CN110434077A - A kind of full-automatic detection integrated equipment - Google Patents
A kind of full-automatic detection integrated equipment Download PDFInfo
- Publication number
- CN110434077A CN110434077A CN201910838814.5A CN201910838814A CN110434077A CN 110434077 A CN110434077 A CN 110434077A CN 201910838814 A CN201910838814 A CN 201910838814A CN 110434077 A CN110434077 A CN 110434077A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- work box
- product
- detection
- blanking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The present invention relates to picture detection technique fields, more particularly to a kind of full-automatic detection integrated equipment, the docking feeding conveyer belt is fixedly connected on the middle part on the left of the first work box, the product just positions the upper left corner that CCD is fixedly connected on the first work box, the product feeding manipulator is fixedly connected on the top in the middle part of the first work box, the cleaning platform is fixedly connected on the lower left corner of the first work box, and the wiper mechanism is fixedly connected on the upper right corner of the first work box.The feeding of electronic product, transmission, detection and blanking are completed in the complete detection device in the invention, it does not need manually to carry out the operation such as carrying, to avoid missing inspection and the fault detected can be repeated, improve the accuracy of electronic product appearance picture detection, the working efficiency of electronic product appearance picture detection is improved, realizes full process automatization, reduces labour, this can not only bring benefit to enterprise, suffer from positive meaning to entire industrial automation level from a long-term perspective.
Description
Technical field
The present invention relates to picture detection technique fields, more particularly to a kind of full-automatic detection integrated equipment.
Background technique
Electronic product needs to carry out appearance detection to it after completing, to guarantee that the appearance of electronic product meets quality
It is required that in the prior art, needing to be arranged more detection devices and being detected respectively to open defect, and will contain one by one defective
Product discharge, process is more many and diverse, and electronic product is shifted in each equipment and is easy to happen missing inspection by operator, repeats to examine
Situations such as survey, and the degree of automation is not high, detection efficiency is low, heavy workload, seriously affects electronic product detection progress.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of full-automatic detection integrated equipment, has Full-automatic complete
It the advantages of detection, solves operator and shifts electronic product in each equipment and be easy to happen missing inspection, repeat the feelings such as detection
Condition, and the degree of automation is not high, detection efficiency is low, heavy workload, seriously affects the problem of electronic product detects progress.
(2) technical solution
To realize above-mentioned technical problem, the present invention provides such a full-automatic detection integrated equipments, including to connecting
Material conveyer belt, product just position CCD, product feeding manipulator, cleaning platform, wiper mechanism, product, and to smooth mechanism, product essence fixed
Position camera, detection loading and unloading manipulator, AOI detection station, NG plastic sucking disc, four axis robot of blanking, OK product feeding conveyor, the
One work box, the second work box, third work box, during the docking feeding conveyer belt is fixedly connected on the left of the first work box
Portion, the product just position the upper left corner that CCD is fixedly connected on the first work box, and the product feeding manipulator is fixedly connected on
Top in the middle part of first work box, the cleaning platform are fixedly connected on the lower left corner of the first work box, and the wiper mechanism is solid
Surely it is connected to the upper right corner of the first work box, the product smooths the lower right corner that mechanism is fixedly connected on the first work box.
The product fine positioning camera is fixedly connected on the top of the second work box, and the detection loading and unloading manipulator is fixed
It is connected to the middle part at the top of the second work box, and product fine positioning camera is located at the front of detection loading and unloading manipulator, the AOI
Detection station is fixedly connected on the top of the second work box, and AOI detection station is located at the back side of detection loading and unloading manipulator.
Four axis robot of blanking is fixedly connected on the middle part at the top of third work box, and the NG plastic sucking disc is fixedly connected
At the top of third work box, and NG plastic sucking disc is located at the back side of four axis robot of blanking, and the OK product feeding conveyor is fixed
It is connected to the middle part on the right side of third work box.
Further, the bottom of first work box, the second work box and third work box is fixedly connected to six
The mobile device, the mobile device include support base, and the inside of the support base is connected with idler wheel by pin shaft,
The positive top movable of support base is plugged with fixed pin, and the front face at the back side of fixed pin and idler wheel.
