CN111077161A - Automatic capacitor full-detection machine and detection method - Google Patents
Automatic capacitor full-detection machine and detection method Download PDFInfo
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- CN111077161A CN111077161A CN202010059112.XA CN202010059112A CN111077161A CN 111077161 A CN111077161 A CN 111077161A CN 202010059112 A CN202010059112 A CN 202010059112A CN 111077161 A CN111077161 A CN 111077161A
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- 239000003990 capacitor Substances 0.000 title claims abstract description 119
- 238000001514 detection method Methods 0.000 title claims abstract description 117
- 230000000007 visual effect Effects 0.000 claims abstract description 71
- 238000007689 inspection Methods 0.000 claims abstract description 44
- 210000001503 joint Anatomy 0.000 claims abstract description 3
- 238000007599 discharging Methods 0.000 claims abstract 5
- 230000007246 mechanism Effects 0.000 claims description 145
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 3
- 125000003003 spiro group Chemical group 0.000 claims 1
- 238000011179 visual inspection Methods 0.000 description 55
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- 230000009286 beneficial effect Effects 0.000 description 26
- 230000032258 transport Effects 0.000 description 15
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- 230000005540 biological transmission Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007723 transport mechanism Effects 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
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- 239000000806 elastomer Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract
The invention belongs to the technical field of detection equipment, and particularly relates to an automatic capacitor full-detection machine which comprises a feeding device, a first conveying device, a second conveying device, a visual detection device and a discharging device, wherein the feeding device, the first conveying device, the second conveying device and the discharging device are sequentially arranged in a butt joint mode, the visual detection device corresponds to the first conveying device and the second conveying device, the feeding device is used for placing capacitors one by one into the first conveying device, the first conveying device is used for conveying the capacitors to the second conveying device, the visual detection device is used for visually detecting the capacitors on the first conveying device and the second conveying device, and the discharging device is used for discharging the capacitors detected on the second conveying device. The automatic capacitor full-detection machine can automatically and comprehensively detect the capacitor, and is high in detection precision and high in efficiency. In addition, a detection method of the full inspection machine is further provided, so that the working stability and efficiency of the full inspection machine are improved.
Description
Technical Field
The invention belongs to the technical field of detection equipment, and particularly relates to an automatic capacitor full-detection machine and a detection method.
Background
In the production process of the capacitor, domestic capacitor production enterprises mostly adopt human eyes to inspect the surface defects of the capacitor under a high-power microscope, such as casing splitting, bubbling, scratching, marking, rubber plug exposure and the like. And long-time artificial visual detection is difficult to meet the requirement of accurate detection of capacitor appearance in batch production. With the increasing demand of capacitor production enterprises for automatic detection devices of capacitor appearance.
In the prior art, some automatic capacitance detection devices are also present in China at present, but all the devices have the defects of complex system structure, difficulty in embedding into the existing production line, poor detection precision and low efficiency.
In view of the above, the related art needs to be perfected.
Disclosure of Invention
One of the objects of the present invention is: the automatic capacitor full-detection machine is provided aiming at the defects of the prior art, can automatically and comprehensively detect the capacitor, and is high in detection precision and high in efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic change electric capacity and examine machine entirely, includes loading attachment, first conveyer, second conveyer, visual detection device and unloader, loading attachment first conveyer the second conveyer the unloader docks in proper order and sets up, visual detection device with first conveyer the second conveyer corresponds, loading attachment is used for putting electric capacity one by one down first conveyer, first conveyer is used for conveying electric capacity to second conveyer, visual detection device is used for right first conveyer electric capacity on the second conveyer carries out visual detection, unloader is used for right electric capacity after the detection carries out the unloading on the second conveyer. In operation, the loading device puts the capacitors on the first transportation device one by one; the visual detection device detects the periphery and the upper surface of the capacitor on the first transportation device; transferring the capacitance onto a second transport device following the first transport device; the visual detection device detects the lower surface of the capacitor on the second transportation device; and finally, the blanking device carries out blanking on the capacitor detected on the second conveying device, and the automatic capacitor full-detection machine can automatically and comprehensively detect the capacitor, and is high in detection precision and high in efficiency.
As an improvement of the automatic capacitor full-inspection machine, the feeding device is a vibrating disk. In operation, the vibratory tray releases the capacitors one by one onto the first transport device.
