CN110423145A - A kind of apparatus for disposing of food waste and its implementation based on the basis of humidity - Google Patents
A kind of apparatus for disposing of food waste and its implementation based on the basis of humidity Download PDFInfo
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- CN110423145A CN110423145A CN201910802215.8A CN201910802215A CN110423145A CN 110423145 A CN110423145 A CN 110423145A CN 201910802215 A CN201910802215 A CN 201910802215A CN 110423145 A CN110423145 A CN 110423145A
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- 239000010794 food waste Substances 0.000 title description 5
- 238000003756 stirring Methods 0.000 claims abstract description 85
- 238000002156 mixing Methods 0.000 claims abstract description 46
- 239000010806 kitchen waste Substances 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims description 32
- 239000003990 capacitor Substances 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 20
- 230000003197 catalytic effect Effects 0.000 claims description 16
- 230000002070 germicidal effect Effects 0.000 claims description 15
- 230000001954 sterilising effect Effects 0.000 claims description 13
- 238000005070 sampling Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000007537 lampworking Methods 0.000 claims description 3
- 230000000813 microbial effect Effects 0.000 abstract description 5
- 239000010813 municipal solid waste Substances 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 239000003337 fertilizer Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000006065 biodegradation reaction Methods 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/02—Apparatus for the manufacture
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开了一种基于湿度为基准的厨余垃圾处理机，包括外壳体，外壳体的上方连接有上盖，且外壳体前表面的上端连接有可触摸显示屏，外壳体的内部连接有搅拌桶，搅拌桶的上端连接有过滤网，搅拌桶内部的底端通过转动组件转动连接有搅拌组件，搅拌桶的下方分别设有风机和搅拌电机，风机位于搅拌电机的一侧；本发明还公开了一种基于湿度为基准的厨余垃圾处理机的实现方法，本发明通过检测搅拌桶的湿度，以采集到的湿度数据作为整个控制系统运行的主要依据，一是可以确保搅拌桶内的微生物菌种发挥最大效能；二是产品不需要一直持续运行，可以节能降耗。
The invention discloses a kitchen waste disposer based on humidity, which comprises an outer casing, an upper cover is connected to the top of the outer casing, a touchable display screen is connected to the upper end of the front surface of the outer casing, and a touch display screen is connected to the inside of the outer casing. A mixing bucket, the upper end of the mixing bucket is connected with a filter screen, and the bottom end of the mixing bucket is connected with a stirring assembly through a rotating assembly, and a fan and a stirring motor are respectively arranged under the mixing bucket, and the fan is located on one side of the stirring motor; Disclosed is a method for realizing a kitchen waste disposal machine based on humidity. The invention detects the humidity of the mixing tank and uses the collected humidity data as the main basis for the operation of the entire control system. Microbial strains exert their maximum effectiveness; second, the product does not need to run continuously, which can save energy and reduce consumption.
Description
技术领域technical field
本发明属于厨余垃圾处理技术领域，具体涉及一种基于湿度为基准的厨余垃圾处理机及其实现方法。The invention belongs to the technical field of kitchen waste treatment, and in particular relates to a kitchen waste disposal machine based on humidity and an implementation method thereof.
背景技术Background technique
目前市场上常见的对厨余垃圾进行处理的设备有以下常见的三种，它们在使用的过程中依然存在一些不足，例如：At present, there are three common types of equipment for processing kitchen waste in the market, and there are still some deficiencies in the process of using them, such as:
1、粉碎式垃圾处理器：目前市场上较多使用的食物垃圾处理器，是将厨余垃圾通过高速电机在腔体内形成离心力，带动刀盘对灌入的食物食物垃圾进行切割、击碎、研磨，经粉碎研磨处理后与水混合成液态状直接排入到下水道内，其物理方法并没有真正把垃圾分解和消化，且容易在下水道中富集，造成下水管道的堵塞。1. Pulverized garbage disposer: The food waste disposer that is widely used in the market at present is to form centrifugal force in the chamber through the high-speed motor through the kitchen waste, and drive the cutter head to cut, smash, and Grinding, after crushing and grinding, it is mixed with water into a liquid state and discharged directly into the sewer. The physical method does not really decompose and digest the garbage, and it is easy to accumulate in the sewer, causing blockage of the sewer pipe.
2、高温干燥式处理机：该机器是利用高温对厨余垃圾进行干燥后缩成饼状或块状，干燥产物可以作为肥料原料。此机器由于要使用高温，因此耗电比较多并且干燥过程会产生难闻的气体。2. High-temperature drying processor: This machine uses high temperature to dry kitchen waste and then shrinks it into a cake or block. The dried product can be used as a fertilizer raw material. Because this machine uses high temperature, it consumes a lot of electricity and produces unpleasant gas during the drying process.