Further, the bottom of first work box, the second work box and third work box is fixedly connected to six
The adjusting supporting device, the adjusting supporting device include threaded sleeve, and the internal whorl of the threaded sleeve is plugged with
Threaded rod, the bottom fixing sleeve of the screw thread rod outer surface are connected to adjusting nut, and the bottom of the threaded rod is connected with ground
Foot.
Further, the bottom of the docking feeding conveyer belt is fixedly connected with the first support frame, first support frame
The four corners of bottom are fixedly connected to support leg.
Further, the bottom of the OK product feeding conveyor is fixedly connected with the second support frame, second support frame
The four corners of bottom are fixedly connected to foot pad.
Further, the brachium of four axis robot of blanking is 650mm, the Z axis length of four axis robot of blanking
For 220mm, the load maximum value of four axis robot of blanking is 10kg, the normal cycle time of four axis robot of blanking
For 0.42/s.
Further, the detection loading and unloading manipulator arm revolution stroke range is greater than 180 degree, the detection loading and unloading
Manipulator arm stretches stroke for 1000mm.
(3) beneficial effect
The present invention provides a kind of full-automatic detection integrated equipment, have it is following the utility model has the advantages that
1, this automatically detects integrated equipment, carries out feeding transmission to electronic product by docking feeding conveyer belt, passes through
AOI detection station carries out picture AOI detection to electronic product, and four axis robot of blanking respectively puts picture NG product and appearance NG product
Enter to NG plastic sucking disc storing, OK product directly will carry out blanking, the feeding of electronic product, transmission, inspection by OK product feeding conveyor
It surveys and blanking is completed in the complete detection device, do not need manually to carry out the operation such as carrying, it can be to avoid missing inspection and repetition
The fault of detection improves the accuracy of electronic product appearance picture detection, improves the work effect of electronic product appearance picture detection
Rate realizes full process automatization, reduces labour, this can not only bring benefit to enterprise, from a long-term perspective to entire work
Industry automatization level suffers from positive meaning.
2, this automatically detects integrated equipment, by the setting of AOI detection station, AOI detection be based on optical principle come
To the equipment that electronic product appearance common deficiency is detected, AOI detection station acquires the associated picture of electronic product appearance, with
Qualified parameter in database is compared, and by image procossing, can check the apparent defect of electronic product, in conjunction with
Advanced computer technology and artificial intelligence technology, to improve the efficiency of electronic product appearance detection.
3, this automatically detects integrated equipment, by the setting of four axis robot of product feeding manipulator and blanking, realizes
Electronic product automatically delivering and shifting, and operates without personnel, realizes that automation is unattended, avoids and missing inspection and repetition occurs
Situations such as detection, substantially reduce the detection time of electronic product appearance picture, improve utilization rate of equipment and installations, but also can with it is preceding
Process realizes streamlined operation afterwards, mitigates the labor intensity of operator.
4, this automatically detects integrated equipment, can be to adjusting nut by spanner by the setting of adjusting supporting device
It is rotated, so that movement of the threaded rod above and below the inside of threaded sleeve, can be adjusted the height of lower margin, avoid ground
Face out-of-flatness makes the phenomenon of the complete detection device shakiness, improves the stability of the complete detection device entirety.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is partial enlarged view at the A of structure of the invention Fig. 1.