As an improvement of the automatic capacitor full-inspection machine, the first conveying device is a conveying belt. The structural design is beneficial to transporting the capacitor.
As an improvement of the automatic capacitor full inspection machine of the present invention, the second transportation device includes a first driving mechanism, a second driving mechanism, a first rotating wheel, a second rotating wheel, a third rotating wheel, a fourth rotating wheel, a first belt, a second belt, a frame and an adjusting mechanism, the first rotating wheel is connected to an output end of the first driving mechanism, the second rotating wheel is connected to an output end of the second driving mechanism, the adjusting mechanism includes a linear motion portion and two movable portions disposed on the linear motion portion, the first driving mechanism and the second driving mechanism are respectively connected to the two movable portions in a one-to-one correspondence manner, the third rotating wheel and the fourth rotating wheel are respectively connected to the two movable portions in a one-to-one correspondence manner through bearings, the third rotating wheel corresponds to the first rotating wheel, and the fourth rotating wheel corresponds to the second rotating wheel, the first belt sleeve is arranged between the first rotating wheel and the third rotating wheel, the second belt sleeve is arranged between the second rotating wheel and the fourth rotating wheel, and the first belt and the second belt are arranged oppositely in parallel. In operation, the first driving mechanism drives the first rotating wheel to rotate, the first rotating wheel drives the first belt to rotate under the action of friction force, and the first belt drives the third rotating wheel to rotate; meanwhile, the second driving mechanism drives the second rotating wheel to rotate, the second rotating wheel drives the second belt to rotate under the action of friction force, the second belt drives the fourth rotating wheel to rotate, the capacitor is placed between the first belt and the second belt, and under the action of clamping force between the first belt and the second belt, the capacitor is clamped and driven to be conveyed forwards, so that the bottom of the capacitor can be automatically detected by the detection mechanism; when the electric capacity of different models is conveyed to needs, adjust the distance between two movable parts in the linear motion portion to changed the distance between first belt and the second belt, conveyed with the electric capacity that satisfies different models, this automatic electric capacity examines machine entirely and can carry out automatic transportation to electric capacity, so that carry out automated inspection to electric capacity, and can adjust according to the electric capacity of different models, can satisfy the electric capacity conveying of different models.
As an improvement of the automatic capacitor full-inspection machine, the output end of the first driving mechanism and the output end of the second driving mechanism are arranged in parallel. This design facilitates the transfer of capacitance.
As an improvement of the automatic capacitor full-inspection machine, the direction of rotation of the output end of the first driving mechanism is opposite to that of the output end of the second driving mechanism. This design facilitates the transfer of capacitance.
As an improvement of the automatic capacitor full-detection machine, the first driving mechanism and the second driving mechanism are stepping motors or servo motors. Besides, the first driving mechanism and the second driving mechanism can be other devices which can achieve the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the automatic capacitor full-inspection machine, the linear motion part is a linear module or a ball screw linear transmission mechanism. Besides, the linear motion part can be other devices which can achieve the same effect, and can be flexibly arranged according to actual conditions.
As an improvement of the automatic capacitor full-detection machine, the two movable parts are output ends of the linear motion part. This kind of structural design is favorable to adjusting the distance between first belt and the second belt.
As an improvement of the automatic capacitor full-detection machine, the two movable parts are arranged in parallel. This design facilitates the transfer of capacitance.
As an improvement of the automatic capacitor full-inspection machine, the two movable parts are respectively provided with a plurality of first through holes. The structural design is beneficial to reducing the weight of the first support and the second support and simultaneously is beneficial to saving raw materials.
As an improvement of the automatic capacitance full inspection machine, the first belt and the second belt are both elastic bodies. The structure design is beneficial to increasing the contact area and the friction force between the capacitor and the capacitor when the capacitor is transferred, so that the capacitor is more stably transferred.
As an improvement of the automatic capacitor full-detection machine, the first belt and the second belt are both rubber conveying belts. Besides, the first belt and the second belt can be other elastic belts which can achieve the same effect and can be flexibly arranged according to actual conditions.