3、微生物垃圾处理机：利用有机微生物对厨余垃圾中的有机物进行降解，残渣可以直接用作有机肥，而微生物的活跃程度与环境温湿度有直接关系。微生物分解会产生难闻的有机气体，主要通过活性碳吸附后外排等方式处理，活性碳需要定期更换。3. Microbial garbage processor: organic microorganisms are used to degrade organic matter in kitchen waste, and the residue can be directly used as organic fertilizer, and the activity of microorganisms is directly related to the temperature and humidity of the environment. Microbial decomposition will produce unpleasant organic gas, which is mainly treated by activated carbon adsorption and discharge, and activated carbon needs to be replaced regularly.
发明内容Contents of the invention
本发明的目的在于提供一种基于湿度为基准的厨余垃圾处理机，以解决上述背景技术中提出的问题。本发明提供的一种基于湿度为基准的厨余垃圾处理机，具有桶内温、湿度检测功能，并能根据不同的湿度值来控制厨余垃圾处理机对应智能化操作，从而更高效分解食物垃圾的特点。The purpose of the present invention is to provide a kitchen waste disposer based on humidity, so as to solve the problems raised in the above-mentioned background technology. The invention provides a kitchen waste disposal machine based on humidity, which has the function of detecting the temperature and humidity inside the barrel, and can control the corresponding intelligent operation of the kitchen waste disposal machine according to different humidity values, so as to decompose food more efficiently characteristics of garbage.
本发明另一目的在于提供一种基于湿度为基准的厨余垃圾处理机的实现方法。Another object of the present invention is to provide a method for implementing a kitchen waste disposer based on humidity.
为实现上述目的，本发明提供如下技术方案：一种基于湿度为基准的厨余垃圾处理机，包括外壳体，外壳体的上方连接有上盖，且外壳体前表面的上端连接有可触摸显示屏，外壳体的内部连接有搅拌桶，搅拌桶的上端连接有过滤网，搅拌桶内部的底端通过转动组件转动连接有搅拌组件，搅拌桶的下方分别设有风机和搅拌电机，风机位于搅拌电机的一侧，搅拌电机的输出端连接有小链轮，搅拌组件的一端连接有大链轮，小链轮与大链轮通过链条传动连接，风机的进风口通过连接管连接至搅拌桶的内部，风机的出风口连接至室外，搅拌桶内部的底端连接有湿度传感器，搅拌桶的外部连接有加热片，加热片的外部连接有保温棉，且加热片的下方连接有温度传感器，外壳体的内部还连接有控制器，可触摸显示屏、风机、湿度传感器、搅拌电机、加热片以及温度传感器分别与控制器连接。In order to achieve the above object, the present invention provides the following technical solutions: a kitchen waste disposal machine based on humidity, including an outer shell, an upper cover is connected to the top of the outer shell, and a touchable display is connected to the upper end of the front surface of the outer shell screen, the inside of the outer shell is connected with a mixing bucket, the upper end of the mixing bucket is connected with a filter, the bottom of the inside of the mixing bucket is connected with a stirring assembly through a rotating assembly, and a fan and a stirring motor are respectively installed under the mixing bucket, and the fan is located at the stirring On one side of the motor, the output end of the stirring motor is connected to a small sprocket, and one end of the stirring component is connected to a large sprocket. The small sprocket and the large sprocket are connected through a chain drive. Inside, the air outlet of the fan is connected to the outside, the bottom of the mixing tank is connected to a humidity sensor, the outside of the mixing tank is connected to a heating sheet, the outside of the heating sheet is connected to insulation cotton, and the bottom of the heating sheet is connected to a temperature sensor. The inside of the body is also connected with a controller, and a touch display screen, a fan, a humidity sensor, a stirring motor, a heating sheet and a temperature sensor are respectively connected with the controller.
在本发明中进一步地，所述搅拌组件包括搅拌轴、搅拌桨、搅拌刀和搅拌棒，其中，搅拌轴上从左至右依次连接有搅拌桨、搅拌刀和搅拌棒，且搅拌桨、搅拌刀和搅拌棒在搅拌轴的圆周上呈螺旋状分布。Further in the present invention, the stirring assembly includes a stirring shaft, a stirring paddle, a stirring knife and a stirring rod, wherein the stirring shaft is connected with a stirring paddle, a stirring blade and a stirring rod in sequence from left to right, and the stirring paddle, the stirring blade and the stirring rod The knives and stirring rods are distributed in a spiral shape on the circumference of the stirring shaft.
