold air from bottom ventilation orifice plate into
Cooling in storage, when library temperature is lower than 0 DEG C, fence gate is closed downwards.Change with air current composition, exterior wall overdraught cupboard air inducing maintains
Ku Wen balance.
The mould proof solid wet method of the library of the present invention are as follows: circulation in micron order atomizing particle library is discharged by atomizer and reaches mesh
, atomizer contains multiple filler chamber, and can be filled includes food-grades Suckering agents and the fungicide such as CIPC, chlorine dioxide and humidification institute
The liquid water needed.When it is suitable for storing humidity (85%-90%) that humidity, which is lower than potato, in moisture probe detection library, atomizing humidifying performance
Device change-over switch is opened, and micron order water mist recycles humidification with cross-ventilation in library, until being suitable for change-over switch pass when storing humidity
It closes.In addition, handling Ma Ling using the micron particles that the atomization of the food-grades such as CIPC, chlorine dioxide Suckering agents and fungicide is formed
Potato, sprout inhibition are antibacterial.When long-term storage, periodic pulses formula processing as needed, 40-60 seconds each, various fungicide can be handed over
Phytotoxicity and pathogenic bacteria drug resistance are avoided for using.Furthermore the antibacterial processing of the daily 30min shortwave blue light (420nm) of storage period, together
When inhibit potato greening, guarantee storage quality, it is green safe.
Antistaling process technology: after harvesting, library temperature adjusts 30 DEG C, and humid control is 90% or so, high temperature and humidity callus 7 days.
2-4 DEG C of temperature control, whole pile, pile spacing 0.3m, per small pile, set punches big account spontaneous controlled-atmosphere, heat and moisture preserving.
It is as follows that husky formula is buried in the emulation of potato used in the present invention: it is made of following materials in percentage by mass:
Preparation method:
1. diatomite modified: weighing a certain amount of diatomite and be placed in container, first handle 10 under 300~320W microwave power
~15min, be placed in water bath with thermostatic control, the sulfuric acid of 3~5wt% of mass fraction is added dropwise in the case where 300r/min is stirred at low speed
Solution, wherein diatomite quality (g) and sulfuric acid solution volume (mL) be than being 1:3, then adjust revolving speed 600r/min stirring 5~
6h is washed with 1wt%NaOH solution to neutrality after cooling, is dried 3h with 100~110 DEG C of conditions, is obtained modification infusorial earth.
Modified explanation: diatomite is modified using microwave combination acidic treatment, one side microwave treatment can remove
Partial moisture in diatomite increases its hole and specific surface area, improves adsorption effect.On the other hand pass through the etching action of strong acid
The impurity for removing diatomite particle surface, improves the purity of diatomite, while reducing its density, the lightweight of change, increases its Kong Rong
With specific surface area, hence it is evident that improve diatomite pore structure, and then improve its absorption property.Increase through above-mentioned modification specific surface area
Add 56%, adsorption rate improves 41%.
2. expanded perlite is modified: perlite particle being carried out 110 DEG C of pre- thermal agitation 10min, mixing speed 800r/ first
The surface potential of modified additive ammonium hydroxide (ammonium hydroxide: water=1:2) the adjustment perlite of perlite weight 1-5wt% is first added in min,
Promotion coupling agent is bonded with its surface, adds silane coupling agent (KH550) (beforehand dilution silicon of perlite weight 2wt%
Alkane coupling agent to concentration is 50wt%, and solvent is dehydrated alcohol), in the modified 40~50min in 160~180 DEG C of progress surfaces, filtering
Obtain modified pearl rock powder.
Modified explanation: expanded perlite quality water absorption rate up to itself 4-9 times, and the thermal conductivity ratio air of water is big by 24
Times, seriously affect the effect of its insulation.After hydrophobic modified, the inside that moisture can be prevented to enter expanded perlite is empty
Hole.Silane coupling agent and perlite powder are combined in the form of the unimolecule coating of hydrogen bond and condensation, are firmly combined
Hydrophobicity enhancing.