As an improvement of the automatic capacitor full inspection machine of the present invention, the visual inspection device includes a first visual inspection mechanism, a second visual inspection mechanism, a third visual inspection mechanism, a fourth visual inspection mechanism, a fifth visual inspection mechanism and a sixth visual inspection mechanism, a lens of the first visual inspection mechanism, a lens of the second visual inspection mechanism, a lens of the third visual inspection mechanism and a lens of the fourth visual inspection mechanism all correspond to the same inspection area on the first transportation device, the fifth visual inspection mechanism corresponds to the upper surface of the first transportation device, and the sixth visual inspection mechanism corresponds to the lower surface of the second transportation device. In operation, first conveyer, second conveyer transport the electric capacity in proper order, first visual detection mechanism, second visual detection mechanism, third visual detection mechanism, fourth visual detection mechanism carry out visual detection around the electric capacity, fifth visual detection mechanism inspects the upper surface of electric capacity, sixth visual detection mechanism inspects the lower surface of electric capacity to the effect of carrying out comprehensive detection to the electric capacity has been realized, this detection device can detect the electric capacity comprehensively, and it is high to detect the precision, and is efficient.
As an improvement of the automatic capacitor full-inspection machine, the first conveying device and the second conveying device are both arranged on a workbench.
As an improvement of the automatic capacitor full-inspection machine, the first visual detection mechanism, the second visual detection mechanism, the third visual detection mechanism and the fourth visual detection mechanism are respectively erected on the workbench through different first supports. The structural design is beneficial to increasing the stability of detection work.
As an improvement of the automatic capacitor full-inspection machine, the first support is of an L-shaped structure. The structural design is favorable for fixation.
As an improvement of the automatic capacitor full-inspection machine, the fifth visual detection mechanism is erected on the first transportation device through a second bracket. The structure design is beneficial to detecting the upper surface of the capacitor.
As an improvement of the automatic capacitor full inspection machine according to the present invention, the second support includes a fixing portion and an adjusting portion, the adjusting portion is connected to the second transportation device through the fixing portion, and the fifth visual detection mechanism is connected to the adjusting portion. In practical application, the movable part is provided with a plurality of positioning holes, the adjusting part is connected with the positioning holes through screws, and the height adjustment of the fifth visual detection mechanism is realized through connection with different positioning holes.
As an improvement of the automatic capacitor full-inspection machine, the sixth visual detection mechanism is erected on the workbench through a third support. The structure design is beneficial to detecting the lower surface of the capacitor.
As an improvement of the automatic capacitor full-inspection machine, the third support comprises a positioning part and a telescopic part, the telescopic part is connected with the workbench through the positioning part, and the sixth visual detection mechanism is connected with the telescopic part. In practical application, the positioning portion is provided with a plurality of positioning holes, the telescopic portion is connected with the positioning holes through screws, and the height of the sixth visual detection mechanism is adjusted through connection with different positioning holes.
As an improvement of the automatic capacitor full inspection machine of the present invention, the first visual inspection mechanism, the second visual inspection mechanism, the third visual inspection mechanism, the fourth visual inspection mechanism, the fifth visual inspection mechanism, and the sixth visual inspection mechanism are CCD cameras or CMOS cameras. The structural design can ensure the precision of visual detection.
As an improvement of the automatic capacitor full-inspection machine, the lens of the fifth visual detection mechanism and the lens of the sixth visual detection mechanism are respectively provided with a light source. The structural design can improve the precision of visual detection.
As an improvement of the automatic capacitor full-inspection machine, the blanking device comprises a positioning block, an adjusting block, a telescopic mechanism and an ejector rod, the adjusting block is fixed with the positioning block in a threaded connection mode, the telescopic mechanism is arranged on the adjusting block, the output end of the telescopic mechanism penetrates through the adjusting block, and the ejector rod is connected with the output end of the telescopic mechanism. In practical application, the positioning block is fixed on a transmission mechanism of a capacitor, and the ejector rod corresponds to the capacitor on the transmission mechanism; in the work, telescopic machanism outwards stretches, promotes the ejector pin motion, and the electric capacity motion on the ejector pin promotion transport mechanism for electric capacity falls from transport mechanism, thereby has realized the unloading to electric capacity, and this unloader can carry out the unloading with automizing to the electric capacity on the transport mechanism, has saved the cost of labor, has improved production efficiency.
