CN110434334A - 一种厨具用超导热解冻板的制备方法 - Google Patents
一种厨具用超导热解冻板的制备方法 Download PDFInfo
- Publication number
- CN110434334A CN110434334A CN201910764246.9A CN201910764246A CN110434334A CN 110434334 A CN110434334 A CN 110434334A CN 201910764246 A CN201910764246 A CN 201910764246A CN 110434334 A CN110434334 A CN 110434334A
- Authority
- CN
- China
- Prior art keywords
- defrosting plate
- heat superconducting
- silicon carbide
- heat
- aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010257 thawing Methods 0.000 title claims abstract description 80
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 claims abstract description 58
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 25
- 239000000843 powder Substances 0.000 claims abstract description 25
- 238000000465 moulding Methods 0.000 claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000004411 aluminium Substances 0.000 claims abstract description 14
- 238000012545 processing Methods 0.000 claims abstract description 12
- 238000000110 selective laser sintering Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 11
- 238000010146 3D printing Methods 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims abstract description 5
- 238000013461 design Methods 0.000 claims abstract description 4
- 238000010586 diagram Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 18
- 239000004809 Teflon Substances 0.000 claims description 15
- 229920006362 Teflon® Polymers 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 10
- 238000000137 annealing Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 6
- 239000007789 gas Substances 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 6
- 238000000265 homogenisation Methods 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 238000005422 blasting Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 229910052786 argon Inorganic materials 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000003670 easy-to-clean Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims 2
- 235000013305 food Nutrition 0.000 abstract description 11
- 230000008014 freezing Effects 0.000 abstract description 7
- 238000007710 freezing Methods 0.000 abstract description 7
- 229910052799 carbon Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910003978 SiClx Inorganic materials 0.000 description 2