在本发明中进一步地，所述转动组件包括内法兰、油封、外法兰和带密封盖轴承，其中，搅拌轴的两端套有带密封盖轴承，带密封盖轴承与搅拌桶之间通过内法兰和外法兰连接，且内法兰与搅拌轴之间设有油封和O型圈。Further in the present invention, the rotating assembly includes an inner flange, an oil seal, an outer flange and a bearing with a seal cover, wherein the two ends of the stirring shaft are covered with a bearing with a seal cover, and the bearing with a seal cover and the mixing bucket The inner flange and the outer flange are connected, and an oil seal and an O-ring are provided between the inner flange and the stirring shaft.
在本发明中进一步地，所述风机与搅拌桶的连接管上依次连接有催化管和杀菌管，且杀菌管位于靠近搅拌桶的一端。Further in the present invention, the connecting pipe between the fan and the mixing tank is sequentially connected with a catalytic tube and a sterilizing tube, and the sterilizing tube is located at one end close to the mixing tank.
在本发明中进一步地，所述杀菌管的内部连接有UV杀菌灯，催化管的下方连接有加热管，催化管上还连接有温控器，UV杀菌灯、加热管和温控器分别与控制器连接。Further in the present invention, the inside of the sterilizing tube is connected with a UV germicidal lamp, the bottom of the catalytic tube is connected with a heating tube, and the catalytic tube is also connected with a thermostat, and the UV germicidal lamp, heating tube and thermostat are respectively connected with Controller connection.
在本发明中进一步地，所述的基于湿度为基准的厨余垃圾处理机的实现方法，包括数据采集单元，控制单元和输入输出单元，包括以下步骤：Further in the present invention, the implementation method of the kitchen waste disposal machine based on humidity includes a data acquisition unit, a control unit and an input and output unit, including the following steps:
(一)、控制单元通过通信接口与采集单元和输入输出单元连接；(1), the control unit is connected with the acquisition unit and the input and output unit through the communication interface;
(二)、采集单元：用于采集温度、湿度、电机转速、风机转速、UV杀菌灯工作状况等数据；(2) Acquisition unit: used to collect data such as temperature, humidity, motor speed, fan speed, and UV germicidal lamp working conditions;
(三)、控制单元：根据采集单元传输过来的实时运行状态，向输入输出单元发出动作指令；(3), control unit: according to the real-time operation status transmitted by the acquisition unit, an action instruction is sent to the input and output unit;
(四)、输入输出单元：根据控制单元的执行指令操控执行机构工作。(4) Input and output unit: control the work of the actuator according to the execution instructions of the control unit.
在本发明中进一步地，所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述采集单元包括：温度检测模块、湿度检测模块、电机转速检测模块、风机转速检测模块、UV杀菌灯检测模块和门磁开关。Further in the present invention, the implementation method of the kitchen waste disposal machine based on humidity, the collection unit includes: a temperature detection module, a humidity detection module, a motor speed detection module, a fan speed detection module, a UV sterilizer Light detection module and door magnetic switch.
在本发明中进一步地，所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述控制单元包括：可触摸显示屏和控制器。Further, in the implementation method of the kitchen waste disposal machine based on humidity, the control unit includes: a touchable display screen and a controller.
在本发明中进一步地，所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述输入输出单元包括：电机正反转控制模块、风机转速控制模块、催化管加热控制模块、搅拌桶加热控制模块、UV杀菌灯控制模块和报警模块。Further in the present invention, the implementation method of the kitchen waste disposal machine based on humidity, the input and output unit includes: a motor forward and reverse control module, a fan speed control module, a catalytic tube heating control module, a stirring Barrel heating control module, UV germicidal lamp control module and alarm module.