As an improvement of the automatic capacitance full-detection machine, the positioning block comprises a first part and a second part, and the first part is connected with the second part. The structural design is beneficial to realizing positioning work.
As an improvement of the automatic capacitor full-inspection machine, the first part and the second part are fixed by welding or screwing. The fixing mode ensures the firmness of the fixation.
As an improvement of the automatic capacitor full-inspection machine, the first part and the second part are combined into an L-shaped structure. The structural design is beneficial to realizing positioning work.
As an improvement of the automatic capacitor full-inspection machine, the first part is provided with a second through hole, and the adjusting block is connected with the second through hole through a screw. In practical application, the position of the adjusting block can be adjusted and moved up and down according to the working requirement so as to meet the requirement of blanking work.
As an improvement of the automatic capacitor full-inspection machine, the second through hole is a strip-shaped hole. The structural design is beneficial to realizing the up-and-down adjustment of the position of the adjusting block.
As an improvement of the automatic capacitor full-inspection machine, the second part is provided with a third through hole, and the third through hole corresponds to the ejector rod. The structure design is beneficial to the ejector rod to realize blanking work.
As an improvement of the automatic capacitor full inspection machine, the ejector rod is in clearance fit with the third through hole. The structure design is beneficial to the ejector rod to realize blanking work.
As an improvement of the automatic capacitor full inspection machine, the number of the second through holes is at least 2. The structural design is beneficial to increasing the stability of the work.
As an improvement of the automatic capacitor full-inspection machine, the telescopic mechanism is an air cylinder or a hydraulic cylinder. Besides, the telescopic mechanism can be other equipment capable of achieving the same effect, and can be flexibly arranged according to actual conditions.
The second purpose of the invention is: aiming at the defects of the prior art, the detection method of the automatic capacitor full-detection machine is further provided to improve the working stability and efficiency of the detection method.
In order to achieve the aim, the invention provides a detection method of an automatic capacitor full-inspection machine, which comprises the following steps:
s1, the capacitors are put down on the first conveying device one by the feeding device;
s2, detecting the periphery and the upper surface of the capacitor on the first transportation device by the visual detection device;
s3, the first transportation device transmits the capacitor to the second transportation device;
s4, detecting the lower surface of the capacitor on the second transportation device by the visual detection device;
and S5, blanking the capacitor detected on the second conveying device by the blanking device.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram in an embodiment of the present invention;
FIG. 2 is a partially enlarged view of one of the structures of FIG. 1;
FIG. 3 is a second partially enlarged schematic view of the structure of FIG. 1;
FIG. 4 is a third partial enlarged schematic view of the structure of FIG. 1;
wherein: 1-a feeding device; 2-a first transport device; 3-second transport means 31-first drive mechanism; 32-a second drive mechanism; 33-a first wheel; 34-a second wheel; 35-a third wheel; 36-a fourth wheel; 37-a first belt; 38-a second belt; 39-a frame; 310-a first via; 311-an adjustment mechanism; 3111-linear motion section; 3112-a mobile portion; 4-a visual inspection device; 41-a first visual inspection mechanism; 42-a second visual detection mechanism; 43-a third visual inspection mechanism; 44-a fourth visual inspection mechanism; 45-a fifth visual inspection mechanism; 46-a sixth visual inspection mechanism; 48-a workbench; 49-first support; 410-a second scaffold; 4101-a fixing part; 4102-an adjusting part; 411-third stent; 4111-a positioning part; 4112-a telescoping section; 412-a light source; 5-a blanking device; 51-a positioning block; 511-first part; 511' -a second via hole; 512-second part; 512' -third through holes; 52-a regulating block; 53-telescoping mechanism; 54-a mandril; 6-a controller; 7-display.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
Example 1
As shown in fig. 1-4, an automatic capacitor full-inspection machine comprises a feeding device 1, a first transportation device 2, a second transportation device 3, a visual detection device 4 and a blanking device 5, wherein the feeding device 1, the first transportation device 2, the second transportation device 3 and the blanking device 5 are sequentially arranged in a butt joint mode, the visual detection device 4 corresponds to the first transportation device 2 and the second transportation device 3, the feeding device 1 is used for placing capacitors one by one to the first transportation device 2, the first transportation device 2 is used for conveying the capacitors to the second transportation device 3, the visual detection device 4 is used for visually detecting the capacitors on the first transportation device 2 and the second transportation device 3, and the blanking device 5 is used for blanking the capacitors detected on the second transportation device 3. In operation, the loading device 1 puts the capacitors on the first transportation device 2 one by one; the visual detection device 4 detects the periphery and the upper surface of the capacitor on the first transportation device 2; then the first transportation device 2 transfers the capacitor to the second transportation device 3; the visual detection device 4 detects the lower surface of the capacitor on the second transportation device 3; and finally, the blanking device 5 carries out blanking on the capacitor detected on the second conveying device 3, and the automatic capacitor full-detection machine can automatically and comprehensively detect the capacitor, and is high in detection precision and high in efficiency.