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
-
- A23L3/365—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/62—Treatment of workpieces or articles after build-up by chemical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/64—Treatment of workpieces or articles after build-up by thermal means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/005—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/065—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on SiC
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
- C22C29/06—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
- C22C29/067—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds comprising a particular metallic binder
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/32—Process control of the atmosphere, e.g. composition or pressure in a building chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
- B22F10/366—Scanning parameters, e.g. hatch distance or scanning strategy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/66—Treatment of workpieces or articles after build-up by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/68—Cleaning or washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Plasma & Fusion (AREA)
- Crystallography & Structural Chemistry (AREA)
- Freezing, Cooling And Drying Of Foods (AREA)
Abstract
本发明公开了一种厨具用超导热解冻板的制备方法，其步骤包括：超导热解冻板复合材料成分设计：包括碳化硅55～65％，余量为纯铝；制备铝基碳化硅复合材料粉末，所述铝基碳化硅复合材料粉末由同质颗粒组成，每一同质颗粒均为碳化硅外包裹纯铝的结构；超导热解冻板复合材料成型：利用三维软件进行建立超导热解冻板铝基碳化硅复合材料的三维模型图；将a步骤制备的铝基碳化硅复合材料粉末装入激光选区烧结设备中，并将三维图形导入进行超导热解冻板3D打印成型；超导热解冻板复合材料热处理；超导热解冻板复合材料表面处理。本发明使得冷冻的食品快速解冻，铝基碳化硅复合材料粉末由同质颗粒组成，使成型工艺更为简单。
Description
技术领域
本发明涉及超导热厨具制备领域，尤其涉及一种厨具用超导热解冻板的制备方法。
背景技术
随着社会的不断发展和科技水平的提高，人们采用冷冻方式对食材进行储存，如各种肉类和鱼类。然而在食用之前需要对冷冻的食材进行解冻，目前传统的解冻方式主要分为：自然解冻、水泡解冻和微波解冻。自然解冻是将冷冻的食物从冰箱或冷冻库取出，不做任何处理，将其搁置空气中，让其自然解冻。该方式解冻时间较长，易滋生细菌、不卫生。水泡解冻和微波解冻，虽然相比自然解冻耗时较短，但该解冻方式会破坏食材营养成分，失去食材原有的口感。
发明内容
本发明针对以上现有问题，进行解冻板材料研究改进，提供了一种厨具用超导热解冻板的制备方法，是一种以碳化硅颗粒增强型的铝基体复合材料，表面采用食品级特氟龙进行处理。超导热解冻板是利用铝基碳化硅复合材料这种特殊合成金属基复合材料优越的导热性能，可实现高速热交换，让冷冻食材达到快速自然解冻效果，无需耗电耗水，快速解冻同时兼顾节能低碳，绿色环保，安全可靠。
本发明所采用的技术方案如下：
一种厨具用超导热解冻板的制备方法，包括以下步骤：
a、超导热解冻板复合材料成分设计：所述超导热解冻板复合材料包括碳化硅和纯铝，二者的体积百分比为：碳化硅55～65％，余量为纯铝；制备铝基碳化硅复合材料粉末，所述铝基碳化硅复合材料粉末由同质颗粒组成，每一同质颗粒均为碳化硅外包裹纯铝的结构；
b、超导热解冻板复合材料成型：利用三维软件进行建立超导热解冻板铝基碳化硅复合材料的三维模型图；将a步骤制备的铝基碳化硅复合材料粉末装入激光选区烧结设备中，并将三维图形导入进行超导热解冻板3D打印成型；
