CN110421867A - A kind of production technology of quartz kitchen sink - Google Patents

A kind of production technology of quartz kitchen sink Download PDF

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Publication number
CN110421867A
CN110421867A CN201910637906.7A CN201910637906A CN110421867A CN 110421867 A CN110421867 A CN 110421867A CN 201910637906 A CN201910637906 A CN 201910637906A CN 110421867 A CN110421867 A CN 110421867A
Authority
CN
China
Prior art keywords
quartz
kitchen sink
mesh
production technology
silica flour
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910637906.7A
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Chinese (zh)
Inventor
周军山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Innovative Material Sanitary Ware Co Ltd
Original Assignee
Hubei Innovative Material Sanitary Ware Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Innovative Material Sanitary Ware Co Ltd filed Critical Hubei Innovative Material Sanitary Ware Co Ltd
Priority to CN201910637906.7A priority Critical patent/CN110421867A/en
Publication of CN110421867A publication Critical patent/CN110421867A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • B29C67/244Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length by vibrating the composition before or during moulding
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates

Abstract

The invention discloses a kind of production technologies of quartz kitchen sink, comprising the following steps: selects partial size in the quartz sand of -80 mesh of 30 mesh;Quartz sand is processed by ball milling;Silica flour is added on quartz sand after processing, silica flour accounts for the 20%-40% of total weight, and the mesh number of silica flour is -1100 mesh of 900 mesh;Quartz sand and silica flour first pass through sufficient mixing, add resin, are sufficiently mixed uniformly, and resin accounts for the 20%-40% of total weight, and the temperature control of resin is between 20 degree of -30 degree;Toner is added, is sufficiently mixed uniformly, toner accounts for the 0.5%-1.5% of total weight;After the above mixture is poured into ready mold, vibrate -7 minutes 4 minutes on a vibration table;Demoulding obtains quartz kitchen sink.The quartz surface hardness of production technology production is high through the invention, and wearability is good, and the high product surface texture simultaneously of intensity is uniform, has frosted sense, and product has good anti-discoloration, to improve the service performance of quartz kitchen sink.