In figure: 1 docking feeding conveyer belt, 2 products just position CCD, 3 product feeding manipulators, 4 cleaning platforms, 5 cleaning machines
Structure, 6 products smooth mechanism, 7 product fine positioning cameras, 8 detection loading and unloading manipulators, 9 AOI detection stations, 10 NG plastic sucking discs,
11 blanking, four axis robot, 12 OK product feeding conveyors, 13 first work boxs, 14 second work boxs, 15 third work boxs, 16
First support frame, 17 second support frames, 18 mobile devices, 181 support bases, 182 idler wheels, 183 fixed pins, 19 adjust support dress
It sets, 191 threaded sleeves, 192 threaded rods, 193 adjusting nuts, 194 lower margins.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
A kind of full-automatic detection integrated equipment referring to FIG. 1-2, including docking feeding conveyer belt 1, product just position
CCD2, product feeding manipulator 3, cleaning platform 4, wiper mechanism 5, product smooth mechanism 6, product fine positioning camera 7, in detection
Blanking mechanical hand 8, AOI detection station 9, NG plastic sucking disc 10, four axis robot 11 of blanking, OK product feeding conveyor 12, the first work
Make case 13, the second work box 14, third work box 15, docking feeding conveyer belt 1 is fixedly connected on 13 left side of the first work box
Middle part, product just position the upper left corner that CCD2 is fixedly connected on the first work box 13, and product just positions CCD2 respectively by camera lens, light
Source, light source controller, connection, image pick-up card, industrial personal computer and image processing software are constituted, just positioned using product CCD2 come
Electronic product carries out just positioning, and product feeding manipulator 3 is fixedly connected on the top at 13 middle part of the first work box, cleaning platform 4
It is fixedly connected on the lower left corner of the first work box 13, wiper mechanism 5 is fixedly connected on the upper right corner of the first work box 13, and product is comforted
Flattening mechanism 6 is fixedly connected on the lower right corner of the first work box 13.
Product fine positioning camera 7 is fixedly connected on the top of the second work box 14, and detection loading and unloading manipulator 8 is fixedly connected
At the middle part at 14 top of the second work box, detection 8 arm of loading and unloading manipulator revolution stroke range is greater than 180 degree, and detection is up and down
Expect that 8 arm of manipulator stretches stroke for 1000mm, and product fine positioning camera 7 is located at the front of detection loading and unloading manipulator 8,
AOI detection station 9 is fixedly connected on the top of the second work box 14, and AOI detection station 9 is located at detection loading and unloading manipulator 8
The back side.
Four axis robot 11 of blanking is fixedly connected on the middle part at 15 top of third work box, the arm of four axis robot 11 of blanking
The Z axis length of a length of 650mm, four axis robot 11 of blanking are 220mm, and the load maximum value of four axis robot 11 of blanking is
The normal cycle time of 10kg, four axis robot 11 of blanking are 0.42/s, and NG plastic sucking disc 10 is fixedly connected on third work box 15
Top, and NG plastic sucking disc 10 is located at the back side of four axis robot 11 of blanking, and OK product feeding conveyor 12 is fixedly connected on third
The middle part on 15 right side of work box.
The bottom of first work box 13, the second work box 14 and third work box 15 is fixedly connected to six mobile devices
18, mobile device 18 includes support base 181, and the inside of support base 181 is connected with idler wheel 182, support base by pin shaft
181 positive top movables are plugged with fixed pin 183, and the front face at the back side of fixed pin 183 and idler wheel 182, the first work
The bottom for making case 13, the second work box 14 and third work box 15 is fixedly connected to six adjusting supporting devices 19, adjusts branch
Support arrangement 19 includes threaded sleeve 191, and the internal whorl of threaded sleeve 191 is plugged with threaded rod 192,192 appearance of threaded rod
The bottom fixing sleeve in face is connected to adjusting nut 193, and the bottom of threaded rod 192 is connected with lower margin 194, docks feeding conveyer belt
1 bottom is fixedly connected with the first support frame 16, and the four corners of 16 bottom of the first support frame are fixedly connected to support leg, OK product
The bottom of feeding conveyor 12 is fixedly connected with the second support frame 17, and the four corners of 17 bottom of the second support frame are fixedly connected to
Foot pad.
Working principle: docking feeding conveyer belt 1 transmits the position that electronic product just positions CCD2 to product, and product just positions
Just positioning result is transferred to product feeding manipulator 3 to CCD2, and product feeding manipulator 3 is put into cleaning platform 4 after having rectified a deviation, through examining
Product is subjected to 9 feeding of AOI detection station by detection loading and unloading manipulator 8 after the cleaning of survey face wiper mechanism 5, product is sent to inspection
The correction of product fine positioning is first carried out before surveying, and carries out picture AOI detection after the completion of correction, four axis robot of blanking if product is NG
11 will directly be transported to discharge station, and OK product will first carry out appearance AOI detection station 9 and detect, then carry out blanking, all pictures with
And the product of appearance detection passes through four axis robot 11 of blanking, four axis robot 11 of blanking is respectively by picture NG product and appearance NG
Product are put into 10 storing of NG plastic sucking disc, and OK product directly will carry out blanking by OK product feeding conveyor 12.