c、超导热解冻板复合材料热处理；
d、超导热解冻板复合材料表面处理。
更进一步地，所述步骤b中超导热解冻板复合材料成型步骤包括：(1)制备铝基碳化硅复合材料粉末；(2)建立铝基碳化硅复合材料结构件三维模型；(3)采用铺粉法对铝基碳化硅复合材料粉末进行激光选区烧结。
更进一步地，所述步骤c中超导热解冻板复合材料热处理采用大锭型高温均匀化热处理方法和薄板低温去应力退火方法。
更进一步地，所述大锭型高温均匀化热处理方法的热处理温度为500±10℃、处理时间为2h；所述薄板低温去应力退火方法的温度为300±10℃、退火时间为0.5h。
更进一步地，所述步骤c中超导热解冻板复合材料表面处理采用不粘涂层、易清洁物料特氟龙—聚四氟乙烯喷涂处理，其化学式为-(CF2-CF2)n-。
更进一步地，所述激光选区烧结的成型参数为：激光功率为300～500W，扫描速率为500～800mm/s；扫描间距为20～40μm；铺粉厚度为0.4～0.5mm。
更进一步地，采用保护性气氛，所述的保护性气氛为氮气或者氩气，以及多种混合气体。
更进一步地，所述的特氟龙喷涂采用低温喷涂工艺，包括：(1)超导热解冻板表面清洁和喷砂处理；(2)特氟龙粉体低温喷涂；(3)对附着有特氟龙粉体的超导热解冻板熔融处理。
本发明的有益效果如下：
超导热解冻板是利用铝基碳化硅复合材料的高热导性能，通过3D打印激光选区烧结技术成型，表面喷涂食品级特氟龙。厨具用超导热解冻板在室温中，通过高速的热交换，使得冷冻的食品达到快速解冻的效果。解冻过程无需耗费水电，快速解冻同时兼顾节能低碳，绿色环保，安全可靠。铝基碳化硅复合材料粉末由同质颗粒组成，每一同质颗粒均为碳化硅外包裹纯铝的结构，该颗粒组成的粉末结构使后续的3D打印过程更为便捷高效，使成型工艺更为简单。
附图说明
图1为本发明方法中的生产流程示意图。
具体实施方式
下面结合附图，说明本发明的具体实施方式。
实施例1：
本发明的一种厨具用超导热解冻板的制备方法步骤如图1所示，主要包括以下步骤：a超导热解冻板复合材料成分设计、b超导热解冻板复合材料成型、c超导热解冻板复合材料热处理，d超导热解冻板复合材料表面处理。具体步骤如下：
第一步：选取颗粒度均匀和纯度较高的绿碳化硅和高纯铝，制备铝基复合材料粉末。超导热解冻板复合材料成份为(体积百分比)：碳化硅(SiC)55～65％，纯铝(Al)余量。
第二步：利用三维软件进行建立超导热解冻板铝基碳化硅复合材料的三维模型图。
第三步：将第一步制备的铝碳化硅复合材料粉末装入激光选区烧结设备中，并将第二部中建立的三维图形导入进行超导热解冻板3D打印成型。超导热解冻板复合材料成型工艺采用3D打印—激光选区烧结(SLS)技术，主要包括：(1)铝基碳化硅复合材料粉末，(2)建立铝基碳化硅复合材料结构件三维模型，(3)采用铺粉法对铝基碳化硅复合材料粉末进行激光选区烧结。激光选区烧结的成型参数为：激光功率为300～500W，扫描速率为500～800mm/s；扫描间距为20～40μm；铺粉厚度为0.4～0.5mm。采用保护性气氛，保护性气氛为氮气或者氩气，以及多种混合气体。
第四步：将第三步激光选区烧结的铝碳化硅复合材料解冻板坯料进行均匀化退火热处理，消除激光选区烧结产生的残余应力。
第五步：将第四步经过均匀化退火热处理的铝基碳化硅解冻板坯料进行机械加工成成品尺寸。超导热解冻板复合材料热处理采用大锭型高温均匀化热处理技术(500±10℃，2h)和薄板低温去应力退火技术(300±10℃，0.5h)。
第六步：将第五步中经过机械加工的超导热解冻板坯料进行低温去应力退火处理，使得超导热解冻板热物理性能达到最优状态。
第七步：将第六步中经过低温退火处理的超导热解冻板坯料进行表面喷砂处理。超导热解冻板复合材料表面处理采用不粘涂层、易清洁物料特氟龙—聚四氟乙烯(PTFE)喷涂处理，其化学式为-(CF2-CF2)n-。所述的特氟龙喷涂采用低温喷涂工艺。主要包括(1)超导热解冻板表面清洁和喷砂处理，(2)特氟龙粉体低温喷涂，(3)对附着有特氟龙粉体的超导热解冻板熔融处理。
第八步：将第七步中经过喷砂处理后的超导热解冻板表面进行食品级特氟龙粉体低温喷涂。
第九步：将第八步中表面附有食品级特氟龙颗粒的超导热解冻板进行低温热熔处理，获得喷涂均匀、结合强度较高的特氟龙涂层。
综上所述，本发明涉及一种厨具用超导热解冻板的制备方法，利用铝基碳化硅复合材料高导热系数这一特性，使得冷冻食材在室温下可实现高速热交换，让冷冻食材达到最快自然解冻效果，保持食物原有口味和营养。复合材料表面进行特氟龙涂层处理，从而获得绿色环保、安全可靠和健康卫生的食品级厨具用超导热解冻板。
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施，并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围之内。
Claims (8)
1.一种厨具用超导热解冻板的制备方法，其特征在于，包括以下步骤：
a、超导热解冻板复合材料成分设计：所述超导热解冻板复合材料包括碳化硅和纯铝，二者的体积百分比为：碳化硅55～65％，余量为纯铝；制备铝基碳化硅复合材料粉末，所述铝基碳化硅复合材料粉末由同质颗粒组成，每一同质颗粒均为碳化硅外包裹纯铝的结构；
b、超导热解冻板复合材料成型：利用三维软件进行建立超导热解冻板铝基碳化硅复合材料的三维模型图；将a步骤制备的铝基碳化硅复合材料粉末装入激光选区烧结设备中，并将三维图形导入进行超导热解冻板3D打印成型；