Preferably, the feeding device 1 is a vibrating disk. In operation, the vibratory tray releases the capacitors one by one onto the first transport device.
Preferably, the first transport device 2 is a conveyor belt. The structural design is beneficial to transporting the capacitor.
Preferably, the second transportation device 3 includes a first driving mechanism 31, a second driving mechanism 32, a first wheel 33, a second wheel 34, a third wheel 35, a fourth wheel 36, a first belt 37, a second belt 38, a frame 39 and an adjusting mechanism 311, the first wheel 33 is connected to an output end of the first driving mechanism 31, the second wheel 34 is connected to an output end of the second driving mechanism 32, the adjusting mechanism 311 includes a linear motion portion 3111 and two movable portions 3112 disposed on the linear motion portion 3111, the first driving mechanism 31 and the second driving mechanism 32 are respectively connected to the two movable portions 3112 in a one-to-one correspondence manner, the third wheel 35 and the fourth wheel 36 are respectively connected to the two movable portions 3112 in a one-to-one correspondence manner through bearings, the third wheel 35 corresponds to the first wheel 33, the fourth wheel 36 corresponds to the second wheel 34, the first belt 37 is sleeved between the first wheel 33 and the third wheel 35, the second belt 38 is sleeved between the second roller 34 and the fourth roller 36, and the first belt 37 and the second belt 38 are arranged in parallel and opposite to each other. In operation, the first driving mechanism 31 drives the first pulley 33 to rotate, and under the action of friction force, the first pulley 33 drives the first belt 37 to rotate, and the first belt 37 drives the third pulley 35 to rotate; meanwhile, the second driving mechanism 32 drives the second pulley 34 to rotate, under the action of friction force, the second pulley 34 drives the second belt 38 to rotate, the second belt 38 drives the fourth pulley 36 to rotate, the capacitor is placed between the first belt 37 and the second belt 38, and under the action of clamping force between the first belt 37 and the second belt 38, the capacitor is clamped and driven to be transported forwards, so that the bottom of the capacitor can be automatically detected by the detection mechanism; when the electric capacity of different models needs to be conveyed, the distance between two movable parts 3112 on the linear motion part 3111 is adjusted to change the distance between first belt 37 and second belt 38, so as to satisfy the electric capacity conveying of different models, the device can transport the electric capacity automatically, so as to carry out automated detection to the electric capacity, and can adjust according to the electric capacity of different models, can satisfy the electric capacity conveying of different models.
Preferably, the output end of the first driving mechanism 31 is parallel to and parallel to the output end of the second driving mechanism 32. This design facilitates the transfer of capacitance.
Preferably, the direction of rotation of the output of the first drive 31 is opposite to the direction of rotation of the output of the second drive 32. This design facilitates the transfer of capacitance.
Preferably, the first and second driving mechanisms 31 and 32 are stepping motors or servo motors. Besides, the first driving mechanism 31 and the second driving mechanism 32 may be other devices capable of achieving the same effect, and may be flexibly configured according to actual conditions.
Preferably, the linear motion section 3111 is a linear module or a ball screw linear transmission mechanism. Besides, the linear motion section 3111 may be other devices capable of achieving the same effect, and may be flexibly set according to the actual situation.
Preferably, both of the movable portions 3112 are output ends of the linear motion portion 3111. This structural design facilitates adjustment of the distance between the first belt 37 and the second belt 38.
Preferably, the two movable portions 3112 are arranged in parallel. This design facilitates the transfer of capacitance.