3. polymeric solution prepare: in mass ratio by potassium peroxydisulfate and polyacrylamide be added sequentially to concentration be 30% third
In olefin(e) acid solution, polyvinyl alcohol is added after being dispersed with stirring 5min in high-speed mixer 600r/min, then carries out ultrasonic mixing dispersion,
Ultrasonic power 300W, jitter time 20min, obtains polymeric solution.
4. polymerization reaction: by modified diatomite and expanded perlite ultra-fine grinding to 800 mesh, being added to above-mentioned polymerization
In solution, 4~6h of heating reaction under the conditions of prior to 50~60 DEG C temperature, then 70~80 DEG C of reaction 2h are warming up to, obtain gel
Imitative sand material.
5. the imitative husky material of above-mentioned gel is dry to 5~8wt% of water content through 110 DEG C of hot conditions, it is mechanically pulverized extremely
0.08~2mm obtains final imitation-sand grain.
Three, the formula (parts by weight) of the above-mentioned fresh-keeping particle of microencapsulation used: 1~3 part of methyl jasmonate, CaO21~3
Part, 5~10 parts of beta-cyclodextrin, 5~15 parts of chitosan, 4~8 parts of sodium alginate, 0.3~0.5 part of Tween-80, sterile water 100
Part.
Preparation method: beta-cyclodextrin and sterile water are added in triangular flask by predetermined weight per distribution ratio, with revolving speed 800
~1500r/min stirring, is then heated to 60~80 DEG C and is completely dissolved beta-cyclodextrin, continue to stir and be gradually cooling to solution
35~45 DEG C, methyl jasmonate and CaO is added2Make to be dispersed in solution, forms single wall twin-core after being slowly dropped to room temperature
Beta-cyclodextrin-methyl jasmonate-CaO2It is mixed that second layer chitosan/sodium alginate composition is added in microcapsules on this basis
Combine harmoniously material, and wherein the weight ratio of chitosan and sodium alginate is 3:1~2:3, at the same time by homogeneous emulsifier tween -80, mixes
It closes liquid and handles 5~10min through high-shear emulsifying instrument, ultimately form using chitosan/sodium alginate and beta-cyclodextrin as wall material, jasmine
Sour methyl esters and calper calcium peroxide are the fresh-keeping agent emulsion of microcapsules of the double-walled twin-core of core material, dry in 25 DEG C of vacuum after being filtered, being washed
Dry 48h obtains powdery granule.
Four, measured data
The present invention is using the fresh-keeping particle of imitative sand material combination microencapsulation, and efficiently quick callus, cooperation are unique before collocation storage
Storage method is kept the temperature by ventilation, big account spontaneous controlled-atmosphere and imitative husky material itself in control humidifier, cellar, water conservation, is adjusted
Gas keeps 10~14 DEG C of reserve temperature, humidity 85%~90% and O2Concentration 7%~8%, CO2Concentration < 10% realizes horse
Bell potato overlength term storage 8~10 months, water retention 94%~97%, healthy fruit 95%~98%, after storage period and listing not
Germination, safe noresidue.
Husky characterisitic parameter is buried in potato emulation
Parameter index |
Traditional sand |
The imitative husky material of the present invention |
Conclusion |
Density p (g/cm3) |
1.6 |
1.3 |
Lightweight, density reduce by 18.8% |
Gas permeability (5cm thickness) |
55 |
67 |
Gas permeability improves 21.8% |
Hydrophobicity (5cm thickness) |
6~8h seeps water |
It is persistently impermeable |
Hydrophobicity is good |
Water absorption rate (%) |
9 |
11 |
Water absorption rate improves 22.2% |
Voidage (%) |
50 |
53 |
Improve 6% |
Thermal coefficient (W/mK) |
0.27 |
0.22 |
Thermal insulation property improves 18.5% |
The present invention carries out the fresh-keeping of potato using following technology for the first time:
The present invention replaces traditional sand, lightweight breathable, high water absorbing and retaining performances, insulation using modified imitative husky material.
The fresh-keeping particle of imitative sand material combination microencapsulation, the preceding efficiently quick callus of collocation storage, by leading in control humidifier, cellar
Wind ventilation, big account spontaneous controlled-atmosphere and imitative husky material itself heat preservation, water conservation, regulating gas, realize that storage of potato stablizes suitable ring
Border.