在本发明中进一步地，所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述湿度检测模块包括插接头J1、二极管D1、滤波电容C1、滤波电容C2、可变电阻器VR1、限流电阻R1、取样电阻R2、保护二极管D2、保护二极管D3以及5V电源，其中，插接头J1的1脚与限流电阻R1连接，插接头J1的3脚与二极管D1连接，二极管D1的另一端与5V电源连接，插接头J1与限流电阻R1之间并联有滤波电容C1和滤波电容C2，滤波电容C1和滤波电容C2的另一端接地，插接头J1与限流电阻R1之间还并联有可变电阻器VR1，可变电阻器VR1的另一端连接有取样电阻R2，取样电阻R2的另一端接地，限流电阻R2的另一端分别连接有保护二极管D2和保护二极管D3，保护二极管D2的另一端与5V电源连接，保护二极管D3的另一端接地。Further in the present invention, the implementation method of the kitchen waste disposal machine based on humidity, the humidity detection module includes a plug connector J1, a diode D1, a filter capacitor C1, a filter capacitor C2, and a variable resistor VR1 , current-limiting resistor R1, sampling resistor R2, protection diode D2, protection diode D3 and 5V power supply, wherein, pin 1 of plug connector J1 is connected to current-limiting resistor R1, pin 3 of plug connector J1 is connected to diode D1, and pin 3 of plug connector J1 is connected to diode D1. The other end is connected to the 5V power supply. There are filter capacitor C1 and filter capacitor C2 connected in parallel between the plug connector J1 and the current limiting resistor R1. The other end of the filter capacitor C1 and filter capacitor C2 is grounded. A variable resistor VR1 is connected in parallel, the other end of the variable resistor VR1 is connected with a sampling resistor R2, the other end of the sampling resistor R2 is grounded, and the other end of the current limiting resistor R2 is respectively connected with a protection diode D2 and a protection diode D3, the protection diode The other end of D2 is connected to the 5V power supply, and the other end of the protection diode D3 is grounded.
与现有技术相比，本发明的有益效果是：Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过对发酵桶内温湿度的检测，为好氧微生物提供最佳的生物分解环境，将有机物料、厨余食物通过发酵桶内生物菌种将有机物生物发酵成有机肥料、二氧化碳和水，进而实现厨余垃圾高效处理的专业设备；1. The present invention provides the best biodegradation environment for aerobic microorganisms by detecting the temperature and humidity in the fermenter, and ferments organic materials and kitchen waste into organic fertilizers, carbon dioxide and Water, and then realize the professional equipment for efficient treatment of kitchen waste;
2、本发明对于家庭厨余垃圾的处理方式是能够直接在产生易腐垃圾的源头将垃圾处理掉，这样可以将一项繁复的社会工作分解到家庭小单元，从而避免产生后续的二次污染和处理费用；2. The method of the present invention for the treatment of household kitchen waste can directly dispose of the garbage at the source of perishable garbage, so that a complicated social work can be decomposed into small family units, thereby avoiding subsequent secondary pollution and processing fees;
3、本发明通过检测搅拌桶的湿度，以采集到的湿度数据作为整个控制系统运行的主要依据，一是可以确保搅拌桶内的微生物菌种发挥最大效能；二是产品不需要一直持续运行，可以节能降耗。3. The present invention uses the collected humidity data as the main basis for the operation of the entire control system by detecting the humidity of the mixing tank. First, it can ensure that the microbial strains in the mixing tank can exert the maximum performance; second, the product does not need to be continuously operated. Can save energy and reduce consumption.
附图说明Description of drawings
图1为本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2为本发明内部的结构示意图；Fig. 2 is the internal structure schematic diagram of the present invention;
图3为本发明搅拌桶的结构示意图；Fig. 3 is the structural representation of mixing tank of the present invention;
图4为本发明杀菌管和催化管的结构示意图；Fig. 4 is the structural representation of sterilizing tube and catalytic tube of the present invention;
图5为本发明搅拌组件的结构示意图；Fig. 5 is the structural representation of stirring assembly of the present invention;
图6为本发明转动组件的结构示意图；Fig. 6 is a structural schematic diagram of a rotating assembly of the present invention;
图7为本发明的系统示意图；Fig. 7 is a schematic diagram of the system of the present invention;
图8为本发明湿度检测模块运作流程图；Fig. 8 is a flowchart of the operation of the humidity detection module of the present invention;
图9为本发明控制器的电路示意图；Fig. 9 is a schematic circuit diagram of the controller of the present invention;
图10为本发明湿度传感器的电路示意图；10 is a schematic circuit diagram of the humidity sensor of the present invention;
图11为本发明搅拌桶内湿度值各阶段对应在可触摸显示屏上的显示图。Fig. 11 is a display diagram corresponding to each stage of the humidity value in the mixing tank of the present invention on the touch screen.