c、超导热解冻板复合材料热处理；
d、超导热解冻板复合材料表面处理。
2.如权利要求1所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述步骤b中超导热解冻板复合材料成型步骤包括：(1)制备铝基碳化硅复合材料粉末；(2)建立铝基碳化硅复合材料结构件三维模型；(3)采用铺粉法对铝基碳化硅复合材料粉末进行激光选区烧结。
3.如权利要求1所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述步骤c中超导热解冻板复合材料热处理采用大锭型高温均匀化热处理方法和薄板低温去应力退火方法。
4.如权利要求3所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述大锭型高温均匀化热处理方法的热处理温度为500±10℃、处理时间为2h；所述薄板低温去应力退火方法的温度为300±10℃、退火时间为0.5h。
5.如权利要求1所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述步骤c中超导热解冻板复合材料表面处理采用不粘涂层、易清洁物料特氟龙—聚四氟乙烯喷涂处理，其化学式为-(CF2-CF2)n-。
6.如权利要求1或2所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述激光选区烧结的成型参数为：激光功率为300～500W，扫描速率为500～800mm/s；扫描间距为20～40μm；铺粉厚度为0.4～0.5mm。
7.如权利要求1或2所述的一种厨具用超导热解冻板的制备方法，其特征在于：采用保护性气氛，所述的保护性气氛为氮气或者氩气，以及多种混合气体。
8.如权利要求5所述的一种厨具用超导热解冻板的制备方法，其特征在于：所述的特氟龙喷涂采用低温喷涂工艺，包括：(1)超导热解冻板表面清洁和喷砂处理；(2)特氟龙粉体低温喷涂；(3)对附着有特氟龙粉体的超导热解冻板熔融处理。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910764246.9A CN110434334A (zh) | 2019-08-19 | 2019-08-19 | 一种厨具用超导热解冻板的制备方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910764246.9A CN110434334A (zh) | 2019-08-19 | 2019-08-19 | 一种厨具用超导热解冻板的制备方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110434334A true CN110434334A (zh) | 2019-11-12 |
Family
ID=68436386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910764246.9A Pending CN110434334A (zh) | 2019-08-19 | 2019-08-19 | 一种厨具用超导热解冻板的制备方法 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110434334A (zh) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03244681A (ja) * | 1990-02-22 | 1991-10-31 | Matsushita Refrig Co Ltd | 撥水性コーティング用組成物及び撥水性コーティング用組成物を塗布した熱交換器 |
| CN2228755Y (zh) * | 1995-06-14 | 1996-06-12 | 高密工业股份有限公司 | 具有解冻盘的砧板 |
| CN1944698A (zh) * | 2006-10-24 | 2007-04-11 | 北京科技大学 | 一种超高导热、低热膨胀系数的复合材料及其制备方法 |
| CN101107707A (zh) * | 2005-01-20 | 2008-01-16 | 联合材料公司 | 半导体装置用部件及其制造方法 |
| CN103501939A (zh) * | 2011-07-15 | 2014-01-08 | 日本轻金属株式会社 | 散热基板用复合材料及其制造方法 |
| CN107212241A (zh) * | 2016-03-22 | 2017-09-29 | 谢骞毅 | 解冻板 |
| CN109482881A (zh) * | 2019-01-07 | 2019-03-19 | 常州泰格尔电子材料科技有限公司 | 一种激光选区烧结制备SiC/Al复合材料结构件方法 |
-
2019
- 2019-08-19 CN CN201910764246.9A patent/CN110434334A/zh active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03244681A (ja) * | 1990-02-22 | 1991-10-31 | Matsushita Refrig Co Ltd | 撥水性コーティング用組成物及び撥水性コーティング用組成物を塗布した熱交換器 |