Preferably, the two movable portions 3112 are respectively provided with a plurality of first through holes 310. This design is advantageous for reducing the weight of the first and second brackets 391 and 392 and for saving raw materials.
Preferably, both the first belt 37 and the second belt 38 are made of elastomer. The structure design is beneficial to increasing the contact area and the friction force between the capacitor and the capacitor when the capacitor is transferred, so that the capacitor is more stably transferred.
Preferably, the first belt 37 and the second belt 38 are both rubber conveyor belts. Besides, the first belt 37 and the second belt 38 may be other elastic belts capable of achieving the same effect, and may be flexibly arranged according to actual conditions.
Preferably, the visual inspection device 4 includes a first visual inspection mechanism 41, a second visual inspection mechanism 42, a third visual inspection mechanism 43, a fourth visual inspection mechanism 44, a fifth visual inspection mechanism 45, and a sixth visual inspection mechanism 46, the lens of the first visual inspection mechanism 41, the lens of the second visual inspection mechanism 42, the lens of the third visual inspection mechanism 43, and the lens of the fourth visual inspection mechanism 44 all correspond to the same inspection area on the first transport device 2, the fifth visual inspection mechanism 45 corresponds to the upper surface of the first transport device 2, and the sixth visual inspection mechanism 46 corresponds to the lower surface of the second transport device 3. In operation, first conveyer 2, second conveyer 3 transports the electric capacity in proper order, first visual detection mechanism 41, second visual detection mechanism 42, third visual detection mechanism 43, fourth visual detection mechanism 44 carries out visual detection around to the electric capacity, fifth visual detection mechanism 45 inspects the upper surface of electric capacity, sixth visual detection mechanism 46 inspects the lower surface of electric capacity, thereby realized carrying out the effect that detects comprehensively to the electric capacity, this detection device can detect the electric capacity comprehensively, it is high to detect the precision, high efficiency.
Preferably, the first and second transport devices 2 and 3 are mounted on the table 48. The structural design is beneficial to increasing the stability of the work.
Preferably, the first visual inspection unit 41, the second visual inspection unit 42, the third visual inspection unit 43, and the fourth visual inspection unit 44 are mounted on the table 48 via different first brackets 49. The structural design is beneficial to increasing the stability of detection work.
Preferably, the first bracket 49 is of an L-shaped configuration. The structural design is favorable for fixation.
Preferably, the fifth visual inspection mechanism 45 is mounted to the first transportation device 2 via a second bracket 410. The structure design is beneficial to detecting the upper surface of the capacitor.
Preferably, the second frame 410 includes a fixing portion 4101 and an adjusting portion 4102, the adjusting portion 4102 is connected to the first transport apparatus 2 via the fixing portion 4101, and the fifth visual detection mechanism 45 is connected to the adjusting portion 4102. In practical applications, the movable portion is provided with a plurality of positioning holes, and the adjusting portion 4102 is connected to the positioning holes by screws, and the height of the fifth visual inspection mechanism 45 is adjusted by connecting to different positioning holes.
Preferably, the sixth visual inspection mechanism 46 is mounted on the table 48 via a third bracket 411. The structure design is beneficial to detecting the lower surface of the capacitor.
Preferably, the third bracket 411 includes a positioning portion 4111 and a telescopic portion 4112, the telescopic portion 4112 is connected to the work table 48 through the positioning portion 4111, and the sixth visual inspection mechanism 46 is connected to the telescopic portion 4112. In practical applications, the positioning portion 4111 is provided with a plurality of positioning holes, the telescopic portion 4112 is connected to the positioning holes through screws, and the height adjustment of the sixth visual inspection mechanism 46 is realized through connection with different positioning holes.
Preferably, the first visual inspection means 41, the second visual inspection means 42, the third visual inspection means 43, the fourth visual inspection means 44, the fifth visual inspection means 45, and the sixth visual inspection means 46 are CCD cameras or CMOS cameras. The structural design can ensure the precision of visual detection.
Preferably, the lens of the fifth visual inspection mechanism 45 and the lens of the sixth visual inspection mechanism 46 are respectively provided with a light source 412. The structural design can improve the precision of visual detection.