图中：1、外壳体；2、上盖；3、可触摸显示屏；4、过滤网；5、转动组件；51、内法兰；52、油封；53、外法兰；54、带密封盖轴承；55、O型圈；6、搅拌组件；61、搅拌轴；62、搅拌桨；63、搅拌刀；64、搅拌棒；7、风机；8、湿度传感器；9、搅拌电机；10、小链轮；11、大链轮；12、搅拌桶；13、控制器；14、加热片；15、保温棉；16、温度传感器；17、UV杀菌灯；18、加热管；19、温控器；20、杀菌管；21、催化管。In the figure: 1. Outer shell; 2. Upper cover; 3. Touchable display screen; 4. Filter screen; 5. Rotating assembly; 51. Inner flange; 52. Oil seal; 53. Outer flange; 54. Belt seal Cover bearing; 55, O-ring; 6, stirring assembly; 61, stirring shaft; 62, stirring paddle; 63, stirring knife; 64, stirring rod; 7, fan; 8, humidity sensor; 9, stirring motor; 10, Small sprocket; 11, large sprocket; 12, mixing bucket; 13, controller; 14, heating sheet; 15, insulation cotton; 16, temperature sensor; 17, UV germicidal lamp; 18, heating tube; 19, temperature control device; 20, sterilizing tube; 21, catalytic tube.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
请参阅图1-11，本发明提供以下技术方案：一种基于湿度为基准的厨余垃圾处理机，包括外壳体1，外壳体1的上方连接有上盖2，且外壳体1前表面的上端连接有可触摸显示屏3，外壳体1的内部连接有搅拌桶12，搅拌桶12的上端连接有过滤网4，搅拌桶12内部的底端通过转动组件5转动连接有搅拌组件6，搅拌桶12的下方分别设有风机7和搅拌电机9，风机7位于搅拌电机9的一侧，搅拌电机9的输出端连接有小链轮10，搅拌组件6的一端连接有大链轮11，小链轮10与大链轮11通过链条传动连接，风机7的进风口通过连接管连接至搅拌桶12的内部，风机7的出风口连接至室外，搅拌桶12内部的底端连接有湿度传感器8，搅拌桶12的外部连接有加热片14，加热片14的外部连接有保温棉15，且加热片14的下方连接有温度传感器16，外壳体1的内部还连接有控制器13，可触摸显示屏3、风机7、湿度传感器8、搅拌电机9、加热片14以及温度传感器16分别与控制器13连接。Please refer to Figures 1-11, the present invention provides the following technical solutions: a kitchen waste disposal machine based on humidity, including an outer shell 1, an upper cover 2 is connected to the top of the outer shell 1, and the front surface of the outer shell 1 The upper end is connected with a touchable display screen 3, the inside of the outer casing 1 is connected with a mixing bucket 12, the upper end of the mixing bucket 12 is connected with a filter screen 4, and the bottom end of the mixing bucket 12 is connected with a stirring assembly 6 through a rotating assembly 5, and the stirring The below of barrel 12 is provided with fan 7 and stirring motor 9 respectively, and fan 7 is positioned at the side of stirring motor 9, and the output end of stirring motor 9 is connected with small sprocket 10, and one end of stirring assembly 6 is connected with large sprocket 11, and small The sprocket 10 and the large sprocket 11 are connected by chain transmission, the air inlet of the fan 7 is connected to the inside of the mixing tank 12 through a connecting pipe, the air outlet of the fan 7 is connected to the outside, and the bottom end of the inside of the mixing tank 12 is connected to a humidity sensor 8 , the outside of the mixing tank 12 is connected with a heating sheet 14, the outside of the heating sheet 14 is connected with a thermal insulation cotton 15, and the bottom of the heating sheet 14 is connected with a temperature sensor 16, and the inside of the outer casing 1 is also connected with a controller 13, which can be displayed by touch The screen 3 , fan 7 , humidity sensor 8 , stirring motor 9 , heating sheet 14 and temperature sensor 16 are connected to the controller 13 respectively.
进一步地，所述搅拌组件6包括搅拌轴61、搅拌桨62、搅拌刀63和搅拌棒64，其中，搅拌轴61上从左至右依次连接有搅拌桨62、搅拌刀63和搅拌棒64，且搅拌桨62、搅拌刀63和搅拌棒64在搅拌轴61的圆周上呈螺旋状分布，搅拌桨62所在的平面与搅拌轴61虽在的平面形成一定的夹角，夹角范围在20-25°。Further, the stirring assembly 6 includes a stirring shaft 61, a stirring paddle 62, a stirring blade 63 and a stirring rod 64, wherein, the stirring shaft 61 is sequentially connected with a stirring paddle 62, a stirring blade 63 and a stirring rod 64 from left to right, And stirring paddle 62, stirring blade 63 and stirring rod 64 are helically distributed on the circumference of stirring shaft 61, and the plane where stirring paddle 62 is located forms a certain angle with the plane where stirring shaft 61 is, and the angle range is between 20- 25°.