Description

A kind of production technology of quartz kitchen sink
Technical field
The present invention relates to kitchen sink manufacturing technology field, in particular to a kind of production technology of quartz kitchen sink.
Background technique
Quartz kitchen sink refers to and makees adhesive with resin, and mineral particle makees filler, through die casting molding making At various abnormal shapes kitchen sink.This kitchen sink is widely used in kitchen and toilet, and the occasions such as balcony are as kitchen sink, such as Kitchen basin, toilet hand basin, bathtub, shower room base, protecting wall, balcony Wash tub etc..
Currently, the production technology of this kitchen sink is all in the resin for spraying one layer of gel coat class in die surface, then toward mold In casting resin mixture as filler, coagulation forming.The product of this technique has the characteristics that following:
1, surface is one layer of resin, and hardness is not high enough, and in use, surface is very easy to scratch.Once surface is scraped Flower, pond are just easy to dirt and receive dirt, very bad cleaning.
2, surface is one layer of gel coating resin, not can avoid real estate green resin Yellowing.I.e. after using half a year or 1 year, Kitchen sink surface color changes, and especially as balcony Wash tub, for a long time by solar ulatraviolet radiation, easily changes colour.
3, intensity is inadequate, because below surface resin layer being all filler, the intensity of filler is inadequate, in transport use process It is easy to be broken.
To reduce the service performance of quartz kitchen sink.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of production technologies of quartz kitchen sink, solve quartzy granite-wash Wash the problem of pond service performance difference.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is as follows:
A kind of production technology of quartz kitchen sink, comprising the following steps:
Step a: select partial size in the quartz sand of -80 mesh of 30 mesh;
Step b: quartz sand is processed by ball milling;
Step c: being added silica flour on quartz sand after processing, silica flour accounts for the 20%-40% of total weight, silica flour Mesh number is -1100 mesh of 900 mesh;
Step d: quartz sand and silica flour first pass through sufficient mixing, add resin, are sufficiently mixed uniformly, resin Zhan is total The 20%-40% of weight, the temperature control of resin is between 20 degree of -30 degree;
Step e: being added toner, is sufficiently mixed uniformly, toner accounts for the 0.5%-1.5% of total weight;
Step f: it after the above mixture is poured into ready mold, vibrates -7 minutes 4 minutes on a vibration table;
Step g: demoulding obtains quartz kitchen sink.
Further, step f is vacuum vibration.
Further, step h is additionally provided with after step g: fixed thickness.
Further, step i is additionally provided with after step g: polishing.
Further, the weight of silica flour accounts for the 30% of total amount.
Further, resin accounts for the 30% of total weight.
Further, it is vibrated 5 minutes on shake table.
Further, toner accounts for the 1% of total weight.
The invention has the following advantages:
Surface hardness is high, and wearability is good, and the high product surface texture simultaneously of intensity is uniform, has frosted sense, and product has Good anti-discoloration, to improve the service performance of quartz kitchen sink.
Specific embodiment
Specific embodiments of the present invention will be further explained below.It should be noted that for these implementations The explanation of mode is used to help understand the present invention, but and does not constitute a limitation of the invention.In addition, invention described below Technical characteristic involved in each embodiment can be combined with each other as long as they do not conflict with each other.
A kind of production technology of quartz kitchen sink provided by the invention, comprising the following steps:
Step a: select partial size in the quartz sand of -80 mesh of 30 mesh;
Step b: quartz sand is processed by ball milling;Particle of the quartz sand after ball milling is processed wants mellow and full, without water chestnut;
Step c: being added silica flour on quartz sand after processing, silica flour accounts for the 20%-40% of total weight, silica flour Mesh number is -1100 mesh of 900 mesh;For the mesh number of silica flour based on 1000 mesh, such properties of product are best.
Step d: quartz sand and silica flour first pass through sufficient mixing, add resin, are sufficiently mixed uniformly, resin Zhan is total The 20%-40% of weight, the temperature control of resin is between 20 degree of -30 degree;Resin is unsaturated polyester resin.
Step e: being added toner, is sufficiently mixed uniformly, toner accounts for the 0.5%-1.5% of total weight;It can be obtained by toner To the product of different colours;
Step f: it after the above mixture is poured into ready mold, vibrates -7 minutes 4 minutes on a vibration table;After vibration Product surface texture is uniform, has frosted sense, and product has good anti-discoloration.
Step g: demoulding obtains quartz kitchen sink.
Each raw material and its weight percent in the quartz kitchen sink of the technical program are as follows: silica flour accounts for total weight 20%-40%, resin account for the 20%-40% of total weight, and toner accounts for the 0.5%-1.5% of total weight, and surplus is quartz sand, this skill The quartz surface hardness of art scheme production is high, and wearability is good, and the high product surface texture simultaneously of intensity is uniform, there is frosted sense, and And product has good anti-discoloration, to improve the service performance of quartz kitchen sink.
The quartz frosted texture surface abrasion resistance of the technical program production is high, reaches Mohs' hardness 6H or more;Surface Layer has good self-cleaning, and pickup dirt, not easy to clean to arrange;Superficial layer has good impact flexibility, 0.225 kilogram of single solid steel 62 cm height of ball is freely fallen, and surface does not have breakage;This production technology can be used for making all kinds of artificial stone water tanks, quartz Stone sink, granite sink.
Step f is vacuum vibration.Step h is additionally provided with after step g: fixed thickness.Step i is additionally provided with after step g: polishing.Pass through Fixed thick and polishing is to reach product requirement.
The weight of silica flour accounts for the 30% of total amount.Resin accounts for the 30% of total weight.It is vibrated 5 minutes on shake table.Toner accounts for The 1% of total weight.The quartz quality made in this way is best.
In conclusion the quartz surface hardness of production technology production is high through the invention, wearability is good, and intensity height is simultaneously Product surface texture is uniform, has frosted sense, and product has good anti-discoloration, to improve quartz kitchen sink Service performance.
Above the embodiments of the present invention are described in detail, but the present invention is not limited to described embodiments.It is right For those skilled in the art, in the case where not departing from the principle of the invention and spirit, these embodiments are carried out more Kind change, modification, replacement and modification, still fall in protection scope of the present invention.