In conclusion the full-automatic detection integrated equipment, carries out feeding biography to electronic product by docking feeding conveyer belt 1
It is defeated, picture AOI detection is carried out to electronic product by AOI detection station 9, four axis robot 11 of blanking respectively by picture NG product and
Appearance NG product are put into 10 storing of NG plastic sucking disc, and OK product directly will carry out blanking, electronic product by OK product feeding conveyor 12
Feeding, transmission, detection and blanking completed in the complete detection device, do not need manually to carry out the operation such as carrying, can be with
It avoids missing inspection and repeats the fault of detection, improve the accuracy of electronic product appearance picture detection, improve electronic product appearance and draw
The working efficiency of face detection, realizes full process automatization, reduces labour, this not only can bring benefit to enterprise, from long-range
Angle, which is seen, suffers from positive meaning to entire industrial automation level.
The full-automatic detection integrated equipment, by the setting of AOI detection station 9, AOI detection be based on optical principle come pair
The equipment that electronic product appearance common deficiency is detected, AOI detection station 9 acquire the associated picture of electronic product appearance, with
Qualified parameter in database is compared, and by image procossing, can check the apparent defect of electronic product, in conjunction with
Advanced computer technology and artificial intelligence technology, to improve the efficiency of electronic product appearance detection.
The full-automatic detection integrated equipment is realized by the setting of four axis robot 11 of product feeding manipulator 3 and blanking
Electronic product automatically delivering and shifting, and operates without personnel, realizes that automation is unattended, avoids and missing inspection and repetition occurs
Situations such as detection, substantially reduce the detection time of electronic product appearance picture, improve utilization rate of equipment and installations, but also can with it is preceding
Process realizes streamlined operation afterwards, mitigates the labor intensity of operator.
The full-automatic detection integrated equipment can be to adjusting nut by spanner by the setting of adjusting supporting device 19
193 are rotated so that movement of the threaded rod 192 above and below the inside of threaded sleeve 191, can height to lower margin 194 into
Row is adjusted, and ground out-of-flatness is avoided to make the phenomenon of the complete detection device shakiness, improves complete detection device entirety
Stability.
Control mode of the invention is automatically controlled by controller, the skill that the control circuit of controller passes through this field
Art personnel's simple programming can be realized, and the offer of power supply also belongs to the common knowledge of this field, and the present invention is mainly used to protect
Mechanical device is protected, so the present invention is not explained control mode and circuit connection.
It should be noted that, in this document, docking feeding conveyer belt 1, product occur just positions CCD2, product feeder
Tool hand 3, cleaning platform 4, wiper mechanism 5, product smooth mechanism 6, product fine positioning camera 7, detection loading and unloading manipulator 8, AOI
Detection station 9, NG plastic sucking disc 10, four axis robot 11 of blanking, OK product feeding conveyor 12, the work of the first work box 13, second
Case 14, third work box 15 are existing mature equipment, for this purpose, the present invention is not repeated detailed.