通过采用上述技术方案，通过搅拌桨62和搅拌棒64对搅拌桶12内的食物垃圾进行搅拌，通过搅拌刀63对搅拌桶12内的食物垃圾进行打碎，从而使食物垃圾搅拌的更充分、降解更快。By adopting the above technical scheme, the food waste in the mixing bucket 12 is stirred by the stirring paddle 62 and the stirring rod 64, and the food waste in the mixing bucket 12 is broken by the stirring blade 63, so that the food waste can be stirred more fully, Degrades faster.
进一步地，所述转动组件5包括内法兰51、油封52、外法兰53和带密封盖轴承54，其中，搅拌轴61的两端套有带密封盖轴承54，带密封盖轴承54与搅拌桶12之间通过内法兰51和外法兰53连接，且内法兰51与搅拌轴61之间设有油封52和O型圈55。Further, the rotating assembly 5 includes an inner flange 51, an oil seal 52, an outer flange 53 and a bearing with a sealing cover 54, wherein the two ends of the stirring shaft 61 are covered with a bearing with a sealing cover 54, and the bearing with a sealing cover 54 is connected to the bearing with a sealing cover. The mixing barrels 12 are connected by an inner flange 51 and an outer flange 53 , and an oil seal 52 and an O-ring 55 are provided between the inner flange 51 and the stirring shaft 61 .
通过采用上述技术方案，通过内法兰51、油封52、外法兰53和带密封盖轴承54的配合使搅拌轴61可以在搅拌桶12内转动。By adopting the above technical solution, the stirring shaft 61 can rotate in the stirring barrel 12 through the cooperation of the inner flange 51 , the oil seal 52 , the outer flange 53 and the bearing 54 with a sealing cover.
进一步地，所述风机7与搅拌桶12的连接管上依次连接有催化管21和杀菌管20，且杀菌管20位于靠近搅拌桶12的一端，所述杀菌管20的内部连接有UV杀菌灯17，催化管21的下方连接有加热管18，催化管21上还连接有温控器19，UV杀菌灯17、加热管18和温控器19分别与控制器13连接。Further, the connecting pipe between the blower fan 7 and the mixing tank 12 is sequentially connected with a catalytic tube 21 and a sterilizing tube 20, and the sterilizing tube 20 is located at one end close to the mixing tank 12, and the inside of the sterilizing tube 20 is connected with a UV germicidal lamp 17. A heating tube 18 is connected below the catalytic tube 21, and a thermostat 19 is connected to the catalytic tube 21. The UV germicidal lamp 17, the heating tube 18 and the thermostat 19 are respectively connected to the controller 13.
通过采用上述技术方案，通过杀菌管20和催化管21对发酵产生的有毒气体进行净化，催化管21内放置有氧化铝颗粒或活性碳。By adopting the above-mentioned technical solution, the toxic gas produced by fermentation is purified through the sterilization tube 20 and the catalytic tube 21, and the catalytic tube 21 is placed with alumina particles or activated carbon.
进一步地，本发明所述的基于湿度为基准的厨余垃圾处理机的实现方法，包括数据采集单元，控制单元和输入输出单元，包括以下步骤：Further, the implementation method of the kitchen waste disposal machine based on humidity as the reference in the present invention includes a data acquisition unit, a control unit and an input and output unit, including the following steps:
(一)、控制单元通过通信接口与采集单元和输入输出单元连接；(1), the control unit is connected with the acquisition unit and the input and output unit through the communication interface;
(二)、采集单元：用于采集温度、湿度、电机转速、风机转速、UV杀菌灯工作状况等数据；(2) Acquisition unit: used to collect data such as temperature, humidity, motor speed, fan speed, and UV germicidal lamp working conditions;
(三)、控制单元：根据采集单元传输过来的实时运行状态，向输入输出单元发出动作指令；(3), control unit: according to the real-time operation status transmitted by the acquisition unit, an action instruction is sent to the input and output unit;
(四)、输入输出单元：根据控制单元的执行指令操控执行机构工作。(4) Input and output unit: control the work of the actuator according to the execution instructions of the control unit.
进一步地，本发明所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述采集单元包括：温度检测模块、湿度检测模块、电机转速检测模块、风机转速检测模块、UV杀菌灯检测模块和门磁开关。Furthermore, in the implementation method of the kitchen waste disposal machine based on humidity as the reference in the present invention, the collection unit includes: a temperature detection module, a humidity detection module, a motor speed detection module, a fan speed detection module, and a UV germicidal lamp detection module. modules and magnetic switches.