Claims (8)

1. a kind of production technology of quartz kitchen sink, which comprises the following steps:
Step a: select partial size in the quartz sand of -80 mesh of 30 mesh;
Step b: quartz sand is processed by ball milling;
Step c: being added silica flour on quartz sand after processing, silica flour accounts for the 20%-40% of total weight, the mesh number of silica flour For -1100 mesh of 900 mesh;
Step d: quartz sand and silica flour first pass through sufficient mixing, add resin, are sufficiently mixed uniformly, resin accounts for total weight 20%-40%, resin temperature control 20 degree -30 spend between;
Step e: being added toner, is sufficiently mixed uniformly, toner accounts for the 0.5%-1.5% of total weight;
Step f: it after the above mixture is poured into ready mold, vibrates -7 minutes 4 minutes on a vibration table;
Step g: demoulding obtains quartz kitchen sink.
2. the production technology of quartz kitchen sink according to claim 1, which is characterized in that step f is vacuum vibration.
3. the production technology of quartz kitchen sink according to claim 1, which is characterized in that be additionally provided with step after step g H: fixed thickness.
4. the production technology of quartz kitchen sink according to claim 3, which is characterized in that be additionally provided with step after step g I: polishing.
5. the production technology of quartz kitchen sink according to claim 1, which is characterized in that the weight of silica flour accounts for total amount 30%.
6. the production technology of quartz kitchen sink according to claim 1, which is characterized in that resin accounts for total weight 30%.
7. the production technology of quartz kitchen sink according to claim 1, which is characterized in that vibrated 5 minutes on shake table.
8. the production technology of quartz kitchen sink according to claim 1, which is characterized in that toner accounts for the 1% of total weight.
CN201910637906.7A 2019-07-15 2019-07-15 A kind of production technology of quartz kitchen sink Pending CN110421867A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910637906.7A CN110421867A (en) 2019-07-15 2019-07-15 A kind of production technology of quartz kitchen sink

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910637906.7A CN110421867A (en) 2019-07-15 2019-07-15 A kind of production technology of quartz kitchen sink

Publications (1)

Publication Number Publication Date
CN110421867A true CN110421867A (en) 2019-11-08

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112339294A (en) * 2020-10-30 2021-02-09 湖北耐创新材料洁具有限公司 Manufacturing method and production line of quartz stone washing tank with surface frosting effect

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0361101A1 (en) * 1988-09-23 1990-04-04 Schock & Co. GmbH Component such as a fitted sink, and method for manufacturing the same
CN1079136A (en) * 1993-05-27 1993-12-08 方庆仁 Technique for making composite artificial agate bathtub
US20100048772A1 (en) * 2008-08-25 2010-02-25 Wesley Moore Synthetic quartz composition and production process therefor
CN102329100A (en) * 2010-07-12 2012-01-25 周军 Artificial quartz stone checkered plate and process thereof
CN102898070A (en) * 2011-11-03 2013-01-30 苏州拓博琳新材料科技有限公司 Bio-based artificial quartz stone and production process thereof
CN106542768A (en) * 2016-11-08 2017-03-29 唐山金信人造板业有限公司 A kind of OK a karaoke club crystobalite stone slab and its manufacture craft
CN106543620A (en) * 2016-11-09 2017-03-29 安徽新胜塑料科技有限公司 A kind of preparation method for making the acrylic board of sanitary apparatus
CN106833002A (en) * 2015-12-07 2017-06-13 徐文寿 The manufacture method of the antibiotic colored quartz basin of resin base complex abrasion-proof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0361101A1 (en) * 1988-09-23 1990-04-04 Schock & Co. GmbH Component such as a fitted sink, and method for manufacturing the same
CN1079136A (en) * 1993-05-27 1993-12-08 方庆仁 Technique for making composite artificial agate bathtub
US20100048772A1 (en) * 2008-08-25 2010-02-25 Wesley Moore Synthetic quartz composition and production process therefor
CN102329100A (en) * 2010-07-12 2012-01-25 周军 Artificial quartz stone checkered plate and process thereof
CN102898070A (en) * 2011-11-03 2013-01-30 苏州拓博琳新材料科技有限公司 Bio-based artificial quartz stone and production process thereof
CN106833002A (en) * 2015-12-07 2017-06-13 徐文寿 The manufacture method of the antibiotic colored quartz basin of resin base complex abrasion-proof
CN106542768A (en) * 2016-11-08 2017-03-29 唐山金信人造板业有限公司 A kind of OK a karaoke club crystobalite stone slab and its manufacture craft
CN106543620A (en) * 2016-11-09 2017-03-29 安徽新胜塑料科技有限公司 A kind of preparation method for making the acrylic board of sanitary apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112339294A (en) * 2020-10-30 2021-02-09 湖北耐创新材料洁具有限公司 Manufacturing method and production line of quartz stone washing tank with surface frosting effect

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Application publication date: 20191108