Herein, relational terms such as first and second and the like be used merely to by an entity or operation with it is another
One entity or operation distinguish, and without necessarily requiring or implying between these entities or operation, there are any this reality
Relationship or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to the packet of nonexcludability
Contain, so that the process, method, article or equipment for including a series of elements not only includes those elements, but also including
Other elements that are not explicitly listed, or further include for elements inherent to such a process, method, article, or device.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of full-automatic detection integrated equipment, including docking feeding conveyer belt (1), product just position CCD (2), product feeding
Manipulator (3), cleaning platform (4), wiper mechanism (5), product smooth mechanism (6), product fine positioning camera (7), detection up and down
Expect manipulator (8), AOI detection station (9), NG plastic sucking disc (10), four axis robot of blanking (11), OK product feeding conveyor
(12), the first work box (13), the second work box (14), third work box (15), it is characterised in that: the docking feeding conveying
Band (1) is fixedly connected on the middle part on the left of the first work box (13), and just position CCD (2) is fixedly connected on the first work to the product
Make the upper left corner of case (13), the product feeding manipulator (3) is fixedly connected on the top in the middle part of the first work box (13), described
Cleaning platform (4) is fixedly connected on the lower left corner of the first work box (13), and the wiper mechanism (5) is fixedly connected on the first work
The upper right corner of case (13), the product smooth the lower right corner that mechanism (6) is fixedly connected on the first work box (13)；
The product fine positioning camera (7) is fixedly connected on the top of the second work box (14), the detection loading and unloading manipulator
(8) it is fixedly connected on the middle part at the top of the second work box (14), and product fine positioning camera (7) is located at detection loading and unloading manipulator
(8) front, the AOI detection station (9) are fixedly connected on the top of the second work box (14), and AOI detection station (9) position
In the back side of detection loading and unloading manipulator (8)；
Four axis robot of blanking (11) is fixedly connected on the middle part at the top of third work box (15), the NG plastic sucking disc (10)
It is fixedly connected on the top of third work box (15), and NG plastic sucking disc (10) is located at the back side of four axis robot of blanking (11), institute
State the middle part that OK product feeding conveyor (12) is fixedly connected on the right side of third work box (15).
2. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: first work box
(13), the bottom of the second work box (14) and third work box (15) is fixedly connected to six mobile devices (18), institute
Stating mobile device (18) includes support base (181), and the inside of the support base (181) is connected with idler wheel by pin shaft
(182), the positive top movable of the support base (181) is plugged with fixed pin (183), and the back side of fixed pin (183) and rolling
Take turns the front face of (182).
3. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: first work box
(13), the bottom of the second work box (14) and third work box (15) is fixedly connected to six adjusting supporting devices
(19), the adjusting supporting device (19) includes threaded sleeve (191), the internal whorl grafting of the threaded sleeve (191)
Have threaded rod (192), the bottom fixing sleeve of threaded rod (192) outer surface is connected to adjusting nut (193), the threaded rod
(192) bottom is connected with lower margin (194).
4. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: the docking feeding conveyer belt
(1) bottom is fixedly connected with the first support frame (16), and the four corners of the first support frame (16) bottom are fixedly connected to
Support leg.
5. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: the OK product feeding conveyor
(12) bottom is fixedly connected with the second support frame (17), and the four corners of the second support frame (17) bottom are fixedly connected to
Foot pad.
6. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: four axis robot of blanking
(11) brachium is 650mm, and the Z axis length of four axis robot of blanking (11) is 220mm, four axis robot of blanking
(11) load maximum value is 10kg, and the normal cycle time of four axis robot of blanking (11) is 0.42/s.
7. a kind of full-automatic detection integrated equipment according to claim 1, it is characterised in that: the detection loading and unloading are mechanical
Hand (8) arm turns round stroke range and is greater than 180 degree, and detection loading and unloading manipulator (8) arm stretches stroke for 1000mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910838814.5A CN110434077A (en) | 2019-09-05 | 2019-09-05 | A kind of full-automatic detection integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910838814.5A CN110434077A (en) | 2019-09-05 | 2019-09-05 | A kind of full-automatic detection integrated equipment |
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| Publication Number | Publication Date |
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| CN110434077A true CN110434077A (en) | 2019-11-12 |
Family
ID=68439319
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| CN201910838814.5A Pending CN110434077A (en) | 2019-09-05 | 2019-09-05 | A kind of full-automatic detection integrated equipment |
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| CN110090820A (en) * | 2019-06-14 | 2019-08-06 | 惠州旭鑫智能技术有限公司 | A kind of 3C Product appearance picture Full-automatic complete detection device |
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| CN205507021U (en) * | 2016-01-28 | 2016-08-24 | 迅得机械（东莞）有限公司 | A receive plate unloading device for plate check out test set |
| WO2018121471A1 (en) * | 2016-12-28 | 2018-07-05 | 昆山精讯电子技术有限公司 | Aoi automatic optical detector with bilayer structure |
| DE102018100953A1 (en) * | 2017-03-21 | 2018-09-27 | Test Research, Inc. | Automatic optical inspection system and method of operating the same |
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Application publication date: 20191112 |
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