| CN2228755Y (zh) * | 1995-06-14 | 1996-06-12 | 高密工业股份有限公司 | 具有解冻盘的砧板 |
| CN101107707A (zh) * | 2005-01-20 | 2008-01-16 | 联合材料公司 | 半导体装置用部件及其制造方法 |
| CN1944698A (zh) * | 2006-10-24 | 2007-04-11 | 北京科技大学 | 一种超高导热、低热膨胀系数的复合材料及其制备方法 |
| CN103501939A (zh) * | 2011-07-15 | 2014-01-08 | 日本轻金属株式会社 | 散热基板用复合材料及其制造方法 |
| CN107212241A (zh) * | 2016-03-22 | 2017-09-29 | 谢骞毅 | 解冻板 |
| CN109482881A (zh) * | 2019-01-07 | 2019-03-19 | 常州泰格尔电子材料科技有限公司 | 一种激光选区烧结制备SiC/Al复合材料结构件方法 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP4234128A1 (en) | Laser additive manufacturing-based preparation method for high melting point kelvin structure lattice metal | |
| CN104451672B (zh) | 一种调控热障涂层界面形貌的激光粉末沉积方法 | |
| CN107698260B (zh) | 一种陶瓷3d打印成型的方法 | |
| CN107649688B (zh) | 一种易加工的金刚石导热复合材料及其制备方法和应用 | |
| CN106433564A (zh) | 石墨烯气凝胶复合强化的石蜡型相变蓄热材料及制备方法 | |
| US11952666B2 (en) | Preparation method for wear-resistant coating on cylindrical inner wall surface of aluminum alloy | |
| CN107138726B (zh) | 一种具有点阵冷却结构的导向叶片制备方法 | |
| CN106384778B (zh) | 一种超快速制备热电材料粉体和器件的方法 | |
| CN105923641B (zh) | 耐高温抗氧化导热氧化铝/石墨烯泡沫复合材料的制备方法 | |
| CN104844220B (zh) | 一种纳米氮化铝陶瓷注射成形方法 | |
| CN106119587A (zh) | 一种有效添加碳纳米管的铝基复合材料的制备方法 | |
| CN104909547B (zh) | 生产高性能泡沫玻璃的高效节能窑炉生产线 | |
| CN105562932B (zh) | 一种搅拌摩擦焊搭接激光熔覆复合涂层的方法 | |
| CN109748588A (zh) | 一种3d打印成型碲化铋基热电材料的方法 | |
| CN107586987B (zh) | 碳化钛-二硼化钛双相增强铜基复合材料及其制备方法 | |
| CN104529458A (zh) | 高性能SiC陶瓷基复合材料航空发动机叶片的制造方法 | |
| CN1706985A (zh) | 生产注射成型设备和一般加热装置的加热零件的方法 | |
| CN103469144B (zh) | 一种高气孔率且具有等轴晶结构的热障涂层 | |
| CN104858561B (zh) | 一种锆基高温合金钎料及制备方法 | |
| CN109317690A (zh) | 一种石墨烯增强铝基复合泡沫材料的制备方法 | |
| CN103747659A (zh) | 一种多孔铜散热片及其制备方法 | |
| CN110434334A (zh) | 一种厨具用超导热解冻板的制备方法 | |
| CN110508805A (zh) | 一种能实现7075铝合金无裂纹slm成形的复合粉末及其制备方法与应用 | |
| CN108163851A (zh) | 一种高频感应加热装置、制备石墨蠕虫的方法以及石墨蠕虫的应用 | |
| CN113889563A (zh) | 一种p型碲化铋基热电材料及其制备方法与应用 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: No.668 Zhongwu Avenue, Tianning District, Changzhou City, Jiangsu Province Applicant after: Tiger Technology Co.,Ltd. Address before: 213004 No. 38 Fenghuang Road, Tianning District, Changzhou City, Jiangsu Province Applicant before: CHANGZHOU TIGER ELECTRONIC MATERIALS TECHNOLOGY Co.,Ltd. |
|
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191112 |