Preferably, the blanking device 5 includes a positioning block 51, a regulating block 52, a telescopic mechanism 53 and a top rod 54, the regulating block 52 is fixed to the positioning block 51 in a threaded manner, the telescopic mechanism 53 is disposed on the regulating block 52, an output end of the telescopic mechanism 53 penetrates through the regulating block 52, and the top rod 54 is connected to an output end of the telescopic mechanism 53. In practical application, the positioning block 51 is fixed on a transmission mechanism of a capacitor, and the ejector rod 54 corresponds to the capacitor on the transmission mechanism; in operation, telescopic machanism 53 outwards stretches, promotes the ejector pin 54 motion, and the ejector pin 54 promotes the electric capacity motion on the transport mechanism for electric capacity falls from transport mechanism, thereby has realized the unloading to electric capacity, and this unloader can carry out the unloading with automizing to electric capacity on the transport mechanism, has saved the cost of labor, has improved production efficiency.
Preferably, the positioning block 51 includes a first portion 511 and a second portion 512, and the first portion 511 is connected to the second portion 512. The structural design is beneficial to realizing positioning work.
Preferably, the first portion 511 and the second portion 512 are fixed by welding or screwing. The fixing mode ensures the firmness of the fixation.
Preferably, the first portion 511 and the second portion 512 combine to form an L-shaped structure. The structural design is beneficial to realizing positioning work.
Preferably, the first portion 511 is provided with a second through hole 511', and the adjusting block 52 is connected with the second through hole 511' by a screw. In practical application, the position of the adjusting block 52 can be adjusted up and down and moved according to the working requirement to meet the requirement of blanking work.
Preferably, the second via 511' is a bar-type hole. The structural design is beneficial to realizing the up-and-down adjustment of the position of the adjusting block.
Preferably, the second portion 512 is provided with a third through hole 512', and the third through hole 512' corresponds to the push rod 54. The structural design is beneficial to the blanking work of the ejector rod 54.
Preferably, the top rod 54 is clearance-fitted with the third through hole 512'. The structural design is beneficial to the blanking work of the ejector rod 54.
Preferably, the number of the second through holes 511' is at least 2. The structural design is beneficial to increasing the stability of the work.
Preferably, the telescoping mechanism 53 is a pneumatic or hydraulic cylinder. Besides, the telescopic mechanism 53 may be other devices capable of achieving the same effect, and may be flexibly set according to actual conditions.
Preferably, in practical application, a controller 6 and a display 7 are further provided, and the display 7 is electrically connected with the controller 6. The structural design is beneficial to observing the working state and the detection state of the equipment in real time.
The working principle of the invention is as follows: in operation, the loading device 1 puts the capacitors on the first transportation device 2 one by one; the visual detection device 4 detects the periphery and the upper surface of the capacitor on the first transportation device 2; then the first transportation device 2 transfers the capacitor to the second transportation device 3; the visual detection device 4 detects the lower surface of the capacitor on the second transportation device 3; and finally, the blanking device 5 carries out blanking on the capacitor detected on the second conveying device 3, and the automatic capacitor full-detection machine can automatically and comprehensively detect the capacitor, and is high in detection precision and high in efficiency.
Example 2
As shown in fig. 1 to 4, an embodiment 1 of the detection method of the automatic capacitor full inspection machine includes the following steps:
s1, the loading device 1 puts the capacitors down on the first transportation device 2 one by one;
s2, detecting the periphery and the upper surface of the capacitor on the first transportation device 2 by the visual detection device 4;
s3, the first transportation device 2 transmits the capacitance to the second transportation device 3;
s4, detecting the lower surface of the capacitor on the second transportation device 3 by the visual detection device 4;
and S5, blanking the capacitor detected on the second conveying device 3 by the blanking device 5.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides an automatic change electric capacity machine of examining entirely which characterized in that: comprises a feeding device (1), a first conveying device (2), a second conveying device (3), a visual detection device (4) and a discharging device (5), the feeding device (1), the first conveying device (2), the second conveying device (3) and the blanking device (5) are sequentially arranged in a butt joint way, the visual detection device (4) corresponds to the first transportation device (2) and the second transportation device (3), the feeding device (1) is used for putting the capacitors down to the first conveying device (2) one by one, the first transport device (2) is used for transferring the capacitance to the second transport device (3), the visual detection device (4) is used for visually detecting the capacitance on the first transportation device (2) and the second transportation device (3), and the blanking device (5) is used for blanking the capacitor detected on the second conveying device (3).