进一步地，本发明所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述控制单元包括：可触摸显示屏和控制器。Furthermore, in the implementation method of the humidity-based kitchen waste disposer according to the present invention, the control unit includes: a touchable display screen and a controller.
进一步地，本发明所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述输入输出单元包括：电机正反转控制模块、风机转速控制模块、催化管加热控制模块、搅拌桶加热控制模块、UV杀菌灯控制模块和报警模块。Furthermore, in the implementation method of the kitchen waste disposal machine based on humidity as the reference in the present invention, the input and output unit includes: motor forward and reverse control module, fan speed control module, catalytic tube heating control module, mixing bucket heating Control module, UV germicidal lamp control module and alarm module.
进一步地，本发明所述的基于湿度为基准的厨余垃圾处理机的实现方法，所述湿度检测模块包括插接头J1、二极管D1、滤波电容C1、滤波电容C2、可变电阻器VR1、限流电阻R1、取样电阻R2、保护二极管D2、保护二极管D3以及5V电源，其中，插接头J1的1脚与限流电阻R1连接，插接头J1的3脚与二极管D1连接，二极管D1的另一端与5V电源连接，插接头J1与限流电阻R1之间并联有滤波电容C1和滤波电容C2，滤波电容C1和滤波电容C2的另一端接地，插接头J1与限流电阻R1之间还并联有可变电阻器VR1，可变电阻器VR1的另一端连接有取样电阻R2，取样电阻R2的另一端接地，限流电阻R2的另一端分别连接有保护二极管D2和保护二极管D3，保护二极管D2的另一端与5V电源连接，保护二极管D3的另一端接地。Furthermore, in the implementation method of the kitchen waste disposal machine based on humidity as the reference in the present invention, the humidity detection module includes a plug connector J1, a diode D1, a filter capacitor C1, a filter capacitor C2, a variable resistor VR1, a limiter Current resistance R1, sampling resistance R2, protection diode D2, protection diode D3 and 5V power supply, wherein, pin 1 of the plug connector J1 is connected to the current limiting resistor R1, pin 3 of the plug connector J1 is connected to the diode D1, and the other end of the diode D1 Connect with 5V power supply, filter capacitor C1 and filter capacitor C2 are connected in parallel between plug connector J1 and current limiting resistor R1, the other end of filter capacitor C1 and filter capacitor C2 is grounded, and there is also parallel connection between plug connector J1 and current limiting resistor R1 Variable resistor VR1, the other end of variable resistor VR1 is connected with sampling resistor R2, the other end of sampling resistor R2 is grounded, the other end of current limiting resistor R2 is respectively connected with protection diode D2 and protection diode D3, the protection diode D2 The other end is connected to a 5V power supply, and the other end of the protection diode D3 is grounded.
本实施例中可触摸显示屏3的型号为FD-020，由东胜电器厂家销售；风机7的型号为FL097030Y-20B，由恒益电机厂家销售；湿度传感器8的型号为JXW-2441-04A1.3，由KUKI厂家销售；搅拌电机9的型号为70-交流电机，由联宜电机厂家销售；控制器13的型号为FD-020K，由东胜电器厂家销售；加热片14的型号为ST-100X，由星光电热厂家销售；温度传感器16的型号为JXW-2441005A103，由KUKI厂家销售；UV杀菌灯17的型号为单端四针，由硖石万华厂家销售；加热管18的型号为双头加热管，由安耐电热厂家销售；温控器19的型号为KSD301，由顺德中宝厂家销售。In this embodiment, the model of the touch display screen 3 is FD-020, sold by Dongsheng Electric; the model of the fan 7 is FL097030Y-20B, sold by Hengyi Electric; the model of the humidity sensor 8 is JXW-2441-04A1 .3, sold by KUKI manufacturer; the model of stirring motor 9 is 70-AC motor, sold by Lianyi Motor Manufacturer; the model of controller 13 is FD-020K, sold by Dongsheng Electric Manufacturer; the model of heating plate 14 is ST -100X, sold by Star Photoelectric Thermal Manufacturer; the model of temperature sensor 16 is JXW-2441005A103, sold by KUKI manufacturer; the model of UV germicidal lamp 17 is single-ended four-pin, sold by Xiashi Wanhua manufacturer; the model of heating tube 18 is double-headed The heating tube is sold by Annai electric heating manufacturer; the model of the thermostat 19 is KSD301, which is sold by Shunde Zhongbao manufacturer.