2. The automated capacitance full inspection machine of claim 1, wherein: the feeding device (1) is a vibrating disk.
3. The automated capacitance full inspection machine of claim 1, wherein: the first conveying device (2) is a conveying belt.
4. The automated capacitance full inspection machine of claim 1, wherein: the second transportation device (3) comprises a first driving mechanism (31), a second driving mechanism (32), a first rotating wheel (33), a second rotating wheel (34), a third rotating wheel (35), a fourth rotating wheel (36), a first belt (37), a second belt (38), a rack (39) and an adjusting mechanism (311), wherein the first rotating wheel (33) is connected with the output end of the first driving mechanism (31), the second rotating wheel (34) is connected with the output end of the second driving mechanism (32), the adjusting mechanism (311) comprises a linear motion part (3111) and two movable parts (3112) arranged on the linear motion part (3111), the first driving mechanism (31) and the second driving mechanism (32) are respectively connected with the two movable parts (3112) in a one-to-one correspondence manner, the third rotating wheel (35) and the fourth rotating wheel (36) are respectively connected with the two movable parts (3112) in a one-to-one correspondence manner through bearings, third runner (35) with first runner (33) correspond, fourth runner (36) with second runner (34) correspond, first belt (37) cover is established first runner (33) with between third runner (35), second belt (38) cover is established second runner (34) with between fourth runner (36), first belt (37) with second belt (38) parallel relative setting.
5. The automated capacitance full inspection machine of claim 4, wherein: the two movable portions (3112) are provided with a plurality of first through holes (310), respectively.
6. The automated capacitance full inspection machine of claim 1, wherein: visual detection device (4) include first visual detection mechanism (41), second visual detection mechanism (42), third visual detection mechanism (43), fourth visual detection mechanism (44), fifth visual detection mechanism (45) and sixth visual detection mechanism (46), the camera lens of first visual detection mechanism (41), the camera lens of second visual detection mechanism (42), the camera lens of third visual detection mechanism (43), the camera lens of fourth visual detection mechanism (44) all with same detection area on first conveyer (2) corresponds, fifth visual detection mechanism (45) with the upper surface of first conveyer (2) is just corresponding, sixth visual detection mechanism (46) with the lower surface of second conveyer (3) is just corresponding.
7. The automated capacitance full inspection machine of claim 6, wherein: the first conveying device (2) and the second conveying device (3) are erected on a workbench (48).
8. The automated capacitance full inspection machine of claim 1, wherein: unloader (5) are including locating piece (51), regulating block (52), telescopic machanism (53) and ejector pin (54), regulating block (52) with locating piece (51) spiro union is fixed, telescopic machanism (53) set up in regulating block (52), the output of telescopic machanism (53) runs through regulating block (52), ejector pin (54) with the output of telescopic machanism (53) is connected.
9. The automated capacitance full inspection machine of claim 8, wherein: the positioning block (51) comprises a first part (511) and a second part (512), wherein the first part (511) is connected with the second part (512), and the first part (511) and the second part (512) are combined into an L-shaped structure.
10. The detection method of the automatic capacitor full inspection machine is characterized by comprising the following steps of:
s1, the capacitors are put down on the first conveying device (2) one by the feeding device (1);
s2, detecting the periphery and the upper surface of the capacitor on the first transportation device (2) by the visual detection device (4);
s3, the first transportation device (2) transmits the capacitor to the second transportation device (3);
s4, detecting the lower surface of the capacitor on the second transportation device (3) by the visual detection device (4);
and S5, blanking the capacitor detected on the second conveying device (3) by the blanking device (5).
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Effective date of registration: 20230726 Address after: 413064 Room 101, Hunan Jinfuda Electronics Co., Ltd., Shiba Village, Eastern Venture Park, High tech Zone, Yiyang City, Hunan Province Applicant after: Hunan Sanwen Electronics Co.,Ltd. Address before: 523000 Room 401, building 2, No. 11, Lixin Junmin Road, Dongcheng Street, Dongguan City, Guangdong Province Applicant before: Guangdong JieChuang Intelligent Equipment Co.,Ltd. |