湿度检测模块功能说明：Humidity detection module function description:
两根或多根湿度检测器8从搅拌桶12外伸入至搅拌桶12内部，控制器13与插接头J1连接，当搅拌桶内湿度变化时，5V电源经过二极管D1、湿度检测器8、滤波电容C1、滤波电容C2、取样电阻R2、可变电阻器VR1(可变电阻器可以调整取样基准电压值)、限流电阻R1、保护二极管D2、保护二极管D3后，取样出一个0～4.3V范围内直流电压，控制器将这个电压范围对应湿度分为5个阶段，如下：Two or more humidity detectors 8 extend from the outside of the mixing bucket 12 to the inside of the mixing bucket 12, and the controller 13 is connected to the plug joint J1. When the humidity in the mixing bucket changes, the 5V power supply passes through the diode D1, the humidity detector 8, After filter capacitor C1, filter capacitor C2, sampling resistor R2, variable resistor VR1 (the variable resistor can adjust the sampling reference voltage value), current limiting resistor R1, protection diode D2, and protection diode D3, a 0 to 4.3 The DC voltage within the V range, the controller divides this voltage range into 5 stages corresponding to the humidity, as follows:
产品各设备以湿度为基准运行图表如下：The operation chart of each equipment of the product based on humidity is as follows:
1.电机：根据湿度几阶段运行1. Motor: run in several stages according to humidity
运行：阶段不同，时间周期控制Operation: different phases, time cycle control
2.风机：根据湿度几阶段运行2. Fan: operate in several stages according to the humidity
运行：不同的湿度转速控制Operation: different humidity speed control
3.加热片：根据湿度几阶段运行3. Heating sheet: operate in several stages according to the humidity
运行：根据湿度控制Operation: according to humidity control
4.加热管：根据湿度几阶段运行4. Heating tube: operate in several stages according to the humidity
运行：根据湿度阶段，加热管运行周期：Operation: According to the humidity stage, the heating element operation cycle:
综上所述，本发明通过对发酵桶内温湿度的检测，为好氧微生物提供最佳的生物分解环境，将有机物料、厨余食物通过发酵桶内生物菌种将有机物生物发酵成有机肥料、二氧化碳和水，进而实现厨余垃圾高效处理的专业设备。对于家庭厨余垃圾的处理方式是能够直接在产生易腐垃圾的源头将垃圾处理掉，这样可以将一项繁复的社会工作分解到家庭小单元，从而避免产生后续的二次污染和处理费用。本发明通过检测搅拌桶的湿度，以采集到的湿度数据作为整个控制系统运行的主要依据，一是可以确保搅拌桶内的微生物菌种发挥最大效能；二是产品不需要一直持续运行，可以节能降耗。To sum up, the present invention provides the best biodegradation environment for aerobic microorganisms by detecting the temperature and humidity in the fermenter, and bio-fermentes organic materials and kitchen waste into organic fertilizers through biological strains in the fermenter , carbon dioxide and water, and then realize the professional equipment for efficient treatment of kitchen waste. The way to deal with household kitchen waste is to dispose of the garbage directly at the source of perishable garbage, which can decompose a complicated social work into small household units, thereby avoiding subsequent secondary pollution and treatment costs. The invention detects the humidity of the mixing tank and takes the collected humidity data as the main basis for the operation of the entire control system. First, it can ensure that the microbial strains in the mixing tank can exert the maximum performance; second, the product does not need to run continuously, which can save energy Reduce consumption.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| WO2025000966A1 (en) * | 2023-06-30 | 2025-01-02 | 王凌华 | Kitchen waste disposal unit and kitchen waste disposal method |
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| 王煜东等: "《传感器及应用》", vol. 3, 31 July 2018, 机械工业出版社, pages: 155 - 156 * |
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| CN116715548A (en) * | 2022-09-01 | 2023-09-08 | 佛山优德美电器有限公司 | An anti-blocking kitchen waste disposal system |
| CN116715546A (en) * | 2022-09-01 | 2023-09-08 | 佛山优德美电器有限公司 | A processing system for kitchen garbage |
| CN116715544A (en) * | 2022-09-01 | 2023-09-08 | 佛山优德美电器有限公司 | Safe and efficient kitchen garbage treatment system |
| CN116715547A (en) * | 2022-09-01 | 2023-09-08 | 佛山优德美电器有限公司 | Household kitchen garbage treatment system |
| CN116715543A (en) * | 2022-09-01 | 2023-09-08 | 佛山优德美电器有限公司 | Food waste treatment system |
| WO2025000966A1 (en) * | 2023-06-30 | 2025-01-02 | 王凌华 | Kitchen waste disposal unit and kitchen waste disposal method |
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